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PRESENTATION PRESENTATION Qatargas II Qatargas II November 4th 2004 November 4th 2004

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Page 1: Presentation Projet Qgii

PRESENTATIONPRESENTATIONQatargas IIQatargas II

November 4th 2004November 4th 2004

Page 2: Presentation Projet Qgii

2Summary

Qatar LNG site

QGII overall development project

QGII onshore development preject

Technological features

Technip EPC scope

Page 3: Presentation Projet Qgii

3Location of Ras Laffan Qatar

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4QATARGAS EXISTING LNG PLANT BLOCK DIAGRAM

Non AssociatedNatural GasNon AssociatedNatural Gas

SulphurRecovery

Liquefaction

LNG Storage Loading

Fractionation C5+ Gasoline

Dehydration

Condensate Stabilisation

Mercury Removal

Scrub column

Refrigeration

EthanePropaneRefrigerant Make up

LNG

Field condensate

N2 Rejection

Field Facilities

PipelineReception

Acid GasRemoval Fuel gas

Fuel gas

Mercury Removal

Page 5: Presentation Projet Qgii

5Qatar LNG Site plan

Rasgas

Qatargas1,2,3

Page 6: Presentation Projet Qgii

6EXISTING QGI LNG PLANT

EXISTING SLUG CATCHER

Page 7: Presentation Projet Qgii

7EXISTING QGI LNG PLANT

EXISTING SLUG CATCHER

Page 8: Presentation Projet Qgii

8EXISTING QGI LNG PLANT

Evaporator MR/C3

Page 9: Presentation Projet Qgii

9EXISTING QGI LNG PLANT

New Evaporator MR/C3

Page 10: Presentation Projet Qgii

10QGI EXISTING LNG PLANT

EXISTING SLUG CATCHER

LNG TRAIN - GAS TURINE EXHAUST- MCHE

Page 11: Presentation Projet Qgii

11EXISTING QGI LNG PLANTEXISTING SLUG CATCHER

EXISTING BOILERS AND GTGS

Page 12: Presentation Projet Qgii

12EXISTING QGI LNG PLANT

EXISTING FLARE STRUCTURE

Page 13: Presentation Projet Qgii

13Ras Laffan Port

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14EXISTING QGI LNG PLANT

EXISTING LNG LOADING LINES

Page 15: Presentation Projet Qgii

15EXISTING QGI LNG PLANT

BERTH 2 RG

Page 16: Presentation Projet Qgii

16EXISTING QGI LNG PLANT

LNG TANK 3

Page 17: Presentation Projet Qgii

17EXISTING QGI LNG PLANT

JETTY

Page 18: Presentation Projet Qgii

18EXISTING QGI LNG PLANT

BERTH 3

Page 19: Presentation Projet Qgii

19EXISTING QGI LNG PLANT

CONDENSATE STORAGE QG

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20RG CONDENSATE STORAGE

Page 21: Presentation Projet Qgii

21QGI EXISTING LNG PLANT

CONDENSATE JETTY

Page 22: Presentation Projet Qgii

22QGI EXISTING LNG PLANT

SULPHUR STORAGE

Page 23: Presentation Projet Qgii

23QGII Development Project – Main Features

Qatargas II (QG II ) Owner JV: 70% QP ; 30% EM

QGII Integrated project Offshore production platforms and pipelinesOnshore gas treating and LNG facilitiesLNG shipsLNG receiving terminal in the UK

Overall QGII Project Design Basis Wellhead Gas: 3000 MSCFDFOB LNG: 15.6 MTACondensate: 120 000 BLDPropane: 1 MTAButane: 0.7 MTA

QGII MILESTONESEPC unpriced proposal : August 31st 2004EPC priced proposal : November 8th 2004EPC Contract Award: December 15th 2004First LNG Delivery – LNG Train 4: January 2008

Page 24: Presentation Projet Qgii

24Record LNG Train Size

ExxonMobil Others

Trinidad

0

2

4

6

8

10

‘78 ‘89‘82 ‘97 ‘99 ‘03 ‘05 ‘06 ‘07 beyond ‘07‘72‘64

Cap

acity

per

Tra

in (

MTA

)

QG II ExcludesCondensate

And LPG

Egypt

Rasgas

1/2

Rasgas

3

Page 25: Presentation Projet Qgii

25QGI 1 & QG II LNG Site plan

Page 26: Presentation Projet Qgii

26QATARGAS II LNG PLANT BLOCK DIAGRAM

Non AssociatedNatural Gas

C5+ Gasoline

LNG

Non AssociatedNatural Gas

C3C4

SulfurRecovery

Liquefaction

Field Facilities

Non AssociatedNatural Gas

LNG Storage Loading

Fractionation

Dehydration

Condensate Treatment

Mercury Removal

NGL Extraction

Refrigeration

EthanePropaneRefrigerant Make up

LNG

condensate

N2 RejectionPipelineReception

Acid GasRemoval Fuel gas

C5+

Condensate Stabilization

Page 27: Presentation Projet Qgii

27EPC Split of Work

JV Composition: 60% Chiyoda ; 40% TechnipChiyoda is leader

Chiyoda LNG TrainsSulphur recovery

TechnipInlet Facilities UtilitiesOffsites (flare)Offplot (storage tanks and loading )

Page 28: Presentation Projet Qgii

28QG II LNG Site Plan & Work Split

CHIYODA

TECHNIP

LNG Berth N°4

Qat

arga

s1,

2,3

Ras

gas

Seaw

ater

cha

nnel

Page 29: Presentation Projet Qgii

29QGII Train 4 3D View

Qatargas

1,2,3

Page 30: Presentation Projet Qgii

30

3

Plot Plan for Process Area

Ref/Liquefaction

C3/C4 TreaterFractionation

AGR

Page 31: Presentation Projet Qgii

31

3

Plot Plan for SRU

For Future Expansion

Page 32: Presentation Projet Qgii

32

3

Overall Plot Plan for Train-4~7

Tr- 4

Tr- 5Tr- 6

Tr- 7

SRU forTr- 4/5

SRU forTr- 6/7

Utility for Tr- 4/5Utility for Tr- 6/7

FCWFor

Tr- 4/5

FCWFor

Tr- 6/7

Page 33: Presentation Projet Qgii

33QGII- Technological features

Technological featuresAPCI AP-X Liquefaction ProcessesA complex train design with

High energy efficiency – heat recovery on GT exhaustsC3+ NGL recovery (Ortloff Score process)Gas phase removal of mercaptan sulphurLarge electrical motors for power transfer and pressurized refrigerant compressor start up

GE Frame 9 Gas turbine driversAbnormally large utilities and offsites

Cooling waterFlare

Sulphur recovery 99.25%

Page 34: Presentation Projet Qgii

34APCI AP-X Process

1

2 3

3 refrigerant cycles each with GE Frame 9 driver

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35

Air Products and Chemicals AP-XTM Hybrid Process

LIQUEFACTIONAND SUBCOOLING

SWEETLEANGAS

LNG

DEHY SCRUBCOL.

MAINEXCHANGER

(SWHE)

AP-XTM HYBRID CYCLE

NITROGENREFRIGERATION SYSTEM

COMPANDERS

E C

PROPANE CHILLING& SMALL EXPANDER

COLD BOX NITROGENRECYCLE

COMPRESSOR

SUB-COOLER(SWHE)

LNG FLASHDRUM

MIXED REFRIGERANT (M.R.) COMPRESSORS

PROPANE COMPRESSOR

PROPANE CHILLERS

PRE-COOLING:PROPANESYSTEM

• New refrigeration process required for larger train capacities

–Extension of Existing Technology

–Combines LNG and Air Separation Technologies

–Uses Two Spiral Wound Heat Exchangers (SWHE)

• Three refrigeration services–Propane (45oC to -30oC)–Mixed hydrocarbons (-30oC to -

114oC)–Gaseous nitrogen (-114oC to -

160oC)• New process + large capacity =

large refrigeration requirement–275 MW of power required for

7.8 MTPA of lean LNG + .85 MTPA of LPG

–Current technologies require 150 MW for 4.7 MTPA Train of rich LNG

Page 36: Presentation Projet Qgii

36QGII Onshore Plant Layout

Page 37: Presentation Projet Qgii

37APCI AP-X Process: Spoolwound exchangers

Helically wound 10mm tubesAll aluminium constructionLow technological risk despite new configurationTwo exchangers in series for LNG condensation (against MCR) and subcooling (against N2)

Page 38: Presentation Projet Qgii

38QGII Block diagram – Train 4

NaturalGas

Reception/Slug catcher*

Sulphurrecovery

Tail gastreatment

De H2O De RSH

NGLrecovery

Gasoline

Fractionation

Condensate*

Stabilization*

MS Regen.

Sulphur*

Butane*

Propane*

Rich LNG*

Lean LNG*Liquefaction

(MR)

Subcooling(N2)

Precooling(C3)

GE 9 K

HRSG200t/h

GE 9 KGE 9 K

HRSG200t/h

Boiler*4x240t/h

HP steam users

Power from QG

El. users

Power plants & Client

development

Gas plants e.g.

OGD3

Industrial gasesRasgas 3

Flare (~NLNG)

VFD Motor/gen. 45MW

AGR

CW (~Omifco)

2x37MW

“ELICS”

But all of the new features have references or parallels in other

industries or LNG projectsSTG*2x175t/h

Page 39: Presentation Projet Qgii

39New – GE Frame 9E in Mechanical Drive

275 MW Total Refrigeration Power Required3 GE Fr 9 GT’s per train

Frame 9E • Scale-up of Frame 7• 130 MW ISO• 210,000 kg package• 50,000 kg rotor• 350 Power Generation service

since 1979• 4 in Steel Mill service since

1998

Customized for LNG Service• Speed range 96%-102%• Continuous duty, base load• Extended maintenance

intervals with ExtendorKitTM

• Meets Qatar environmental requirements using DLN1

Frame 9E Incentives• High Power - 100 MW site rating (49oC day)• 3000 RPM - better compressor speed match• Flat LNG production

Motor/Generator• 45MW• 60MW during peak• C3 & N2 send power to MR

Page 40: Presentation Projet Qgii

40Flare

QGIIFive flare tips at one location

2x60” (two dry flares in parallel)2x66”1x72”

200m elevation

QGIFour flare tips at one location

44”2x52”24”

140 m elevation