Presentation Integrated Biorefinery

7/25/2019 Presentation Integrated Biorefinery

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Integrated

Biorefinery


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Presentation Outline

01 Introduction

02 Value Engineering Development Study

03

Financial Analysis

04 Conclusion


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Introductio Energy Situation in Indone Indonesian Palm Oil Indus1 Introductio Energy Situation in Indone Indonesian Palm Oil Indus


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Energy Situation in Indonesia

Fulfilling energy demand independently using local energy potential is an imp

approach to reduce fuel imports and to improve energy independence.

Liquid Fuels Utilization. BPPT, 2014 Liquid Fuels Balance.


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Indonesian Palm Oil Industry

World largest CPO producer

World largest exporter of palm oil products

Palm Oil, Oil Palm Biomass and Biogas are major feedstocks for Biofuels & RE

development in Indonesia

http://www.indonesia-investments.com


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Simplified/Concept Flow

Milk

Palm OilFarming

CPO

PalmOil Mills

CowFarming

PalmOil

Waste

BiomassPowerPlant

BiorefineryPlant

Steam/Electric

ity

Bottom& Fly-ash

Excess

Energy

Feed Manures


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ValueEngineeringDevelopment

Study2


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Benchmarking - Standalone

BiorefineryNeste Oil Biorefinery Plant

EnergyBiomass Power Plant at Ogan

Minanga, North Sumatra

Light ConSamacon and

Palm Oil FarmingSLJ Company, South Sumatra

Cow FarmingPT. Agricinal Bengkulu


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FAST DIAGRAMEXISTING BIOREFINERY

Use big image

Mengembangkan

renewable energy

Memanfaatkan

CPO

Membangun

biorefinery

Menghasilkan

biodiesel

Menjag

Sekutitas E


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Integration Idea

BiorefineryUtilization of Palm Oilf for

Biodiesel

EnergyUtilization of palm oil waste

(empty fruit bunch, shell, and

fiber) for generating electricity

(palm biomass power plant)

Light ConUtilization of b

from palm oil w

in biomass

building materi

Palm Oil FarmingUtilization of electricity from palm

biomass power plant for milling

process at POM (Palm Oil Mills)

Cow FarmingPalm oil and cow farming

integration/SITT (Sistem

Integrasi Tanaman Ternak).

IntegrateIntegration bas

functions.


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Proposed Layout


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Palm Oil Farming

FFB (Fresh Fruit Brunch)[From Palm Oil Farming]

Palm Oil Mills

CPO[For biorefinery]

Palm Oil Wa[For Biomass Power


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Cow Farming

Feed Crops[From Palm Oil Farming] Cow Farming

Milk[end product]

Manures[for fertilization Palm

Farming]


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BIOREFINERY PROCESS

big image

CPO[From Palm Oil Mills] HydrotreatingAt biorefinery plant Biodiesel/HV[end product]


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ENERGY

Palm Oil Waste(EFB/Shell/Fibre)

[From Palm Oil Mills]

Boiler

CombustionAt Palm Biomass Power

Plant

Electricity[For Pipe Oil Mills Pro


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ENERGY

Rasio Produksi

Kalori (kJ/kg)

Kalori (kJ/tahun)Energi

Listrik

(kwh)

% kg/tahun

TKKS 23%15180000

0

18719 2,841,544,200,00

0.00

789,318,

464.79

Shell

6,5%

42900000

23569

1,011,110,100,00

0.00

280,864,

141.36

Fiber

13%

85800000

20315

1,743,027,000,00

0.00

484,174,

554.01

TOTAL 5,595,681,300,00

0.00

1,554,35

7,160.15

Total Produksi= 660.000 ton/year TB

Dimana:

1 kJ = 0.000277778 kWh1 tahun = 8760 jam

Sehingga, Total energy listrik ya

efisiensi PLTU 20% (ESDM,2010)


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Light Concrete

Bottom & Fly-ash[From Biomass Power Plant] Batching

Building

Material[End product]


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Light Concrete

Dari berat bahan bakar biomassa yang digunakan untuk

PLTU, dihasilkan 15~25% ash disposal. Dari prosentase

tersebut terdiri dari 85% bottom ash dan 15% fly ash(http://www.seas.columbia.edu/earth/wtert/faq.html).
http://www.seas.columbia.edu/earth/wtert/faq.htmlhttp://www.seas.columbia.edu/earth/wtert/faq.html


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FAST DIAGRAMEXTENDED FUNCTIONS

Use big image

Mengembangkan

renewable energy

Memanfaatkan

kelapa sawit

Membangun

Palm Mill

Memanfaatkan

CPO

Memanfaatkan

Sampah KelapaSawit

Memanfaatkan

lahan kelapa

sawit

Membangun

biorefinery

Memanfaatkan

Abu Pembakaran

Biomassa

Membangun

PLTU Biomassa

Menghasilkan

biodiesel

Energy Listrik

Membangun

Peternakan Sapi

Perah

Meningkatkan

Pendapatan dan

MenjagaSekutitas Energi

Menghasilkan

Bata Ringan

Memanfaatkan

lahan kelapa

sawit


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3 Financial Ana Life Cycle Cost Public Private Partnership


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Assumption

1 US$ : Rp. 13.000.

Equity : 100%

Discount aktor = Faktor Inflasi

Faktor inflasi

Bahan Baku : 9,62%

Makanan & Minuman Jadi : 7,27%

Energi, air, dan listrik : 5,03%Umum : 6,22%

Jangka waktu proyek : 20 tahun

Metode depresiasi : straight line

1 tahun : 330 hari kerja

Assumption

1 US$ = Rp. 13,000 Lifetime Duration = 20 yearsElectricty Selling

Price

Equity = 100% Depreciation = Straight Line Cement Price

Discount Factor = Inflation 1 year =330 Working

Days

Aggregate /Sand

Price

InflationRaw Materials

= 9.62% CPO Price = 610 US$/tonFoaming Agent

Price

InflationFood & Beverages

= 7.27% Palm EFB/Fibre Price = 6 US$/tonLight Concrete

Price

InflationEnergy, Water & Electricty

= 5.03% Palm Shell Price = 38 US$/ton Fresh Milk Price

InflationGeneral

= 6.22%


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Life Cycle CostComparison

FunctionCapex

(US$ M)Opex

(US$ M)IRR

NP(US$

IntegratedIntegratedBiorefinery 693.922 3,193 7.06% 69.4

Standalone Biorefinery 451.656 4,188 (Negative) (1,01

StandaloneBiomass

Power Plant 174.958 2,253 12.73% 230.2

StandalonePalm Oil

Farming/Mills 71.595 982 11.43% 51.3

Standalone Light Concrete 7.799 147 20.06% 13.6

Standalone Cow Farming333.276 758 10.88% 118.9


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Public Private PartnershipScheme

Scenario Partnership Private Gov Indicator Private

Scenario ACapexOpex

Revenue

404090

606010

POTIRRNPV

PI

5.7 years28.59%

915.440 M US$4.97

Scenario BCapexOpex

Revenue

406090

604010

POTIRRNPV

PI

7.3 years21.89%

679.961 M US$3.82

Scenario CCapexOpex

Revenue

504080

506020

POTIRRNPV

PI

7.2 years21.62%

717.604 M US$3.49


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4 Conclusion


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ConclusionBy integrating biorefinery withsupporting functions and using PPP

will increase the economic value of

biodiesel and competitive with

petroleum diesel .

IRR from ~7% to ~20% (private) dan ~14%

(Government)

Documents

Presentation Integrated Biorefinery