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PPRREE-- FFEEAASSIIBBIILLIITTYY RREEPPOORRTT
For Proposed Expansion Project
MMAANNUUFFAACCTTUURRIINNGG OOFF DDYYEESS &&
IINNTTEERRMMEEDDIIAATTEESS
By
M/s. Indychem Industries
Plot No: J-30/1, MIDC Taloja, Taluka: Panvel, District:
Raigad, Maharashtra, India
Conducted & Prepared By
GREEN CIRCLE, INC.
Integrated HSEQR Consulting Engineers, Scientists & Trainers (MoEF Recognized Environment Laboratory)
(An ISO: 9001, 14001, NABL/17025:2005, OHSAS: 18001 Certified Organization & GPCB approved Environment Auditor – Schedule II)
Gujarat High Court Stay Order for QCI NABET No. C/SCA/10311/2012 dated 24.01.2013
Corp. Office & Environmental Research Laboratory: Green Empire (Anupushpam), Above Axis Bank, Nr. Yash Complex, Gotri Road, Vadodara-390 021 (Gujarat) India
Tel: 0265-2371269.
Mumbai office Flat No 6 ,Ground Floor,Shakuntala Niwas, M G Road,Borivali (E),Mumbai- 400066 Tel : 022-28943090 /60
www.greencircleinc.com E: [email protected]
ALSO AT
BENGALURU RUDRAPUR NEW DELHI HYDERABAD PUNE RAIPUR KOLKATA GOA
OVERSEAS
AUSTRALIA OMAN KUWAIT AFRICA VIETNAM
Project: Expansion of Manufacturing of Dyes & Intermediates
2 Project Proponent: M/s. Indychem Industries
TABLE OF CONTENTS
LIST OF TABLES
Sl. No. Particulars Page No.
1 EXECUTIVE SUMMARY 4
2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 5
3 PROJECT DESCRIPTION 8
4 SITE ANALYSIS
20
5 PLANNING BRIEF 22
6 PROPOSED INFRASTRUCTURE
23
7 REHABILITATION AND RESETTLEMENT (R & R) PLAN 24
8 PROJECT SCHEDULE & COST ESTIMATES 24
9 ANALYSIS OF PROPOSAL 24
Table.
No. Particulars Page No.
1 Employment Details 7
2 Name of Product with its Qty. 12
3 Détails of Raw Material Requirement 13
4 Water Requirement & Wastewater Generation 15
5 Détails of Power Consumption 17
6 Fuel Requirement 17
7 Solid Non Hazardous Waste Generation 18
8 Hazardous waste generation 18
9 Environment Settings 20
10 Details of Land use Break-up 22
Project: Expansion of Manufacturing of Dyes & Intermediates
3 Project Proponent: M/s. Indychem Industries
LIST OF FIGURES
Fig. No. Particulars Page No.
1 Location Map of Project Site 9
2 Google image of propose site 11
3 Project site Layout 11
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
4
1.0 EXECUTIVE SUMMARY
M/s Indychem Industries are the manufacturés of Synthetic Organic dyestuff, and
pigments in their factory at Taloja. The Unit was established in the year 1994 and since
are successfully operating their activities the major portion of the production nerely 70%
is meant for export to various countries in the world.
In view of expanding requirement and to meet overseas customer‟s demand of the
industry MIDC allotted another Plot bearing Plot No. J-30/1 in MIDC Taloja Industrial Area
for expansion of its existing activities. The new allotted plot is close to its existing factory
location.
The MIDC has allotted land to the industry specifically for the manufacturer of following
products:
a) Dyestuff & Pigments
b) Dyes Intermediates
The company has versatile experience in the field of Manufacturing of Synthetic
Organic dyestuff, pigments. Indychem Industries having a sound technical knowledge &
hence provide excellent quality in the market with innovative production process.
Company always get success to overcome from the process challenge like – Low Yields,
Inferior Product Quality, High Raw Material Costs, & Effluent treatment.
Due to above factors, Indychem Industries has produced the products at competitive
cost with effective reduction in energy, water, raw materials & other resources. They
operate in a responsible manner and comply with all environmental, health and safety
standards. Hence company faces minimal obligations from Government departments
as well as International bodies. This is one of greatest advantageous over our
competitors. Due to this it give a consistent & continuous supply to customers.
As chemical companies around the world reach out to enhance their strength &
competitiveness. Indychem Industry have a very good market in Asia, Europe, Latin
American Countries & U.S.A.
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
5
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
M/s. Indychem industry was established in the year 1994 and is successfully running its
business for the manufacture, Sale and exports of Synthetic Organic Chemicals
Dyestuffs & Pigments having manufacturing through Mixing and Blending plant in
notified MIDC Industrial area of Taloja. The industry is successfully operating its activities
since the year 1994.
M/s Indychem Industry have a very good market in Asia, Europe, Latin American
Countries& U.S.A. The company has pioneer of the above products in India & supplying
the quality material in Indian & global dyestuff industry. Our Indian market is mainly
located at Gujarat, Rajasthan, Uttar Pradesh, Tamil Nadu, Karnataka, and West Bengal
while company exports to Asia, Europe, Latin American Countries & U.S.A.
2.1 Identification of project and project proponent.
2.1.1 Identification of project
M/s. Indychem Industries is situated at Taloja M.I.D.C. area of Raigad district in
Maharashtra State. The Industry is engaged in manufacture of Synthetic Organic
Dyestuffs & Pigments In view of expanding requirement and to meet to overseas
customer‟s demand. The industry applied and obtained the allotment from MIDC,
another Plot, being Plot no J-30/1 , MIDC , Taloja for manufacture of Dyes &
Intermediates in the same Industrial Area of Taloja. The new allotted plot is close to its
existing factory location. It is proposed to expand its present activities of Mixing &
Blending of Pigments / Paints to manufacture of Sy. Organic Chemicals – Dyes &
Intermediates in the above land at J-30/1 Taloja Industrial Area. There is no change in
the Land use as allotted by MIDC.
2.1.2 Project Proponent
The Proponents is a Partnership firm in the name and style of M/s. Indychem Industries
having following partners
a) Mr. Sanjay R Gupta
b) Mr. Rajesh R. Gupta
c) Ms. Urmila R Gupta
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
6
The address and communication details of the Project Proponents are as under:
a) Project site address: M/s Indychem Industries (Unit No. 2)
Plot No. J-30/1, MIDC Industrial Area Taloja
(Dist. Raigad) Navi Mumbai- 400208
b) Communication Address: M/s Indychem Industries
Z-4, Flower Valley Commercial Complex
Eastern Express Highway (Above Bank Of Baroda)
Thane 400601
c) Telephone No: 022-2547 6644, 2547-4103
Fax No: 022-2547-4105
Email Address: a) [email protected]
Mob. No: Mr. Sanjay Gupta 093226-36645
Mr. Rajesh Gupta 098200-30632
2.2 Brief description of nature of project
The proposed project is for manufacturing of Dyes & Intermediates. The project falls
under category „B‟, section 5(f) “Synthetic organic chemical industry” of EIA notification
2006 and subsequent amendments. Hence Environment Clearance is applicable to the
proposed project and an application of this project is for printing ink, paper, paint.
2.3 Need of project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the country by
setting up this unit. M/s. Indychem Industries will be able to meet the demand of various
products. The unit will use good faith efforts to employ local people from the nearby
villages depending upon the availability of skilled & un-skilled man-power surrounding
the project site. In operation phase, the proposed project would require significant
workforce of non-technical and technical persons. Migration of highly education and
skilled experience will result in increase of literacy in the surrounding villages.
2.4 Demand Supply gap
The gap between demand and availability of dye & Intermediate sources is likely to
increase over the years. The growing demand and supply gap would require increasing
emphasis to be given to the exploration and production sector. This calls for such
projects which can help in bridging the gap. Color adds to the very existence and
intrinsic value of human tribe. Synthetic dyes contribute heavily for the use of color.
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
7
Color has an inherent element of value addition to a wide variety of products like
textiles, leather, paper, food products, cosmetics, plastics, paints, inks and high-tech
applications like optical data storage.
2.5 Imports v/s indigenous production
Raw materials will be procured from indigenous Sources. This will help in the economic
development of the country to a great extent Thus, to decrease the dependency on
imports, the proposed project can work in a positive manner.
2.6 Export Possibility
The Unit No. 1 of the Project Proponent is successfully operating its activities since the
year 1994. The Industry is engaged in export production & almost 70 % of its production is
meant for exports.
2.7 Domestic/ export markets
The products have good demand in international market rest is sold in local market.
2.8 Employment Generation (Direct and Indirect) due to project
M/s. Indychem Ltd. will give direct employment to local people based on qualification
and requirement. In addition to direct employment, indirect employment shall generate
ancillary business to some extent for the local population. In operation phase, the
proposed project would require significant workforce of non-technical and technical
persons. Migration of highly education and skilled experience will result in increase of
literacy in the surrounding villages.
Table no.1 Employment Details
Sr.
No.
Descriptions Total No.
1. Skilled 5
2. Unskilled 20
3. Managerial 4
4. Total 29
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
8
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any
The proposed project is Located at Plot No. J-30/1 at Taloja M.I.D.C. area of Raigad
district in Maharashtra State. There is no interlinked project with this proposed unit.
3.2 Present Status
At the moment the industry is holding valid Consent to operate for following products
Sr. No. Product Name for manufacturing Maximum Qty
1.
Mixing & Blending of Pigments & Paints
By dry process
50 Tons per month
2.
Mixing & Blending of Pigments & Paints
By Wet process
50 Tons per month
Total 100 Tons per month
However the industry has not been able to take off due to sluggist market condition for
these items and propose to change and expand its product mix with modernization and
up gradation without any change in land use.
3.3 Highlights of the project
The project will earn valuable foreign exchange from export.
The project is to be located in the notified industrial area MIDC Taloja.
Air Pollution devices will be provided
Full fleged ETP system with required equipments will be provided.
The industry is member of CETP for discharge of treated effluent.
The industry is member of MWML for disposal of Solid waste.
The project will generate employment.
There is no displacement of local population.
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
9
3.4 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
1. Coordinates of project site
Corner Points Co-ordinates
A 190 03‟ 41” N, 730 07‟ 24” E
B 19o 03.676‟ N 730 7.407‟ E
C 190 3.666‟ N 730 7.387‟ E
D 190 3.674‟ N 730 7.382‟ E
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
10
Figure: Location Map of Project Site
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
11
Figure: Google Image of Project site
2. Project site Layout:
Project
site
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
12
3.5 PROPOSED PRODUCT DETAILS
The Proposed manufacturing capacity of M/s Indychem Industries is 155 T/Month and
total capacity of By Product is 6 T/Month. The detail products capacity is given in Table
No. 2
Table No. 2 : Name of Product with its Qty.
Category Name of Product Physical
Form
Production MT/ p
month
A Dyestuff & Pigment in Powder Form
(Such as Chrysodine, Bismark Brown,
Malachite Green, Rhodamine B,
Victoria Blue, Solvent Black,
Pigments etc)
Powder 50 M.T.
B Dyestuff & Pigment in Liquid form
(Such as Methyl Violet Liquid,
Chrystal Violet Liquid, Malachite
Green Liquid, Brilliant Green Liquid,
Victoria Blue Liquid, Chrysodine
Liquid, Bismark Brown Liquid,
Rhodamine B Liquid, Basic Yellow
Liquid etc)
Liquid 75 M.T.
C Mixing & Blending of Dyestuff &
Pigments
Powder 30 M.T.
Total 155 M.T./Month
1860 M.T./Year
D Byproduct 6 M.T.
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
13
3.6 RAW MATERIAL REQUIREMENT
Raw materials are purchased from indigenous and abroad market by roads/sea way.
Détails of raw material required for enhancement of Products given in Table No. 3
Table No. 3 : Name of Raw Material with its Qty.
Sr
no. Name of Raw Material
Physical
State
Max Qty on
full capacity
basis
MT/Month
1 DIETHYL META AMINO PHENOL SOLID 12.00
2 PHTHALIC ANHYDRIDE SOLID 12.00
3 DI METHYL ANILINE LIQUID 30.00
4 MONO METHYL ANILINE LIQUID 1.20
5 DIETHYL ANILINE LIQUID 2.00
6 ANILINE LIQUID 1.20
7 BENZEL DEHYDE LIQUID 11.00
8
META PHENYLENE DIAMINE/META TOLUABLE
DIAMINE SOLID 3.00
9 SODIUM NITRITE SOLID 2.00
10 OXALIC ACID SOLID 4.80
11 PARAFORMAL DEHYDRIDE SOLID 0.70
12 PHENYL ALPHA NAPHTHYLAMINE SOLID 2.20
13 ACETIC ACID LIQUID 25.00
14 CAUSTIC SODA SOLID 12.00
15 DI SODIUM HYDROSE PHOSPHATE SOLID 0.65
16 SODIUM MOLYBDATE SOLID 3.20
17 CATALYST SOLID 1.20
18 EMULSIFIER LIQUID 0.50
19 SULPHURIC ACID LIQUID 5.00
20 HYDROCHLORIC ACID LIQUID 25.00
21 B BROWN BASE SOLID 2.00
22 BASIC YELLOW SOLID 1.60
23 CRYSODINE BASE SOLID 1.20
24 DYESTUFF POWDER SOLID 24.00
25 METANIL YELLOW SOLID 2.10
26 METHYL VIOLET SOLID 7.50
27 RHODAMINE BASE SOLID 4.00
28 GLOBBER SALT/ VACCUM SALT SOLID 6.00
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
14
3.7 Manufacturing process details (a schematic diagram/flow chart, Chemical reactions
and mass balance etc.)
Please refer Form- I, Annexure- III
For “Manufacturing Process Details / Flow Diagram / Mass Balance”
3.8 Resource optimization/recycling and reuse envisaged in the project, if any, should
be briefly outlined
5 KLD of water is recycled from Process/Boiler operation.
3.8.1 By Product
The process wash will be further treated, separated & filtered at several stages and after
drying & value addition it will be sold as by product to low cost colour to marking colour
manufacturers / dealers.
The Characteristics of by product are as under:
Sr.
No.
Name
1) Red Colouring Matter
2) Green Colouring Matter
3) Brown Colouring Matter
3.9 Availability of water its source, energy/power requirement and source should be
given.
3.9.1 Water Source
The source of water for the proposed project meets through MIDC. Total water
requirement for the proposed production is 45 KLD. 2.4 KLD Domestic effluents shall be
disposed through soak pit. Trade effluent generation will be 22 KLD. The waste water
after treatment will be sent to CETP.
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
15
Table no.: 4 Water Requirement & Wastewater Generation
Sr.
No.
Type of use Proposed Water Consumption
(m3/day)
Waste Water
Gen. (m3/day)
Fresh Recycled Total
1 Domestic 3.0 - 3.0 2.4
2 Gardening 5.0 - 5.0 0
3 Industrial
a. Process 22 5.0 27 22
b. Floor & Vessel
washing
1.0 - 1.0 0.3
c. Boiler 6.0 5.0 11 0.5
d. Cooling 8.0 - 8.0 0.5
Total (Industrial) 37 10.00 47.00 23.3
Total 45.00 10.00 55.00 25.7
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
16
3.9.2 Water Balance Diagramme :
Total Water Requirement
45 KLD
Total Water Requirement
45 KLD
Industrial Use
37 KLD
Gardening
5.0 KLD
Domestic 3.00 KLD
Sock pit
Manufacturing Process 22 KLD
Boiler
6 KLD
Floor & Vessel washing 1 KLD
Cooling
8 KLD
ETP 23.3 KLD 30 m3 capacity
CETP Taloja
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
17
3.9.3 Power Requirent :
The Source of Electricity obtained from M.S.E.B. The power demand for the proposed
manufacturing activity is 125 KW.
Table No. 5: Details of Power Consumption
3.9.4 Fuel Requirent
Table no.6 : Fuel Requirement
Sr. No. Particulars Source Total Power Consumption
1 Operations M.S.E.B 125 KW
2 Standby DG
D.G. Set
(Stand
By)
82 KVA
Sr.
No.
Stack
attached to Capacity Status
Stack
Height
(m)
Fuel name &
Quantity
Air Pollution Control
Measure
1 Boiler (Non
IBR) 1 0.6 mt/hr Proposed 12
Furness oil 100
lit/day
Chimney of
adequate height
2 Thermo pack 5 Kcal Proposed 12
Coal/wood/
Briquette
2.5 MT/day
Chimney of
adequate height
3 D.G Set 82 Kva Proposed
- HSD 20 lit/day Chimney of
adequate height
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
18
3.9.5 Quantity of wastes to be generated (Solid) and scheme for their management/ Disposal
3.9.6 Solid & Hazardous waste generation & Management plan
Hazardous waste generated from the process & maintenance. Empty drums and bags is
handover to authorized vender for further recycle. The empty drums and bags will be used for
storing ETP Sludge and waste. The Management of Hazardous waste will be done as per
Hazardous Waste Management Rules 2008.
3.9.6.1: Solid Non Hazardous Waste Generation:
Table No. 7: Non Hazardous Waste Generation with its Qty.
Sr. No Name of solid waste Total Quantity
(Mt/month) Management
1
Paper, cardboard, Empty
Drum, HDPE bags, Metal
scrap etc.
2 Selling to registered
reuser/recyclers
2 Boiler Ash 4.5 Sale to Brick Manufacturer
3.9.6.2 : Hazardous waste generation :
Table No. 8 Hazardous waste generation with its Qty.
Sr.
No.
Hazardous
Waste
Category
No. Total Quantity (MT/Month)
Source of
Generation Storage Disposal
1 ETP Sludge 26.2 0.30 ETP In Bags MWML
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
19
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
Project Concept and Site identification
Form-I, Pre-feasibility project report with
proposed TOR to MoEF (EAC)
Scoping by EAC/SEAC (Site visit by sub
group of EAC/SEAC, if necessary)
TOR approved by SEAC
Draft EIA report to SPCB
by project proponent
Public consultation
process by SPCB
Proceedings of public
consultation
Rejected Approved
Display
on the
SPCB
website
EC-rejected by SPCB on the
recommendation of SEAC
Summary EIA and Form-I display
on the website by SPCB
Display on SPCB website & project
proponent website
Post EC monitoring
Submission of half
yearly compliance
report to MoEF/RO-
MoEF
Display of
compliance
report on MoEF
/SPCB website
Appraisal and
recommendation by
SEAC
Approval by SEIAA
To proponent for submission of final
EIA report/Supplementary report to
draft EIA
Referred back to SEAC under
communication to the project
proponent
Display at Panchayat, ZP,
DM/DC/Dy. Com & on the SPCB
website
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
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4.0 Site Analysis
4.1 Connectivity
Site is very well connected by road and railway.
Availability of water, power, etc.
Table No. 9: Environment Settings
Sl.
No. Particulars Details
1 Latitude 19° 6'43.18"N
2 Longitude 73° 1'22.35"E
3 Elevation above MSL elev 77 ft
4 Present land use at the location Existing Plant
6 Nearest Village Taloja village (8.02 km)
7 Nearest Town/City Panvel (9.00 km)
8 Nearest Railway Station Navada Railway Station (3 Km)
9 Nearest Hospital Central Hospital (1 km)
10 Nearest Highway Mumbai Pune distance 8 kms
11 Nearest Airport Mumbai Airport (26.60 km)
12 Nearest Water Body Kasardi River (3.44 km)
13 Ecologically sensitive zones within
10-km distance
No Eco sensitive Zone present within 10
km of radius.
14 Historical/ Archaeological places
Sion fort (26.94 km), Elephanta caves
(22.57 km), Chatrapati shivaji maharaj
statue (29.88)
15 National Parks/Wild Life Sanctuary NA
16 List of Major Industries (within 10 km) Deepak fertilizers, Apcotex- Lattices,
Hindalco
17 Seismic Zone Zone – III
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
21
4.2 Land Form, Land Use and Land Ownership
Land Form: Proposed project site is within the industrial area (MIDC Industrial Area).
Land use: Industrial. No change in Land use.
Land Ownership: MIDC land
4.3 Topography (along with map).
The topography of the site is plain.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance
from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
The project is located in the notified industrial area (MIDC Industrial Area, Taloja Village).
There is no national park, wild life sanctuary, eco sensitive areas within 10 Km from the
proposed project boundary.
CRZ is not applicable to the proposed project.
4.5 Existing Infrastructure
The existing infrastructure consist of
a) Land with constructed Building shade
b) Plant & Machineries for existing activities
c) Effluent treatment Plant for existing activities
d) Fire Fighting system with Hydrants
4.6 Soil Classification
It will be incorporated in EIA studies.
4.7 Climatic data from secondary sources.
Proposed project site is fall under seismic zone – III which is not highly earthquake prone
area. The climate in this area varies from dry sub humid to moist sub humid. The rainfall is
erratic, uni modal and monsoonal and is spatiotemporally variable. Average annual
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
22
rainfall of the area is 3267 mm. January is the coldest month (Mean minimum
temperature varies from 9°C to 15°C and Mean maximum temperature varies from 26°C
to 30°C) while May is the hottest month (Mean maximum temperature varies from 39°C
to 41°C and Mean minimum temperature varies from 21°C to 26°C).
4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be
provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
Planning/Development authority classification.
Type of Industry: Proposed Dye & Intermediates manufacturing company.
5.2 Land use planning (breakup along with green belt etc.)
Table No. 10 Land Use Break-up
Green belt on 246 m2 of land will be done on land allotted by MIDC, which is to
compensate the 33 % area of green belt.
5.4 Assessment of Infrastructure Demand (Physical & Social)
On the basis of the preliminary site visit, the infrastructure demand in the villages was
assessed on the basis of need and priority. Employment would be as per prevailing
S. No. Particulars Land Area in
M2
1 Plant Area 518
Process area 373
Others- Lab, store, &
Godown 145
2 Open Area 532
3 Area for Greenbelt 150
Total Plot AREA 1200.00
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
23
norms of state government for skilled and unskilled people for the proposed project
activity.
5.5 Amenities/Facilities
Proper site services such as First Aid, Drinking Water, Maintenance Workshop, etc. will be
provided to the workers. It is proposed to construct one room for labour.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Plant facilities, R&D, ETP Area and Utility Services): 518 Sq.m.
6.2 Residential Area (Non Processing Area)
Non Processing Area: 682 m2.
6.3 Green Belt
Area for Greenbelt is 150 m2
Green belt on 246 m2 of land will be done on land allotted by MIDC, which is to
compensate the 33 % area of green belt.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be
provided.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Road and railways are very close to the working site. There is no proposal to make any
new kind of connectivity.
6.6 Drinking water Management (Source & Supply of water)
Water for drinking and operations will be 0.1KLD, which will be met from MIDC
6.7 Sewerage System
Domestic waste water will be treated into septic tank followed by soak pit.
6.8 Industrial Waste Management
Please refer 3.9 Solid & Hazardous waste generation & Management plan
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
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6.9 Solid Waste Management
The excavated earth will be used for levelling. Top soil will be used for gardening/green
belt development.
6.10 Power Requirement & Supply/Source
Electricity shall be obtained from MSEB. The total power requirement for the proposed
project is 125 KW.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (Central/ state) in respect of the project affected persons
including home oustees, land oustees and landless labourers
Not Applicable because the proposed project site within the MIDC Industrial area,
Raigad.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall install plant erection & commission after receipt of the Environmental
Clearance & Consent to Operate.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed project activity is Rs. 384 crore.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
The project will be prove time by time for beneficial to the people as the company
progress and expands its activity. By CSR activity company management will be
committed to improve infrastructural facilities for the local people like Educational
facilities, Medical facilities, Transportation facilities etc. as well the local people
especially tribal population will be taken as employees which will improve the
socioeconomic environment of the area.
Project: Expansion of Manufacturing of Dyes & Intermediates Pre-feasibility-Report
Project Proponent: M/s. Indychem Industries Prepared By: Green Circle, Inc.
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From the above discussions it may be observed that
1. The proposed project is technically and financially viable and environmentally
sound.
2. The implementation of project will generate additional employment & Foreign
Exchange from Export.
3. Adequate steps will be taken for proper treatment of effluent through the ETP and
pre treated effluent will be passed through CETP.
4. The waste will be delivered to MWMCL.
5. Proper steps will be taken for air control.
6. There is no sensitive area surrounding the project.
7. Risk identification has been carried out.
8. The manufacturing activities are for the product for which it was allotted by MIDC &
there is no change in land use.