Predictive Maintenance:Condition monitoring Tools and Systems for asset management

September 19, 2007

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Today’s paradigm

Condition Monitoring:

•In house maintenance staffQualified personal who know the equipmentRegularly scheduled maintenance

• Often reactiveReact to break down events

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Future paradigm

Condition Monitoring:•Use of technology to measure

HeatVibrationSoundElectrical outputOther . . . if you can measure it, you can monitor

it

•Operate equipment with known status or conditionPredict impending failuresComparing baseline data to measurements that

fall out of toleranceEliminate break down events

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And in many industries

The future paradigm is now . . .

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Technology is in use today . . .

•Power generation•High speed rail lines•Steel mills•Tunnel and surface mining•Warehousing and distribution•Truck transportation•Paper mills•Printing•Agriculture, food processing•. . . others•Critical components and “balance of plant”

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Equipment and services

•Use of technology to measureHeatVibrationSoundElectrical output of any kindOthersManual and automated

•Service supportEquipment selection & implementationEquipment operationMaintenance and repair service

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Equipment and service categories

•ManualHand held

•Semi automatedCombination

•Fully automatedMounted sensors

•Computer based - monitor via hard wire and remote monitoring via phone or internet

•Service supportDispatched after witness of impending failure

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Available products and services

•Manual - hand held•Semi automated

Combination –hand held + computer data collection

Software suite – analyst, inspector, observer•Fully automated

Mounted sensors and data collection equipment

Computer monitor via hard wire and remote monitoring via phone and internet

•Service supportDispatched after witness of impending failure

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Periodic condition monitoring

Portable systems

•Data collectors/analyzers

•Inspection systemsCondition monitoring software

•Monitoring suite software

•Decision support

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Periodic condition monitoring

Data collectors/analyzers collect, store and trend vibration and process data to facilitate detection, analysis and correction of machine problems.

Inspection systems automate the machine inspection process and enable collection, storage and review of machine condition and plant process data.

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On-line systems for continuous monitoring

• On-line monitoring systems

• On-line protection systems

• Monitoring analysis software suite

• Decision support

On-line systems

Condition monitoring software

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On-line systems

On-line systems use permanently installed sensors to collect vibration and process data, 24/7, and alert personnel to important changes in machine condition.

Protection system is a digital, modular, scalable hardware and software solution that provides integrated machinery protection, condition and performance monitoring from a single source.

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Asset management software

Monitoring suite software provides users with trending, detailed analysis and reporting and enables plant-wide sharing of information.

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Decision support

Decision support replaces labor-intensive data analysis with an automated process that identifies the probability of specific faults and prescribes appropriate action.

• Accurate, consistent, reliable decision making• Captures and preserves knowledge• Compatible with other software and systems

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Web enabled

Web-enabled asset management knowledge portal. A virtual support network for expert services, 24/7.• Articles•Technical handbooks• Interactive services• Industrial product guides• Best practices• Benchmarking information• E-learning

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On-line training

• Self-paced learning

• Tutor supported

• Certification available

• Convenient and economical basic skills training

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Implementation

•Hand held•Semi automated•Fully automated

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Implementation

•RTP•Press unit•Angle bars•Folder•Other•Critical components•Balance of plant

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Benefits . . .

•No surprise break downs•Increased “up time”•Reduced need for “back up” equipment•Minimize maintenance resource•Possible outsource when needed

•Minimize on hand parts supply•Enjoy the “ROI” benefits

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Recommendations . . .

•Understand your process•Understand the complete list of available tools•Work with experienced personnel•Implement only what is practical•Enjoy the “ROI” benefits

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For more information

•Contact

p: 630-833-7366

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Predictive Maintenance:Condition monitoring Tools and Systems for asset management

September 19, 2007