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Precision Farming
Measure then Manage
Closing the Yield Gap
Farming Futures, NIAB Feb 2011
Sunflower
growing
Potato
growing
Seasoning
Packaging
17%
17%
2%
17%
53% of Walkers carbon footprint is upstream, outside of our own operations
34% of footprint from agriculture
Transport Disposal
Processing
Cooking
34% 10% 3%
The Biggest Impact Lies Outside Our Direct Control
50 in 5 Agro sustainability Targets
Carbon: 50% reduction by 2015 of the CO2e emitted in the production of potatoes vs. Crop 2009
We produce 111 kg CO2e as a resultof growing and supplying 1T of potatoes*
We have identified reduction opportunities of 32%and working on initiatives to close the remaining gap
Field Yield is critical to reduce our footprint
Key opportunities for GAP: Champion Varieties, CO2 efficient equipment, storage design / losses
Investment required: £500M over 2 years – research &I-Crop enhancements. Assumes grower fund store investments
through long term contracts (or £1-2MM pre-payments^)
Water: 50% reduction by 2015 of the total volume of surface orgroundwater (blue water) used to grow potatoes in identified water scarce areas vs. Crop 200925% of UK potatoes grown in water scarce areas. 50% reduction will require:- Targeted application according to crop requirements (i-Crop) – no waste- Optimised application through efficient irrigation equipment – even distribution- Identifying volume of blue water applied and install alternative green water sources
Total applied water is 4 billion litres or 4 million tonnesCovering 50% of 25% of our base = 0.5 million tonnes = 0.5 million m3 water.
20,000 m3 reservoir (to irrigate 2,000 T of potatoes or 44Ha) costs ~£100k
Capital required for 50 reservoirs = £2.5 million (before Grants)
3PepsiCo Confidential
Key Enablers to getting to our 50 in 5 commitments
• Connectivity with our growers & committed growers
• Potato Variety Programme
• I-Crop
• Irrigation Efficiency
4PepsiCo Confidential
Before you can manage you need to measure
Carbon (Co2e) per tonne raw potato
Water (H2o) applied and rainfall per tonne raw potato
We have established the tools:
Cool Farm Tool for Co2e
Icrop platform (Soil moisture probes and weather stations)
Reduction of Co2e & H2o (PIUK 50 in 5)
2010 UK I-Crop Field & Hardware Set Up
Identification and marking out of 24 trials fields
Weather station at each site
3 soil moisture probes in each field
1 probe fitted with a ‘rain gauge’ in each field (to work out the difference between rainfall and irrigation).
UK - 24 Fields spread across country, Irrigated & Un-irrigated, Early & Main Crops, Core 3 varieties
UK Agro team supported by 3 additional temporary staff to manage the data collection
Each field visited every 7-10days
Engage the Growers
Adequate Resource - do not underestimate support needed
Recognise the differing ability of Growers
Collect robust / reliable data
Measurement – making it happen:
2 Digs per field area:
No 1 dig @ 50-56 days after 50% emergence
No 2 dig @ harvest, or as close as possible
Yield dig data collected
Plant and stem densities
Number and weight of tubers, per 10 mm size fraction, i.e.. Yield fractions
For 2nd Dig: plus quality (crisp) data
2 sets of yield digs were carried out on each crop, with support of the field team and growers
9PepsiCo Confidential
17 trials to study effects of seed rates
14 trials with modified fertiliser usage
In addition to the 24 trial fields, additional Modified Agronomy trials were conducted
10PepsiCo Confidential
Cool Farm Tool
• Cool Farm Tool Introduced 2009 through Sustainable Food Lab– Created by Unilever and University of Aberdeen– Wider group of circa 15 companies/multiple crops– Simple LCA / Co2 measurement software
• Agreed to pilot in UK– Robin Griffiths – Icrop participant, initial run.– PE 2009 data = 111kg/t Vs CFT 2009 data = 110kg/t gave confidence
• 2010 schedule – 22 crops from Icrop programme• Results ex field and throughout storage Nov 2010 – June 2011
11
Definitions used
Farm Energy Fertiliser ProductionFertiliser Emissions
Agrichemical Use
Co2e Emissions from:• Electricity• Diesel used in field
production• Tractors• Transport from field• Grading• Irrigation Pumps• Washing
Co2e Emissions from• Energy intensive
production of mainly Nitrogen Fertiliser
Co2e Emissions from• Fertilizer Type• Fertilizer nutrient/
product • Fertilizer
Application Rate • Fertilizer
Application Method• Emissions are
related to natural microbial conversion of nitrogen in the soil, during which N2O can be lost to the air.
Co2e Emissions from:• Pesticide type• Application rate• Number of
applications
Storage
Co2e Emissions from:• Electricity used
from National Grid in storage
• Diesel Use (generators, pumps, etc)
Carbon foot-printing work considers 5 areas of carbon use (storage carbon data to be captured)
Carbon: The Cool Farm Tool has replaced expensive alternatives to calculate LCA’s with good consistency so far.
• First LCA completed by Carbon Trust as part of Walkers onbag labelling• Deeper dive by agro using PE Int. Gabi LCA software using 2 UK growers• Cool Farm Tool used in Icrop 2010 and roll out in EU from 2011
Carbon Trust = 142kg/t = 1 data set
PE Int: 111kg/t = 2 data sets
Cool Farm Tool: 110kg/t = initial data. In progress on 22 Euro crops
2008 2009 2010
Of the footprints so far completed, the mean is 95 kgs Co2e / tonne potato
Grif
fiths
Herm
es
Cocker
ills
York L
R
Cocker
ills
Fridlin
gton H
erm
es
C.Wes
tgar
th H
erm
es
C.Wes
tgar
th S
aturn
a
MVP G
reen
LR
MVP W
alto
n Her
mes
MVP D
AW S
at
MVP S
utton:L
R
Mer
cian
Rea
d LR
Shires
Fawle
y
Shires
Grif
fiths
Shires
Suckle
y
0
20
40
60
80
100
120
140
Farm EnergyAgro Chemical UseFertiliser ProductionFertiliser Emissions
Cool Farm Tool for this crop, excluding storage132 Co2e kgs / tonne raw potato
58
63
74
Fertiliser Emissions
Fertiliser Production
Agro Chemical Use
Field Energy
132 kg / Ha off-the field is highNeed to review fertiliser useField Energy is very low – reviewing data with supplier
ICROP – MVP Daw - Crop growth and Development
Full Cover (FC) >90% Canopy
No growing days lost on this crop due to canopy falling below 90%
I-Crop fieldwork results in a growth curve for each crop, from which modelling work can been done
Irrigation started too lateSoil too dry from mid to end June116 mm irrigation applied1 mm drainage86% water use compared to potential water usedCrop received 297mm water in total, but ideally needed 345mm. Needed 164mm irrigation, or 42% more
8 MVP Daw Saturna
0
10
20
30
40
50
21-May 18-Jun 16-Jul 13-Aug
SM
D / Irr
iga
tio
n / D
rain
ag
e (
mm
)
0
1
2
3
4
5
6
Da
ily w
ate
r u
se
(m
m)
SMD
Limiting
Irrig
Drain
Pot ETp
Act ETp
Target : Keep blue line (Act ETp) near green line (Pot ETp)
CUF - water modelling – Mark Stalham
Water usage modelling - MVP Daw – based on i-CROP data
SumProfile
Moisture probes showing that this field became very dry mid June. Confirmed by CUF water model.
17PepsiCo Confidential
ACTIONS POINTS to ACHIEVE 50 IN 5 :
Schedule irrigation better - start on time. Use probe data to flag deteriorating moisture levels
Carbon Management Plan Review of NPK use and accuracy of data collection for CFT More accurate irrigation system to deliver applied water more efficiently
SUMMARY from yield and water usage model in combination with ICROP outputs:
mm % Litres /t %DU
Total Water 297 100 58 235
Applied Water 116 39 22 745 54
Rainfall 181 61 35 490
Sustainability – MVP Daw - Water KPI
Saturna, Irrigated (crop kill on 4 September - harvested on 21 September)
30 31 30 28 28 24 23 24 23 11 7 9 1520 26 34 40
34 29 26 23 28 24 21 23 19 14 11 13 1825 32 34 40
32 35 27 23 28 25 21 18 15 15 13 13 2226 30 31 34
34 30 26 30 29 28 25 21 15 10 12 13 2025 28 26 28
34 35 29 29 30 30 30 26 15 9 10 15 2326 25 24 22
MISSED OPPORTUNITIES :
86 % of ideal water usage Equivalent gap accounting for a 7 t/ha missed opportunity or 14% lost revenue Could have reduced carbon print by 14%
Crop could have yielded 14% more, with either 42% more irrigation or 42% more efficient irrigation
2011 : CO2 Management Plan
Carbon Management Plan
Farm details
Farm identification Farm name
Author of plan Author name
Date of plan 01 November 2011
Planning period 2012 to 2015
Summary of carbon footprint using the Cool Farm Tool Insert output from the Cool Farm Tool. For some farms, results could be shown separately for different blocks of land, or different varieties… Dummy data set Emissions from production area per hectare per tonne finished product
Total (kg CO2-eq) Total (kg CO2-eq) Total (kg CO2-eq)
Fertiliser induced N2O 265,792 604 13
Embodied CO2e fertiliser production 497,125 1130 25
Agrochemicals 144,320 328 7
Field energy Use 1,349,965 3068 67
Primary processing 468,744 1065 23
Total (kg CO2-eq) 2,725,946 6195 135
Emissions hotspots Insert some text to point out main sources of emissions.
Benchmark data Data needed for comparison to show whether the farm emissions are high or low relative to other farms and expected emissions for each category.
Comparison with benchmarks Allows prioritisation of improvement targets.
Planned actions to minimise emissions Crop year Action Improvement
potential Ease of implementation
Carbon management plan included in all
Walkers Snack foods contracts in 2011
Cool Farm Tool delivers the Co2 data
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Kgs Kgs Kgs Kgs Kgs Kgs Kgs Kgs 25t 200t 1,000t 1,000t 1,500t 15,000t 25,000tBreeder Trials Small Plot research trials Factory trials Commercial Ramp
Years
PepsiCo have been actively involved with new potato varietiessince the mid-90’s.... 4 distinct phases and can be a 15 yr journey!
Market volumes &Seed production
Variety Qualification
“Advantaged inat least one, not disadvantaged in any vs. targetreplacement variety”
Variety programs are a numbers game with no guaranteed outcome....
80,000 potentialcandidates
30-40 candidates insmall plot trials
2-5 front runningvarieties
1 qualifiedcandidate
.... crossing a large with a small potato does not always result in a medium size potato
Cambridge University Grower Engagement “Innovators”
20PepsiCo Confidential
1. Blight Spray 2. Electricity 3. Diesel 4. Yield94
96
98
100
102
104
106
108
110
112
Base data Impact
109 kg108 kg
106 kg
100 kg
110 kg 110 kg110 kg110 kg
Cool Farm Tool modeling – From 110 kg / tonneRobin Griffiths 2009 data
1. x1 less blight spray = 1% reduction in carbon footprint
2. 10% reduction of on-farm electricity use = 2% reduction in carbon footprint
3. 10% reduction in diesel usage = 4% reduction in carbon footprint
4. 10% improvement in yield = 10 % reduction in carbon footprint
On-farm modelling identifies priority areas for reduction
• YIELD is the Key Driver to Reduce Carbon and Water Footprints
Pilot modelling –UK 2010
UK Sustainability Farming Report has been launched and the 50 in 5 Commitments have been made public
Website created to inform and communicate our sustainability agricultural objectives
PIUK Sustainable Farming Report 2010 has been publicly launched
For more information: www.pepsico.co.uk/farming