Pratt & Whitney CustomerTraining CourseCatalog It’sinourpower. TM Table of Contents 2 MRO Leadership Program 3 Training Program Consulting Services 4 ATA Specification 104/ Definitions

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Pratt & Whitney

Customer TrainingCourse Catalog

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Table of Contents

2 MRO Leadership Program

3 Training ProgramConsulting Services

4 ATA Specification 104/Definitions for Training Levels

4 European Aviation SafetyAgency (EASA)

6 General Courses

7 Engineering Courses

8 PW4000 Engine Series Courses



11 V2500 Engine Series Courses

12 JT8D-7/-17 and JT8D-200Engine Series Courses

14 JT9D Engine Series Courses

15 F117 Engine Series Courses

16 F100 Engine Series Courses

18 e-Learning

19 Web-Based Training

19 Computer-Based Training

20 Training Aids

22 Educational Resources

22 General/EngineeringTraining Guides

23 Performance/EngineeringTraining Guides

24 Maintenance Training Guides

26 How to Enroll in a Course

27 Order/Registration Form

Pratt & Whitney China Customer Training Center

Pratt & Whitney Customer Training Center

Pratt & Whitney Customer Training delivers a focused learning experience to students from around theworld. Our curriculum blends classroom instruction with computer-based technologies and hands-onengine practice. We provide comprehensive and effective training solutions at our state-of-the-arttraining centers, one of our satellite network locations or on-site at a customer facility.

We support both commercial and military engine maintenance training, engineering and engineperformance courses, leadership program initiatives and educational resources. All of our coursesemphasize proactive safety, reliability, performance and quality. Self-paced online courses are availableto support your training needs.

For more information about Pratt & Whitney Customer Training services, please contact us directly at860-565-8600 or speak with your local Pratt & Whitney representative. The 24-Hour Help Center is alsoavailable to assist with any inquiries at 800-565-0140 (Domestic) or 860-565-0140 (International).

Pratt & Whitney Customer Training

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MRO Leadership Program

Experienced maintenance, repair and overhaul (MRO) leadershipis key to the safety and reliability of the world fleet and theevolving international supply chain.

The MRO Leadership Program shares knowledge, experienceand best practices with participants from various industries toaddress maintenance, repair and overhaul talent in a rapidlychanging business environment.

This five-day program challenges participants to find new waysto improve the safety and reliability of the world fleet,drive lean operations across the enterprise, address thecomplex supply chain and focus on people as key resources.

The MRO Leadership Program is offered by Pratt & Whitneyin cooperation with university professors and industry expertsand associations.

Key topics include:

• Lean Operations

• Regulatory Environment

• Logistics and Supply-Chain Management

• Managing a Cross-Cultural Global Workforce

• Leadership and Change Management

• MRO Cost Management

• Human Factors Awareness

• State-of-the-Industry and Market Considerations

Content is tailored to program participants. Instructor activitiesand team projects focus on topics that are critical to the MROindustry and the role of leadership. Tours to a UTC engineoverhaul facility or part repair operation may also be provided.

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Customer Training provides consulting services on engine performance, engine maintenance, visual inspectionsand field issues.

We also offer services that can be tailored to your organization, including train-the-trainer programs, cross-facilityutilization and regional training. Customer Training offers a total learning management approach, focusing onhuman performance improvement and value-added services.

Training Program Consulting Services

ATA Specification 104/Definitions for Training Levels

Level I: General Familiarization

Personnel must be familiar with current equipment andhave a general knowledge of turbine-powered transportaircraft. Level I provides a brief overview of the airframe,systems and power plant as outlined in the SystemsDescription Section of the Aircraft Maintenance Manual.

Level II: Ramp and Transit

Personnel must be familiar with turbine-powered transportaircraft digital electronic equipment and have experience inramp, transit and turnaround activity. Level II provides abasic system overview; a description of controls, indicatorsand principal components including their location; andpractical training on servicing and minor troubleshooting.

Level III: Line and Base Maintenance Training

Personnel attending Level III training should, in addition torequirements for Levels I and II, possess the knowledgeand experience required to maintain turbine-poweredtransport aircraft. Level III provides a detailed description ofthe operation, component location, removal/installation andtroubleshooting procedures to maintenance manual level.

Level IV: Specialized Training

Entry level is defined by subject matter. Personnel musthave considerable experience in the field in which trainingwill be received. Level IV provides a detailed description,component location, in-depth troubleshooting, adjustment,test procedures, rigging, in-depth use of wiring diagrams,schematics and engineering data.

Level V: Component Overhaul Training

Entry level is defined by subject matter. Personnel mustmeet prerequisites established by the vendor. Specializedoverhaul training is conducted by airframe/enginemanufacturers and/or their suppliers to a componentmaintenance manual level.

Pratt & Whitney Customer Training is an approved EuropeanAviation Safety Agency (EASA) Part 147 Maintenance TrainingOrganization. Certification allows Pratt & Whitney CustomerTraining to provide “type training” for European aircraft andpower plant technicians as required by their respective EASAPart 66 curricula.

Part 147 certification also ensures that Pratt & WhitneyCustomer Training’s facility, processes, records, personnel,equipment and examinations continuously meet the higheststandards. Experienced and qualified instructors undergotraining every year to stay current with the latest technicalupgrades, training techniques and regulatory requirements. Inaddition, our EASA-qualified examiners provide hands-onassessments and exams following each class.

Part 66 Appendix III type-training levels are based upon ATA 104 (Air TransportAssociation) corresponding-type training levels.

European Aviation SafetyAgency (EASA)

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EASA Certificate

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General Courses

Jet Engine Introduction (2 Days)

Class Size: 18 Course Code: 109

Designed for personnel who need general knowledge of the gasturbine engine. The student will be able to identify the major gasturbine engine, nacelle and engine system components; name thedifferent types of gas turbine engines; and state, in general terms,engine economics.

Effective Training and Presentation Techniques (3 Days)


Provides knowledge and understanding of classroom managementskills, speaking skills, use of audiovisual materials, giving andreceiving instructor feedback and adult learning theory. Two daysof classroom instruction are followed by one full day of practiceteaching scenarios where students apply what they have learned,then receive immediate feedback on their performance. The coursesatisfies the requirements of FAR145 for instructor training.

OJT: Teaching Job Knowledge and Skills (1 Day)


Designed for subject-matter experts who train new employeesboth in the classroom and on the shop floor. Provides knowledgeand ability to apply the characteristics of an effective instructor,verbal and nonverbal communications and the coach-and-pupillearning strategy. This course consists of presentations anddiscussions combined with classroom activities designed toimprove individual communications skills.

Standard Practices Used in Maintenance ofPratt & Whitney Engines (2 Days)


Designed for personnel responsible for performing or supervisingmaintenance on Pratt & Whitney engines. Students will be able toreference proper resources and will be able to performrecommended maintenance practices. A variety of hand tools,precision measuring equipment and shop engines provide hands-on experience with Standard Practices. The human factor and itsrole in maintenance will be discussed.

CFM56® Engine Maintenance TrainingPratt & Whitney Customer Training is expanding its trainingcapabilities to include ATA maintenance courses for the CFM56engine. Please contact us for more information on how we cantailor your CFM56 engine training program.

CFM and CFM56 are trademarks of CFM International.

Engineering Courses

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Introduction to Engine Failure Analysis (5 Days)


Teaches how to analyze jet engine system/part failures from in-flightor test cell incidents to help determine root cause. Case studies fromcourse participants are used as examples in the classroom. Thiscourse is applicable to all Pratt & Whitney engine models andincludes classroom presentations, discussions and workshopsessions. Students will learn important information from listening toexperiences shared by other participants and from hands-onexercises.

Introduction to Engine Fleet Management (5 Days)


Teaches procedures for evaluating and optimizing an airline’s enginefleet in the areas of engine performance, test cell operations, on-wing health management, engine workscope and enginemaintenance and removal planning.

Module Performance Analysis Using MAPNET (4 Days)


Develops competency in implementing and using the ModuleAnalysis Program Network (MAPNET) program to accomplishengine and module performance analysis and to plan correctiveaction using engine test cell data.

Advanced Diagnostic and Engine Management(ADEM) (5 Days)


Designed for personnel responsible for conducting on-wing engineperformance and health monitoring or those who have a FleetManagement Program (FMP) or Engine Management Program(EMP) contract with Pratt & Whitney. The primary ADEM tools andfeatures are identified, discussed and used to determine the causeof engine faults and document analyses. Students will have theability to access their own ADEM fleet data to immediately applythe topics learned in class. The course also emphasizes thebenefits of preventive maintenance and early fault detection.

Engine Design and Repair (5 Days)


Provides a general overview of the structural design and performancefeatures of Pratt & Whitney’s commercial gas turbine engines. Thecourse defines the relationship between these features and requiredinspection and repair procedures. Additional topics include a review ofengine management using risk analysis and the application of thefailure analysis process. The experience is designed to enhance thestudent’s skill level in the evaluation, repair and management processfor engine parts.

P&W EHM (Engine Health Monitoring) (5 Days )


Designed for personnel responsible for conducting engineperformance analysis using in-flight data and Pratt & Whitney’sP&W EHM software program. Students will be able to performengine health-monitoring procedures, analyze the engine healthmonitoring reports and apply the features of the P&W EHMcomputer program. Students are encouraged to bring a copy of theirP&W EHM database to class to gain experience applying the EHMprogram features to their own engine fleet. Students must beemployed by companies who have or are registered to receiveP&W EHM software.

Engine Condition Monitoring II (ECM II)/ECM (5 Days)


Develops competency in implementing and using the Pratt &Whitney engine condition monitoring program (ECM II) toaccomplish on-wing engine performance analysis. This course isintended for users who do not have P&W EHM software.

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System Familiarization – All ModelsATA Level: I Class Size: 15Course Code: 4000 B747/767/PW4000 (4 Days)

4100 A300/PW4100 (5 Days)4400 MD11/PW4400 (5 Days)4130 A330/PW4100-100 inch (5 Days)4030 B777/PW4000-112 inch (4 Days)

Provides an introduction to engine design features and an overview ofengine systems, performance and ground operations. Airbus PW4100and MD11/PW4400 classes also cover thrust-reverser systems.

Line and Base Maintenance – All ModelsATA Level: III Class Size: 12Course Code: 4003 B747/767/PW4000 (8 Days)


Designed for maintenance technicians and other personnel associatedwith line and base maintenance. This course provides a detaileddescription of system operation, component location, onboardreporting systems and fault isolation procedures to aircraftmaintenance manual level.

Borescope Inspection Procedures – All Models (2 Days)

ATA Level: IV Class Size: 4Course Code: 4002 B747/767/PW4000

4102 A300/PW41004132 A330/PW4100-100 inch4032 B777/PW4000-112 inch

Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The course consistsprimarily of practical exercises using borescope equipment, trainingengine, mockups and worksheets to develop critical investigativeand interpretive skills.

Compressor Blade Blending – All ModelsATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days)Course Code: 4004 B747/767/PW4000 (5th, 6th and 7th Stage)

4104 A300/PW4100 (5th through 15th Stage)4404 MD11/PW44004134 A330/PW4100-100 inch (5th through 15th Stage)4034 B777/PW4000-112 inch (5th through 15th Stage)

Provides important hands-on experience required to developnecessary investigative and interpretative skills while using specializedequipment to detect, interpret, evaluate and repair damage in thecompressor gaspath. Customer must supply blade-blending equipmentrequired for this training. Requires Pratt & Whitney source approval.

PW4000 Engine Series Courses

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Post-Maintenance Test – All Models (5 Days)

ATA Level: IV Class Size: 12Course Code: 4005 B747/767/PW4000

4105 A300/PW41004405 MD11/PW44004135 A330/PW4100-100 inch4035 B777/PW4000-112 inch

Designed for mechanics, technicians and propulsion engineersresponsible for engine testing and analysis. Students will developthe skills necessary to perform engine test procedures, monitorperformance and evaluate the engine’s condition. Practicalexperience will be gained using test logs and data to monitorperformance and troubleshoot engines.

Heavy Maintenance (B1-B2) – All ModelsATA Level: V Class Size: 6 to 8Course Code: 4007 B747/767/PW4000 (10 Days)


Designed for personnel who are responsible for performing andsupervising limited and major engine assembly and disassembly.The course provides practical hands-on training on the assemblyand on the disassembly of major build groups, using specialtooling, equipment and appropriate technical manuals.

Maximum Heavy Maintenance (B3) – All Models(See note for class duration.)

ATA Level: V Class Size: 2 to 4Course Code: 4006 B747/767/PW4000

4106 A300/PW41004406 MD11/PW44004136 A330/PW4100-100 inch4036 B777/PW4000-112 inch


This course is offered only at the customer’s facility using thecustomer’s tooling and engine-build groups.

Note: The number of build groups selected for training determines total course length.Training days = 3 to 35 days based on an eight-hour day.

Engine Change – Bootstrap Method – All Models (2 Days)

ATA Level: V Class Size: 4 to 6Course Code: 4111 A300/PW4100

4411 MD11/PW44004141 A330/PW4100-100 inch4041 B777/PW4000-112 inch

Gives engine-change team members the knowledge required toremove and install an engine using the bootstrap method. Enginebootstrap tooling installation and removal tasks will be performed.The course will cover the maintenance manual procedure forpreparing the engine for removal and installation.

System Familiarization – All Models (2 Days)

ATA Level: I Class Size: 15 Course Code: 2031 (B757)

Provides an introduction to engine design features and anoverview of engine systems, performance and ground operations.

Line and Base Maintenance – All Models (8 Days)

ATA Level: III Class Size: 12 Course Code: 2033 (B757)

Designed for maintenance technicians and other personnelassociated with line and base maintenance. This course provides adetailed description of system operation, component location,onboard reporting systems and fault isolation procedures toaircraft maintenance manual level.


ATA Level: IV Class Size: 4 Course Code: 2030 (B757)

Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The course consistsprimarily of practical exercises using borescope equipment, atraining engine, mockups and worksheets to develop criticalinvestigative and interpretive skills.

Compressor Blade Blending – All ModelsATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days)Course Code: 2012 (6th through 9th Stage)

Provides important hands-on experience required to developnecessary investigative and interpretative skills while usingspecialized equipment to detect, interpret, evaluate and repairdamage in the compressor gaspath. Customer must supplyblade-blending equipment required for this training. RequiresPratt & Whitney source approval.

Post-Maintenance Test – All Models (5 Days)

ATA Level: IV Class Size: 12 Course Code: 2005 (B757)

Designed for mechanics, technicians and propulsion engineersresponsible for engine testing and analysis. Students will developthe skills necessary to perform engine test procedures, monitorengine performance and evaluate engine condition. Practicalexperience will be gained using engine test logs and data tomonitor performance and to troubleshoot engines.

Heavy Maintenance (B1-B2) – All Models (10 Days)

ATA Level: V Class Size: 6 to 8 Course Code: 2007 (B757)

Designed for personnel responsible for performing and supervisinglimited and major engine assembly and disassembly. The courseprovides practical hands-on training on the disassembly of majorbuild groups and assembly using necessary special tooling,equipment and appropriate technical manuals.


ATA Level: V Class Size: 2 to 4 Course Code: 2006 (B757)

Designed for personnel responsible for performing and supervisinglimited and major engine assembly and disassembly. The courseprovides practical hands-on training on the disassembly of majorbuild groups and assembly using necessary special tooling,equipment and appropriate technical manuals.


Note: Training days = 3 to 35 days. The number of build groups selected for trainingdetermines total course length.

Bootstrap Equipment Installation – All Models (2 Days)

ATA Level: IV Class Size: 4 to 6 Course Code: 2011 (B757)

Teaches members how to remove and install an engine usingthe bootstrap method. Engine bootstrap tooling installation andremoval tasks will be performed. The course will cover themaintenance manual procedure for preparing the engine forremoval and installation.

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General Familiarization (2 Days)

ATA Level: I Class Size: 15 Course Code: 2500

Provides an introduction to engine design features and an overviewof systems, performance and ground operations.


ATA Level: IV Class Size: 4 Course Code: 2503

Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The course consistsprimarily of practical exercises using borescope equipment, a trainingengine, mockups and worksheets to develop critical investigativeand interpretative skills.

Interactive Electronic Technical Manual (1 Day)

ATA Level: N/A Class Size: 12 Course Code: 2504

Provides an introduction to the format, navigation, functions andfeatures of the Interactive Electronic Technical Manual (IETM) and theInternational Aerospace Engines (IAE) manuals contained within.

V2500 Engine Series Courses

System Familiarization (2 Days)

ATA Level: I Class Size: 15 Course Code: 6101

Provides an introduction to engine design features and an overviewof systems, performance and ground operations.

T1 PW6100 Engine Only for Airbus A318 (5 Days)

EASA Level: III Class Size: 12 Course Code: 6103

Designed for maintenance technicians and other personnelassociated with line and base maintenance. This course provides adetailed description of system operation, component location,onboard reporting systems and fault isolation procedures to aircraftmaintenance manual level.



Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The course consistsprimarily of practical exercises using borescope equipment, a trainingengine, mockups and worksheets to develop critical investigativeand interpretative skills.

Post-Maintenance Test (5 Days)


Designed for mechanics, technicians and propulsion engineersresponsible for engine testing and analysis. Students will developthe skills necessary to perform engine test procedures, monitorperformance and evaluate engine condition. Practical experience willbe gained using test logs and data to monitor performance and totroubleshoot engines.

Engine Change – Bootstrap Method – All Models (2 Days)

ATA Level: IV Class Size: 4 to 6 Course Code: 6107

Gives engine-change team members the knowledge and hands-onexperience needed to remove and replace an engine from theon-wing position. A training engine installed on mockup pylon andbootstrap equipment is used for the practical shop training. Teampractice at task and safety procedures is emphasized.


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General FamiliarizationATA Level: I Class Size: 15Course Code: 821 JT8D-Standard (2 Days)

850 JT8D-200 (3 Days)

Provides an introduction to engine design features and anoverview of systems, performance and ground operations.

Line and Base Maintenance (8 Days)

ATA Level: III Class Size: 12Course Code: 823 JT8D-Standard

873 JT8D-200

Designed for maintenance technicians and other personnelassociated with line and base maintenance. This course providesa detailed description of system operation, component location,onboard reporting systems and fault isolation procedures toaircraft maintenance manual level.

Borescope Inspection Procedures (2 Days)

ATA Level: IV Class Size: 4Course Code: 820 JT8D-Standard

870 JT8D-200

Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The course consistsprimarily of practical exercises using borescope equipment, atraining engine, mockups and worksheets to develop criticalinvestigative and interpretative skills to evaluate engine gaspathcondition.

Compressor Blade Blending – All ModelsATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days)Course Code: 804 JT8D-Standard

854 JT8D-200

Provides important hands-on experience required to developnecessary investigative and interpretative skills while usingspecialized equipment to detect, interpret, evaluate and repairdamage in the compressor gaspath. Customer must supplyblade-blending equipment required for the training.

Heavy Maintenance (B1-B2) (10 Days)

ATA Level: V Class Size: 6 to 8Course Code: 807 JT8D-Standard

857 JT8D-200


Troubleshooting (5 Days)


859 JT8D-200

Designed for personnel involved in performing and supervising lineand base engine troubleshooting and fault analysis. The courseprovides practical hands-on training on engine features andsystems characteristics.

JT8D-7/-17 and JT8D-200 Engine Series Courses

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ATA Level: V Class Size: 2 to 4Course Code: 806 JT8D-Standard

856 JT8D-200



Note: Training days = 3 to 35 days. The number of build groups selected for trainingdetermines total course length.



855 JT8D-200

Designed for mechanics, technicians and propulsion engineersresponsible for engine testing and analysis. Students willdevelop the skills necessary to perform engine test procedures,monitor performance and evaluate the engine’s condition.Practical experience will be gained using test logs and data tomonitor performance and to troubleshoot engines.

JT8D-7/-17 Combustion Chamber Borescope Inspection(ASB5639) (4 Days)1


Develops skills in using borescope equipment to detect,interpret and evaluate deterioration and damage in thecombustion chamber of a JT8D-7/-17 engine per ASB5639.

JT8D-200 Combustion Chamber Borescope Inspection(SB5741) (4 Days)1


Develops skills in using borescope equipment to detect,interpret and evaluate deterioration and damage in thecombustion chamber of a JT8D-200 engine per SB5741.

JT8D-7/-17 and -200 Borescope Inspection ProceduresGaspath Special (1 Day)


Develops skills in using borescope equipment to evaluatedeterioration and damage in the engine gaspath.

Note: Attendees must have attended and successfully completed the CombustionChamber Borescope Inspection course (no. 100 or 101).

1 Including gaspath, course duration is 5 days.

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JT9D Engine Series Courses

System Familiarization – All ModelsATA Level: I Class Size: 15Course Code: 900 -7A, F, J (2 Days)

910 59A (2 Days)920 -70A (2 Days)930 -7Q (2 Days)940 7R4 Boeing (2 Days)950 7R4 Airbus (3 Days)960 7R4G2 Boeing (2 Days)

Introduces engine design features with an overview of systems,performance and ground operations.

Line and Base Maintenance – All ModelsATA Level: III Class Size: 12Course Code: 903 -7A, F, J (8 Days)

913 59A (8 Days)923 -70A (8 Days)933 -7Q (8 Days)943 7R4 Boeing (8 Days)953 7R4 Airbus (10 Days)963 7R4G2 Boeing (8 Days)

Designed for maintenance technicians and other personnelassociated with line and base maintenance. This course providesa detailed description of system operation, component location,onboard reporting systems and fault isolation procedures toaircraft maintenance manual level.


ATA Level: IV Class Size: 4Course Code: 902 -7A, F, J

912 59A922 -70A932 -7Q942 7R4 Boeing952 7R4 Airbus962 7R4G2 Boeing

Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The courseconsists primarily of practical exercises using borescopeequipment, a training engine, mockups and worksheets todevelop critical investigative and interpretive skills.


ATA Level: IV Class Size: 12Course Code: 905 -7A, F, J

915 59A925 -70A935 -7Q945 7R4 Boeing955 7R4 Airbus965 7R4G2 Boeing

Designed for mechanics, technicians and propulsion engineersresponsible for engine testing and analysis. Students will developthe skills necessary to perform test procedures, monitorperformance and evaluate engine condition. Practical experiencewill be gained using test logs and data to monitor performanceand to troubleshoot engines.

Compressor Blade BlendingATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days)Course Code: 117 (5th through 15th stage)

Provides important hands-on experience required to developnecessary investigative and interpretative skills while usingspecialized equipment to detect, interpret, evaluate and repairdamage in the compressor gaspath. Customer must supplyblade-blending equipment required for the training. RequiresPratt & Whitney source approval.

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Systems Familiarization (2 days)


Provides an introduction to engine design features and anoverview of systems, performance and ground operations.

Line and Base Maintenance (5 days)


Designed for technicians responsible for performing line andbase maintenance. Provides knowledge and understanding ofengine design features, line replacement unit (LRU) identification,engine operation, systems operation and rigging and inspection.

Borescope Inspection Procedures (3 Days)


Designed for technicians responsible for performing borescopeinspection of the engine gaspath condition. The courseconsists primarily of practical exercises using borescopeequipment, a training engine, mockups and worksheets todevelop critical investigative and interpretive skills.

Engine Blade Blending (1 day)

Class Size: 2 to 6 Course Code: 7004

Provides general knowledge of inspections and blendingtechniques for Pratt & Whitney military engine blades. The courseconsists of support equipment identification, definition of bladedamage and proper inspection and blending techniques.

F117 Engine Series CoursesMilitary training programs are restricted to audiences using and/or supporting the military product and meeting U.S.Department of Defense export/licensing requirements. Attendance at military training programs requires the appropriatesponsorship of the Pratt & Whitney customer Integrated Logistics Support (ILS) manager or the United States Air Force (USAF).All training courses listed are based on six hours of actual instruction per day unless otherwise noted.

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Engine Familiarization (3 Days)

Class Size: 4 to 12Course Code: 1040 F100-PW-220

1050 F100-PW-229

This course enables the student to explain basic facts and stategeneral principles about military engine construction features andsystems design. This course will prepare the student for allsubsequent military engine training courses.

F100 Interactive Electronic Technical Manual System(IETMS) (1 day)Course Code: 1014

Enables the student to navigate through the F100-PW-220/229Intermediate Maintenance Manual Set (IMMS) and use it within themaintenance environment. This course prepares the student forthe Intermediate Maintenance and Intermediate MaintenanceOn-the-Job-Training (OJT) courses.

F100 Engine Systems and Troubleshooting (10 Days)


1051 F100-PW-229

Provides comprehensive and in-depth training of F100 enginesystems operation, diagnostic equipment operation, troubleshootingtechniques and line replacement unit (LRU) maintenance.

F100 Borescope/Fiberscope Inspection (5 Days)


1037 F100-PW-229

Provides knowledge and experience to perform F100 engineborescope/fiberscope inspections. The course consists ofclassroom presentations and practical hands-on experience.

F100 Engine Blade Blending (1 day)

Class Size: 2 to 6 Course Code: 1015

Provides general knowledge of inspections and blendingtechniques for Pratt & Whitney military engine blades. The courseconsists of support equipment identification, definition of bladedamage and proper inspection and blending techniques.

F100 Intermediate Maintenance (55 Days)1


1052 F100-PW-229

Working as team members, students will disassemble, inspectand reassemble the engine and/or associated modules usingF100-unique special tooling, technical manuals and precisionmeasuring equipment.

F100 Engine Series Courses

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F100 Intermediate Maintenance OJT (59 Days)2


1056 F100-PW-229

The course is designed to enhance the knowledge and experiencegained in the Intermediate Maintenance course by providing furtherknowledge and experience performing those tasks most frequentlyencountered in an actual maintenance environment. Students workas a team, making necessary decisions about the requirements andprocedures for a given situation. The instructor(s) serves in anadvisory/observer capacity during the training period. Studentswill be evaluated on the proficiency level attained during training.

F100 Intermediate Test Operator (5 Days)1


1053 F100-PW-229

Designed for customers already operating the engine.Enables the student to install and remove an F100 engine onthe test stand, conduct a run of the engine and perform pre- andpost-run inspections of the engine and test stand.

F100 Intermediate Test Operator (10 Days)


1054 F100-PW-229

Enables the student to install and remove an F100 engine onthe test stand, conduct a run of the engine and perform pre- andpost-run inspections of the engine and test stand.

F100 Engine Monitoring System Component IntermediateMaintenance Repair (10 Days)

Class Size: 2 to 4Course Code: 1070

Provides a basic knowledge and the practical experience requiredto perform intermediate-level maintenance repair of F100 engine-monitoring-system components.

F100 Depot Maintenance1, 2

Class Size: 4 to 6Course Code: F100-PW-220 F100-PW-229

Engine (includes all courses below) (47 Days) 1034 1057Fan Module (5 Days) 1023 1095Core Module (15 Days) 1022 1038Rear Compressor Drive Turbine (3 Days) 1027 1039Fan Drive Turbine Module (5 Days) 1025 1064Gearbox (3 Days) 1048 1100Augmentor (4 Days) 1045 1103

Working as a team, students will disassemble, inspectand reassemble the engine and/or associated modulesusing F100-unique tooling, technical manual and precisionmeasuring equipment.

F100 Depot Maintenance OJT 1, 2

Class Size: 4 to 6Course Code: F100-PW-220 F100-PW-229

Engine (includes all courses below) (67 Days) 1035 1059Fan Module (8 Days) 1024 1088Core Module (20 Days) 1079 1089Rear Compressor Drive Turbine (5 Days) 1029 1102Fan Drive Turbine Module (8 Days) 1026 1090Gearbox (5 Days) 1049 1101Augmentor (6 Days) 1047 1104

This course enhances the Depot Maintenance course with theopportunity to gain further knowledge and experience performingthose tasks most frequently encountered in an actual maintenanceenvironment. The students work as a team, making necessarydecisions about the requirements and procedures for a givensituation. The instructor(s) serves in an advisory/observer capacityduring the training period. Students will be evaluated on theproficiency level attained during this training period.

F100 Depot Test Operator (5 Days)1


1058 F100-PW-229

Designed for customers already operating the engine. Enables thestudent to install and remove an F100 engine on the test stand,conduct a run of the engine and perform pre- and post-runinspections of the engine and test stand.

F100 Depot Test Operator (10 Days)1


1060 F100-PW-229

Enables the student to install and remove an F100 engine on thetest stand, perform an operational performance run of the engineand perform pre- and post-run inspections of the engine andtest stand.

1 Class conducted at customer location.

2 Designed for the entire engine or for modules specified by the customer.

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e-Learning Products and Services

Customer Training has developed a range of e-Learning solutions in response to customer demand,providing students convenient, cost-effective methods for acquiring knowledge and skills.

Web-Based Training courses are ideal for students who do not have the opportunity to attendclasses at one of our training locations, and allows students to learn at their own pace in a formatthat is delivered at their convenience. A range of courses are being made available atwww.pwcustomertraining.com on topics ranging from human factors awareness to jet engineintroduction to engine familiarization.

Computer-Based Training courses are available in CD format and on-site at our training centersfor specific engine models and topics. For a complete listing, please visit the shopping cart onwww.pwcustomertraining.com.

Interactive Distance Learning is available through a variety of formats and technologies, offeringinteraction between Customer Training instructors and students in different locations.

Rapid-Electronic Performance Support (R-EPS) job refreshment aids have been created incooperation with Customer Technical Support to help customers familiarize themselves with theimportant details of a service procedure before performing a specific maintenance task.

R-EPS are not intended to replace or supercede any official Pratt & Whitney technical publication, and are available on the

Pratt & Whitney Online Services portal.

e-Learning

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Web-Based TrainingJet Engine IntroductionThis e-Learning familiarization course introduces the fundamentalsof jet engine design, including the concepts of propulsion andbypass ratio; the function of various gas turbine engine components;the development of the dual spool engine, and the evolution ofgas turbine engines in response to marketplace demands.Course duration: one hour.

Advanced Jet Engine OperationThis companion to Jet Engine Introduction examines in detailthe operation of the fuel, oil, and air systems, and provides anoverview of environmental, regulatory and cost issues.Course duration: one hour.

Human Factors AwarenessHuman Factors Awareness continues to gain importance as acrucial means for ensuring aviation health and safety. This courseexplores the theory behind various human factors models; illustrateseveryday situations that invite error and mistakes; depicts serious,real-life incidents involving “The Dirty Dozen,” and describesmethods to ensure continued training and awareness.Course duration: two hours.

Computer-Based Training

Introduction to Borescope Inspection of Gas Turbine EnginesATA Level: IV

Provides knowledge and understanding of borescope inspectionfundamentals. It offers mastery of borescope equipment, techniques,inspection practices and engine damage recognition.

PW4000 (100-inch Fan) Engine Operation and ConstructionATA Level: I

Provides an overview of jet engine operation and details of theinternal construction of the PW4000 100-inch fan engine.

PW4000 (112-inch Fan) Engine Operation and ConstructionATA Level: I

Provides an overview of jet engine operation and details of theinternal construction of the PW4000 112-inch fan engine.

PW2000 Engine Operation and Construction (Student-Paced CBT)

ATA Level: I

Provides an overview of jet engine operation and details of theinternal construction of the PW2000 engine.

JT8D (-7 through -17) On-Wing MaintenanceATA Level: I, II and III

Provides an overview of JT8D design specifications and features. Italso explains engine systems and components, aircraft interfaces,engine performance and ground operations. And for the ATA Level IIIstudent, it also introduces basic troubleshooting techniques. This isessentially three courses in one, providing access to course contentin ATA Levels I, II and III commensurate with student needs.

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Training AidsCommercial EnginesPratt & Whitney Secondary Flow and LubricationSystems SchematicsEach schematic illustrates in full color the secondary air sourcesand uses of the various stages of air throughout the engine’ssystems. Careful attention is given to the proper identification ofall compressor and turbine stages, flanges and gaspath stations.In addition, the engine lubrication system is depicted detailingthe pressure, scavenge and breather air subsystems. Schematicsare available in handout and wall chart sizes. See ordernumbers below.

Order No: Secondary Flow Handouts(Handouts measure 11 inches x 17 inches)Sold in packages of 25.

P090-H PW2000P092-H PW4000 94-Inch FanP093-H PW4000 100-Inch FanP094-H PW4000 112-Inch FanP099-H PW6124P132-H JT8D-217C/-219

The schematics are printed on high-quality white laser paper andare ideally sized for handouts, insertion into training guides, ordisplay in an office area.

Order No: Secondary Flow Wall Charts(Wall charts measure 36 inches x 51 inches)

P090-W PW2000P092-W PW4000 94-Inch FanP093-W PW4000 100-Inch FanP094-W PW4000 112-Inch FanP099-W PW6124P132-W JT8D-217C/219

Note: This wall chart measures 26 inches x 50 inches

The wall charts are laminated with a clear dry-erase material foruse in a classroom or shop setting.

Pratt & Whitney Engine Build GroupsThe build groups cross-section shows the engine assembly partsand engine build groups identified by ATA chapter sections. Flangelocations are also identified.

Order No: Engine Build Groups Handouts(Handouts measure 11 inches x 17 inches)

P135-H PW4000 94-Inch FanP137-H PW4000 100-Inch Fan

Engine Build Groups Wall Chart(Wall charts measure 36 inches x 51 inches)

P135-W PW4000 94-Inch FanP137-W PW4000 100-Inch Fan

Military EnginesOrder No: (Handouts measure 11 inches x 17 inches)

Sold in packages of 25.P091-H F117 Secondary Flow and Lubrication SchematicP113-H F119-PW-100 Cross SectionP111-H F100-PW-220 Cross SectionP139-H F100-PW-220 Lubrication Systems SchematicP142-H F100-PW-220 Engine ModulesP110-H F100-PW-229 Cross SectionP119-H F100-PW-229 Access PortsP140-H F100-PW-229 Lubrication Systems SchematicP141-H F100-PW-229 Engine ModulesP112-H F135-PW-100 CTOL/CV Cross SectionP114-H F135 CTOL/CV Airflow MapP115-H F135 STOVL Airflow Map

Order No: (Wall chart sizes vary. See legend below.)P091-W F117 Secondary Flow and Lubrication Schematic1

P113-W F119-PW-100 Cross Section2


P139-W F100-PW-220 Lubrication Systems Schematic4

P142-W F100-PW-220 Engine Modules4


P119-W F100-PW-229 Access Ports1

P140-W F100-PW-229 Lubrication Systems Schematic4

P141-W F100-PW-229 Engine Modules4

P112-W F135-PW-100 CTOL/CV Cross Section2

P114-W F135 CTOL/CV Airflow Map3

P115-W F135 STOVL Airflow Map3

Wall chart sizes:1 36 inches x 51 inches2 28 inches x 68 inches3 30 inches x 68 inches4 36 inches x 68 inches

Please visit Pratt & Whitney’s Online Services to place anorder and complete a purchase at https://portal.pw.utc.com

Sample of Secondary Flow and Lubrication Systems Schematic

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Educational ResourcesBooks/References

Name Description Book Code

Aeronautical VestpocketHandbook

The Aircraft Gas TurbineEngine and Its Operation

Engine Nomenclature

Certified TrainingInstructor

On-the-Job-Training –Teaching JobKnowledge and Skills

Standard PracticesUsed in Maintenance

Engine Designand Repair

P&W 79500

P&W 182408

P098

P060

P066

P016

463

Offers a detailed engineering technical reference. Itcontains compressible flow functions, standard altitudedata and properties of gases, materials and elements.In addition, the book covers a range of aircraft, engineand general aviation topics. Shipping charges areincluded in the price for this book.

Provides a complete engine familiarization handbook.It describes the general aero-thermodynamic principlesunderlining operation and performance, differenttypes of engines and a detailed component description.The book also discusses the various internal andexternal systems, such as the secondary flow andlubrication systems, as well as operational performanceand the many factors that affect it. Shipping chargesare included in the price.

Provides definitions of commonly used technicaland engineering terms oriented toward commercialturbofan engines.

Contains illustrations and related text aboutinstructor skills, communications, audiovisualmaterials and their use in the classroom, evaluatingother instructors and the use and creation ofinstructor guides.

Contains illustrations and related text addressingcommunications, providing feedback to students,safety, managing students and teachingphysical skills.

Contains text, tables, line charts and photographsused to instill knowledge about torquing practices,the use of locking devices, O-ring, lubricant,precision measuring, clamping of tubes andharnesses, applying markings to parts and handlingbearings. Resources for Standard Practices arealso included.

Contains text, tables, line charts and photographsused to instill knowledge about the design andperformance features of Pratt & Whitney’s commercialgas turbine engines and the required inspection andrepair procedures. Additional topics include a reviewof engine management using risk analysis and theapplication of the failure analysis process.

General/Engineering Training Guides

To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

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Performance/Engineering Training Guides

Name Description Book Code

Engine ConditionMonitoring II (ECM II)

Module PerformanceAnalysis Using MAPNET

P&W EHM (Engine HealthMonitoring)

Introduction to EngineFailure Analysis (EFA)

Engine FleetManagement

Covers application of gas generator baseline curves,the ECM II computer program, data acquisition bythe flight crew and the characteristics of monitoredparameters. Contains charts and tables commonlyused in solving engine-condition-monitoringproblems. Applicable to both the mainframe andpersonal computer versions of the ECM II program.

Contains text, tables and line charts used to analyzeengine component deficiencies, program capabilities,data requirements, output interpretation andworkscope simulation features. Basic gas turbineperformance including component characteristicsand their deterioration impacts is also included.

Contains illustrations, trend-monitoring-reportexamples and explanations for the application ofP&W EHM software. The content is divided intoseveral areas: fleet configuration management, datacollection requirements, cruise and takeoff dataprocessing, analysis and management. Also includedare report layouts and options, trend analysis,UNIGRAPH plotting workshop and EHM studentassessment.

Contains illustrations and related text about thebasic knowledge of how to investigate enginesystem or part failures to help find the root cause.Also described are the procedures used to write afailure analysis report.

Contains illustrations and related text aboutevaluation and optimization of the engine fleetmanagement program. Areas of discussion includeengine and module performance, fleet ranking, fleetanalysis and maintenance scheduling.

440

450

437

462

456


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Engine SystemFamiliarizationLevel I

Line and BaseMaintenanceLevel III

Engine HeavyMaintenance (B1-B2)Level IV

Intermediate andDepot LevelMaintenance (Military)

Contains illustrations and related textabout the basic features and principles ofengine construction and systems.

Contains illustrations and related textabout engine construction features,performance and rating characteristics,engine systems and system components,purpose, location, operation, operationaltests and troubleshooting.

Contains text, schematics, cross-sectionaldrawings and system diagrams coveringvarious steps in engine disassembly andassembly and use of tooling.

Contains text, schematics, cross-sectionaldrawings and system diagrams coveringvarious steps in engine disassembly andassembly and use of tooling.

PW4000 94-inch FanPW4000 112-inch FanPW4100 94-inch FanPW4100 100-inch FanPW4400 94-inch FanPW2000PW6000V2500JT8D-7/-17JT8D-200

PW4000 94-inch FanPW4084 112-inch FanPW4090 112-inch FanPW4100 100-inch FanPW4100 94-inch FanPW4400 94-inch FanPW2000JT8D-7/-17JT8D-200JT9D-7QJT9D-7A, F, JJT9D-59A, -70AJT9D-7R4, E, FJT9D-7R4D1JT9D-7R4G2

PW4000 94-inch FanPW4100 100-inch FanPW4000 112-inch FanPW2000JT8D-7/-17JT8D-200JT9D-7, 7Q, 7A, F

F100-PW-220IntermediateDepotF100-PW-229IntermediateDepot

601675622643651411BB6101542027094

600663670623B4163651410BB0823090180210230280330390

635648665420032100200

10071034

10221023

Maintenance Training Guides

Name Description Engine Model Book Code


Maintenance Training Guides

Name Description Engine Model Book Code

Contains basic information of borescopeterminology, equipment and types ofcompressor, combustor and turbinedistress. Also shown are borescopeaccess port locations, specific airfoildimensions and combustion chamberliner inspection maps.

Contains illustrations and text of thetest facility, support equipment, enginetest parameters, test cell connections,test profiles and operating limits.

Contains illustrations and related text ofthe procedures, equipment and practiceskills necessary to do on-wing compressorblade blending.

Contains text, schematics, cross-sectionaldrawings and system diagrams of varioussteps in engine module disassembly andassembly and use of tooling.

Contains illustrations and related text ofthe procedures, equipment and practiceskills necessary to do on-wing compressorblade blending.

Contains illustrations and related text ofthe procedures, equipment and practicenecessary to inspect and blend repair theF100 engine compressor blades.

Contains illustrations and related text ofIETM navigation, front matter, publicationsand features.

Contains illustrations and related textto conduct an open-cowl inspection.

Contains illustrations and related text ofengine external features, performanceand rating characteristics, systemsoperation, operational tests, andtroubleshooting.

Contains text and cross-sectional drawingsof various steps in performing ahot-section inspection and use of tooling.

Borescope Inspection

Post-Maintenance Test

Compressor BladeBlending, 5th- to15th-Stage

Engine HeavyMaintenance (B3)

Compressor BladeBlending, 6th- to 9th-,11th- to 13th-, 15th-to 17th-Stage

F100 Engine BladeInspection and BlendRepair

Interactive ElectronicTechnical Manual(IETM)

PW2000/B757Open-Cowl Inspection

JT8D, JT8D-200Troubleshooting

Hot-Section Inspection

PW4000 94-inch FanPW4000 112-inch FanPW4100 100-inch FanPW2000PW6000JT8D-7/-17 and -200V2500

PW4000 94-inch FanPW4000 112-inch FanPW4100 100-inch FanPW2000JT8D-7/-17JT8D-200F100-PW-220F100-PW-229

PW4400 94-inch Fan

PW4000 94-inch FanJT8D-7/-17JT8D-200

PW2000/PW2300

F100-PW-220/229

V2500F100

PW2000/B757

JT8D-7/-17JT8D-200F100-PW-220

F100-PW-229

JT8D-7/-17JT8D-200

645669649423B6100031541

64066664442104808910401008

680

635035099

413

1038

5431060

695

028095Vol I 1014Vol II 1015Vol I 1011Vol II 1012

041092

2 5To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

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Our WebsiteOpen your Internet browser and go to http://www.pwcustomertraining.com

How to Enroll in a Course

Course CatalogYou can browse our dynamic Course Catalog to view current offerings and availability. Select theCourses & Registration tab and the button for the desired course category.

Note: This feature is available with public access, but it is necessary to Log On to register for courses. After Log On, the Register Now button willappear for each class/course.

New UserFor full access to system features, including course registration, please submit a New User Request Form.Requests will be processed within one business day and login information, including User Name andPassword, will follow by E-mail.

Note: If you registered/completed training with Pratt & Whitney Customer Training after January 2008, your profile already exists. Contact us forlogin assistance as necessary.

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Send Orders To

Pratt & Whitney Fax: 860-755-6131Customer Training Center E-mail: [email protected] Stop 122-18400 Main Street Class registration also available onlineEast Hartford, CT 06108 at www.pwcustomertraining.com

Customer Name (Print) Customer Signature

Course Name Course Code Start Date Page No. Price per Day No. of Days Total Price

Names of Students

Description Book Code/Order No. Page No. Quantity Unit Price Total Price

Applicable shipping charges and taxes will be applied. Carrier Account No. Standard Express

Conditions of Order Acceptance by Pratt & WhitneyAll orders and registrations for training are contingent upon entering into a training agreement with Pratt & Whitney and are subject to the terms and conditions of such agreement.

Ship To Address

Company

Name

Address

City, State, Postal Code

Country

Phone Number

Order/Registration Form

Training Aids/Educational Resources

Training Courses

Bill To Address

Company

Name

Address

City, State, Postal Code

Country

Classes are conducted in English unless otherwise specified. Upon request, a class can be conducted in another language using a customer supplied interpreter. Use of interpretiveservices may extend the length of the class.

PWTC.06.09

East Hartford, CTPratt & WhitneyCustomer Training CenterM/S 122-18400 Main StreetEast Hartford, CT 06108 USA

Registrar: +1-860-565-5221Student Services: +1-860-565-5221Reception/Main Number: +1-860-565-8600Fax: +1-860-755-6131E-mail: [email protected]

Beijing, ChinaPratt & WhitneyChina Customer Training Center8A Tianzhu Road, Tianzhu AirportIndustrial Zone, Shunyi District,Beijing, China, 101312

Registrar: +(86)10-8048-6677 Ext.1111Student Services: +(86)10-8048-6677 Ext.1100Reception/Main Number: +(86)10-8048-6677Fax: +(86)10-8048-6329E-mail: [email protected]

To view class schedules and registerfor training, please visit CustomerTraining’s web site at:http://www.pwcustomertraining.com

To order training materials, please visitPratt & Whitney’s Online Services athttps://portal.pw.utc.com

www.pw.utc.com

Documents

Pratt & Whitney CustomerTraining CourseCatalog It’sinourpower. TM Table of Contents 2 MRO Leadership Program 3 Training Program Consulting Services 4 ATA Specification 104/ Definitions