Srinivasan Engineering College, PerambalurEven Semester 2012 – 2013

Course Handout Date: 14.12.2012

Course No. : ME 1009 3 0 0 3Course Title : PRODUCTION PLANNING AND CONTROLCourse Instructor : Y.GULAM DHASTHAGEERInstructor-in-charge : Y.GULAM DHASTHAGEER

Scope and Objective of the Course:

To understand the various components and functions of production planning and control such as work study, product planning, process planning, production scheduling, Inventory Control.

To know the recent trends like manufacturing requirement Planning (MRP II) and Enterprise Resource Planning (ERP).

The objective of this course is to introduce the fundamental procedure for designing transmission elements.

Text book(s) [TB]

1. Martand Telsang, “Industrial Engineering and Production Management”, S. Chand and Company, First edition, 2000.

REFERENCES

1. Samson Eilon, “Elements of production planning and control”, Universal Book Corpn.1984

2. Elwood S.Buffa, and Rakesh K.Sarin, “Modern Production / Operations Management”, 8th Ed. John Wiley and Sons, 20003. K.C.Jain & L.N. Aggarwal, “Production Planning Control and Industrial Management”, Khanna Publishers, 19904. N.G. Nair, “Production and Operations Management”, Tata McGraw-Hill, 19965. S.N.Chary, “Theory and Problems in Production & Operations Management”, Tata McGraw Hill, 19956. S.K. Hajra Choudhury, Nirjhar Roy and A.K. Hajra Choudhury, “Production Management”, Media Promoters and Publishers Pvt. Ltd., 1998

Course Plan / Schedule:

S.No Topics to be covered Learning objectives Ref. to

Text BookNo. of

lectures

1

Unit-1. INTRODUCTION Objectives and benefits of planning and control-Functions of production control-Types of production-job- batch and continuous

To learn about basic steps in production control

T1 3

2 Product development and design-Marketing aspect - Functional aspects - Operational aspect-

To learn the design development and aspects

in market

T1 3

Durability and dependability aspect-aesthetic aspect

3

Profit consideration-Standardization, Simplification & specialization-Break even analysis-Economics of a new design

To learn about the economic factors in

factoryT1 3

4

Unit-2 WORK STUDYMethod study, basic procedure-Selection-Recording of process

To study the movement of labors and maintain the

records of laboursT1 3

5

Critical analysis, Development - Implementation - Micro motion and memo motion study - work measurement

To study the movement of labors and maintain the

records of laboursT1 5

6

Techniques of work measurement - Time study - Production study - Work sampling - Synthesis from standard data - Predetermined motion time standards.

To learn about the time consumption for

productionT1 6

7

Unit-3 PRODUCT PLANNING AND PROCESS PLANNING

Product planning-Extending the original product information-Value analysis

To learn about the value analysis of Product in market

R3 3

8

Problems in lack of product planning - Process planning and routing-Pre requisite information needed for process

To learn about the causes of problems in Process

planning R3 4

9Steps in process planning-Quantity determination in batch production-Machine capacity balancing

To learn about the steps involved in production

R3 3

10Analysis of process capabilities in a multi product system.

To learn about the steps involved in production

R3 3

11

Unit- 4 PRODUCTION SCHEDULING

Production Control Systems -Loading and scheduling - Master Scheduling - Scheduling rules -Gantt charts -Perpetual loading

To implement the various flow charts and schedules

for productionR6 4

12Basic scheduling problems - Line of balance - Flow production

To analysis a basic scheduling problems in

production

R6 5

scheduling - Batch production scheduling-Product sequencing

13Production Control systems-Periodic batch control-Material requirement planning kanban –Dispatching

To maintain the raw materials and labour

schedule for production R6 3

14

Progress reporting and expediting-Manufacturing lead time –Techniques for aligning completion times and due dates.

To study about the time management

R6 3

15

Unit- 5 INVENTORY CONTROL AND RECENT TRENDS IN PPCInventory control-Purpose of holding stock-Effect of demand on inventories-Ordering procedures.Two bin system

To study about the maintenance of stock

inventoryR2 3

16

Ordering cycle system-Determination of Economic order quantity and economic lot size-ABC analysis-Recorder procedure

To study about the various types to

maintenance the stock inventory

R2 3

17

Introduction to computer integrated production planning systems –elements of JUST IN TIME SYSTEMS-Fundamentals of MRP II and ERP.

To study about the roles and activities of CAPP

R2 3

Evaluation scheme – Internal Assessment

S No.Evaluation

ComponentsDuration Weightage Date & Time Venue

1. Unit Test 1 90 min 10%

Will be announced by the exam cell

To

be

ann

oun

ced

la

ter

2. Unit Test 2 90 min 10%3. Model Exam-1 3hr 20%4. Unit Test 3 90 min 10%5. Model Exam-2 3hr 20%6. Assignment 1 month 10%

7.Attendance Percentage

Continuous 20%

I. Assignment topic: Types of production with its scheduling procedure Classification of motion study in industry Various methods of stock inventory

II. Part-A Question with answer will be issued by the instructor on completion of each unit.

Timings for chamber consultation: Students should contact the Course Instructor in her/his chamber during lunch break.

STAFF INCHARGE HOD