PowerFlex® 700AFE Active Front End

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  • 7/29/2019 PowerFlex 700AFE Active Front End

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    PowerFlex 700AFE Active Front End

    Regenerate Power Back to the Utility and Lower Harmonics

    Premier IntegrationFor simplified drive start-up and reduced development time, the PowerFlex 700AFE

    can be configured with RSLogix 5000 software. This single software approach

    simplifies parameter and tag programming while still allowing stand-alone

    drive software tool use on the factory floor.

    Internal communication options help the user to cost-effectively assemble

    highly integrated applications. Options include: DeviceNet, ControlNet, UniversalRemote I/O, and other open communications including Profibus and Interbus-S.

    Target ApplicationsThe PowerFlex 700AFE is an excellent solution for common bus or single drive

    applications that require AC line regeneration and/or low harmonics.

    The PowerFlex 700AFE Active Front End

    is a great fit for applications that require

    regeneration of power back to the utility

    and/or low harmonics to meet IEEE-519

    and CE standards. The PowerFlex 700AFE

    is a regenerative DC bus supply used to

    supply DC power to a line-up of common

    bus AC drives or a single common bus

    drive. The AFE utilizes a pulse width

    modulated (PWM) controlled IGBT

    converter to allow bi-directional power

    flow to the AC line.

    AdvantagesRegenerative Braking for Energy Savings

    and Elimination of Braking Resistors

    The AFE eliminates the need for large

    resistor banks. These resistors banks

    can create a lot of heat and must

    frequently be cleaned. Instead of

    wasting energy with resistor braking

    technology, regenerative braking

    actually puts the energy back into

    the system to be used by other

    equipment.

    Low AC Input Harmonics

    The active front end provides low

    harmonics to meet IEEE 519 and CE

    at its input terminals.

    Improved Power Factor

    The AFE itself actively controls the power

    factor regardless of motor speed and

    load. In addition, the PowerFlex700AFE

    can be used for power factor correction

    on the power system.

    Voltage Boost

    The AFE allows "input voltage boost"

    operation, providing full 480 VAC to

    the motor, even when operating on

    380 VAC power lines. This voltage

    boost also helps protect critical

    processes from the potentially

    disruptive effects of input voltage

    dips and sags.

    PowerFlex 700AFE Frame 10 in standard IP21 R ittal enclosure.

    Regeneration for Fast Stop

    Paper Machines

    Metals Process Lines

    Converting

    Continuous Regeneration

    UnwindersRegeneration where the Motor is

    Overdriven by the Load

    Test Stands

    Regeneration for Lowering

    and Deceleration

    Cranes and Hoists

    Regeneration for Frequent Deceleration

    Centrifuges

    Regeneration for Dynamic Deceleration Cutoff Applications for Glass,

    Board, or Metal

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    Publication 20Y-PP001B-EN-P February 2009 Copyright 2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.Supersedes Publication 20Y-PP001A-EN-P March 2008

    Ratings Information

    Low AC Input Harmonics and Improved Power FactorThe PowerFlex 700AFE Active Front End actively controls the power factor regardless of motor speed and load.

    The AFE can be used for power factor correction on the power system.

    Typical current and voltage waveforms for a non-

    regenerative converter (6-Pulse) (ITHD = 30-50% with

    DC choke)

    * Heavy duty rating is not applicable to Frame 13 600 or 690V.

    Typical current and voltage waveforms for a PowerFlex

    700AFE (ITHD = 3-5%)

    Voltage

    Current

    Voltage

    Current

    400V AC Input RatingsCatalogNumber

    Frame SizekW Rating PWM Freq. AC Input Amps DC Amps Typical Watts

    Loss (Watts)ND HD kHz Cont. 1 Min. Cont.

    20YD460 10309 3.6 460 506 520

    8,000258 3.6 385 578 435

    20YD1K3 13873 3.6 1300 1430 1469

    23,000772 3.6 1150 1725 1299

    480V AC Input Rating

    CatalogNumber

    Frame SizeHp Rating PWM Freq. AC Input Amps DC Amps Typical Watts

    Loss (Watts)ND HD kHz Cont. 1 Min. Cont.

    20YD460 10497 3.6 460 506 520

    8,000416 3.6 385 578 435

    20YD1K3 13

    1404 3.6 1300 1430 1469

    23,0001242 3.6 1150 1725 1299

    600V AC Input Ratings

    CatalogNumber

    Frame SizeHp Rating PWM Freq. AC Input Amps DC Amps Typical Watts

    Loss (Watts)ND HD kHz Cont. 1 Min. Cont.

    20YF325 10439 3.6 325 358 367

    8,000352 3.6 261 392 295

    20YF1K0* 13 1390 3.6 1030 1133 1164 26,000

    690V AC Input Rating

    CatalogNumber

    Frame SizekW Rating PWM Freq. AC Input Amps DC Amps Typical Watts

    Loss (Watts)ND HD kHz Cont. 1 Min. Cont.

    20YF325 10376 3.6 325 358 367

    8,000302 3.6 261 392 295

    20YF1K0* 13 1193 3.6 1030 1133 1164 26,000