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PowerDRIVE-Connect BZK Hybrid cable for PowerDRIVE-System Technical information Issued 2017-07 ... automates motion. LENORD +BAUER Subject to technical modifications and typographical errors. Internet: www.lenord.com E-Mail: [email protected] Phone: +49 208 9963–0 Fax: +49 208 676292 Lenord, Bauer & Co. GmbH Dohlenstraße 32 46145 Oberhausen, Germany DS22-BZK General Pre-assembled hybrid cable for the straightforward connection of PowerDRIVE positioning drives For cabling PowerDRIVE positioning drives with hybrid coupling - M17 or M23 hybrid connector with integrated bus element for the power supply and bus communication - Easy-to-disconnect quick-release coupling For the supply of power to PowerDRIVE positioning drives with plug connection - M23 mating connector with screw lock Features High electromagnetic compatibility (EMC housing screening) Current carrying capacity according to DIN EN 60512 Length from 3 m to 20 m Advantages Reduction of the cabling effort Can be matched to the related connection situation Time-saving during the connection of the PowerDRIVE positioning drives to the PowerDRIVE-Box Straightforward electrical disconnection of positioning drives with hybrid connection for maintenance and service work due to quick-release coupling

PowerDRIVE-Connect

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61BZK Hybrid cable for PowerDRIVE-System

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PowerDRIVE-ConnectBZK Hybrid cable for PowerDRIVE-System

Technical information Issued 2017-07

... automates motion.

LENORD+BAUER

Subject to technical modifications and typographical errors.

Internet: www.lenord.comE-Mail: [email protected]

Phone: +49 208 9963–0Fax: +49 208 676292

Lenord, Bauer & Co. GmbHDohlenstraße 3246145 Oberhausen, GermanyD

S22

-BZ

K

General

Pre-assembled hybrid cable for the straightforwardconnection of PowerDRIVE positioning drives

For cabling PowerDRIVE positioning drives with hybridcoupling- M17 or M23 hybrid connector with integrated bus

element for the power supply and buscommunication

- Easy-to-disconnect quick-release coupling For the supply of power to PowerDRIVE positioning

drives with plug connection- M23 mating connector with screw lock

Features

High electromagnetic compatibility(EMC housing screening)

Current carrying capacity according to DIN EN 60512 Length from 3 m to 20 m

Advantages

Reduction of the cabling effort Can be matched to the related connection situation Time-saving during the connection of the PowerDRIVE

positioning drives to the PowerDRIVE-Box Straightforward electrical disconnection of positioning

drives with hybrid connection for maintenance andservice work due to quick-release coupling

Type code,cable specification

2 DS22-BZK / (2017-07)

Type code

Connector type17 Connector size M1723 Connector size M23

Connector 1L Flying leadS Connector with female contacts

Connector design0 Straight, hybrid (electrical power to the positioning drive)1 Straight, for the power supply (24 V)2 Angled, for the power supply (24 V)

DesignN 16 AWG food gradeU 16 AWG halogen-freeC 14 AWG cULus recognised

Cable length_ _ Length in m (between minimum and maximum length)03 3 m minimum length20 20 m maximum length

Connector 2V Preassembled (with PowerDRIVE-Box terminals attached)L Flying leadK Coupling with male contacts

BZK _ _ _ _ _ _ _ _

The following variants are approved for usage for the PowerDRIVE-System as per UL component recognition /listing E483619:— BZK17S0C__V— BZK17S0C__L— BZK17S0C__K— BZK23S0C__V— BZK23S0C__L— BZK23S0C__K

Cable specifications (design N/U/C)

Feature Design N(food grade)

Design U(halogen-free)

Design C(cULus recognised)

Sheath material   PUR, black, glossy   PUR, black, matt   PUR, black, matt

Cable properties   Screened   Screened   Screened

Suitable for dragchains

  Yes   Yes   Yes

Food grade   Yes   No   No

Halogen-free   No   Yes   Yes

Cable diameter(d)

  9.5 mm   9.5 mm   9.5 mm

Bending radius   Permanently flexible: 10 × dFixed routing: 5 × d

  Permanently flexible: 15 × dFreely moving: 10 × dFixed routing: 5 × d

  Permanently flexible: 15 × dFreely moving: 10 × dFixed routing: 5 × d

Peak operatingvoltage

  Max. 350 V CAN busMax. 30 V DC (logic / power)

  Max. 300 V CAN busMax. 30 V DC (logic / power)

  Max. 300 V CAN busMax. 30 V DC (logic / power)

Temperaturerange

  -40 °C to +80 °C   -40 °C to +80 °C   -40 °C to +80 °C

Cables for positioning drives with type of connectionH1/H2/H3

DS22-BZK / (2017-07) 3

Connector type 23

Technical data – coupling / connector (connector size M23)

Rated voltage Max. 30 V AC / DC

Current carrying capacity According to DIN EN 60512

Contact type (coupling / connector) Male / female

Housing material coupling / connector Nickel-plated brass (others upon request)

Union nut material Nickel-plated brass

Ambient temperature -20 °C ... +130 °C

Degree of protection(1) IP 66 / IP 67

Mating cycles > 500

Vibration resistance ≤ 200 m/s2

Approval cULus recognised component (no. E247738)

Pin layout

A

B C

D

E5 1

6 3

4 28

79 10

S

Connector 2 (K):Coupling with malecontacts

A

BC

D

E51

63

42 87910

Connector 1 (S):Connector with femalecontacts

ABCDE

+24 V logicGND logicGND power+24 V powerCable screen

7…9, S CAN bus7: CAN high8: CAN GND9: CAN lowS: CAN screen

Dimensional drawing – connector

Coupling

72

M23

x 1

Connector

78

ø 28

Connection example

1

2

3

Hybrid cable BZK23S0N_ _ V

1 Coupling on the positioning drive(type of connection H1 / H2 / H3)

2 Connector 1 / connector design: S0(straight connector with female contacts)

3 Connector 2: V(PowerDRIVE-Box terminals)

(1) In the screwed-in state, according to DIN EN 60529 / DIN 40050

Cables for positioning drives with type of connectionH1/H2/H3

4 DS22-BZK / (2017-07)

Cable variants for positioning drives with type of connection H1 / H2 / H3

H1: 30 cmH2: 50 cmH3: 100 cm

M23

PowerDRIVE-Box

BZK23S0NxxKBZK23S0UxxKBZK23S0CxxK

BZK23S0NxxVBZK23S0UxxV

BZK23S0NxxLBZK23S0UxxLBZK23S0CxxL

BZK23S0NxxKBZK23S0UxxKBZK23S0CxxK

optional

BZK23S0CxxVPowerDRIVE-Box

xx = length in m

Design N / U:Spring-cage terminals for the PowerDRIVE-Boxwith design N / U

Design C:Spring-cage terminals for the PowerDRIVE-Boxwith design C

Pin layout for connector 2 “V” (pre-assembled) and “L” (flying lead)

Flying lead(connector 2: L)

Pre-assembled,connection to the PowerDRIVE-Box

(connector 2: V)

Signal identifier

Corecolour/core no.

Cross-sectiondesign: N/U

Cross-sectiondesign: C

4-pole spring-cageterminal (internalpositioning drivecommunication)pin identifier

4-pole spring-cage terminal(positioning drive powersupply)pin identifier

red/1 0.5 mm2 0.5 mm2 – 3 +24 V logic

red/2 1.5 mm2 2.5 mm2 – 1 +24 V power

black/2 1.5 mm2 2.5 mm2 – 2 GND power

black/1 0.5 mm2 0.5 mm2 – 4 GND logic

black 0.14 mm2 0.14 mm2 1 – CAN GND

green 0.25 mm2 0.25 mm2 3 – CAN low

yellow 0.25 mm2 0.25 mm2 2 – CAN high

Cable screen – – –

CAN screen – – –

Cables for positioning drives with type of connectionHS

DS22-BZK / (2017-07) 5

Connector type 17

Technical data – coupling / connector (connector size M17)

Rated voltage Max. 30 V AC / DC

Current carrying capacity According to DIN EN 60512

Contact type (coupling / connector) Male / female

Housing material coupling / connector Brass, die-cast zinc and encapsulated in plastic

Ambient temperature -20 °C ... +130 °C

Degree of protection(1) IP 66 / IP 67

Mating cycles > 500

Approval cULus recognised component (no. E247738)

Pin layout

C

1

2

A

4

3

B

5

Connector 2 (K):Coupling with malecontacts

A

4

3

C

1

2

B

5

Connector 1 (S):Connector with femalecontacts

1234

GND logicCAN GNDCAN lowCAN high

ABC

+24 V logic+24 V powerGND power

Dimensional drawing – connector

Coupling

41.4

ø18.

7

Connector

42

ø18.

7Connection example

1

2

3

Hybrid cable BZK17S0N_ _ V

1 Panel-mounting socket on the positioning drive(type of connection HS)

2 Connector 1 / connector design: S0(straight connector with female contacts)

3 Connector 2: V(PowerDRIVE-Box terminals)

(1) In the screwed-in state, according to DIN EN 60529 / DIN 40050

Cables for positioning drives with type of connectionHS

6 DS22-BZK / (2017-07)

Cable variants for positioning drives with type of connection HS

PowerDRIVE-Box

HS

M17

BZK17S0NxxKBZK17S0UxxKBZK17S0CxxK

BZK17S0NxxVBZK17S0UxxV

BZK17S0NxxLBZK17S0UxxLBZK17S0CxxL

BZK17S0NxxKBZK17S0UxxKBZK17S0CxxK

optional

PowerDRIVE-Box

BZK17S0CxxV

xx = length in m

Design N / U:Spring-cage terminals for the PowerDRIVE-Boxwith design N / U

Design C:Spring-cage terminals for the PowerDRIVE-Boxwith design C

Pin layout for connector 2 “V” (pre-assembled) and “L” (flying lead)

Flying lead(connector 2: L)

Pre-assembled,connection to the PowerDRIVE-Box

(connector 2: V)

Signal identifier

Corecolour/core no.

Cross-sectiondesign: N/U

Cross-sectiondesign: C

4-pole spring-cageterminal (internalpositioning drivecommunication)pin identifier

4-pole spring-cage terminal(positioning drive powersupply)pin identifier

red/1 0.5 mm2 0.5 mm2 – 3 +24 V logic

red/2 1.5 mm2 2.5 mm2 – 1 +24 V power

black/2 1.5 mm2 2.5 mm2 – 2 GND power

black/1 0.5 mm2 0.5 mm2 – 4 GND logic

black 0.14 mm2 0.14 mm2 1 – CAN GND

green 0.25 mm2 0.25 mm2 3 – CAN low

yellow 0.25 mm2 0.25 mm2 2 – CAN high

Cable screen – – –

CAN screen – – –

Cables for positioning drives with type of connectionS1/S2/S3

DS22-BZK / (2017-07) 7

Connector type 17

Technical data – coupling / connector (connector size M17)

Rated voltage Max. 30 V AC / DC

Current carrying capacity According to DIN EN 60512

Contact type (coupling / connector) Male / female

Housing material coupling / connector Brass, die-cast zinc and encapsulated in plastic

Ambient temperature -20 °C ... +130 °C

Degree of protection(1) IP 66 / IP 67

Mating cycles > 500

Approval cULus recognised component (no. E247738)

Pin layout

C

1

2

A

4

3

B

5

Connector 2 (K):Coupling with malecontacts

A

4

3

C

1

2

B

5

Connector 1 (S):Connector with femalecontacts

1234

GND logicCAN GNDCAN lowCAN high

ABC

+24 V logic+24 V powerGND power

Dimensional drawing – connector

Coupling

41.4

ø18.

7

Connector

42

ø18.

7Connection example

1

2

3

Hybrid cable BZK17S0N_ _ V

1 Coupling on the positioning drive(type of connection S1 / S2 / S3)

2 Connector 1 / connector design: S0(straight connector with female contacts)

3 Connector 2: V(PowerDRIVE-Box terminals)

(1) In the screwed-in state, according to DIN EN 60529 / DIN 40050

Cables for positioning drives with type of connectionS1/S2/S3

8 DS22-BZK / (2017-07)

Cable variants for positioning drives with type of connection S1 / S2 / S3

S1: 30 cmS2: 50 cmS3: 100 cm

M17

PowerDRIVE-Box

BZK17S0NxxKBZK17S0UxxKBZK17S0CxxK

BZK17S0NxxVBZK17S0UxxV

BZK17S0NxxLBZK17S0UxxLBZK17S0CxxL

BZK17S0NxxKBZK17S0UxxKBZK17S0CxxK

optional

PowerDRIVE-Box

BZK17S0CxxV

xx = length in m

Design N / U:Spring-cage terminals for the PowerDRIVE-Boxwith design N / U

Design C:Spring-cage terminals for the PowerDRIVE-Boxwith design C

Pin layout for connector 2 “V” (pre-assembled) and “L” (flying lead)

Flying lead(connector 2: L)

Pre-assembled,connection to the PowerDRIVE-Box

(connector 2: V)

Signal identifier

Corecolour/core no.

Cross-sectiondesign: N/U

Cross-sectiondesign: C

4-pole spring-cageterminal (internalpositioning drivecommunication)pin identifier

4-pole spring-cage terminal(positioning drive powersupply)pin identifier

red/1 0.5 mm2 0.5 mm2 – 3 +24 V logic

red/2 1.5 mm2 2.5 mm2 – 1 +24 V power

black/2 1.5 mm2 2.5 mm2 – 2 GND power

black/1 0.5 mm2 0.5 mm2 – 4 GND logic

black 0.14 mm2 0.14 mm2 1 – CAN GND

green 0.25 mm2 0.25 mm2 3 – CAN low

yellow 0.25 mm2 0.25 mm2 2 – CAN high

Cable screen – – –

CAN screen – – –

Cables for positioning drives with type of connectionST

DS22-BZK / (2017-07) 9

Connector type 23 Suitable for the supply of power to PowerDRIVE positioning drives with type of connection ST (connector).

Technical data – mating connector for the power supply (connector size M23)

Rated voltage 150 V

Maximum connection cross-section 6 × 1.0 mm2 / 3 × 2.5 mm2

Contact type Female

Housing material Metal (GD-Zn / CuZn Ni)

Ambient temperature -40 °C to +100 °C

Degree of protection(1) IP 67

Mating cycles 50

Approval cULus recognised component (no. E153698)

Pin layout

Mating connectorpower supply

Pin identifierSignalidentifier

M23

567

81

2

34

9

Female

1 + 24 V logic

2 GND logic

6 + 24 V power

8 GND power

GND cables connected internallyin the drive.

Dimensional drawing – mating connector, straight

Connector 1 / connector design: S1

56

7

81

2

34

9

ø 26

51 M23 × 1

22

Dimensional drawing – mating connector, angled

Connector 1 / connector design: S2

5

6

781

2

34

9

M23 × 150.5

60ø

26

24

22

Connection example

1

2

3

Supply cable BZK23S1N_ _ L

1 Connector on the positioning drive (type of connection ST)

2 Connector 1 / connector design: S1(straight supply connector with female contacts)

3 Connector 2: L(flying lead)

(1) In the screwed-in state, according to DIN EN 60529 / DIN 40050

Cables for positioning drives with type of connectionST

10 DS22-BZK / (2017-07)

Pin layout for connector 2 “L” (flying lead)

Flying lead(connector 2: L)

Signal identifier

Core colour / core no. Cross-sectionDesign N/U

Cross-sectionDesign C

red/1 0.5 mm2 0.5 mm2 +24 V logic

red/2 1.5 mm2 2.5 mm2 +24 V power

black/2 1.5 mm2 2.5 mm2 GND power

black/1 0.5 mm2 0.5 mm2 GND logic

Your notes:

DS22-BZK / (2017-07) 11

12 DS22-BZK / (2017-07)

Lenord, Bauer & Co. GmbHDohlenstraße 3246145 Oberhausen, GermanyPhone:Fax:

+49 208 9963–0+49 208 676292

Internet: www.lenord.comE-Mail: [email protected]

Subject to technical modifications and typographical errors.