Submittal Data

PROJECT:

REPRESENTATIVE:ENGINEER:CONTRACTOR:

UNIT TAG:TYPE OF SERVICE:SUBMITTED BY:APPROVED BY:ORDER NO.:

QUANTITY:

DATE:DATE:DATE:

Product photo could vary from the actual product

CR 120-5-2

Vertical, multistage centrifugal pump with suction anddischarge ports on the same level. The pump head and baseare in cast iron. All other wetted parts are in stainless steel(EN 1.4301) (AISI 304)

Conditions of Service

Flow: 42 l/sHead: 133 mEfficiency:Liquid: Drinking waterTemperature: 68 °FNPSH required:Viscosity: 1 cStSpecific Gravity:

Pump Data

Max pressure at stated temperature: 435 psi / 194 °FLiquid temperature range: 32 .. 194 °FMaximum ambient temperature: 104 °FShaft seal: HBQVFlange standard: ANSIPipe connection: 5"Product number: 96938685

Motor Data

Rated power - P2: 101 HPRated voltage: 230/460 VMain frequency: 60 HzEnclosure class: IP22Insulation class: FMotor protection: NONEMotor type: BALDOR

H[m]

0

20

40

60

80

100

120

140

160

180

200

Q [l/s]0 5 10 15 20 25 30 35 40 45

eta[%]

0

20

40

60

80

100

CR 120-5-2, 60Hz

100 %

98 %

Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³

Eff pump = 76.1 %

P2[HP]

0

50

100

NPSH[m]

0

10

20

P2 = 96 HPNPSH = 8.49 m

1/18

Submittal Data

6 1/8

3 15/16

57,80

7 1/8

10 7/8

15

13 9/16 15

18 5/8

9 5/16

1 3/4

10 11/16

G 1/2 PLUGWITH 1/4"TAP FORSENSOR/GAUGE

PRIMINGPORT G1/2

ALL STAGES5" ANSI300 LB R.F.

8 x 3/4

4 x 9/16

G 1/2

58a

105a

45c44

36

66a1a36

66a

26

2

26c26a26b

3b

110 109

28

49

49e

45a

4a49

49a

49d49e

45a

4

200

55

3

8

28a

32a

32a

36a

1a

9

10a

7

28

18

1002

37

47d47c47d

47d47c

47d

4849b

72

64b

48

49b

72

7b65

45

6

7b65a45b

56b

67

66b

64c

203

201

64

5147b

7b

47

6545

3b

76

Materials:Pump housing: Cast iron

EN-JS1050ASTM 65-45-12

Impeller: Stainless steelDIN W.-Nr. 1.4301AISI 304

Material code: ACode for rubber: V

2/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Position Count Description1 CR 120-5-2 A-G-A-V-HBQV

Product No.: 96938685Vertical, non-self-priming, multistage, in-line,centrifugal pump for installation in pipe systemsand mounting on a foundation.

The pump has the following characteristics:- Impellers and intermediate chambers are made of

Stainless steel DIN W.-Nr. DIN W.-Nr. 1.4301.- Pump head and base are made of Cast iron.- The shaft seal has assembly length

according to EN 12756.- Power transmission is via cast iron split

coupling.- Pipework connection is via ANSI flanges.

The motor is a 3-phase AC motor.

Liquid:Liquid temperature range: 32 .. 194 °FKinematic viscosity: 1 cSt

Technical:Speed for pump data: 3567 rpmRated flow: 40 l/sRated head: 148 mShaft seal: HBQVCurve tolerance: ISO9906:2012 3B

ISO9906:2012 3B

Materials:Pump housing: Cast iron

EN-JS1050ASTM 65-45-12

Impeller: Stainless steelDIN W.-Nr. 1.4301AISI 304

Installation:Maximum ambient temperature: 104 °FMax pressure at stated temperature: 435 psi / 194 °F

435 psi / 32 °FFlange standard: ANSIPipe connection: 5"Pressure stage: 300 Lb.Flange size for motor: 365TC

Electrical data:Motor type: BALDOR

3/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Position Count DescriptionNumber of poles: 2Rated power - P2: 101 HPMain frequency: 60 HzRated voltage: 3 x 230/460 VService factor: 1.15Rated current: 226/113 ARated speed: 3530 rpmEnclosure class (IEC 34-5): IP22Insulation class (IEC 85): F

Others:Net weight: 919 lbGross weight: 937 lb

4/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

96938685 CR 120-5-2 60 HzH

[m]

0

20

40

60

80

100

120

140

160

180

200

Q [l/s]0 5 10 15 20 25 30 35 40 45

eta[%]

0

20

40

60

80

100

CR 120-5-2, 60Hz

100 %

98 %

Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³

Eff pump = 76.1 %

P2[HP]

0

20

40

60

80

100

NPSH[m]

0

5

10

15

20

25

P2 = 96 HPNPSH = 8.49 m

5/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

H[m]

0

20

40

60

80

100

120

140

160

180

200

Q [l/s]0 5 10 15 20 25 30 35 40

eta[%]

0

20

40

60

80

100

CR 120-5-2, 60Hz

100 %

98 %

Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³

Eff pump = 76.1 %

P2[HP]

0

20

40

60

80

100

NPSH[m]

0

5

10

15

20

25

P2 = 96 HPNPSH = 8.49 m

6 1/8

3 15/16

57,80

7 1/8

10 7/8

15

13 9/16 15

18 5/8

9 5/16

1 3/4

10 11/16

G 1/2 PLUGWITH 1/4"TAP FORSENSOR/GAUGE

PRIMINGPORT G1/2

ALL STAGES5" ANSI300 LB R.F.

8 x 3/4

4 x 9/16

G 1/2

Description Value

General information:Product name: CR 120-5-2 A-G-A-V-HBQVPositionProduct No.: 96938685EAN: 5700314157906

Technical:Speed for pump data: 3567 rpmRated flow: 40 l/sRated head: 148 mHead max: 186 mImpellers: 5Impeller reduc.: 2Shaft seal: HBQVCurve tolerance: ISO9906:2012 3BStages: 5Pump version: AModel: ACooling: ODPCurve tolerance: ISO9906:2012 3B

Materials:Pump housing: Cast iron

EN-JS1050ASTM 65-45-12

Impeller: Stainless steelDIN W.-Nr. 1.4301AISI 304

Material code: ACode for rubber: V

Installation:Maximum ambient temperature: 104 °FMax pressure at stated temperature: 435 psi / 194 °F

435 psi / 32 °FFlange standard: ANSIConnect code: GPipe connection: 5"Pressure stage: 300 Lb.Flange size for motor: 365TC

Liquid:Liquid temperature range: 32 .. 194 °FKinematic viscosity: 1 cSt

Electrical data:Motor type: BALDORNumber of poles: 2Rated power - P2: 101 HPMain frequency: 60 HzRated voltage: 3 x 230/460 VService factor: 1.15Rated current: 226/113 ARated speed: 3530 rpmEnclosure class (IEC 34-5): IP22Insulation class (IEC 85): FMotor protection: NONEMotor Number: 84Z04581

6/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Description Value

Others:Net weight: 919 lbGross weight: 937 lbSales region: Namreg

7/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

96938685 CR 120-5-2 60 Hz

Note! All units are in [mm] unless otherwise stated.Disclaimer: This simplified dimensional drawing does not show all details.

6 1/

8 3 15

/16

57,8

0

7 1/

8

10 7

/8

1513 9

/16

15 18 5

/8

9 5/

16

1 3/

4

10 1

1/16

G 1

/2 P

LUG

WIT

H 1

/4"

TAP

FO

RS

EN

SO

R/

GA

UG

E

PR

IMIN

GP

OR

T G

1/2

ALL

STA

GE

S5"

AN

SI

300

LB R

.F.

8 x

3/4

4 x

9/16

G 1

/2

8/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

96938685 CR 120-5-2 60 HzInput

GeneralApplication Pressure boostingApplication area Commercial

buildingsInstallation Boost Up from

Break TankSizing according to standard DIN 1988 - 500Building type ResidentialOperating days per year 365 daysFlow (Q) 151 m³/hNet height 133 mFriction losses 0 mDischarge pressure (consumer) 0 bar

Your requirementsTank outlet above booster set YesGeodetic height (tank outlet to booster set) 0 mDischarge pressure (pump) 5 barTotal head 133 m

Control modeAll control modes Yes

Edit load profileLoad profile Standard profilePeriod DayOperating Hours per Day 9 h/day

ConfigurationTotal number of pumps 1..6Of these: number of standby pumps 0Tank required on the discharge side NoON/OFF-band 20 %

Pump designPreferred design PumpsEnd-suction close coupled vertical singlestage Yes

Operational conditionsFrequency 60 HzPhase 1 or 3Starting method 3 phase DOLAmbient temperature 20 °C

Hit list settingsEnergy price 0.12 $/kWhIncrease of energy price 6 %Calculation period 10 years

Load profile1 2 3 4 5

Flow 100 75 55 35 12 %Head 100 100 100 100 100 %P1 106 80.2 64.6 51.5 42.2 kWEff total 69.5 68.6 62.5 49.9 20.8 %Time 149 299 448 896 1493 h/aConsumption 11754 17854 21570 34381 47015 kWh/YearQuantity 1 1 1 1 1

Sizing resultType CR 120-5-2Quantity * Motor 1 * 101 HPFlow 42 l/sH total 133 mPower P1 78.7 kWPower P2 96.4 HPEff pump 76.1 %Eff motor 93.0 %Eff pump+mtr 70.8 % =Eta pump * Eta motorEff total 69.5 %Flow total 44437910 gal/yearConsumption 132580 kWh/YearPrice On requestTotal costs On request /10YearsLife cycle cost /10YearsController is not included and must be appended to meet therequired input.

H[m]

0

20

40

60

80

100

120

140

160

180

200

Q [l/s]0 5 10 15 20 25 30 35 40

eta[%]

0

20

40

60

80

100

CR 120-5-2, 60Hz

100 %

98 %

Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³

Eff pump = 76.1 %

P2[HP]

0

50

100

NPSH[m]

0

10

20

P2 = 96 HPNPSH = 8.49 m

9/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Type CR 120-5-2Quantity * Motor 1 * 101 HPFlow 42 l/sH total 133 mPower P1 78.7 kWPower P2 96.4 HPEff pump 76.1 %Eff motor 93.0 %Eff pump+mtr 70.8 % =Eta pump * Eta motorEff total 69.5 %Flow total 44437910 gal/yearConsumption 132580 kWh/YearPrice On requestTotal costs On request /10YearsLife cycle cost /10Years

Installation and Input Sizing results

Pump curve Dimensional drawing

Dimensioning flow: 151.2 m3/h

6 1/

8 3 15

/16

57,8

0

7 1/

8

10 7

/8

1513 9

/16

15 18 5

/8

9 5/

16

1 3/

4

10 1

1/16

G 1

/2 P

LUG

WIT

H 1

/4"

TAP

FO

RS

EN

SO

R/

GA

UG

E

PR

IMIN

GP

OR

T G

1/2

ALL

STA

GE

S5"

AN

SI

300

LB R

.F.

8 x

3/4

4 x

9/16

G 1

/2

H[m]

0

20

40

60

80

100

120

140

160

180

200

Q [l/s]0 5 10 15 20 25 30 35 40

eta[%]

0

20

40

60

80

100

CR 120-5-2, 60Hz

100 %

98 %

Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³

Eff pump = 76.1 %

P2[HP]

0

50

100

NPSH[m]

0

10

20

P2 = 96 HPNPSH = 8.49 m

10/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Installation illustration

Pressure loss in pipes

Dimensioning flow: 151.2 m3/h

11/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Zeta Values

12/18

Company name:Created by:Phone:

Date: 25/6/2015

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Order Data:

Product name: CR 120-5-2 A-G-A-V-HBQVAmount: 1Product No.: 96938685

Total: Price on request

13/18

Company name:Created by:Phone:

Date: 25/6/2015

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Service parts CR 120-5-2, Prod number 96938685Valid from 15.10.2007 (0742)

Position Description Annotation Classification data Part No. Count Unit- Kit, bearing 96752215 1 pcs

Adjusting fork 1Adjusting fork 1

47b Bearing ring, rotating 147.e Washer Inner diameter: D22 2

Outer diameter: D32- Kit, chamber stack 95059870 1 pcs- Chamber stack 1- Shaft cpl. Diameter: D32

Length: 1042,547b Bearing ring, rotating47.e Washer Inner diameter: D22

Outer diameter: D3251 Pump shaft Diameter: D32

Length: 1042,564c Spacer ring64b Lock washer64 Spacing bush66b Lock washer67 Hex nut Thread: M14

- Impeller cpl.48 Split cone nut49.b Split cone

- 49.a Impeller, reduced diameter Type: A-TRIM72 Wear ring

- Impeller cpl.48 Split cone nut49.b Split cone

- 49 Impeller72 Wear ring3b Discharge part

- 3 Chamber cpl.47d Locking ring47.c Bush

- 4a Chamber cpl.7b Pan head tapping screw45 Neck ring47 Bearing ring65 Retainer

- 4 Chamber cpl.7b Pan head tapping screw45 Neck ring47d Locking ring47.c Bush65 Retainer7b Pan head tapping screw26c Washer Designation: DIN 125A

Inner diameter: 8,4Outer diameter: 16Thickness: 1,6

26a Strap cpl. Length: 827,526.b Hex socket head screw44 Inlet part

14/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Position Description Annotation Classification data Part No. Count Unit45b Seal ring65a Retainer

- Kit, chambers 96751982 1 pcsAdjusting fork 1Adjusting fork 1

- 4a Chamber cpl. 17b Pan head tapping screw45 Neck ring47 Bearing ring65 Retainer

- Kit, coupling 95059814 1 pcsAdjusting fork 1

8 Coupling 19 Hex socket head cap screw Designation: DIN 912 4

Designation: DIN 912Length: 45Thread: M16

- Kit, coupling guard 96505135 1 pcs7a Socket button head screw 47 Coupling guard 2

- Kit, gaskets 95059805 1 pcsAdjusting fork 1Adjusting fork 1Spring 4

37 O-ring Diameter: 255 2Material type: FKMThickness: 4,00

38 O-ring Diameter: 16,3 4Material type: FKMThickness: 2,4

100 O-ring Diameter: 16,3 2Material type: FKMThickness: 2,4

109 O-ring 1109 O-ring Diameter: 44,45 1

Material type: FKMThickness: 3,53

110 O-ring 1110 O-ring Diameter: 21,5 1

Thickness: 4,25- Kit, plug 96505136 1 pcs- 18 Air vent screw 1

SpindlePlug

23a Pipe plug 125 Pipe plug 438 O-ring Diameter: 16,3 4

Material type: FKMThickness: 2,4

38 O-ring Diameter: 16,3 4Material type: EPDMThickness: 2,4

100 O-ring Diameter: 16,3 6Material type: FKMThickness: 2,4

100 O-ring Diameter: 16,3 2Material type: FKMThickness: 2,4

100 O-ring Diameter: 16,3 2

15/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Position Description Annotation Classification data Part No. Count UnitMaterial type: EPDMThickness: 2,4

- Kit, shaft 98368849 1 pcs- Shaft cpl. Diameter: D32 1

Length: 1042,547b Bearing ring, rotating47.e Washer Inner diameter: D22

Outer diameter: D3251 Pump shaft Diameter: D32

Length: 1042,564c Spacer ring64b Lock washer64 Spacing bush66b Lock washer67 Hex nut Thread: M1447b Bearing ring, rotating 147.e Washer Inner diameter: D22 2

Outer diameter: D3251 Pump shaft Diameter: D32 1

Length: 1042,564c Spacer ring 164b Lock washer 164 Spacing bush 166b Lock washer 167 Hex nut Thread: M14 1

- Kit, shaft seal HBQV 95059801 1 pcs105a Shaft seal Material type: HBQV 1

- Kit, wear parts 95059808 1 pcsAdjusting fork 1Adjusting fork 1

7b Pan head tapping screw 2145b Seal ring 145 Neck ring 647d Locking ring 1247b Bearing ring, rotating 147.e Washer Inner diameter: D22 2

Outer diameter: D3247.c Bush 665a Retainer 165 Retainer 672 Wear ring 7

Motor 84Z04581 1 pcs23a Bulk, Pipe plug (10 pcs) 96536013 1 pcs48 Bulk, Split cone nut (10 pcs) 96551333 1 pcs

+ 49 Bulk, Impeller (10 pcs) 96537745 1 pcs

16/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Exploded view

98

1a

28

3666a

26

37

55

10a

58a

3666a

18100

60

23100

2

36a32a

26a

47c47d

65

45

3b

47d

26b26c

3

48

72

49b

7b

47d47c47d

4

48

72

49b

45a

7b65

47

45

4a

48

7249b

49 49e

7b

65a

45b

45c

44

64c

67

37

45a

64

47b

64b

7

7a

109110

105a

49a49

49a49

49d49e

51

49d49e

76

56b

56c56d

6

38

25

203

201200

32a

190

28a

47e

47e

66b

17/18

Company name:Created by:Phone:

Date: 25/6/2015

Printed from Grundfos Product Center [2015.05.012]

Sectional drawing

58a

105a

45c44

36

66a1a

36

66a

26

2

26c

26a

26b

3b

110 109

28

49

49e

45a

4a49

49a

49d49e

45a

4

200

55

3

8

28a

32a

32a

36a

1a

9

10a

7

28

18

100

237

47d47c

47d

47d47c

47d

4849b

72

64b

48

49b

72

7b65

45

6

7b65a45b

56b

67

66b

64c

203

201

64

5147b

7b

47

65

45

3b

76

18/18