Poligon Park Structures

7/29/2019 Poligon Park Structures

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SHELTERS, GAZEBOS, PAVILIONS &

PERGOLAS OF BOLTED TUBULAR STEEL

WITH PANELIZED ROOF SYSTEMS

PORTERCORP> HOLLAND, MICHIGAN P 616.399.1963 F 616.399.9123 800.354.7721 www.portercorp.com


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Much has changed in the thirty yearssince POLIGON built the first tubular steelpark shelter. While a new shelter may havethe same silhouette as an earlier model,POLIGON continually upgrades andimproves the structure, materials andprocesses to make our products the best.Here is how POLIGON continues to excel:

Our bolt-together steel frames, cleandesign, engineering and hidden fastenersrevolutionized shelter design. POLIGONcontinues to be at the forefront of shelterdesign with over 10,000 of the industrysbest gazebos, shelters, pavilions, pergolasand trellises manufactured. POLIGONalso helps clients bring their customdesigns to life. Our skilled design teamwelcomes this challenge and the opportu-

nity to assist customers directly.

Our manufacturing facilities include com-puter-aided saws, punches, plate and tubelasers, part identification machines, aneight direction shot blaster and an in-house environmentally friendly powdercoat line. Our detailers and designerswork with state-of-the-art design softwarethat interfaces directly with computerizedmanufacturing equipment.

By coordinating shipping schedules withour just in time continuous flow shopprocess, POLIGON maintains our high pri-ority of on-time shipments. Customerconcerns are always given top priority withimmediate personal attention by ourQuality Specialists.

POLIGONs Quality Management System wasdeveloped using the ISO standard as a modeland has both a full time Certified WeldingInspector and Quality Manager on staff.

PorterCorp employs over 100 of thebrightest, most professional and dedicat-ed workers around. From manufacturingto engineering and sales, the entirePorterCorp team takes great pride in cre-ating shelters that enhance communitiesacross the globe.

POLIGON forever changed the way shel-ters look with the introduction of the firsttubular steel park shelter in 1976, andwere changing things still today. Whatremains the same, however, is our dedica-tion to excellence. Synonymous with

beautiful, high-quality shelters, POLIGONcontinues to define top of the line.Some things dont change.

Weve changed our model num-bering system on all polygonal (more thanfour-sided) shelters and gazebos. Ourshelters have traditionally been measuredcolumn to column. This made POLIGONshelters seem smaller when compared toshelters measured eave point to eavepoint. To alleviate comparison confusionin specifications, model numbers havebeen altered to reflect an eave point toeave pointmeasurement. Heres an exam-ple: old number: GOC 24; new number:GCO 27. All shelters affected by thischange are shown with both the old andnew model numbers above the correspon-ding line drawing. For a complete crossreference chart, contact POLIGON or visitour website at www.poligon.com.


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Any shelter shown in this catalog with a cata-log number and an elevation line drawing isconsidered Standard. Standard shelters arepriced cafeteria style. Shelters start with ashot-blast and powder coated frame and roofdeck only. (Any exceptions will be noted on

the submittal.) Other features can be addedexcept where noted in this catalog. Standardshelters are offered with a choice of 27 pow-der coat colors for frame and three distinctoptions in roof decks: 24 gauge steel Kynar-painted Multi-Rib

(also acts as roofing) 2x6 T&G Southern Yellow Pine roof deck 4 thick sandwich panels with clear luan

faced 5/8 plywood, grooved 4 OC.

Roofing is an added option except when Multi Rib(R panel) is used as a roof deck and roofingtogether. Metal roof systems come with a choiceof Kynar colors (see page 51 for color selection).Standard shelters are engineered and built to sus-tain 100 MPH wind loads, 30 PSF roof snow loadsand 35.7 PSF ground snow loads. Shelters comewith a one step pinned base except when heav-ier loads require a fixed base.

Standard POLIGON add-ons are a variety offeatures that may be added cafeteria-style toPOLIGON Standard Shelters, POLIGONSpecial Shelters and Custom Shelters.

E-coating of entire frame E-coating of ornamentation (highly recom-

mended) Prime coat (deduct option) Clear coat over powder coat Cupolas (except where noted) Multi-Rib (R panel) roofing over roof deck Medallion-Lok (standing seam) roofing Asphalt shingles

Cedar shingles Wind screens Integrated seating Custom shape or size, banded, or

decorative columns Ornamentation and handrails Laser cut nameplate Professional Engineer stamped drawings Higher wind and/or snow load capacities Electrical access Outlet box cutouts Lightning protection Galvanizing Anchor bolts

Added height under tension member

POLIGON Specials utilize standard POLIGONshelters as a beginning, but go on to employ

custom colors, components, shapes, roofpitch, non-standard loads, or materials. Thesechanges can beautify, connect, divide, struc-turally or cosmetically enhance the shelter.

Custom shelters stand completely outside ofstandard POLIGON designs. They may havedifferent shapes, sizes, junctures, and details,and require a completely new set of engineer-ing drawings. These sheltersgenerallyhave nooutward or internal visual resemblance to stan-dard POLIGON products.

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Table ofContents


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Carmel Octagonal Gazebos

15'-7"

19'-0" Dia.

7'-6"

125

Area: 255 sf

CLtoCL 19'-7"

23'-0" Dia.

125

Area: 374 sf

CLtoCL

8'-0"

27'-4"

31'-0" Dia.

125

Area: 680 sf

CLtoCL

8'-0"

I

27'-0" Dia.

8'-0"

Area: 509 sf

23'-7"

125

CLtoCL


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35'-4"

39'-0" Dia.

125

Area: 1076 sf

CLtoCL

8'-0"

43'-4"

47'-0" Dia.

125

Area: 1562 sf

CLtoCL

8'-0"

53'-4"

57'-0" Dia.

125

Area: 2297 sf

CLtoCL

8'-0"

Carmel Octagonal Gazebos


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-3 -7 6

OxfordHexagonalGazebos

23'-3.5"

28'-0" Dia.

128

Area: 509 sf

CLtoCL

8'-0

"

19'-3.5"

22'-0" Dia.

1212

Area: 314 sf

CLtoCL

-

11'-3.5"

14'-0" Dia.

1212

Area: 127 sf

CLtoCL

7'-6

"

27'-2"

32'-0" Dia.

128

Area: 665 sf

CLtoCL

-

CLtoCL15'-3.5"

18'-0" Dia.

1212

Area: 210 sf

7'-6

"

35'-2"

40'-0" Dia.

128

Area: 1039 sf

CLtoCL

-


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43'-2"

48'-0" Dia.

128

Area: 1496 sf

CLtoCL

8'-0

"

59'-2"

64'-0" Dia.

128

Area: 2660 sf

CLtoCL

8'-0"

Oxford Hexagonal Gazebos

53'-2"

57'-6" Dia.

Area: 2661 sf

128

CLtoCL

8'-0

"


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-3 -7 8

15'-3.5"

20'-0" Dia.

129

Area: 260 sf

124

CLtoCL

7'-6"

19'-3.5"

24'-0" Dia.

129

Area: 374 sf

124

CLtoCL

8'-0"

27'-2"

33'-0"Dia.

12 9

Area: 707 sf

124

CLtoCL

8'-0"

35'-2"

42'-0" Dia.

129

Area: 1146 sf

124

CLtoCL

8'-0"

Ironwood Hexagonal Gazebos

11'-3.5"

16'-0" Dia.

129

Area: 147 sf

124

CLtoCL

7'-6"

53'-2"

60'-0" Dia.

129

Area: 2339 sf

124

CLtoCL

8

'-0"


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Ironwood Hexagonal


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Clerestory Pavilions, Carousel Houses

P

43'-2"

49'-0" Dia.

11

'-0"

128

Area: 1801 sf

CLtoCL 53'-2"

59'-0" Dia.

11

'-0"

128

Area: 2611 sf

CLtoCL 59'-2"

65'-0" Dia.

11

'-0"

128

Area: 3169 sf

CLtoCL 79'-2"

85'-0" Dia.

11

'-0"

128

Area: 5419 sf

CLtoCL


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Octagonal Shelters

19'-7"

24'-0" Dia.

125

Area: 407 sf

CLtoCL

8'-0

"

27'-7"

32'-0" Dia.

125

Area: 724 sf

CLtoCL

8'-0

"

35'-7"

40'-0"

125

Area: 1131 sf

CLtoCL

8'-0

"

15'-7"

20'-0" Dia.

125

Area: 283 sf

CLtoCL

7'-6

"

23'-7"

28'-0" Dia.

Area: 567 sf

125

CLtoCL

8'-0

"

11'-7"

16'-0" Dia.

125

Area: 181 sf

CLto CL

7'-6"


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43'-0"

48'-0" Dia.

125

Area: 1629 sf

CLtoCL

8'-0

"

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Octagonal Shelters

A

53'-0"

58'-0" Dia.

125

Area: 2385 sf

CLtoCL

8'-0

"

59'-0"

64'-0" Dia.

125

Area: 2905 sf

CLtoCL

8'-0

"


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Hexagonal Shelters

15'-3.5"20'-0" Dia.

125

Area: 262 sf

CLtoCL

7'-6"

19'-3.5"

24'-0" Dia.

125

Area: 374 sf

CLtoCL

8'-0"

23'-3.5"

28'-0" Dia.

125

Area: 514 sf

CLtoCL

8'-0"

27'-2"32'-0" Dia.

123.5

Area: 665 sf

CLtoCL

8'-0"

35'-2"

40'-0" Dia.

123.5

Area: 1039 sf

CLtoCL

8'-0"

12'-3.5"

16'-0" Dia.

125

Area: 167 sf

CLtoCL

7'-6"


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Hexagonal Shelters

59'-2"

64'-0" Dia.

123.5

Area: 2660 sf

CLtoCL

8'-0"

53'-2"

58'-0" Dia.

123.5

Area: 2201 sf

CLtoCL

8'-0"

43'-2"

48'-0" Dia.

123.5

Area: 1496 sf

CLtoCL

8'-0"


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Square Shelters

12'-0"

126

Area: 144 sf

7

'-6"

9'-7"CL to CL 12'-7"

16'-0"

126

Area: 256 sf

CL to CL

7

'-6"

16'-7"

126

Area: 400 sf

20'-0"

CLtoCL

8

'-0"

20'-7"

24'-0"

6

Area: 576 sf

CLtoCL

8

'-0"

25'-1"

30'-0"

126

Area: 900 sf

CLtoCL8

'-0"


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Square Shelters

31'-1"

36'-0"

126

Area: 1296 sf

CLtoCL

8

'-0"

45'-1"

50'-0"

126

Area: 2500 sf

CLtoCL

8

'-0"

-2

-2

124

9'-7"

7

'-2.5

"

12'-0"

Area: 144 sf

CL to CL side view

with picnic

table

he SQR 12-2 is a two column squareshelter. It can be ordered with an

attached recycled plastic Durawood picnictable and bench.

T


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San Jose Octagonal Gazebos

16'-0" overall

8'-0"

124

Area: 181 sf

128

20'-0" overall

8'-0"

124

Area: 283 sf

128

30'-0" overall

8'-0"

124

Area: 637 sf

128

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Wooster Octagonal Gazebos

18'-11" overall

12'-0"

125

Area: 250 sf

127

20'-11" overall

12'-0"

5

Area: 309 sf

127

22'-11" overall

12'-0"

125

Area: 371 sf

127


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Neo Classic Series

Bassinian Lagoni Architects ofNewport Beach, CA.

OLIGONs unique Neo Classic

Series uses molded fiberglassclad columns, steel entablature, andspecial POLIGON frames to create

this timeless look. The Neo Classic

look can be easily applied to anyPOLIGON shelter.P


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8'-0"

16'-2"

16'-2.5"

here is something about a Dome thatimplies a center of activitycenter for

the arts, place of respect, symbol ofauthority, or final tributelike no othertype of structure.

With the ability to laser-cut steel in unlim-ited shapes, POLIGON has created a sim-ple way to build Domes. POLIGON

Domes are available in the same standardframe and roof colors as the rest of the

POLIGON line.The POLIGON Dome system uses Kynarpainted metal roofing sheets cut and formedinto shingle-strip beams that clip in place.This system is further enhanced by 3Ms newadhesive that bonds the dome together.

The final result is a pre-engineered Domthat imparts all of the character and dis

tinction associated with this timelesshape; yet can be erected with the easand precision associated with POLIGON

T

Dome Shelters


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Gable Roof Shelters

11'-7"

16'-0"

8'-0

"

124

CL to CL 15'-6"

20'-0"

8'-0

"

124

CLtoCL 19'-4"

24'-0"

8'-0

"

124

CLtoCL 25'-0"

30'-0"

8'-0

"

124

CLtoCL

20'-0

"

20'-0

"

20'-0

"

Single

Bay

20'-0

"or3

0'-0"

he length of REK andRAM structures are

expandable in 20 incre-

ments. They provide shelterwith a minimum of columns.A single bay shelter is avail-

T


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Hip Roof Shelters

35'-0"

40'-0"

8'-0

"

124

CLtoCL 45'-0"

50'-0"

8'-0

"

124

CLtoCL

2

20'Ba

y

20'or3

0'Single

Bay

20'Ba

y20'

Bay

able with a 20 or 30 bay. AREK or RAM that is 40 wideor wider may require a

buried, fixed base, depend-ing on load requirements.


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Clerestory Shelters

12'-10"

16'-0"

8'-0"

126

Area: 256 sf

16-0"

CL to CL 19'-6"

24'-0"

8'-0"

124

14'-0"

Area: 336 sf

9'-6"

CLtoCL

CLtoCL

19'-4"

24'-0"

8'-0"

124

Area: 816 sf

29'-6"

34'-0"

CLtoCL CLtoCL


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19'-0"

22'-0"

8'-0"

125

16'-0"

Area: 341 sf

CLtoCL

25'-4"

30'-1"

43'-8"

125

Area: 1260 sf

8'-0"

38'-3" CLtoCL

CLtoCL

S

O

learstories are available onall POLIGON shelters.

Hexagon, hip or gable, octagonor square designs are easilymodified to create this open

look. Large Clerestories mayrequire a buried fixed base.

Consult yoursales representative for details.

C Clerestory Sheltersand Special Poligons


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Single Tree,Double Tree,Kiosk

- 3

20'-0"

8'-0"

126

19'-7"40'-0"

8'-0"

126

30'-0"

8'-0"

126

29'-9"

60'-0"

8'-0"

126

40"x 50"DisplayCase

7'-6"

4'-0"

-3


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SmallShelters

7'-6"

9'-0" 7'-10"

124

7'-6"

9'-0" 7'-10"

124

7'-6"

9'-0" 7'-10"

124

7'-6"

9'-0" 7'-10"

12

-2

I

he Square 12-2 has two buriedcolumns and can be ordered with

either a gable or hip roof. The hip roofSQR 12-2 is shown on page 17. Theoverall roof dimension is 12x12.

T


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Semi-enclosedShelters

15'-1"

20'-9"

7'-6"

7'-6.5"

13'-2"

7'-6"

9'-4.75"

12'-0"

-H -H -1

emi-enclosed POLIGONs can beused for Smoking Shelters,

Transit Shelters and Portable ToiletEnclosures. The enclosing materialcan be either 18 gauge, 36 wide per-

forated steel, which is E coated andpowder coated as a standard, or a1/4 thick transparent polycarbonateglazing.

S

7'-6"

9'-4.75"

12'-0"

-1

I - -

A


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SmokStakDugout, & Tri-X

- X

PORTER

CORP 80

0.35

4.77

21

CIG

ARETTED

ISPOSAL

SMOKSTAK

g>

5

8'-0"

8'-0"

7'-.5"

8'-0"

7'-.5"

- (- (- (

- C - O

OLIGON offers two Dugoutshelter models, center column

(DUG-CC) and offset column(DUG-OC). They are available asmodular units. Integrated bench

seating, with or without back rests,is an option on both models, and isavailable in all three lengths.Benches are made of Durawood, arecycled engineered plastic lumber.

P

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The competition invites all AmericanSociety of Landscape Architects (ASLA)

members to submit original designs for asite-specific shelter that both mirrors andenhances its natural surroundings and tiesin with that years competition theme. Inexchange for design rights, POLIGONagrees to manufacture the winning shelter

free of charge, showcase it at the AnnualASLA Expo and donate it to a city and siteof the winners choosing.

The 2004 winner, the Western Skyline,was submitted by the Salt Lake City firmLandmark Design, Inc., and displayed atthe Poligon booth at the ASLA Exposition.Following the show, the building was

donated to the city of Salt Lake to beerected at Wasatch Hollow Park.

The runner up was the Santa Fe byJesse Scott of Si tes Southwest inAlbuquerque, NM.

REFLECTING PLACE is open to all ASLAmembers in the country.

For more information, on this years com-petition, visit www.poligon.com or contacta regional POLIGON sales representative.

ASLA POLIGON Competition

:

REFLECTING PLACE


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Accelerated Weathering

Corrosion Resistance

HumidityColor

Chemical Resistance

VOC

Pencil Hardness

Adhesion

SAE J 1960

QUV 340 nm

ASTM B117

ASTM D-D-3451

MEK Double Rubs

ASTM D-3363

ASTM D-3359

2500kJm2 slight gloss loss

2000 Hours < 15% gloss loss

1500 Hours < 3 mm creep from scribe

1000 Hours - no blistersProduct duplication to a DeltaE of 1.0 max.

50 double rubs - no pigment on Q-Tip

0 Emmissions

Minimum 2H

5B Rating - No loss of adhesion

Maintains 75% initial gloss level after 500 hours

(Not tested)

Passed 7 days in humidity cabinetProduct duplication to a Delta E of 1.0 max.

50+ mek rubs (fully cured)

3.5 Maximum emmissions

Pencil hardness excess an "H"

Excellent

TEST DESCRIPTION

TEST METHOD

FOR POLIGON

POLIGON SUPER DURABLE

POLYESTER TGIC POWDER COAT "BRAND X" EPOXY / POLYURETHANE

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The POLIGON Difference

POLIGON is the only sheltercompany that shot blasts allparts from eight-directions.

POLIGON finish-coats all shel-ters with Super DurablePolyester TGIC Powder Coatincluding primed buildings.

All POLIGON welders areAWS certified.

POLIGON is the only sheltercompany that uses a pinnedbase on most shelters to saveinstallation costs ($500 ormore), for a better appearance,and as a safety issue.

POLIGON ornamentation iscommercial grade steel platewhich is much heavier steel than

lightweight systems of channelsand sheet metal. POLIGON is unsurpassed in

Engineering, Quality Control andCustomer Service staff.

POLIGON original designs arerecognized as the most respect-ed and specified shapes andproportions in the business.

At POLIGON, being different just

means being THE BEST!

u

:

THE POLIGON

DIFFERENCE

Smaller footing

less concrete

required

One step

installation

POLIGON

Standard Detail

Larger footing

requires more

concrete

Two concrete

pours required

$500 or more

for installation

Larger footing

requires more

concrete;

higher cost

Unsightly base

cover becomes

tripping hazardH


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-3 -732

VIA Series SheltersGateway & Crossing

6'-6"

7'-1"

7'-0"6'-6"7'-0"

1212

NYCPA

RKS&RECRE IONAT

9'-6"

7'-1"

10'-0"

10'-6"11'-0"

1212

15'-6"

7'-1"

16'-0" 14'-6"15'-0"

1212

18'-8.5"

8'-0"

19'-2.5" 18'-6"19'-0"

1212

21'-10.5"

9'-0"

22'-6.5" 22'-4"23'-0"

1212

R


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VIA Series SheltersGateway & Crossing

10'-0"

8'-0"

12'-0"13'-5"

8'-0"

16'-0"16'-9"

-

20'-0"

20'-6"

8'-3"

24'-0"25'-5"

8'-3"

29'-0"

C


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VIA Series SheltersWayside

126

19'-2" 14'-0"

8

'-0"

126

8

'-0"

21'-2" 20'-0"

OptionalLogo Ornamentation

40'-2"

8'-0"

30'-0"

126

Optional Louvered

Ornamentation

126

8'-0"

30'-2" 26'-6"

126

Optional SunshineOrnamentation

8

'-0"

27'-2" 20'-0"

126

7'-6"

12'-2" 12'-4"

G


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-3 -7 35

VIA Series SheltersPorta

8'-6"

6'-6"

ENTRANCE

7'-0"

12

12

NYCPAR

KS&RECREON

ATI

10'-6"

8'-6"

11'-0"

12

12

8'-6"

18'-6"

PALLA

DIAN SQUARE

19'-0"

12

12

14'-6"

8'-6"

SILVER RAIL PARK

15'-0"

12

12

12

12

22'-6"

8'-6"

23'-0"

A


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Trellis

-A-F-A -F

-G-F-G -F

-C


37/52

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Trellishe rectangular Trellis with threeoverhead options is designed

for those areas requiring 50% cover-age. Flat, Arch and Gable Trellis units

are available in 8 x 8, 8 x 10 and 8x 12 sizes. Columns are your choiceof plain square, plain round andornate round.

T

-G-F

T-G -F

-F


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he octagonal Pergola isdesigned for those areas requir-

ing 50% coverage and is available intwo sizes; 13 and 20.

TPergola

13'-0"

7'-6"

128

11'-8"

14'-2

"

7'-6"

128

13'-9"

20'-0"

21'-4

"

-C


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-3 -7 39

BIGActivity Shelters

ig Activity Shelters are designed tocover various recreational activities.

They are offered with a clear span widthup to 150, in lengths adjustable in 20 or30 increments between columns. Theshelters come primed for field paint.

They use economical I and Z beam con-struction, with hip roofs or special gableroofs. Translucent roof panels are avail-able. These shelters have fixed bases andcan be made to order, to your sizerequirements.

B

12' SERVICE AREA

MIN 3'UNOBSTUCTED

SPACE

12' SERVICE AREA

12' SERVICE AREA

T

BIG 115 x 215 x 23

BIG 84 x 128 x 23

BIG 84 x 118 x 23

BIG 76 x 108 x 23

BIG 120 x 235 x 14

BIG 120 x 220 x 14

BIG 100x 180 x 14

BIG 100 x 200 x 14

BIG 64 x 94 x 19

Indoor Soccer

NBA/NCAA Basketball

High School Basketball

Junior High Basketball

Ice Hockey

Adult Roller Hockey

Youth Roller Hockey

Championship Roller Hockey

Volleyball

90' x 200'

50' x 94'

50' x 84'

42' x 74'

85' x 200'

85' x 185'

65' x 145'

65' x 165'

30' x 60'

114' x 224'

74' x 118'

74' x 108'

66' x 98'

109 x 224'

109 x 209'

89' x 169'

89' x 189'

54' x 84'

CATALOG NO. SPORT

REGULATION

COURT SIZE

INSIDE COLUMN TO

INSIDE COLUMN DIM.

24'

24'

24'

24'

15'

15'

15'

15'

20'

COURT EDGE

HT. CLEARANCE

126' x 235'

84' x 128'

84' x 118'

76' x 108'

120' x 235'

120' x 220'

100' x 180'

100' x 200'

64' x 94'

OVERALL

ROOF DIM.


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-3 -7 40

POLIGON Special & Custom Shelters

2

31

4


41/52

-3 -7 41


Architect / Engineer: Camp,Dresser & McKee Inc, Contractor: CDMEngineers & Constructors Inc.

Roth andSeelen, Inc. Architects in Hingham, MA.

N28 Hexagon with custom masonry

columns and laser cut ornamentation.Hitchcock Design Group, Naperville, IL,and PHN Architects, Wheaton, IL.

J Custom walkwaycover and special Tiara shelter.

60 enclosedDodecagon and 36 enclosed Hexagon.

URS CorporatioMinneapolis, MN.

I 36 Hexagon with extendeheight columns and special field clacolumn enclosures.

5

6 7

1

2

3

4

5

6

7


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-3 -7 42


Custom octagonal gazebowith four gables. Rooney, Clinger, Murray

Architects of Findlay, OH.

Custom

10 x 18 rectangular shelter withs idewings, specia l columns, roof pitch and ornamentation. Robert &Company of Atlanta, GA

A Picnic shelter com-bining one Hexagon with two rectan-gular wings. M.C. Smith Associates

Architectural Group, Grand Rapids, MI.

Square 60 shelter with

custom vented 18x18 cupola and spe-cial height columns. Thirty 8 picnictables, accommodating 240 people, fiteasily beneath this shelter.

5

3

2

1

4

1

2

3

4


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Design Plus, Inc.Landscape Architects, Grand Rapids, MI

OOversized banded columns and arched

openings adds eye catching promi-nence to this rectangular shelter.

One 20 Square andthree 10 Square shelters with com-mon eave beams and columns.

Custom 24 x 104 Amphitheater. EDAWInc. of Fort Collins, CO.

76

8

5

6

7

8


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Benches

enches are now available in four styles;the integrated bench that is made to fit

between the columns of a POLIGON shelter,a freestanding bench, a post-mounted

bench, and a freestanding backless bench.They are available in lengths from 4 to 10 inone foot increments. Optional arm rests /sleep guards can be added.

B

-P -M

-I -F

-F


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H

N

OLIGON shelters are bolt togethertubular steel frames (no field welding

required) with a powder coat finish. Roofdecks are of either metal, tongue andgroove southern yellow pine or structuralinsulated panels with grooved beadedsouthern pine ceiling. This pre-engi-

neered package is shipped as a knockeddown pre-fabricated kit that includes thestructural frame, roof deck, fasteners, trim,optional ornamentation and installationinstructions. Smaller shelters can beerected quickly by maintenance crews orskilled volunteer labor. Most large

POLIGON structures require professioninstallation. Footing details are designeby an engineer retained by the owner, or POLIGON engineer. The details are baseon building site conditions provided bthe owner, and load information provideby POLIGON.

P

-C

Structure Erection


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All Welders are certified in GMAW. All POLIGON welding is certified to

AWS D1.1 by Welding Engineer,Certified Welding Inspector, Cert#03050023 and Associate Welding

Inspector, Cert #97040084 GeneralManufacturing. All operators and welders have been

trained on our Manufacturing OperatingProcedures and Standards documents.This helps ensure that the product ismade correctly the first time. All operators and welders inspect

their own work. The product they areworking on is checked and stampedoff at each step in the process.

The Quality Assurance Staff performsaudits on products before shipment.

Steel frame members are etched withthe job# and part#. This ensuresaccurate job tracking in our plant andidentification of parts in the field.

Shot Blast Mechanically cleans the surface (pre-

treatment) prior to finish coat. Blasts to near white conditions. Steel Structures Painting Council

(SSPC) (SP-10), Near-white condi-tion Cleaning: The removal of 95%of all visible rust, mill scale and other

contaminants by blast cleaning.Use where maximum surface prepa-ration is required and high cost iswarranted. Recommended for cor-rosive environments.

Improves surface adhesion by pro-viding a surface profile conducive toreceiving paint.Removes surface defects so thesurface finish is uniform in appear-ance.

Mechanical cleaning is sometimesthe only way to remove excessive dirt,

rust or scale. (taken from PowderCoating 4th Edition Published byCCAI)

Powder Coat Parts are visually inspected before

and after powder coat for defects. Powder coating process is computer

controlled and monitored to ensure a

consistent high quality shelter finish. Wash system is tested on a daily basis

and cleaned on a regular basis. Powder is stored in an environmen-

tally controlled room to maintainperformance.

After powder coat finish, each job istested for color, thickness of the fin-ish, gloss, adhesion and cure.

City of Los Angeles ApprovedFabricator

Clark County Approved Fabricator City of Houston Approved Fabricator City of San Bernardino Approved

Fabricator

AISC, American Institute of SteelConstruction

ASCE, American Society of Civil

Engineers ASQ, American Society for Quality AWS, American Welding Society CCAI, Chemical Coaters Association

International NSPE, National Society of Professional

Engineers CSI, Construction Specifications

Institute SIPA, Structural Insulated Panels Assn.

-3 -7 46

PorterCorp Manufacturing & Quality System


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Laser Cutting Technology

UPPER COMPRESSION RING

UPPER PURLIN

UPPER TRUSS

UPPER TRUSS TAIL

UPPER TENSION MEMBER

LOWER COMPRESSION MEMBER

UPPER COLUMN

LOWER TRUSS

LOWER TRUSS TAIL

LOWER PURLIN

LOWER TENSION MEMBER

COLUMN

BASE PLATE FOR INTERNAL

ANCHOR BOLTS

R

Practically any design is within reach of

POLIGONs state of the art in-house lasercutting system. POLIGON laser-cut orna-mentation is an exciting way to build uponyour community image and create a last-ing impression with a quality, one-of-a-kind shelter. Adding a park or city name,

logo, or playful graphic to a POLIGON

shelter couldnt be simpler. ThPOLIGON design team will work directwith you to make dancing horses, childreplaying, decorative designs, or fancy cusive text come to life via laser-cut steeThe limits are set only by your imagination.

-C

W -C


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Cupolas & Columns

upolas and column styles are two ofthe many options available for your

POLIGON shelter. Cupolas are offered inboth decorative or functional styles. Thesize is scaled to fit the shelter you choose.

Columns come in a variety of shapes andsizes. Oversized square, round and rec-tangular columns are available with orwithout accent bands. Location of bandson the column can be specified.

Custom cupolas and columns can bedeveloped for your shelter according toyour design specifications.

C

0

27" SHEET METAL

SQR - S2718M8

12

8

35" STEEL FRAME

SQR - S3524V8 MR /TG

SQR - S3530V8 SP

12

8

35" OPEN FRAME

SQR - S3524F8 MR / TG

SQR - S3530F8 SP

12

8

12

8

31" SHEET METAL

HEX - H3119M6

12

16

31" SHEET METAL

HEX - H3119M16

33" SHEET METAL

OCT - O3324M16

12

16

34" STEEL FRAME

HEX - H3422V16 MR / TG

HEX - H3428V16 SP

12

16 12

8

48" STEEL FRAME

HEX - H4822V8 MR / TG

HEX - H3434V8 SP

48" STEEL FRAME

OCT - O4820V7 MR / TG

OCT - O4826V7 SP

12

7

12

12

48" OPEN FRAME

HEX - H4818F12 MR / TG

HEX - H4824F12 SP

48" OPEN FRAME

OCT - O4820F7 MR / TG

OCT - O4826F7 SP

12

7

48" STEEL FRAME

DOD - D4836V6 MR / TG

DOD - D4842V6 SP

12

6

72" STEEL FRAME

DOD - D7242V6 MR / TG

DOD - D7248V6 SP

12

6

-V

STEEL & WOOD FRAME

67" DOD - D6738M

STEEL & WOOD FRAME

67" HEX - H6738M

67" OCT - O6738M36" HEX - H3621M


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-3 -7 49

Handrails & Overhead Ornamentation

36"

S

andrails are available inOrnamental and Safety Orna-

mental styles. Safety handrails are 42high with picket spacing no wider than4. Safety handrails must be used in

shelters elevated more than 4.Ornamental handrails are normallyused in shelters at ground level unlesssite-specific code requirements are ineffect. Any of the handrail designs

shown can be manufactured at 42high. Corbels (side brackets) are anoptional item. Custom handrails andornamentation can be developed toyour design specifications.

42"

H


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Roofing Materials,Frame Finishes

The first step inthe finish process is to shotblast the steel. This 8-direc-tion process cleans the metal to

near white. It strips away millscale, welding slag, oils andother contaminants, leaving asuper clean surface for thecoating to adhere to.

is our most popular and econom-ical finish. The steel is coatedwith a Super-Durable PolyesterTGIC Powder. This finish isdesigned for excellent outdoordurability and fade resistance. It

is tough, resilient and will with-stand harsh environments whileretaining its smooth high-glossfinish for years to come.

combines a dip process with anelectro-deposition appliedepoxy coating that bonds to thesteel. The combination of E-

coating and powder coating isour most durable finish and rec-ommended for coastal applica-tions or other humid climates.

is electrostatically applied whenfield painting is required and pro-vides a good base for otherpaints. The corrosion protectionof Polyester TGIC powder coatprimer is superior to typical water-based red oxide primers.

mis a simple, long-accepted methodof protecting steel from rust. Itworks best on plain sheets, basictubes and other uncomplicatedparts, resulting in a spangled silverfinish. It provides the best corro-sion protection in salt-air condi-tions but is also the most expen-sive finishing system. It is possibleto powder coat over galvanizedsteel, however the hot dip finish isnot smooth and irregularities arelikely to occur.

POWDER COATING(POLIGON STANDARD)

POWDER COATINGWITH E-COAT

POWDER COATINGPRIMER

HOT DIPGALVANIZING

Shot blast rawsteel to SSPCSP-10

Wash & phos-phate Spray

Powder coat-ing baked at

450'


8 step cleaning

processE-Coat baked

at 350'

Powder coating

baked at 450'


Wash & phos-phate Spray

Powder coat-ing primer

baked at 450'

Cleaned Steel

Factoryapplied zincgalvanizing

-R -P -L

24 gauge Kynar painted galvanized steel roof pan-els are applied directly to the frame to make theroof deck and roofing in one step The systemcomes complete with matching colored trim andfasteners. Poligons metal roofing trim is hemmedand reinforced for added stability.

S

Traditional tongue & groove makes an attractiveinterior ceiling. 2x 6 planks are shipped in ran-dom lengths and are field cut at installation. Theplanks should be sealed with appropriate weatherresistant finish on the ceiling side, and covered witha roofing material of the owners choice. POLIGONcan provide asphalt shingles, cedar shingles, multi-rib or standing seam metal roofing.

The roof deck is made of 4 1/2 thick StructuralInsulated Panels (SIPs). Panels are for structuralloading as code listed NER 467. The roof deck topsurface is 7/16 thick OSB. The core is 3 5/8thick EPS foam and the exposed ceiling is 5/8 luanfaced plywood with grooves 4 on center. SIPs arecovered with a roofing of asphalt shingles, cedarshingles, multi-rib or standing seam metal roofing.


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-3 -7 51

DAFF

ODIL

MA

RIGOLD

RE

DBARON

ARCHITECTURAL

RED

CO

LONIALRED

BRANDYWINE

IRIS

HYACINTH

DELFTBLUE

ROMAN

BLUE

TEAL

PAT

INA

GREE

N

POMPANO

GREEN

LILYPAD

EVERGREEN

WH

ITE

ALMOND

AS

HGRAY

SURREYBEIGE

TUDOR

BROWN

PAT

RICIAN

BRONZE

DARK

BRONZE

BUMPER

BLA

CK

COPP

ER

PENNY

STREAK

BLUE

EA

STERN

GREEN

PEDES

TALGRAY

FRAMES

MULTI-RIB ROOFING("R" PANEL)

MEDALLION-LOK ROOFING(STANDING SEAM)

$ $

$ $ $ $ $

StandardColors

CustomColors

In many cases itspossible to match the frame to metal roof colors,shown in the Color Availability Matrix, below.

sWhen trying to exactly match a color, keep inmind that not all colors are colorfast and somemay fade when exposed to UV rays. Since thepigments used to develop custom colors areenvironmentally friendly, this may limit therange of color choices. Matching colors alsorequires additional lead time and cost.

1. Submit a sample of the desired colorswatch, a minimum of 3 x 3 toPOLIGON.

2. POLIGON will develop as close a match aspossible without sacrificing colorfastness

or environmental considerations. We willsubmit two 3 x 5 powder coated colorsamples for review and approval.

3. If acceptable, one sample shall be signedand dated by the customer and returnedto POLIGON. Upon receipt of theapproved sample, a custom batch of colorwill be produced.

4. If not acceptable, return one sample anddescribe the nature of the correctiondesired. POLIGON will develop one morecolor sample and submit it for approval.

5. Production of a custom color will not

begin until an approved sample isreceived by POLIGON.

6. Additional time is required for customcolors, affecting delivery lead time.

7. The process also requires special pricingto cover the cost of development timeand materials.

DAFFODIL AT MARIGOLD AU RED BARON AL ASH GRAY AG

HYACINTH AW LILYPAD AM IRIS AV TUDOR BROWN AJ

EVERGREEN AA DELFT BLUE AF ROMAN BLUE AE BUMPER BLACK BA

POMPANO GREEN AB PATINA GREEN AC ARCHITECTURAL RED AK PATRICIAN BRONZE A

COLONIAL RED AQ BRANDYWINE AR TEAL AS DARK BRONZE AP

COPPER PENNY ANPEDESTAL GRAY BDEASTERN GREEN BCSTREAK BLUE BB

SURREY BEIGE AHALMOND ADWHITE AI

Standard color

Powder coating and roofing color White varies slightly. Request samples from POLIGON before making final selection.$ There is an upcharge for these colors. Contact POLIGON for pricing and lead time.


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