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Welcome to the TREK PLASTICS GROUP

TREK THERMOFORMING (PTY) LTDPLASTIC GRANULATING SERVICES CCCCA PLASTICS – PIETERMARITZBURG

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Executive Summary

• The Trek Group is a plastic convertor operation that specialises

in thermoforming, injection moulding, plastic recycling, GRP fabrication

and CNC machining.

• Markets supplied to include:

Mass transportation

Automotive packaging

General engineering

Vehicle accessories.

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TREK PLASTICS GROUP OF COMPANIES

CCA Plastics (Pty) Ltd Pietermaritzburg

Trek Plastics(Pty) Ltd

PGSPlastic Granulating Services CC

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Trek Plastics (Pty) Ltd

Business Name Trek Plastics (Pty) Ltd

Company Reg. number 2007 / 010746 / 07

Contact Person Mr David Truter

Business Location Port Elizabeth

Physical Address 3 Kwaford Rd, Struandale, Port Elizabeth

Postal Address P O Box 3221, North End

Telephone Number 041 453 7707

Fax Number 041 453 7717

E-mail davidtruter@trekliners.co.za

Shareholder Mr David Truter – 100%

Industry Plastic Thermoforming

Existing Bankers FNB

Date started 1960 – originally as Trek Tools & Dies

History & Major Milestones

• 1960 – Founded by an Austrian toolmaker as a tool and die manufacturer

• 1972 – GRP business acquired & renamed Trek Plastics

• 1975 – Purchased first of 15 injection moulding machines

• 1983 – Purchased largest automatic vacuum former in Southern Hemisphere (UA300)

• 1985 – Winner of Plastics Federation of South Africa design award

• 1994 – SMC Manufacturing plant established

• 1998 – Injection moulding division sold

• 1998 – New entity ‘ Trek Vacuum Formed Products’ established

• 1998 – Tool and Die company sold

• 2000 - Sale of Trek Vacuum Formed Products to David Truter & business renamed

‘Trek Thermoforming’ (Trek)

• 2001 – Trek awarded contract to supply panels to Metrorail via Ulrich Seats *

• 2001 - Trek awarded ISO 9001 certification

• 2003 – Trek re-awarded Metrorail contract

• 2003 – Winner of Toyota Motor Company (SA) ‘Supplier of the year’ Award

• 2004 – Trek Machining established (owned 100% D Truter)

• 2005 – Trek re-awarded Metrorail contract

• 2007 – Trek re-awarded Metrorail contract

• 2009 – Trek re-awarded Metrorail contract

• 2010 – Trek re-awarded Metrorail contract

• 2011 – Trek awarded ISO TS 16949 certification

• 2012 – Trek Machining incorporated into Trek Plastics

• 2012 – Special acknowledgment FMCSA key supplier

• 2013 – Trek awarded GMSA QSB Certification

• 2014 – Trek awarded ALSTOM contract for interior train panelling

• 2014 – Trek awarded GMSA Quality Excellence Award

• 2014 – CCA Plastics purchased - Giving Trek a presence in KZNP l a s t i c s

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Management Team

Mr David Truter – Managing Director

• Joined Trek Plastics in 1983 as Admin Manager• Appointed Sales Manager in 1988• Acquired 20% of Trek Thermoforming (previously Trek Plastics) in 1992• Appointed MD of Trek Thermoforming in 1998• Acquired 100% of Trek Thermoforming in 2000• Ex-Chairman of the Algoa Branch - Plastics Institute of SA (PISA) & member of National Executive Council

Awarded Fellowship of PISA in 2006

Mr Jacques Truter – Operations Director

• Joined the Trek Group in 2002• Responsible for production

Mr Jason Brooks – Sales Manager

• Been with Trek since 2009• Previously with Trenstar SA (8 years) as National Business Development Executive (Specialised Packaging)

Mr Keith Burger – Design Manager

• Been with Trek since 2010• Previously design manager at Welfit Oddy

Mrs Melanie Botha – Financial Manager

• Joined Trek Group late 2008• 6 years with Johnson Controls (PE) as Management Accountant• 16 years with Group Five Group (Savage & Lovemore, EC) as Head Office Accountant up until 1997 (local

company relocated to Jhb)• Holds a B Com from UNISA (1986)

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LocationPREMISES 6,200m2

UNDER ROOF 2,900m2

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N2

N2

PMB

Production Facilities / Capabilities

• Illig UA 300 ED – largest former of its type in SA (forming area – 3000 x 2000mm; depth 750mm). Able to form sheet with 20mm thickness & is fully automated

• Vacusan - Forming area 3100 x 1950mm fully automatic• Illig UA 200 ED (x2) – similar to the above, but with 1500mm x 1000mm forming

area: fully automatic• Keifel K2212 (x2) - forming area 2200 x 1200: fully automatic• Keifel K2515 (x2) – forming area 2500 x 1250: fully automatic• Keifel K1710 – forming are 1700 x 1000: fully automatic• Cannon Shelly – smaller former with 720mm x 720mm forming area. Ideal for

smaller parts & for trailing purposes• Motoman robotic trimmer ideal for large runs of large area parts• Multicam CNC router with bed size of 3000 x 2000 with extended height of 400mm• ABB robot for smaller components• The above plant & equipment has an estimated market value

of R8m & a replacement value of R11m

Examples of products manufactured by Trek Plastics include:

• Transport trays (HDPE / ABS) – disposable & returnable• Back rests, seats and panels for buses (ABS)• Exterior lids & surrounds for tankers (ABS / PMMA)• Interior panel sets for Metrorail (ABS)• Chokka freezing pans (PPH)• Bakkie liners (HDPE)• Various signage parts (PMMA)• Vodacom cypress leaves, pine needles (PPH) – used on residential masts / towers

Trek employs a total of 45 factory personnel: 1 x electrician, 1 x maintenance; 18 x lead operators; 25 x trimmers / packers working on a 3 shift system. The company leases premises in Struandale from an associated company. P l a s t i c s

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Main ActivitiesPlastic packaging for automotive industry

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Main ActivitiesInterior panelling for Metro Rail

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Main ActivitiesOriginal equipment for automotive industry

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Main ActivitiesInjection moulding

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Main ActivitiesLost foam patterns

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Main ActivitiesDesign capabilities

Design software 3D ScanningExisting clienteleVWSA, FMCSA, GMSA

CNC Routing

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Certificates

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PO Box 3221North End 6056

Port Elizabeth

t: 041 453 7707f: 041 453 7717e: sales@trekliners.co.za

TREK PLASTICS (PTY) LTD Reg. No.: 0000/0630/07

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