Plant-KPI - Monthly Report Activity All Unit Rental - Period (Feb 16)

Hierarchy Component & Symptom of Problem

MAJOR COMPONENT COMPONENT SECTION SUB COMP / PARTS GROUP

CODE DESC. CODE DESC. CODE

1000 Engine 1100 Cylinder Head Group 11011102

1200 Air intake & Exhaust system 120112021203120412051206

1300 Cylinder Block Group 130113021303130413051306130713081309131013111312

1400 Lubricating Oil System 14011402140314041405

1500 Fuel System 1501150215031504150515061507150815091510

1600 Cooling System 1601



160216031604160516061607160816091610161116121613

1700 Engine Control 170117021703

1800 Engine 1801

2000 2100 Main Clutch 210121022103

2200 Clutch control 220122022203

2300 Torque Converter 23012302230323042305

2400 Damper 24012402

2500 PTO 2501250225032504

2600 Universal Joint / Propeller Shaft 260126022603

Clutch System / Coupler Torque Converter



3000 Transmission System 3100 Transmission 3101310231033104

3200 Transmission control 320132023203

3300 Transfer / Drop Box 330133023303

4000 Travel Drive / Axle assy 4100 Final Drive 4101410241034104410541064107

4300 Differential 430143024303

4400 Tandem drive 44014402

5000 Steering system 5100 Steering system 51015102510351045105



51065107

5200 Steering Control 5201520252035204

6000 Under Carriage 6010 Track Group 601160126013601460156016

6030 Wheel/Roller Drum 6031603260336034

6500 Main Frame And Guard 6510 Guard 651165126513651465156516651765186519652065216522

6500 Main Frame And Guard 6530 Cabin & Canopy 6531



6532653365346535

6550 Cabin Accessories 655165526553655465556556

6570 Frame 6571657265736574657565766577657865796580658165826583

7000 Electrical system 7010 Electric Plant 7011701270137014701570167017

7030 Starting system 70317032703370347035

7050 Charging system 705170527053

7070 Instrument & Monitor panel 7071



707270737074

7090 Electrical Controller 70917092709370947095709670977098

7110 Safety & Hazard 71117112711371147115

7200 Brake System 7210 Brake System 72117212721372147215721672177218

7230 Brake Control 723172327233723472357236

7400 Suspension system 7410 Equalizer bar 74117412



7430 Suspension 743174327433743474357436

7600 Hydraulic System 7610 Hydraulic Plant 76117612761376147615761676177618761976207621

7630 Work Equipment Control 7631763276337634763576367637

7800 Pneumatic System 7810 Air Compressor 781178127813781478157816781778187819

7900 Swing System 7910 Swing system 791179127913



8000 Attachment / Work Equipment 8010 Fork Assy 801180128013

8030 Bucket assy 8031803280338034

8050 Blade Assy 805180528053

8070 Grapple assy 8071

8090 Ripper assy 80918092

8110 Winch & Drum Assy 81118112

8130 Scarifier Assy 8131

8150 Breaker Assy 8151

8170 Tire Handler Assy 8171

8190 Low Bed Trailer assy 819181928193

8210 Vessel Assy 82118212

8229 Draw Bar Assy 8230

8000 Attachment / Work Equipment 8250 Telescoping 82518252

8270 Mast & Drifter Assy 82718272



827382748275827682778278827982808281

8290 Dust Collector 8291829282938294

8310 Drill Accessories 83118312831383148315

8300 - Generating Set 8330 Generator 833183328333833483358336833783388339

8350 Water Pump 83518352835383548355835683578358

8500 Optional Accessories 8510 Fire Suppression 8511851285138514



8530 Water injection 8531853285338534

8550 Air condition 85518552855385548555

8570 Auto Lubrication / Greasing 8571857285738574

8700 Stone Crusher 8710 Primary crusher 87118712871387148715

87168717

8730 Secondary crusher 8731873287338734873587368737

8750 Power Screen 87518752

9050 12 Month Service 9050 12 Month Service 9050

9060 6 Month Service 9060 6 Month Service 9060

9070 90 Day Service 9070 90 Day Service 9070





9140 PPA 9140 PPA 9140

9145 PPU 9145 PPU 9145

9150 PPM 9150 PPM 9150

9155 PAP 9155 PAP 9155

9160 Hr Component Overhaul

9165 Hr Component Midlive

9175 2000 Hr Service 9175 2000 Hr Service 9175




9195 10 Hr Daily Check 9195 10 Hr Daily Check 9195

9260 KM Component Overhaul secondary crusher

9260 KM Component Midlive

9275 24000 KM Service 9275 24000 KM Service 9275





SUB COMP / PARTS GROUP SYMPTOM OF PROBLEM

DESC. CODE

Cyl. Head & Fitting Parts 1001Rocker Arm, Housing & Cover 1002

1003Air Intake Manifold & After Cooler 1004Air Cleaner & Fitting Parts 1005Turbocharger 1006Exhaust Manifold & Muffler 1007Exhaust Brake & Cylinder 1008Engine Brake retarder 1009

1010Cylinder Block & Liner 1011Block Covers 1012Front Cover & Support 1013Timing Gear & Idle Gear 1014Crank Case & Breather 1015Flywheel & Housing 1016Crankshaft & Damper pulley 1017Piston & Connecting Rod 1018Camshaft & Follower 1019Accessories Drive 1020Mounting Parts 1021Engine Support 1022

1023Fast Lube filler 1024Oil Pump & Suction Pipe 1025Filter Assy 1026Lub. Oil Piping & Jet Nozzle 1027Lublicating Oil Cooler 1028

1029Fuel Pump & Mounting 1030Fuel Piping & Filters 1031Nozzle & Injectors 1032Auto Priming & Start Solenoid / APS 1033Fuel Pump Coupling 1034Automatic timer 1035Main fuel tank & mounting 1036Float tank & breather 1040Quick start system 1050Fast Fuel filler 1060

Water Pump & Mounting



Cooling Fan & BeltTension Pulley & Fitting PartsCorrosion Resistor & PipingWater Manifold & ThermostatWater Heater & PipingRadiator & resevoir tankRadiator hose & lineRadiator Wind Break & SealRadiator Fan Guard & PulleyOil Cooler & PipingRadiator Shutter & Control LevelRadiator Grill and mask

Accelerator Pedal & LinkageDeccelerator Pedal & LinkageFuel Control Lever & Linkage

Engine

Clutch Case & Housing 2001Main Clutch Inner Parts 2002Inertia Brake 2003

2004Clutch Pedal & Linkage 2005Clutch Booster & Piping 2006Release Bearing & Fitting Parts 2007

2008T/C Case & Fitting Parts 2009T/C Inner Parts & Lock Up Clutch 2010T/C Valves & Solenoid 2011Scavenging Pump 2012T/C Oil Piping & Filter 2013

2014Damper Case 2015Damper Inner Parts 2016

2017PTO Assembly 2018PTO Coupling 2019PTO Lubricating & Piping 2020Fast Lube filler assy 2021

2022

U-Joint / Drive Shaft 2040Propeller Shaft 2050Center Bearing 2060



T/M Case & Mounting 3001T/M Inner Parts 3002T/M Pump & valves 3003T/M Oil Piping & Filter 3004

3005T/M Control Valves 3006T/M Control Lever & Linkage 3007Inching System 3008

3009T/F Case & Mounting 3010T/F Gear & Output Shaft 3011Transfer / DB Control & Linkage 3012

301330143015304030503060

Drive Case & Fitting Parts 4001Drive Gear & Sprocket 4002Travel / Traming Motor & Fitting Parts 4003Travel Piping & Drain Piping 4004Planetary Gear Unit (Final Drive) 4005Travel Gear Box 4006Travel Motor 4007

4008400940104011

Differential Case 4012Diff. Inner Parts & Drive Shaft 4013Differential Lock 4014

4015Tandem Drive Case 4016Tandem Drive Gear & Chain 4040

40504060

Steering Pump & Valves 5001Steering Piping & Filters & Reservoir 5002Steering, Leaning, Articulate Cyl. 5003Emergency Steering Motor & Piping 5004Steering Case & Cover 5005



Steering Bevel Gear & Shaft 5006Steering Clutch 5007

5008Steering Wheel & Column 5009Steering Linkage 5010Steering Gear Box & Booster 5011Knuckle & Tie Rod 5012

501350145015501650175018504050505060

Recoil Spring & HIC / Track Adjuster 6001Front Idler & Yoke 6002Roller & Guard 6003Track Shoe ass'y 6004Bogie & Pin 6005Link pad & Fitting parts 6006

6007Rim & Fitting Parts 6008Tyre & Fitting Parts 6009Roller Drum & Fitting Parts 6040Wheel Brake assy 6050

6060

Radiator Guard & Grill 6501Engine Hood / Bonnet / Covers 6502Battery Case & Lock 6503Fender / Left Side Step 6504Floor Frame / Plate & Handrill 6505Ladder & Emergency ladder 6506Hydraulic Tank GuardRear Cover / bottom guardSpack Board / Mud GuardDrive Shaft GuardBumperTravel Motor & Piping Guard

Roops Mount & Canopy 6507



Operator Compartement / Cab 6508Cab Interior / Operator Seat 6509Console Box / Control Stand 6510Cab Lifting System & Suspension 6511

6512Dash Board 6513RadioPayload meterTachograftDispacherVHMS

Main Frame / Revolving Frame 6514Member Frame & Sub Frame 6515Front Frame 6516Car boddy / lower frame 6517Upper frame / super structer 6521Cab base 6522Rear Frame 6523Frame Link / Fifth wheel 6524Landing Jack / OutriggerTire CarrierCounter WeightLog BolsterTrack Frame & Trunion

Fuse Box 7001Wirng harness 7002Electric box 7003Relay & sensor 7004Lighting system 7005Motor & wiper 7006Connectors 7007

7008Starting Motor & Mounting 7009Safety Relay 7010Battery & Relay Switch 7011Starting Switch 7012Heater System & Wiring 7013

7014Alternator & Mounting 7015Regulator 7016Alternator drive 7017

7018Monitor Panel & Related Parts 7040



Instrument Panel 7050Relay BoxAPS Control Unit

Engine electric controlTransmission electrical control / ECMVHyd.electrical controlWork equipment electrical controlAuto Deccelerator & Fitting PartsEngine Stop MotorBoom Kick OutBucket Positioner

Strobe / Signal LampMove / Back AlarmFatique warningEmergency shut downLock out switch

Front Brake 7201Rear Brake 7202Slack Adjuster & Fitting parts 7203Brake Chamber & Fitting parts 7204Parking Brake & Fitting Parts 7205Brake oil cooler 7206Brake Drum & Brake Band 7207Brake Clutch 7208

7209Brake Pedal / Lever & Linkage 7210Reservoir & Master Cylinder 7211Brake Cylinder & Oil Piping 7212Brake Cooling & Piping 7213Treadle & Relay Valve 7240Brake Valves & Air Piping 7250

7260

Equalizer Bar / Pivot Shaft 7401Rubber Pad 7402



7403Front Suspension 7404Rear Suspension 7450Trunion & Spring SeatSpring & Shock AbsorberTorq Rod & StabilizerAuto Suspension

Hyd. Tank & Suction Pipe 7601Hydraulic Pump & OLSS 7602Control Valve & Other Valves 7603TVC Valve & Servo Valve 7604TVC Piping / Lines 7605Accumulator 7606Swivel Joint 7607Hyd. Oil Piping & Filters 7608Hyd. Cylinder / Dump Hoist 7609Hyd. Motor 7610Hydraulic oil Cooler 7611

7612W/E Control Lever & Linkage 7613Wrist Control / Joy stick & safety lock 7640Travel Lever & Linkage 7650Bank Cutting & Control System 7660Dump PTO & ValvesRoller Drum Vibration ControlRear Control Panel

Compressor air end 7801Air valves 7802Air cylinder 7803Air Recervoir tank / separator tank 7804Oiler / Oil Flasher 7805Oil Cooler 7840Air Driyer 7850Air Piping 7860Accumulator

Swing Circle 7901Swing Machinery Inner Parts 7902Swing Motor & Fitting Parts 7903

7904794079507960



Cylinder Hyd assy 8001Mast assy 8002Fork assy 8003

8004Cylinder Hyd assy 8005Bucket assy 8006Pin & Bushing 8007Boom & Arm 8008

8009Arm Brace 8010Pin & Bushing 8011Cylinder Hyd assy 8040

8050Cylinder Hyd assy 8060

Cylinder Hyd assyShank & Point Ripper

Gear assyClucth Assy

Cylinder Hyd assy

Cylinder Hyd assy

Cylinder Hyd assy

Axle assyLow BedWheel assy

Vessel & tail gateLinkage

Hitch and Pin

Cylinder Hyd assy 8001Boom 8002

8003Air / Hyd motor 8004Accumulator 8005



Gear box 8006Rotary head 8007Chain Feed & Mast 8008Wire rope / chain 8009Rotation mechanism 8010Fix jaw selectorPipe rack / carausel & rod changer 8040Drill carriage & pulley 8050Steel holder / retaining 8060

Primary cycloneDust hoodSuction head & linesFine dust collector

Buttom bit / Trycone bitDHD / DTHShank bar / adapterTopsub / BitsubCoupling & drill pipe

Main Coil, Field / Armature 8011Accessories Coil, Field / ArmatureExiter Coil, Field / ArmatureBrushRectifierCurrent TransformerA V RCircuit BreakerDistribution Panel

Pump Housing & Fitting Parts 8012Pump Inner Parts 8013Impeller / Vane 8014Pump Drive Shaft & Coupling 8015Submersible Pump Motor 8016Motor Safety Device 8017Valves & Piping 8018Strainer / screen

Detonator 8501Control panel 8502Tank & piping 8503Sensor & Nozzle 8504

8505



Water tank 8506PumpHyd MotorPiping

CondensorCompressorEvaporatorBlowerPiping

Pump & tankPiping & valveNozzle & distributorConcentrated Piping & Nipple

Jaw Crusher 8701Vibrating Feeder 8702Motor Drive 8703Conveyor 8704Control Panel 8705

Hopper 8706Hyd .Breaker 8707

8708Motor Drive 8709Conveyor 8710Cone Crusher 8711Omni Cone Crusher 8712Hopper 8740Screen 8750Control Panel 8760

ScreenConveyor

12 Month Service 9050

6 Month Service 9060

90 Day Service 9070

30 Day Service 9080



10 Day Service 9090

PPA 9140

PPU 9145

PPM 9150

PAP 9155

2000 Hour Service 9175




10 Hour Daily Check 9195

24000 KM Service 9275





SYMPTOM OF PROBLEM

DESC.

Starting perfomance is poor - always takes timesStarting deffective or badness - no start, no turn or no combustionEngine does not pick up smoothlyEngine runs abnormally - speed too high, does not stop, huntingEngine stall during operationEngine stop during operationFuel level goes down / Fuel leak outExcessive fuel consumptionEngine lack of power ( low power )Exhaust gas is blackExhaust gas is blue - combustion of oil.Excessive oil consumption - oil leak outOil level rises ( mixed water or fuel )Oil quickly becomes dirtyDrop of oil pressureOil in Cooling SystemWater temperature does not riseEngine overheatWater level goes down / Water leak outToo much vibration on EngineAbnormal noise emittedExcessive wear of Engine PartsEngine Part cracked / brokenEngine related part lost / loosenEngine Part out of adjustmentAbnormality in Engine ControllerFault in Engine ControllerRetarder / Exhaust Brake malfunctionRetarder / Exhaust Brake IneffectiveRetarder / Exhaust Brake draggingAutomatic Control malfunctionAutomatic Control stuck / draggingEngine control does not work properlyAuto Decceleration does not work properlyTurbo Charger BurnEngine Blow byMid life OverhaulOverhaulComponent Exchange


SYMPTOM OF PROBLEM

Operating force of Clutch Pedal is heavyClutch Control malfunctionTorque Converter temperature too highTorque Converter oil pressure is lowT/C Lock up Clutch does not workDifficult shifting gearMachine lack of power or speedMachine does not move / travelMachice does not travel smoothlyToo much vibration on ClutchUnusual noise on CluthLeaking out of Lubricant on ClutchToo much vibration on DamperUnusual noise on DamperLeaking out of Lubricant on DamperToo much vibration PTOUnusual noise PTOLeaking out of Lubricant PTOFast Lube Filler MulfunctionU Joint / Prop Shaft brokenToo much vibration on U Joint / Prop ShaftUnusual noise on U Joint / Prop Shaft

Mid life OverhaulOverhaulComponent Exchange


SYMPTOM OF PROBLEM

Excessive time lagExcess. shock when starting or shifting gearDifficult shifting gearTransmission does not shift upMachine move when Engine is startedMachine travel in one dirrection onlyTransmission temperature too highHigh - low Gear does not shiftToo much vibrationUnusual noiseLeaking out of LubricantTransfer Control malfunctionToo much vibrationUnusual noiseLeaking out of LubricantMid life OverhaulOverhaulComponent Exchange

Excessive travel deviationToo much vibrationUnusual noiseLeaking out of LubricantTravel speed does not changeDiff. Lock does not workMachine lack of power or speedMachine does not move / travelMachice does not travel smoothlyToo much vibrationUnusual noiseLeaking out of LubricantMachine does not move / travelTandem Drive Part CrackTandem Drive Part BrokenLeaking out of LubricantMid life OverhaulOverhaulComponent Exchange

Machine does not turnMachine turn in one dirrection onlySteering Clutch does not dis engagedSteering Clutch slipSteering brake does not work or ineffective


SYMPTOM OF PROBLEM

Steering Wheel is sluggish or heavySteering Wheel does not turnSteering Wheel moves unsteadllySteering Wheel shimmy / vibratingSteering Wheel does not to neutral positionMotoring the Steering WheelStr. Wheel are activated in opposite directionSteering Wheel can be turned continouslySteering Backlash / Wheel Play too largeLeft / Right radius are differentOut of Adjustment in Control Linkage / LeverLeaking out of Oil / FluidOil / Fluid Line blockedMid life OverhaulOverhaulComponent Exchange

Undercarriage Part wearUndercarriage Part cracked / brokenUndercarriage Part bend / dentUndercarriage Part lost / loosenAbnormal noise on Undercarriage Comp.Tyre worn outTyre Pressure drop / leak of air pressureTyre Broken offRoller Drum Vibrator malfunctionMid life OverhaulOverhaulComponent Exchange

Guard / cover crackedGuard / cover brokenGuard / cover dentGuard / cover bendGuard / cover lost / loosenGuard / cover rusted / wear

Cabin / Canopy part lost / loosen


SYMPTOM OF PROBLEM

Cabin / Canopy dentCabin / Canopy rusted / brokenCabin / Canopy unusual noiseCabin / Canopy abnormal vibrationCab Lifting & Suspension malfunctionCab Accesories malfunction

Feed wheel

Landing Jack

Dash Board Crack

Malfunction of Frame SupplementFrame bendFrame crackFrame brokenMalfunction of Frame Supplement - Couplers

Poor Starting perfomanceStarting deffective or badnessMalfunction Charging SystemAbnormal Electrical PartsMalfunction Electrical PartsDirty in Electrical PartsBurn/ On fire (terbakar)Moist/ Wet (lembab)Loose (kendor)Broken (putus/ patah/ pecah)Short circuit (hubungan pendek)Fault no Found (tidak diketemukan / berfungsi kembali)Low voltage (tegangan rendah/turun/drop)DisconnectedLoose contact (putus hubungan)ErrorLost (hilang)Damage (rusak)Mid life Overhaul


SYMPTOM OF PROBLEM

Overhaul

Service Brake does not workParking Brake does not workService Brake ineffectiveParking Brake ineffectiveService Brake draggingParking Brake draggingBrake Part cracked / brokenBrake Part lost / loosenOut of Adjustment in Control Linkage / LeverLeaking out of Oil / FluidOil / Fluid line blockedLeaking out of Air pressureAir Line blockedMid life OverhaulOverhaulComponent Exchange

Suspension poor performanceSuspension Part wear


SYMPTOM OF PROBLEM

Suspension Part brokenSuspension Part lost / loosenOverhaul

Hyd oil level down / leak / excess. oil consm.Abnormal noise in Hydraulic systemWork Equipment does not moveWork Equipment poor performanceOut put does not charge when operatedExcessive hydraulic drift of Hyd. cylinderExcessive hydraulic drift of swingOverheat in Hydraulic systemInsufficient pressure in the systemPump deliveries insufficient or no fluidAccumulator gas emptyOpr. force of Control Lever is heavy / stifflyPin Puller Cylinder does not workMid life OverhaulOverhaulComponent Exchange

Compressor is not relieved / no unloadingAir pressure does not raiseAir pressure drop / leak outCompressor overheatLube oil leak outMid life OverhaulOverhaulComponent Exchange

Upper Structure does not swingToo much vibrationUnusual noiseLeaking out of LubricantMid life OverhaulOverhaulComponent Exchange


SYMPTOM OF PROBLEM

Wear of Attachment PartAttachment Part dentLube oil leak outAttachment Part bendAttachment Part crackAttachment Part brokenAttachment Part lost / loosenAttachment unusual noiseControl Panel Part abnormalControl Panel Part malfunctionNo current generatedMid life OverhaulOverhaulComponent Exchange

Wear of Attachment PartAttachment Part dentLube oil leak outAttachment Part bendAttachment Part crack


SYMPTOM OF PROBLEM

Attachment Part brokenAttachment Part lost / loosenAttachment unusual noiseControl Panel Part abnormalControl Panel Part malfunction

Mid life OverhaulOverhaulComponent Exchange

No current generated

Water Pump Does Not PrimeWater Pump Not Enough LiquidWater Pump Ceases to Deliver liquid After a TimeWater Pump Takes Excessive PowerWater Pump Vibrating or OverheatingPump Leaking at Seal HousingWater Pump Part cracked / broken

Abnormality in Optional AccessoriesMalfunction in Optional AccessoriesAir Conditioner AbnormalAir Conditioner MulfunctionAuto Lube line stuck


SYMPTOM OF PROBLEM

Auto Lube Mulfunction

Crusher stuck / stop during operationCrusher Part wearCrusher Part cracked / brokenCrusher poor performanceCrusher Part malfunction

Power Screen part wearPower Screen part cracked / brokenPower Screen poor performancePower Screen part malfunctionMotor Drive poor performanceMotor Drive malfunctionConveyor Part cracked / brokenMid life OverhaulOverhaulComponent Exchange

12 Month Service

6 Month Service

90 Day Service

30 Day Service


SYMPTOM OF PROBLEM

10 Day Service

Attachment Measurement

Under Carriage Measurement

Machine Performance Measurement

Oil Quality

2000 Hour Service

1000 Hour Service

500 Hour Service

250 Hour Service

10 Hour Daily Check

24000 KM Service

18000 KM Service

12000 KM Service

6000 KM Service

SDB : Breakdown Schedule Delay TBO : Breakdown Tyre Do JobSBO : Breakdown Schedule Do Job UB1 : Breakdown Unschedule Waiting MechanicSBV : Breakdown Schedule Predictive Maintenance UB2 : Breakdown Unschedule Waiting MaterialSBW : Breakdown Schedule Warranty Job UB3 : Breakdown Unschedule Waiting FacilitiesTBD : Breakdown Tyre Delay UB4 : Breakdown Unschedule Waiting Third Party

Daily Activity & Report Breakdown

Kolom yang warna coklat jangan di utak atik (RUMUS)

No Date CN Model HMBD Type Time BD1 2 Start Stop

1 1-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:004 1-Feb-16 BLV-R-402 TRITON 14652.0 BUS UBO 6:00 7:005 2-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:006 3-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:009 4-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0014 5-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0019 5-Feb-16 BLV-R-400 TRITON 28190.0 BUS UBO 6:00 6:00

20 6-Feb-16 BLV-R-404 TRITON 34698.0 BUS UBO 6:00 6:00

22 7-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0024 8-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0026 8-Feb-16 BLV-R-402 TRITON BUS UBO 6:00 9:0027 9-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0029 10-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0031 11-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0033 12-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0035 13-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:0038 14-Feb-16 BLV-R-404 TRITON 34698.0 BUS UB2 6:00 6:00

44 14-Feb-16 BLV-R-402 TRITON BS SBV 14:00 16:30

45 15-Feb-16 BLV-R-404 TRITON 34698 BUS UB2 6:00 6:00

49 16-Feb-16 BLV-R-404 TRITON 34698 BUS UB2 7:00 18:00

51 16-Feb-16 BLV-R-402 TRITON BUS UB2 13:00 7:0055 17-Feb-16 BLV-R-402 TRITON BUS UB2 6:00 6:0056 18-Feb-16 BLV-R-402 TRITON BUS UB2 6:00 6:0059 19-Feb-16 BLV-R-402 TRITON BUS UB2 6:00 6:0060 20-Feb-16 BLV-R-402 TRITON BUS UB2 6:00 6:0062 21-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0064 22-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0066 23-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0068 23-Feb-16 BLV-R-400 TRITON 29500 BUS UBO 15:00 16:3069 24-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0072 24-Feb-16 BLV-R-404 TRITON BUS UBO 15:00 16:0073 25-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0075 26-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0078 27-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0081 28-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:0083 29-Feb-16 BLV-R-402 TRITON 147742 BUS UB2 6:00 6:00

UBA : Breakdown Unschedule AccidentUBM : Breakdown Unschedule Missmaintenan BUS : Breakdown UnscheduludUBO : Breakdown Unscedule Do Job BA : Breakdown AccidentUBP : Breakdown Unschedule Missoperation

UB4 : Breakdown Unschedule Waiting Third Party 6:00:00


Time BDBD Description Corrective Action

Total24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch1.00 Flange & Spider Propeller shaft Broken Replace Flange & Spider broken24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 L/H_Rear Spring No.04 Broken Remove L/H Rear Spirng

24.00 Spring Broken

24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch3.00 Radiator Leak Inspect & Repair Radiator24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout N/A Inspect & Replace Disc Clutch24.00 Disc Clutch Wornout N/A Inspect & Replace Disc Clutch

2.50

24.00 Disc Clutch Wornout N/A Inspect & Replace Disc Clutch

11.00 Rh_Rear & front spring crack

18.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part1.50 Horn dead Inspect & Repair horn24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part1.00 Back alarm nothing Install back alarm + Repair spacboard24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part24.00 Lh_Front Pad brake & Piston dll wornout N/A Waiting part

Note BS : Breakdown Scheduled

N/A Disc clutch Done, Waiting Bolt Joint & Spring Parts swap to BLV-R-402

Scheduled service & Rh_Rear spring pos 3 & 4 Crack

Perpormance service & Repair Spring pos 3 & 4

Modifikasi spring & Install spring from BLV-R-402


Component Sub Component Man Power

TransmissionUniversal Joint / Propeller U-Joint / Drive ShaftTransmissionTransmissionTransmissionTransmissionSuspension Rear Suspension

Suspension

Transmission T/M Inner PartsTransmission T/M Inner PartsCooling System Radiator Grill and maskTransmission T/M Inner PartsTransmission T/M Inner PartsTransmission T/M Inner PartsTransmission T/M Inner PartsTransmission T/M Inner PartsTransmission T/M Inner Parts

6000 KM Service 6000 KM Service

Transmission T/M Inner Parts

Suspension Spring & Shock Absorber

Brake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeElectric Plant Electric boxBrake System Front BrakeElectric Plant ConnectorsBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front BrakeBrake System Front Brake

Prepare By: Approved By:

Dedi Edual Adji B

Jr. Maint Planner Plant Spt.

Achivement PA minggu ini sebesar 38% dari Plan 83%Problem Identification

No. Model C/N Problem

1 D85 ES-2 BDZ-R-501 PIN & Bushing Equalizerbar Problem Labrang speed broken + Track roller double wornSpider joint broken

+act-act 38.32% 38.32%plan 83.00% 83.00%

Corrective Actionplan 0.83 1 Corrective Action Due Date

act 0 0

PA 1EGI D85 ES-2 TOTALPlan 83.00% 83.00%Act 38.32% 38.32%

MBB Site KetahunPeriode :

01 - 29/Feb/16

D85 ES-2 TOTAL0%

20%

40%

60%

80%

100%Physical Availability A2B

POP 1 1

Follow up Corrective Action last weekB/D TypeDuration Corrective Action Due Date

SDB 32.9SBO 0.0SBV 0.0SBW 0.0TBD 0.0TBO 0.0UB1 0.0UB2 288.0UB3 0.0UB4 0.0UBA 0.0UBM 0.0UBO 105.4UBP 0.0

SDB; 8%

UB2; 68%

UBO; 25%

Breakdown Type

Approved By:

Edual Adji B

Plant Spt.

Achivement PA minggu ini sebesar 38% dari Plan 83%Problem Identification

Problem

PIN & Bushing Equalizerbar Problem Labrang speed broken + Track roller double wornSpider joint broken

Corrective ActionStatus

Follow up Corrective Action last weekStatus

Key Performance Indicator Plant Prepare By : Approved By :

Dedi Edual Aji B

Physical Availability Support Jr. Maint Planner Plant Spt.

Problem IdentificationNo. Model C/N Problem

1 Triton BLV-R-402Lh_Front Pad brake & Piston dll worn

2 Triton BLV-R-404Disc Clutch Wornout

Corrective Action

PA 4 2 3EGI Water Truck TRITON FUEL TRUCK TOTALPlan 83.00% 83.00% 83.00% 83.00%Act 87.07% 64.85% 99.50% 75.96%POP 1 3 1 5


01 - 29/Feb/16

Achivement PA minggu ini sebesar 76% dari Plan 83%

Water Truck TRITON FUEL TRUCK TOTAL0%

20%

40%

60%

80%

100%Physical Availability Unit Support Equpment

Key Performance Indicator Plant Prepare By:

Dedi

Mean Time To Repair & % Breakdown Schedule A2BJr. Maint Planner

MTTRplan 8 24 8 0 0 40act 11 54 11 0 0 77% BSplan 0.6 1.8 0.6 0.0 0.0 3.0

act 0.1 0.0 0.0 0.0 0.0 0.0 Problem Identification

Corrective ActionMTTR Corrective Action+act 11.3 18.1 11.2 9.3 9.3 12.8-actplan 8.0 8.0 8.0 8.0 8.0 8.0 6.7

% BS+act


01 - 29/Feb/16

Achivement MTTR minggu ini, Actual : 12,83 Jam, dari Plan : 6,67 Jam

Achivement % BS minggu ini, Actual : 00%, dari Plan : 50%

D85 ES-2 TRITON FUEL TRUCK Water Truck 0 0 TOTAL0

5

10

15 Mean Time To Repair A2B

D85 ES-2 TRITON FUEL TRUCK Water Truck 0 0 TOTAL0%

20%

40%

60%

80%

100% % Breakdown Schedule A2B

-act 7.7% 0.2% 57.1% 0.0% 16.7% 16.7% 0.0%plan 60.0% 60.0% 60.0% 60.0% 60.0% 60.0% ###

Follow up Corrective Action Last Week

MTTR 1 2 3 4 5 6EGI D85 ES-2 TRITON FUEL TRUCKWater Truck 0 0 TOTALPlan 8.0 8.0 8.0 8.0 8.0 8.0 6.7Act 11.30 18.14 1.75 11.25 9.25 9.25 12.83POP 1 3 1 1 0 0 6

% BSPlan 60.0% 60.0% 60.0% 60.0% 60.0% 60.0% ###Act 7.7% 0.2% 57.1% 0.0% 16.7% 16.7% 0.0%

D85 ES-2 TRITON FUEL TRUCK Water Truck 0 0 TOTAL0%

20%

40%

60%

80%

100% % Breakdown Schedule A2B

Approved By:

Edual Aji B

Plant Spt.

Problem Identification

Corrective ActionCorrective Action Due DateStatus

Achivement MTTR minggu ini, Actual : 12,83 Jam, dari Plan : 6,67 Jam

Achivement % BS minggu ini, Actual : 00%, dari Plan : 50%

Follow up Corrective Action Last Week

Key Performance Indicator PlantPareto Problem A2B


01 - 29/Feb/16

Transmission Engine Universal Joint / Propeller Shaft Hydraulic Plant0

10

12

32

Pareto Problem by Frequency

Transmission Blade Assy Suspension Lubricating Oil System0

100

200

300

400

500424.4

278.5

96.9 72.8

Pareto Problem by Duration (Hour)

Key Performance Indicator Plant Prepare By: Approved By:

Dedi Edual Aji B

Pareto Problem A2B Jr. Maint Planner Plant Spt.Problem Identification

Corrective ActionCorrective Action Due Date Status

Follow up Corrective Action last WeekCorrective Action Due Date Status

Transmission Engine Universal Joint / Propeller Shaft Hydraulic Plant0

10

12

32

Pareto Problem by Frequency

Transmission Blade Assy Suspension Lubricating Oil System0

100

200

300

400

500424.4

278.5

96.9 72.8

Pareto Problem by Duration (Hour)

Documents

Plant-KPI - Monthly Report Activity All Unit Rental - Period (Feb 16)