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PIXEL MODULE COOLING SYSTEM Adrien Stejer August 18 TH , 2017

PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

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Page 1: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

PIXEL MODULE COOLING SYSTEMAdrien Stejer

August 18TH, 2017

Page 2: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

What are we designing and why?• Pixel modules need to be tested under a range of temperature conditions, ~-30C

• We want to create a tabletop cooling system that can achieve this

• Climate chambers in labs are loud and cost ~$10,000

• Our setup is relatively cheap to make(~$150)

• Components can be bought from commercial companies

• Conclusion: Many of these cooling setups can be made in labs for cheap, potentially

saving thousands of dollars and many square feet of space.

Page 3: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Old Setup

Page 4: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

“New” Setup

4

Aluminum

Peltier 2

Plastic

CPU Cooler

Fan

Copper

Arduino

NTC

NTC

NTC

MOSFET

Power Source

Max: 15.4V,

10A

Peltier 1

Page 5: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

5

Page 6: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Cold NTC

MOSFETPeltier

Arduino(PID)

Begin Here Args: Input, Output, Setpoint, PID coefficients

Controller connected to power source

Each peltier attached to

separate MOSFET powered by

different power supplies

PWM/DAC

Page 7: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

NTC (Negative Temperature Coefficient)

Aluminum

Peltier 2

Plastic

CPU Cooler

Fan

Copper

Arduino

NTC

NTC

NTC

MOSFET

Power Source

Max: 15.4V,

10A

Peltier 1

Page 8: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

DAC(DC

signal)

MOSFET

Page 9: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Peltier

• Thermoelectric cooler

• Acts as a heat pump

• Cooling power proportional to I

• Internal heating proportional to I2R so there is

an optimal operating voltage

Page 10: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Issues operating FE-I4 Module with cooling on● Issues with PWM operation

○ Scan operational only for max PWM value

○ Scan fails at any other value

■ Voltage spike on metal in contact with chip

■ Attempted solution: Low pass RC filter

●Ultimately failed because there were still oscillations

in filtered PWM output

■ Next, I tried using a DAC

Page 11: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Issues operating FE-I4 Module with cooling on● Issues with DAC operation

○ Scan operational for a constant voltage value

○ Scan fails when temperature control demands

switching near the setpoint

Page 12: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Noise on the DAC output

Page 13: PIXEL MODULE COOLING SYSTEM...Fan Copper Arduino NTC NTC NTC MOSFET Power Source Max: 15.4V, 10A Peltier 1 DAC (DC signal) MOSFET Peltier •Thermoelectric cooler •Acts as a heat

Next Steps• Eliminating noise from the system

• Proper grounding

• Manually changing the voltage