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7/22/2019 Pit-To-port Presentation - Investing in African Mining Indaba 2013
http://slidepdf.com/reader/full/pit-to-port-presentation-investing-in-african-mining-indaba-2013 1/47
Pit to Port
“A complete consulting and design service from mine
through the logistics chain to shipping”
www.royalhaskoningdhv.com/mining
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 2
Contacts
Andrew (Jim) Pooley
General Manager Mining
Frederik Mabesoone
Business Development Director
Port Development – Region Africa
Nyami Mandindi
Business Line Director Southern and Eastern Africa
Berte Simons
Director Business Unit Mining and Heavy Industry
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 3
Royal HaskoningDHV
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 4
A global player (with more than 100 offices across 35 countries)
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 5
Why Royal HaskoningDHV Mining?
Global consultancy, design, engineering and project
management service provider with local knowledge and
delivery Comprehensive, integrated and multi-disciplinary services
“One stop shop” for all Pit to Port required services
Complete Mineral Supply Chain Optimized Solution Deliver sustainable, innovative and flexible solutions
Give back through corporate responsibility
We enhance society together in partnership with ourClients
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 6
History of Turgis
DHV acquired Turgis in 2008
Rebranded in July 2012 from Turgis to Royal HaskoningDHV
Independent consulting engineering firm Over 22 years of experience in the mining industry
2 Offices operating in RSA and UK
Satellite offices in Saudi Arabia and Mozambique Entirely value driven (value not effort)
Consistency in innovation
Delivery on time & on budget
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 7
Scope and Services
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 8
Pit to Port – Project Cycle
We understand the complete logistic chain from mine to the
final destination.
We can provide the optimal integral solution whilstinvolving all stakeholders and all disciplines.
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 9
Pit to port - Disciplines
Market Research
Master Planning
Mining
Mineral Processing
Materials Handling
Rails
Inland Waterways
Hauling Roads
Dry Bulk Terminals
Port Development
Port Facilities
Coastal Engineering
Shipping
License to Operate
Financial Analysis
Logistics & Transport Modality Analysis
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 10
Pit to Port - Services Market Studies / Forecasting Feasibil ity & Due Diligence Studies
Master Planning & Strategic Advice
Location Studies / Logistics / EI&A
Logistical (Simulation) Studies
Permitting / Compliance Emission Management
Project Definition / Conceptual Engineering
Basic Engineering
Detail Engineering Front-end Loading and Managing
Collaborative Engineering
Tendering & Procurement
Project Implementation (ProjectManagement, Client Representative, Site &Construction Supervision, QHSE Assistance, Cost Control, Planning)
Production / Operational / Technology Analysis
End of Li fe Cycle
EPCM Services (Revamp, Greenfield,Brownfield, Fast-track & Plant CopyProjects)
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 11
PROJECT
CONCEPT
Det. Design Drawings
Equip. Spec’s
Material Spec’s
MTO’sConstruction (Sub‐)Contracts
Enquiries
Purchase orders
Value Engineering
Constr. Management
Safety Management
Safety Supervision
Field Supervision
Field Engineering
Subcontract Managem.
Planning
Pre‐Commissioning
Commissioning
Start‐up Assistance
Handover Documentation
Authority Coordination
HAZOP
PROJECT
DEFINITION
BASIC
DESIGN
DETAIL ENGINEERINGAND PROCUREMENT
CONSTRUCTION AND COMMISSIONING
Product Demand Analysis
Economic Analysis
Sales Forecast
New Technologies
Operating Concept
Planning / Scheduling
Investment
Contracting Strategy
Environmental Studies
Masterplanning
PDF’s
Material Balance
Prel. Layout
Pre. Planning
Project Description
Draft P&ID’sDraft Line List
Estimate +/‐ 25%
P &ID’s
Equipment List
Data Sheets
Layout Studies
Plot Plan
Line List
Instr. Schedule
Control Sys . Spec .
Key One ‐line Diagr.
Area Classification
Load List
Main Equip. Spec’sPrel. Civil Design
Bulk MTO’s
Planning
Update Proj. Descr.
Estimate +/‐ 10 %
Royal HaskoningDHV Consultants / Engineers / Designers
Royal HaskoningDHV Cost Control – Scheduling – Design Reviews – Project Audits – Document Control – Risk Management
CUSTOMER
PROJECT MANAGEMENT TEAM
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 12
Expertise
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 13
Logistics Expertise
Pit to Port Transportation
Modal Selection Studies
Logistics Simulations
Pit-to-Port Supply Chain Simulations &
Optimizations
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 14
Pit Expertise
Open Cast & Underground Mining
Geotechnical Design
Mine Design
Mine Support Infrastructure
Bulk Supply
Materials Handling and Storage Dewatering
Auxiliary Infrastructure
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Mining Indaba February 2013 – South Africa
Page 15
Mining Engineering Capability
Open Pit Mining
Underground Mining
Shaft Engineering
Geology/Mining Engineering Mechanical Engineering
Electrical Engineering
Ventilation and Cooling
Geotechnical
Metallurgy
Environmental
Technology Selection &
Implementation
Project Management
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 16
Processing Expertise
Metallurgical Processing
Metallurgical Process
Metallurgical Plant
Materials Handling and Storage
Auxiliary Infrastructure
Environmental Studies Air and Noise
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 17
Transport Expertise
Pit to Port Transportation
Conveyor Systems
Railway Systems
Road Haul Systems
Slurry Pipeline Systems
Inland Waterways
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 18
Port Expertise
Dry Bulk Terminals
Import & Export Terminals
Floating Transhipment (terminals)
Materials Handling and Storage
Equipment
Logistical & Supply Chain Simulation& Optimisations
Port & Maritime Facilities
Inland Waterways
Coastal Engineering
Masterplanning
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 19
Shipping Expertise
Bulk Commodity Shipping
Shipping Expertise
Tracking
Traffic and Trade Forecasting
Financial Analysis
Trade Forecasts and Market Assessments Tariff and Institutional Structuring
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 20
Environmental Expertise
Environmental Permitting & Licences
Authority Consultation
Environmental & Social Scoping Studies
Baseline Studies
Public Participation
ESIA & EMP
Reviews, Audits and Valuation Assignments Specialist Studies – Air, Noise, Soils, Bio-diversity, Avifauna,
Freshwater, Wetland Delineation, Floodline Delineation
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 21
Demineralisation
Chemical/biological
Membrane filt ration
Experience in:
Ground Water
Fissure Water
Process Water – Demi Water - Desalination Cooling Water
Domestic Wastewater (sites / camps)
Mining Wastewater (AMD)
Water Recycling
Site Sewage
Water Issue at Mine Closures
Dams and Ponds
Pumping Stations
Water Distribution – Pipelines
Intakes and Outfalls
Water at Mining Sites
Cooling water
Biotreaters
Surface water
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 22
Proven Technologies and Products, like:
Carrousel®, ABR®, Crystalactor ®, IEX, UF, RO, WaterScan
Operational Excellence, a combination of:
Operational Knowhow and Experience:
•Trouble Shooting
•Training
•Evaluations
Tools:
•Process Automation
(Data Management , Data Storage, Dashboard, Reporting)
•BioWatch (Data & Microscopic Analysis)
Water Treatment Products for Mining Sites
Carrousel® 1000 package for Cloud Break MinePilot Crystalactor® for water reuse at Gold Fields Driefontein site
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 23
Project References
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 24
Mining Due Diligence/Review
JPM/SBSA IER & on-going review for iron ore mine in Sweden
SBSA IER & on-going review for gold mine in CAR
Unicredit IER and on-going review of coal operation in UkraineENRC High level review (IER) of iron ore project in Uruguay
Glencore Due diligence of Xstrata’s Southern African Operations
ECR Minerals High level review of Au/Cu project in ArmeniaXstrata Peer review of iron ore project in Congo
Fluormin High level review of fluorite mine in UK
Investec Fatal flaw analysis on bauxite mine Guinea
Mitsui High level review (IER) on a uranium mine Namibia
Montero High level review on phosphate deposits in RSA
Endeavour High level review on a gold mine in Fiji
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 25
Mining Study Work
Ferrexpo Iron ore open pit in Ukraine (DFS)
Ferrexpo Iron ore u/g mine in Ukraine (Concept)
GoldOne Various gold mines in RSA (Concept, PFS and DFS)
PAM Manganese Mine in Burkina Faso (Scoping/Engineering)
Barrick Various Au mine projects in Tanzania (Concept to DFS)
Booyton Platinum mine in RSA (DFS)
Metorex Copper mine in DRC (Concept)
Metorex Copper mine in Zambia (PFS)
Rand Gold Gold u/g mine in Mali (PFS)
Holgoun Coal open cast in RSA (DFS)Wits Gold Gold mine in RSA (DFS)
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 26
Country: South Africa, Mpumalanga
Client: The Mbuyelo GroupCommodity
Year:
Coal
2012
Brief
Description:
Royal HaskoningDHV wasappointed by the Mbuyelo
Group to simulate the proposed
bulk handling operations of their
multiple thermal coal mining
operations from pit to coal
pantry and on to various
specified power plants.
Simulation of Bulk Handling Operations
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Mining Indaba February 2013 – South Africa
Page 27
Country: South Africa, Mpumalanga
Client: Optimum CollieryCommodity:
Year:
Coal
2010 – 2012
Brief Description: Royal HaskoningDHV has been appointed by Optimum
Colliery to undertake a number of process plant and
complex conveyor system designs, reviews and
simulations for bulk coal processing and handling.
Review, Design and Simulation of Bulk
Handling Operations
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Mining Indaba February 2013 – South Africa
Page 28
Country: South Africa, Mpumalanga
Client: Umsimbithi MiningCommodity:
Year:
Coal
2010-2011
Brief
Description:
Royal HaskoningDHV was
appointed by Umsimbithi Mining to
co-ordinate the definitive feasibility
study for the green-fields, opencast
and under-ground colliery for the
Wonderfontein Coal Project.
Co-ordination of Feasibility Study of
Mining Operation
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Mining Indaba February 2013 – South Africa
Page 29
Country: India
Client: Inland Water Authority of India
Commodity:Year:
Coal2011
Brief
Description: Royal HaskoningDHV has been
employed to:• Perform logistic chain analysis
• Design coal handling operations
(including transhipper and barge
terminal)• Estimate of supply chain costs
Logistic Chain Analysis of Coal
Handling Operation
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 30
Koumbia Bauxite Project
Country: Republic of Guinea
Client: AMC
Commodity: CoalBrief
Description:
Royal HaskoningDHV has been
employed to study and assess the
financial viability of the Inland Water
Transport for the transport of the
Bauxite from mines to deep seavessels in/or around the Kamsar
port area.
The feasibility study included a port
location study, various logistic chainanalyses, a bathymetric survey of
the river, and a barging capacity
analysis of the river.
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 31
Country: Chennai, India
Client: Chennai Port Trust
Commodity:
Year:
Coal
1994-2001Brief
Description:
Royal HaskoningDHV was
appointed by the client for:
• Engineering design, techno-
economic feasibility study for
coal transport facilities.• The planning, design and
supervision of construction of a
new coal port near Chennai.
Ennore Bulk Terminal
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Mining Indaba February 2013 – South Africa
Page 32
Second Chemical POL Berth
Country: Liberia
Client: Government of Liberia
Commodity:Year: Iron Ore2007- 2010
Brief Description: Royal HaskoningDHV has been employed by the
Government of Liberia, who is in the process of
negotiating a number of Iron Ore mining concessions with
several large international mining companies. RoyalHaskoning was retained by the Ministry of Land, Mines
and Energy to provide expert advice for all related port
aspects for these concessions, including existing port
facilities such as Buchanan and Monrovia as well asGreenfield port developments. This was done both from a
high level national perspective as well as from a more
specific port planning perspective for the various
concessions.
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 33
Rehabilitation and Extension of an
Industrial Jetty
Country: Jordan, Aqaba
Client: Jordan Phosphates Mining CompanyCommodity:
Year:
Dry bulk and fertilizer
2008 - Present
Brief Description: Royal HaskoningDHV was appointed by the client to
assess the rehabilitation & extension of an industrial jetty, including equipment selection, financial modeling
and tendering of the works.
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 34
Iron Ore Jetty
Country: Oman, Sohar
Client: Vale
Commodity: Iron oreBrief Description: Royal HaskoningDHV was appointed by the client to make
a reference design for a iron ore import jetty, write the
tender documents, perform the tender evaluation and to
provide supervision during realization.
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 35
Country: India, Gujarat
Client: Gujarat Maritime Board
Commodity: CoalBrief Description: Royal HaskoningDHV was appointed by the client to:
• Analyse the coal handling operations in 4 different
ports;
• Provide r ecommendations on improvement ofefficiency, safety and environmental aspects.
• Implement new handling techniques;
• Perform a second opinion on the master plan
Coal Handling Efficiency Improvement
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 36
Country: India. Farakka
Client: Jindal ITF
Commodity:Year: Coal
Brief Description: Royal HaskoningDHV was appointed by the client to:
- Perform a Coal discharge operational study
- Make preliminary designs and cost estimates- Draft Specifications
Preliminary Design of Coal Import
Terminal
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Mining Indaba February 2013 – South Africa
Page 37
The Indarama Environmental Assessment
ProjectCountry: Zimbabwe
Client: Great Lakes Minerals
Commodity: GoldBrief
Description:
Royal HaskoningDHV was
appointed by the client to:
Conduct a detailed ESIA and EMP
in full compliance with International
Best Practice, IFC Performance
Standards and the Equator
Principles
I d d E i R
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Mining Indaba February 2013 – South Africa
Page 38
Independent Engineers Report
Country: Sweden
Client: JP Morgan
Commodity:
Year:
Iron Ore
Brief Description: Royal HaskoningDHV was appointed by the client to:
Evaluate the level of compliance and identify the
environmental and social impacts that needed to be
monitored through the life of mine.
S i St d f M Mi
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 39
Scoping Study of Manganese Mine
Country: Burkina Faso
Client: PAM
Commodity: Manganese
Brief Description: Royal HaskoningDHV was appointed by the client to:
Conduct an environmental and social scoping study which
included the assessment of the associated environmental
and social impacts, the magnitude thereof and the
mitigations methods needed to minimise the impacts.
A d Mi H l R d t T kk j
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Mining Indaba February 2013 – South Africa
Page 40
Access and Mine Haul Road to Trekkopje
Uranium MineCountry: Namibia
Client: Areva Resources
Commodity:
Year:
Uranium
2009 - 2012Brief Description: The proposed Trekkopje Access Road provides road access to
the mine from the National Route B2 (Swakopmund – Windhoek
Road) and the rail siding at Arandis.
The assignment entailed the preliminary and detail design for
the new mine access and haul road (±35km) plus the minerailway siding to Trekkopje Mine, Royal HaskoningDHV
delivered the project requirements and took full responsibility for
the successful execution of the project. Work was done in
conjunction with a Namibian based company (CSA) for local
support and inputs where required.Services included: Route location and traffic study, participation
in public meeting, topographical survey, materials investigation
preliminary and detailed design and tender documentation.
Nk ti M i A d H l R d
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 41
Nkomati Main Access and Haul Road
Country: Republic of South Africa
Client: Anglovaal Mining Limited (Avmin)
Commodity:
Year:
Nickel
2001-2003Brief Description: The project consist of the upgrading to paved standards of the
gravel main access and haul road to the Nkomati Mine.
The length of the road is 36.3km and the road traverses
rolling to mountainous terrain.
The project entailed the detailed design, materials investigation,tender process and site supervision of the upgrading of the main
access and haul road to the Nkomati Mine.
The following services were provided: Feasibility study, Traffic
counts and analyse, Economic analyses, CL and materials
investigation, Geometric design, Hydrological design, Bridgedesign, Pavement and materials design, Quantities and
specifications, Tender process and adjudication, Site supervision
and Project management.
F ibilit St d f th S di l Mi
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
Page 42
Feasibility Study for the Sadiola Mine
Overhead Bridge and Mine Haul RoadCountry: Mali
Client: SEMOS-SA / AngloGold Ashanti
Commodity:
Year:
Gold
2011 - 2012Brief Description: The project involves the construction of a 40m bridge to provide a
grate separation structure to carry Sadiola mine haulage traffic
across a public road. The mine haulage is carried out by a
number of different vehicle the largest of which are CAT 785
dumpers which have a fully weight of 250 tons. These dumpersalso have a full laden height in the order of 10 metres.
The feasibility study included: Geometrics, Pavements and
Materials Design.
Environmental Management Plan Update
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Royal HaskoningDHV - Pit to Port
Mining Indaba February 2013 – South Africa
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Environmental Management Plan Update
for the KAO Diamond MineCountry: Kingdom of Lesotho
Client: Storm Mountain Diamond Mine
Commodity:
Year:
Diamonds
2010Brief Description: Update and compile a construction and operational environmental
management plan for the Kao Diamond Mine to include the new
infrastructure to be developed on site.
This project also stems from a requirement outlined by the
Department of Environmental Affairs due to the change ofownership of the mine.
Specialist studies which were undertaken during the assessment
included, air quality, noise quality, visual, biodiversity, freshwater
ecology, soils, geo-hydrology, social, heritage, wetland delineation.
Full public consultation was also undertaken.New infrastructure development which was assessed included,
housing, a clean water dam, relocation of the existing tailings
facility, and the relocation of certain beneficiation processes on
site.
L t Di d Mi ISO 14001 dit
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Letseng Diamond Mine - ISO 14001 audit
Country: Kingdom of Lesotho
Client: Gem Diamonds
Commodity:
Year:
Diamonds
2008-2009
Brief Description: ISO 14001 audit undertaken with improvement initiatives
proposed.
This audit was a legal requirement from the local environmental
authorities, as well as due to internal Mine Improvement initiatives
with the aim of achieving ISO 14001 certification.Continued improvements were tacked over a 2 year period to
ensure certification became possible.
Air Quality Impact Assessment for the
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Air Quality Impact Assessment for the
Veremo Iron Ore Mine in LimpopoCountry: South Africa
Client: MSA Group Services
Commodity:
Year:
Iron
2011Brief Description: As part of the air quality assessment for the proposed mine, a
baseline assessment is undertaken through a review of available
meteorological data. The potential impact of emissions from the
mine on the surrounding environment is evaluated through the
compilation of an emissions inventory and subsequent dispersionmodelling simulations using the AERMOD dispersion model.
Comparison with the South African ambient air quality standards is
made to determine compliance.
Environmental Risk Assessment for a
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Environmental Risk Assessment for a
Coal Terminal in MauritiusCountry: Mauritius
Client: The Central Electricity Board of Mauritius
Commodity:
Year:
Coal
2009Brief Description: Undertake an environmental risk assessment for the storage of
coal at Port Louis, Mauritius.
The proposed coal terminal was to be developed on reclaimed
land at the port adjacent to an existing coal terminal and fuel
storage farms, in order to service a coal fired power stationdeveloped in the vicinity.
Risks associated with the addition of another coal terminal in such
close proximity to the fuel storage tanks on site needed to be
assess for explosive risk.
In addition the overall environmental impacts associated with airquality, noise quality, marine impacts, visual impacts and overall
coastal degradation were assessed.
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