PFR

Assy no.:Date:Company:No.

CONFIDENTIALTEST OIL:ISO 4113 orSAE J967d

ENGINE MODEL:

Injection pump assy no.

INJECTION PUMP CALIBRATION DATA104100-10001 Oct 2004KUBOTA19129-51011

ER1700

104100-1000 (NP-PFR1KV95/1NP1)

4

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105780 - 8180 Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2140 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)

2. Injection timing: Pre-stroke P: 2.150.05 mm * L1 (port closing dimension): 80.650.05 mm * L2 (mounting dimension): 82.80.05 mm * L3 (pump assy dimension): Above mm

* The control rack is pushed fully in the fuel increase direction.

3. Injection quantity:(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.(2) Measure the injection quantity at the pump speed for basic point a to determine the rack position

at the basic injection quantity. (Point a is the position where the control rack step is aligned with the pump housing aligning marks. See figure below.)

Rack position(mm)

Pump speed(r/min)

Injection qty(cm3/1000 strokes )

Max. var. betweencylinders (%)

Fixed Remarks

a+2 1100 -

a 1100 800.8 Basic

a-2 1100 -

4. Control rack sliding resistance:

Pump speed (r/min) Sliding resistance (g)

0 Below 50

200 Below 30

1000 Below 20

Aligning marks

Control rack step

Bosch CorporationAutomotive Aftermarket Division

3-4-1 Kitano, Niiza-shi, Saitama-ken, 352-8572, JAPAN

Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104103-123031 Mar 2005KUBOTA14109-51015

KND3, 4

104103-1230 (NP-PFR1K50/1NP37)

2


2. Injection timing: Pre-stroke P: 1.9+0.1 mm * L1 (port closing dimension): 80.850.05 mm * L2 (mounting dimension): 82.80.05 mm * L3 (pump assy dimension): Above mm


3. Injection quantity:(1) Pull the control rack fully in the stop direction and set the rack scale at 0 mm.(2) Measure the injection quantity at each rack position and pump speed below.

Rack position(mm)

Pump speed(r/min)



Fixed Remarks

18 1000 482

12 1000 28.52.5

9 1000 16.50.5 Basic

9 200 142.5



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104104-105031 Mar 2005ISHIKAWAJIMA

DL-45

104104-1050 (NP-PFR1K55/1NP40)

0





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

19 100 444

15.5 1000 32.60.5 Basic

10 1000 7.61



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



ER40

104104-1100 (NP-PFR1K55/1NP54)

0





at the basic injection quantity.

Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 1100 -

a 1100 221.5 Basic

a-2 1100 -

a-2 200 -



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



ZL600

104104-2030 (NP-PFR2K55/2NP21)

5






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a=101 1350 27.30.3 Basic

a+1 1000 (28.9) Maximum torque point

a+1 600 (27.2)

a-2 400 (10.7) Idle point

( ) = reference value



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



KND40, 45

104105-1190 (NP-PFR1K60/1NP13)

0





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

11 1000 38.51 Basic 8 1000 201.5 6 1000 82 6 200 42



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



KNDR55

104105-1200 (NP-PFR1K60/1NP14)

3

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2080 Nozzle opening pressure: 13.7 MPa {140 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)




Rack position(mm)

Pump speed(r/min)



Fixed Remarks

8.5 1100 250.75 Basic 6.8 1100 130.4 6.8 475 7.50.3



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104105-135031 Mar 2005Kawasaki Heavy I.

KD700

104105-1350 (NP-PFR1K60/2NP18)

3





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

11 1400 280.5 Basic

8.5 1400 141

11 150 202



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104105-136031 Mar 2005NODA INDUSTRIAL

DC57, DC58, D45H

104105-1360 (NP-PFR1K60/1NP31)

1





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

18 1000 742

12 1000 471 Basic

6 1000 121

6 200 62



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



ER30, ER40

104105-1370 (NP-PFR1K60/1NP34)

1

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: Nozzle no.: 105000 - 1550 (Bosch type no. DN15SDNK1) Nozzle holder no.: 105041 - 1020 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 400 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)




Rack position(mm)

Pump speed(r/min)



Fixed Remarks

11 1000 371 Basic

9 1000 251.5

6 1000 81

6 200 20.3



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



ER65

104105-1380 (NP-PFR1K60/1NP35)

2






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a(=130.7) 1100 451.5 Basic

a-3 1100 (28.3)

a-5 1100 (18.8)

a-5 400 (8.2)




0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104105-139031 Mar 2005Kawasaki Heavy I.

KD1100

104105-1390 (NP-PFR1K60/1NP38)

3





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

18 1400 744

12 1400 491 Basic

9 1400 332.5

9 200 293



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



KND40, 45

104105-1410 (NP-PFR1K60/1NP41)

4






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a = 11.41 1000 38.51 Basic

a-3.5 1000 (20)

a-5.9 1000 (8)

a-5.4 400 (4)




0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



KNDR55

104105-1430 (NP-PFR1K60/1NP43)

1





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

8.5 1100 250.75 Basic

6.8 1100 130.4

6.8 475 7.50.8



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



GA85

104105-1440 (NP-PFR1K60/1NP44)

3





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

11.5 1200 371 Basic

9.1 1200 252.6

7.1 1200 152.6

7.8 200 73



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-123031 Mar 2005DAIDO

M85

104107-1230 (NP-PFR1K70/1NP55)

1






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a(Approx 12.5) 1100 712 Basic



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



M85

104107-1220 (NP-PFR1K70/1NP53)

0






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a 1100 442 Basic



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



M11

104107-1210 (NP-PFR1K70/1NP52)

1





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

13 1100 764

11 1100 582 Basic

9 1100 433

Approx 19.5 150 978



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



M14

104107-1200 (NP-PFR1K70/1NP51)

1





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

14 1100 854

12 1100 682 Basic

10 1100 524

Approx 19.4 150 968



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-119031 Mar 2005MITSUBISHIEZ01611

4MF

104107-1190 (NP-PFR1K70/1NP45)

2






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

18 1000 -

12 1000 -

9 1000 -

- 200 154.5

a 1800 401 Basic



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



E90

104107-1160 (NP-PFR1K70/2NP17)

1





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

(14.3) 1350 954

(9.2) 1350 651 Basic

(4.4) 1350 202

(3.5) 400 61.5

(2.0) 1000 Below 3



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



KND70

104107-1150 (NP-PFR1K70/1NP36)

4






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a(12.5) 800 642 Basic

10 800 -

7 800 -

7 200 -



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104106-208031 Mar 2005FUJI HEAVY IND21163-10410

DY80

104106-2080 (NP-PFR2K65/1NP26)

0

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105141 - 1630 Nozzle no.: 105000 - 1320 (Bosch type no. DN8SD24N6) Nozzle holder no.: 105071 - 0480 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 1.5 mm x outer dia. 6 mm - length 500 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 1800 -

a 1800 301 Basic

a-2 1800 -

a+10 200 -



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104106-207031 Mar 2005FUJI HEAVY IND21163-10400

DY80-2

104106-2070 (NP-PFR2K65/1NP25)

1

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105141 - 1630 Nozzle no.: 105000 - 1320 (Bosch type no. DN8SD24N6) Nozzle holder no.: 105071 - 0480 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia.1.5 mm x outer dia. 6 mm - length 500 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 1500 -

a 1500 301 Basic

a-2 1500 -

a+10 200 -



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104106-205031 Mar 2005ISHIKAWAJIMA13101-6210

LE0752B

104106-2050 (NP-PFR2K65/2NP22)

0






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 800 -

a 800 361 Basic

a-5 800 -

- 100 555



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104106-103031 Mar 2005BOSCH0 414 161 968104106-1030 (NP-PFR1K65A332/11)

4





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

19.4 1000 456

6.4 1000 196 Basic

6.4 200 107



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



GA100

104106-1010 (NP-PFR1K65/1NP46)

5






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a = 10.50.7 1200 421.3 Basic

a-2.5 1200 (28)

a-4.8 1200 (12)

a-4.8 400 (4)




0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104105-211031 Jan 2005ISHIKAWAJIMA

LE0752B

104105-2110 (NP-PFR2K60/2NP22)

1






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 800 -

a 800 361 Basic

a-5 800 -

- 100 555



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104105-212031 Mar 2005ISHIKAWAJIMA

LE0752B

104105-2120 (NP-PFR2K60/2NP23)

0






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 800 -

a 800 361 Basic

a-5 800 -

- 100 555



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



ND50

104105-1470 (NP-PFR1K60/1NP56)

0





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

Approx 9.5 1200 280.8 Basic

8 1200 205.1

6 1200 9.54.4

6 200 1.82.4



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



GA65

104105-1460 (NP-PFR1K60/1NP47)

3






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a = 100.7 1200 280.6 Basic

a-1.6 1200 (20)

a-3.5 1200 (9.5)

a-3.7 400 (1.8)




0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104105-145031 Mar 2005KUBOTA

GA75

104105-1450 (NP-PFR1K60/1NP46)

1





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

- 1200 301 Basic

8 1200 -

6 1200 -

6 200 -



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-126031 Mar 2005BOSCH0 414 171 068104107-1260 (NP-PFR1K70A343/11)

2



* The control rack is set at R = 6 mm (on the rack scale; see below).


Rack position(mm)

Pump speed(r/min)



Fixed Remarks

9.4 1000 506 Basic

6.4 200 127

15.4 200 5610



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-214031 Mar 2005FUJI HEAVY IND

DY80

104107-2140 (NP-PFR2K70/1NP19)

1

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: Nozzle no.: 105000 - 1320 (Bosch type no. DN8SD24N6) Nozzle holder no.: 105071 - 0480 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 1.5 mm x outer dia. 6 mm - length 500 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)




Rack position(mm)

Pump speed(r/min)



Fixed Remarks

18 1500 577

7 1500 301 Basic

7 1250 29.44

7 1000 26.53

4.3 1500 11.33

9 200 37.56



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-215031 Mar 2005ONAN

MDJE, RDJE

104107-2150 (NP-PFR2K70/1NP21)

0





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

(12) 900 331 Basic

(6) 900 150.6

(Approx 4) 900 68

(18) 900 Above 60

Above 0.5 1200 0



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-216031 Mar 2005ONAN147-0347

MDJE, RDJE

104107-2160 (NP-PFR2K70/1NP22)

3






Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a (8.5) 900 321 Basic

a-2 900 160.6

a-3 900 81.1

19.0 100 Above 65

a 1200 351.4



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-217031 Mar 2005ONAN

MDJE, DJE

104107-2170 (NP-PFR2K70/1NP23)

5

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105780 - 8180 Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2140 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 40+5 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a (8.51) 900 321 2 Basic

a-2 900 182 3

a-3 900 193 7

19 100 Above 65



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-218031 Mar 2005FUJI HEAVY IND2116310200

DY80

104107-2180 (NP-PFR2K70/1NP24)

0

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105141 - 1630 Nozzle no.: 105000 - 1320 (Bosch type no. DN8SD24N6) Nozzle holder no.: 105071 - 0480 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 1.5 mm x outer dia. 6 mm - length 500 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 1500 -

a 1500 301 Basic

a-2.7 1500 (11.33)

a+10 200 -




0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104107-219031 Mar 2005ONAN147-0720

MDJE, DJE

104107-2190 (NP-PFR2K70/1NP27)

2

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105780 - 8180 Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2140 Nozzle opening pressure: 11.80.5 MPa {1205 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 492 kPa {0.50.2 kgf/cm2} Oil temperature: 40+5 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a (8.51) 900 320.3 2 Basic

a-2 900 -

a-3 900 -

19 100 -



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104109-100031 Mar 2005BOSCH0 414 181 025104109-1000 (NP-PFR1K80A458)

2

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2140 Nozzle opening pressure: 16.9+0.3 MPa {172+3 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFK - T - 00 (tangential cam; cam lift 7 mm; base circle 28)


* The control rack is set at R = 9 mm (on the rack scale; see below).


Rack position(mm)

Pump speed(r/min)



Fixed Remarks

9 1000 376 Basic

6 1000 96

9 200 126

19 100 75.57.5



0 Below 50

200 Below 30

1000 Below 20



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:


INJECTION PUMP CALIBRATION DATA104110-100131 Mar 2005MITSUBISHI EZ40092

K3

104110-1001 (NP-PFR1AD100/1NP4)

5

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105100 - 5320 Nozzle no.: 105015 - 4330 (Bosch type no. DLLA105S304N433) Nozzle holder no.: 105031 - 3740 Nozzle opening pressure: 25.5 MPa {260 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFA - A - 00 (tangential cam; cam lift 3 mm; base circle 31)





Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a 500 2004 Basic

a-2 500 -

a 60 Above 165



0 Below 50

200 Below 30

1000 Below 20

AdviceThe following spacer is necessary between the holder and the pump only when installing the pump to the driving stand.

Part name Remarks

Spacer Thickness 1.0 mm



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



V800-BBS

104205-4010 (NP-PFR4MD50/1NP2)

0

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105780 - 8180 Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2140 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFM - TE - 00 (tangential/eccentric cam; cam lift 6 mm; base circle 24)

2. Injection timing: Pre-stroke P: 1.90.05 mm * L1 (port closing dimension): 64.10.05 mm * L2 (mounting dimension): 660.05 mm * L3 (pump assy dimension): Above 67 mm




Rack position(mm)

Pump speed(r/min)



Fixed Remarks

a+2 1800 -

a (4.8) 1800 120.3 Basic

a-1 1800 -

a-1 400 -

1 1800 Below 1



1000 Below 25



Tel. 81-48-475-2521 Fax. 81-48-475-2520



ENGINE MODEL:



D600, D640

104205-3020 (NP-PFR3MD50/1NP3)

0

1. Test conditions: Drive shaft rotation: Clockwise (viewed from drive side) Nozzle & nozzle holder assy no.: 105780 - 8180 Nozzle no.: 105780 - 0000 (Bosch type no. DN12SD12T) Nozzle holder no.: 105780 - 2140 Nozzle opening pressure: 11.8 MPa {120 kgf/cm2} Injection pipe no.: Inner dia. 2 mm x outer dia. 6 mm - length 600 mm Transfer pump pressure: 49 kPa {0.5 kgf/cm2} Oil temperature: 405 C Cam profile: PFM - TE - 00 (tangential/eccentric cam; cam lift 6 mm; base circle 24)

2. Injection timing: Pre-stroke P: 1.90.05 mm * L1 (port closing dimension): 64.10.05 mm * L2 (mounting dimension): 660.05 mm * L3 (pump assy dimension): Above 67 mm


3. Injection quantity

Documents

PFR