Perhitungan Sistem Bilga di Kapal

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    DESIGN IV MACHINERY AND ELECTRICAL SYSTEM

    DEPARTEMNT OF MARINE ENGINEERING

    FTK - ITS

    TECHNICAL SPESIFICATION OF BILGE SY

    DOC. NO : 05 - 42 12 129 - BG

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    TEM

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    Project

    Doc. No

    Rev. No

     Type

    1 Introduction

    Bilge System Component :

    1)

    2)

    3)

    4)

    )

    TECHNICAL SPECIFICATION OF BILGESYSTEM

    Bilge system is one system t!"t is incl#$e$ in t!e gener"l service system

    s!ip. Bilge system is "lso one o% t!e s!ip s"%ety system. T!e me"ning o% gsystem is " system &!ere t!e system serves t!e nee$s o% t!e s!ip in "ccocon$itions. '!ere p#mps "re #se$ %or (ilge system c"n "lso (e #se$ %or ot T!ere%ore !is n"me gener"l service p#mp. ener"l service system on (o"rinto sever"l:1. Bilge system.2. *ily (ilge system +*'S).3. ,ire -g!ting system.4. B"ll"st system.n t!is $oc#ment &ill (e $isc#sse$ in $et"il "(o#t t!e (ilge system. n or$e"(o#t t!e (ilge system0 t!e %ollo&ing is t!e epl"n"tion.

    *n t!e s!ip Bilge system is one system t!"t is #se$ %or gener"l service s"%"$$ition to -re-g!ting system. T!is system !"s " m"in %#nction "s $r"in"gocc#rre$ on t!e s!ip c"#se$ (y gro#n$ing or collision0 t!e system m#st (e#ic/ly %rom t!e insi$e o% t!e s!ip to (e $isc!"rge$ over(o"r$ t!ro#g! oveBilge s#ction system !"s sever"l comp"rtments in t!e s!ip0 incl#$ing t!evoi$ sp"ce. not!er $e-nition is "ll t!e comp"rtments t!"t "re (elo& t!elo"$e$ m#st !"ve "t le"st one (ilge s#ction ecept in t!e engine room.

    '!ile t!e piping inst"ll"tion con-g#r"tion consists o% " (r"nc! +one (r"ncovercome t!e &ell0 &it! t!e opening "n$ closing o% t!e v"lve m"n#"lly) "nm"in pipeline serving "ll (ilge &ell0 &it! t!e opening "n$ closing o% t!e v"lpne#m"tic or !y$r"#lic control). n t!is $esign t!e (r"nc! pipe inst"ll"tiontype m"in ring system0 &it! t!e e"se o% oper"tion "n$ m"inten"nce consitype p#mp #se$ Centri%#g"l P#mp &it! press#re +!e"$) "ge "t le"st "(le tover(o"r$.

    Centri%#g"l P#mp0 6#"ntity,#nction : Centri%#g"l p#mps "re #se$ to move t!e 5#i$over(o"r$ or to ot!er systems t!"t "re connecte$ to t!e Bilge S

    Non Ret#rn v"lve0 str"ig!t0 scre& $o&n,#nction : v"lves "re #se$ "t !ig! press#re "n$ $irection o% 5oBilg" system0 t!is v"lve is #se$ on t!e o#tlet si$e o% t!e p#mp.

    B#tter5y "lve0 6#"ntity,#nction : v"lve is #se$ to open "n$ close t!e 5o& in t!e pipe

    Non Ret#rn "lve0 Str"ig!t0 Scre& Do&n0 Remotely,#nction : "lve #se$ in (ilge &ell. T!e v"lve control system it!e "re" (ec"#se o% t!e $o#(le (ottom0 in Bilg" system0 t!is v(ilge &ell.

    Bellmo#t!e$ Pipe 7n$0 6#"ntity,#nction : Bellmo#nte$ #se$ to m"/es it e"sy to t!e $irectios#ction (ilge &ell. Bellmo#nte$ enl"rge$ %#nnel8s!"pe$ en$.t!e s#ction pipe en$s (ilge &ell.

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    Project

    Doc. No

    Rev. No

     Type

    9)

    )

    ;)

    "in Bilge Pipe Di"meter

    mm

    &!ere :

    : ?engt! o% s!ip (et&een perpen$ic#l"rs @mA

    B : Bre"$t!

    : eig!t o% t!e m"in $ec/

    2) Br"nc! Bilge Pipe Di"meter

    2.1 +B ) l 2 mm

    &!ere :

    B : Bre"$t!

    : eig!t o% t!e m"in $ec/

    ? : lengt! o% &"tertig!t comp"rtment

    3) P#mp c"p"city

    6 :

    &!ere :

    nsi$e $i"meter %or m"in pipe

    4) e"$ P#mp

    s P tot"l e"$8loss

    &!ere :s : e"$ st"tis : m"yor "n$ minor

    p : e"$ press#re l : E ? vF2 G +D 2

    $ l it +H /) I G2

    TECHNICAL SPECIFICATION OF BILGESYSTEM

    B#l/!e"$ ,itting '"tertig!t0 ,l"nge,#nction : &"tertig!t (#l/!e"$ 5"nge -ttings #se$ in t!e'"tertig!t (#l/!e"$ -ttings loc"te$ on pipes t!"t penet(#l/!e"$ s#c! "s (#l/!e"$ lo"$ sp"ce0 "n$ t!e %ront (#l/!e"$

    Str"iner,#nction : Str"iner is #se$ to -lter t!e 5#i$ t!"t &ill go into t!e

    ,lei(le Co#pling,#nction : ,lei(le Co#pling is " 5ei(le co#pling "n$ is #se$(re"/ing (ec"#se o% t!e motion o% t!e s!ip. ,lei(le co#plingpipe Bilge System.

    Press#re n$ic"tor,#nction : Press#re in$ic"tors "re #se$ to g"#ge 5#i$ press#rpl"ce$ on t!e s#ction "n$ $isc!"rge si$e o% t!e p#mp.

    S"%ety "lve,#nction : S"%ety v"lve is #se$ to resolve ("c/ press#re on tt!e p#mp &!en t!e press#re on t!e $isc!"rge si$e o% ecess.t!e $isc!"rge si$e o% t!e p#mp is connecte$ to t!e s#ction si$e

    $! : 1.9; +B ) ? 3

    ?1

    $J :

    . . 1=F83 . $F2 @mKA

    $! :

    tot"l

    tl

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    : Design

    : =8 42 12 12< 8 B

    : ==

    : P!ilosop!y

    Content

    Content LLLLLLLLLLLLLLL

    P!ilosop!y LLLLLLLLLLLLLLL

    C"lc#l"tion LLLLLLLLLLLLLLL

    tt"c!ment LLLLLLLLLLLLLLL

    TECHNICAL SPECIFICATION OF L$B%ICSYSTEM

      ont"ine$ in t!e

    ner"l services$"nce &it! t!e!er systems.$ system is $ivi$e$

    r to /no& in $et"il

    ety o% t!e s!ip ine &!en t!e le"/"(le to move &"terr(o"r$."rgo !ol$ "n$ t!e"ter line "t %#ll

    (ilge pipes to$ Type * ring +t!eve is "ssiste$ (y "is pl"nne$ #singer"tions. ertic"lmove t!e 5#i$ #p

    in t!e (ilge &ell toystem.

    in one $irection. n

    %ter (r"nc!ing

      remotely loc"te$ inlve is loc"te$ in t!e

    o% 5#i$ 5o& in t!eellmo#nte$ #se$ in

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    : Des"ign

    : =8 42 12 12< 8 B

    : ==

    : P!ilosop!y

    g)

    "tertig!t (#l/!e"$.r"te t!e &"tertig!t% t!e engine room.

    p#mp %rom $irt.

    to prevent pipe t!eis #se$ in t!e m"in

    e. Press#re in$ic"tor

    !e $isc!"rge si$e o%"%ety v"lve #se$ ono% t!e p#mp

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    Project : Des"ign

    Doc. No : =8 42 12 12< 8 B

    Rev. No : ==

     Type : Content

    LLLLLLLLLLLLLLL.1

    LLLLLLLLLLLLLLL.2

    LLLLLLLLLLLLLLL.4

    LLLLLLLLLLLLLLL.1

    TING OIL

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    1. %EFE%ENSI

    8 BM R#les "n$ Reg#l"tion ol Section 11

    8 O"p"nese n$#stri"l St"n$"r$s +OS)

    8 Pomp" "n$ Mompresor r. S#l"rso0 >S>7

    2. ALGO%ITHM CALC$LATION

    ". C"lc#l"tion o% >"in Pipe Di"meter

    (. C"lc#l"tion o% Br"nc! pipe $i"meter

    c. C"lc#l"tion P#mp C"p"city

    $. C"lc#l"tion o% Bilge 'ell ol#me

    e. C"lc#l"tion o% P#mp e"$

    nst"ll"tion C"lc#l"tion in 7ngine room

    !e"$ c"lc#l"tion %or s#ction si$e !e"$ c"lc#l"tion %or $isc!"rge si$e

    Tot"l e"$ C"lc#l"tion

    %. Speci-c"tion o% Bilge P#mp

    3. INP$T PA%AMETE% &ESIGN

    ". C"lc#l"tion o% >"in Pipe Di"meter

    $! : insi$e $i"meter o% m"in (ilge pipe0 mm

    B :>o#l$e$ (re"$t! o% s!ip0 meter

    :Dept! o% s!ip to t!e (#l/!e"$s $ec/0 meter

    ? : ?eng!t o% s!ip (et&een perpen$ic#l"rs0 meter(. C"lc#l"tion o% Br"nc! pipe $i"meter

    $J : insi$e $i"meter o% (r"nc! (ilge pipe0 mm

    l : ?eng!t o% comp"rtmen0 meter

    B :>o#l$e$ (re"$t! o% s!ip 0 meter

    :Dept! o% s!ip to t!e (#l/!e"$s $ec/0 meter

    c. C"lc#l"tion P#mp C"p"city

    nsi$e $i"m"ter o% t!e m"in pipe0 mm

    $. C"lc#l"tion o% P#mp e"$

    Q :iscocity

    Rn :Reynol$ N#m(er

    E :,riction losses0

    m"yor losses :C"#se o% leng!t o% m"in pipe losses +!l 1)

    minor losses :c"#se o% pipe s#ction "ccesories +!l2)

    C"lc#l"tion !e"$ %or $isc!"rge si$e

    Q :iscocity

    Rn :Reynol$ N#m(er

    E :,riction lossesm"yor losses :C"#se o% leng!t o% m"in pipe losses +!l 1)

    minor losses :c"#se o% pipe s#ction "ccesories +!l2)

    C l l ti t t l l

    TECHNICAL SPECIFICATION OF BILGESYSTEM

    $m :

    C"lc#l"tion !e"$ o% s#ction si$e

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    !s :st"tic !e"$

    !p :!e"$ (y press#re

    s#ction !e"$

    $isc!"rge !e"$

    e. Speci-c"tion o% Bilge P#mp

    '. O$TP$T PA%AMETE% &e("i)n

    ". C"lc#l"tion o% >"in Pipe Di"meter

    (. C"lc#l"tion o% Br"nc! pipe $i"meter

    c. C"lc#l"tion P#mp C"p"city

    $. C"lc#l"tion o% P#mp e"$

    C"lc#l"tion !e"$ %or s#ction si$e

    C"lc#l"tion !e"$ %or $isc!"rge si$e Tot"l !e"$ losses

    e. Speci-c"tion o% Bilge P#mp

    5. &ETAIL OF CALC$LATION

    ".C"#cu#"tion o! M"in Pie &i"*eter

    1.9; +B ) ? 2 mmBKI 2009

    Dim"n" :

    ? : 11= mB : 1 m

    : < m

    1.9; ?+B ) 2

    :1.9; 1= +1 inim#m &"ll t!ic/ness gpipes "n$ "pprove$ loc"tions ,or steel pipes t!e &"ll t!ic/ness gro

    loc"tion"lv"nise$ C"r(on steel pipes %or or$in"ry Piping +g"lv"niJe$) (y OS

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    *#tsi$e $i"meter 29.4 mm

    Nomin"l pipe siJe 2=

    >"teri"l C"r(on Steel "lv"nise$

    e.C"#cu#"tion o! Pu* He"d

    :'!ere :

    s : Sp"ce %rom S#ction 'ell to *ver(o"r$: . m

    p :Dierent press#re in s#ction si$e "n$ $isc!"rge si$e

    : + P$isc$ 8 Ps#ct ) G Ug

    : =

    v :Dierent 5o& velocity s#ction si$e "n$ $isc!"rge si$e

    :

    : =

    >"jor losses : + D ) G V'!ere :

    D : nsi$e $i"meter %or m"in pipe =.13=; m

    : ,lo& elocity 2.=3 mGs

    # : : ;.2=78==

    + =.=

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    M"or #o((e(-+! E ? vF2 G +D 2g) 1.

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    D : $m =.311

    : 13=.; mm 13.13<

    >inor losses :!e"$ (ec"#se -tting "n$ v"lve in $isc!"rge line

    No. ccesoris n /

    1 = 1

    2 Non Ret#rn "lve 3 2

    3 B#tter5y "lve 3 =.3

    4 Bellmo#nte$ pipe en$ = =.=

    ,ilter or str"iner = 2.

    H :

    Minor #o((e( +H n./) vI G2g

    :9. : 2

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    Project : Design Doc. No : =8 42 12 12< 8 BRev. No : ==

     Type : C"lc#l"tion

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    Project : Design Doc. No : =8 42 12 12< 8 B

    Rev. No : == Type : C"lc#l"tion

      OL III Sec.11-27; 2.2

      ro#ps N0 > "n$ D o% steelp correspon$ing to t!e

    342

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    Project : Design Doc. No : =8 42 12 12< 8 B

    Rev. No : ==

     Type : C"lc#l"tion

    I& 'e (2$00,)lam*ner)

    *& 'e +2$00,)urulen)

    Kompresor Ir. Sularso, MSMrs 2."

    Kompresor Ir.Sularso, MSMrs. 2.1$

    cst pada 30o

    Kompresor Ir.Sularso, MSMrs. 2.1%

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    Project : Design Doc. No : =8 42 12 12< 8 B

    Rev. No : ==

     Type : C"lc#l"tion

    s#ction line

    n /

    19

    =.<

    4

    =.9

    2;=.324=2.3

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    n /

    =

    9

    =.<

    =

    =

    9.<

    Project : Design

    Doc. No : =8 42 12 12< 8 B

    Rev. No : ==

     Type : C"lc#l"tion

    ion o! B"##"(t Pu*

    / : S? PW>P

    e : 1= C?822

    city : 2== m3G!

    $: 3= m

    ncy : = J

     : 2

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    . C"#cu#"tion o! Br"nc+ ie di"*eter

    2.1 +B ) l 2 mmBKI 2009

    '!ere :l : ?eng!t o% comp"rtmen0 meter

    : 19.4 m

    B : 1 m

    : < m

    2.1 +B ) l 2

    :201 +1

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    Project : Design Doc. No : =8 42 12 12< 8 BRev. No : ==

     Type : C"lc#l"tion

      OL III Sec.11-27 ; 2.2

    ) (y OS 342

      OL III Sec. 11-2# ;$.1

    6G

    2.=349;mGs

    Sec*on #-; %.$

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    Outside Diameter, Identification, Wall Thickness, Inside Diameter 

    Pipe Size Identification Wall Thickness Inside Diameter

    (inches) (inches) Steel - t - - d -

    Iron Pipe Size (inches) (inches)

    1/8 0!0"

    10S 0!# 30$

    STD !0 !0S 0%8 &%#

    =.12 'S 80 80S 0#" &1"

    1/! 0"!0

    10S 0%" !10

    STD !0 !0S 088 3%!

    =.2 'S 80 80S 11# 30&

    3/8 0%$"

    10S 0%" "!"

    STD !0 !0S 0#1 !#3

    =.3 'S 80 80S 1&% !&3

    1/& 08!0

    "S 0%" $10

    10S 083 %$!

    STD !0 !0S 10# %&&

    'S 80 80S 1!$ "!%

    1%0 18$ !%%

    =. ''S ! &"&

    3/! 10"0

    "S 0%" #&0

    10S 083 88!

    STD !0 !0S 113 8&!

    'S 80 80S 1"! $!&

    1%0 &1# %1&=. ''S 308 !3!

    1 131"

    "S 0%" 118"

    10S 10# 10#$

    STD !0 !0S 133 10!#

    'S 80 80S 1$# #"$

    1%0 &"0 81"

    1 ''S 3"8 "##

    1 1/! 1%%0

    "S 0%" 1"30

    10S 10# 1!!&

    STD !0 !0S 1!0 1380

    'S 80 80S 1#1 1&$8

    1%0 &"0 11%0

    1.2 ''S 38& 8#%

     

    "S 0%" 1$$0

    10S 10# 1%8&

    STD !0 !0S 1!" 1%10

    'S 80 80S &00 1"00

    1%0 &81 1338

    *tsideDiameter 

    Stainless Steel

    Sched*le +oSched*le +o

    http://www.engineeringtoolbox.com/pipe-schedules-d_557.htmlhttp://www.engineeringtoolbox.com/pipe-schedules-d_557.html

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    1. 1 1/& 1#00 ''S !00 1100

    & &3$"

    "S 0%" &&!"

    10S 10# &1"$

    STD !0 !0S 1"! &0%$

    'S 80 80S &18 1#3#

    1%0 3!! 1%8$

    2 ''S !3% 1"03

    & 1/& &8$"

    "S 083 &$0#

    10S 1&0 &%3"

    STD !0 !0S &03 &!%#

    'S 80 80S &$% &3&3

    1%0 3$" &1&"

    2. ''S ""& 1$$1

    3 3"00

    "S 083 333!

    10S 1&0 3&%0

    STD !0 !0S &1% 30%8

    'S 80 80S 300 &#00

    1%0 !38 &%&!

    ''S %00 &300

    3 1/& !000

    "S 083 383!

    10S 1&0 3$%0

    STD !0 !0S &&% 3"!8

    'S 80 80S 318 33%!

    ! !"00

    "S 083 !33!

    10S 1&0 !&%0

    STD !0 !0S &3$ !0&%

    'S 80 80S 33$ 38&%

    1&0 !38 3%&!

    1%0 "31 3!38

    ''S %$! 31"&

    " ""%3

    "S 10# "3!"

    10S 13! ""

    STD !0 !0S &"8 "0!$

    'S 80 80S 3$" !813

    1&0 "00 !"%3

    1%0 %&" !313

    ''S $"0 !0%3

    % %%&"

    "S 10# %!0$

    10S 13! %3"$

    STD !0 !0S &80 %0%"

    'S 80 80S !3& "$%1

    1&0 "%& ""01

    1%0 $18 "18$

    ''S 8%! !8#$

    "S 10# 8!0$

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    8 8%&"

    10S 1!8 83

    &0 &"0 81&"

    30 &$$ 80$1

    STD !0 !0S 3&& $#81

    %0 !0% $813

    'S 80 80S "00 $%&"

    100 "#! $!3$

    1&0 $1# $18$

    1!0 81& $001

    ''S 8$" %8$"

    1%0 #0% %813

    10 10$"0

    "S 13! 10!8&

    10S 1%" 10!&0

    &0 &"0 10&"0

    30 30$ 1013%

    STD !0 !0S 3%" 100&0

    'S %0 80S "00 #$"0

    80 "#! #"%&

    100 $1# #31&

    1&0 8!! #0%&

    1!0 1000 8$"0

    1%0 11&" 8"00

    1& 1&$"

    "S 1"% 1&!38

    10S 180 1&3#0

    &0 &"0 1&&"0

    30 330 1&0#0

    STD !0S 3$" 1&000

    !0 !0% 11#38

    'S 80S "00 11$"0

    %0 "%& 11%&%

    80 %88 113$!

    100 8!! 110%&

    1&0 1000 10$"0

    1!0 11&" 10"00

    1%0 131& 101&%

    "S 1"% 13%88

    10S 188 13%&!

    10 &"0 13"00

    &0 31& 133$%

    STD 30 3$" 13&"0

    !0 !38 131&!

    'S "00 13000

    %0 "#! 1&81&

    80 $"0 1&"00

    100 #38 1&1&!

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    1! 1!00

    1&0 10#! 1181&

    1!0 1&"0 11"00

    1%0 1!0% 11188

    1% 1%00

    "S 1%" 1"%$0

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    Welded and eamless Wrought teel Pipe

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    TD, ! and !!

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    ,or "ll pipe siJes t!e o#tsi$e $i"meter +*.D.) rem"ins rel"tivelyconst"nt. T!e v"ri"tions in &"ll t!ic/ness "ects only t!e insi$e$i"meter +.D.).

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     To $isting#is! $ierent &eig!ts o% pipe0 t!ree long st"n$ingtr"$ition"l $esign"tions "re #se$:

     T!e l"st t&o $esign"tions "re sometimes re%erre$ to "s etr" !e"vy&"ll +X)0 "n$ $o#(le etr" !e"vy &"ll +XX).

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    9.2.1. T!e (ilge p#mping #nits0 or p#mps0 re#ire$ (y 9.1 m"y "lso(e #se$ %or ("ll"st0 -re or gener"l service $#ties o% "n intermittentn"t#re0 (#t t!ey "re to (e imme$i"tely "v"il"(le %or (ilge $#ty &!enre#ire$0 see "lso S*?S 1

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