PEGASO 650 STRADA - TRAIL - Tanga Moteursservice.tanga-moteurs.ro/data/Aprilia PegasoStrada&Trail650... · aprilia has carried out this manual with the maximum attention, in order

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PEGASO 650 STRADA - TRAIL

Pegaso650IE-E.book Page 1 Tuesday, September 26, 2006 5:51 PM

CHNICAL INFORMATION

The operations preceded by thissymbol must be repeated also on

opposite side of the vehicle.

t expressly indicated otherwise, for thessembly of the uni ts repeat thessembly operations in reverse order.

terms “right” and “left” are referred torider seated on the vehicle in theal riding position.

RNINGS - PRECAUTIONS -NERAL ADVICE

re starting the engine, carefully read manual and in particular the sectionFE DRIVE”.

r and other people’s safety dependsonly on your quickness of reflexes andour agility, but also on what you knowut the vehicle, on its efficiency and onr knowledge of the basic information forFE DRIVE”. Therefore, get a thoroughwledge of the vehicle, in such a way ase able to ride in the traffic safely.

TE Keep a stock of one bulb per type the vehicle (see technical data).


2 use and maintenance Pegaso 650 I.E. STRADA - TRAIL

© 2005 Piaggio & C. S.p.A. - Noale (VE)

First edition: September 2005

Reprint:

Produced and printed by:VALLEY FORGE DECARavenna , Modena, Torino

DECA S.r.l. Sede Legale ed AmministrativaVia Vincenzo Giardini, 11 48022 Lugo (RA) - Italia Tel. +39 - 0545 216611 Fax +39 - 0545 216610 E-mail: [email protected]

on behalf of:Piaggio & C. S.p.A.via G. Galilei, 1 - 30033 Noale (VE) - ItaliaTel. +39 - 041 58 29 111Fax +39 - 041 44 10 54www.aprilia.com

SAFETY WARNINGS

The following precautionary warnings areused throughout this manual in order toconvey the following messages:

Safety warning. When you find thissymbol on the vehicle or in the

manual, be careful to the potential riskof personal injury. Non-compliance withthe indications given in the messagespreceded by this symbol may result ingrave risks for your and other people’ssafety and for the vehicle!

WARNINGIndicates a potential hazard which mayresult in serious injury or even death.

CAUTIONIndicates a potential hazard which mayresult in minor personal injury ordamage to the vehicle.

NOTE The word “NOTE” in this manualprecedes impor tant in format ion orinstructions.

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3se and maintenance Pegaso 650 I.E. STRADA - TRAIL

n this manual the various versions arendicated by the following symbols:

optional

VERSION:

Italy Singapore

United Kingdom

Slovenia

Austria Israel

Portugal South Korea

Finland Malaysia

Belgium Chile

Germany Croatia

France Australia

Spain United States of America

Greece Brazil

Holland South Africa

Switzerland New Zealand

Denmark Canada

Japan


u

NOTE This manual must be consideredas an integral part of the vehicle and mustalways accompany it, even in case ofresale.

aprilia has carried out this manual withthe maximum attention, in order to supplythe user wi th cor rec t and updatedinformation. However, since apriliaconstantly improves the design of itsp roduc ts , the re may be s l igh tdiscrepancies between the characteristicsof your vehicle and those described in thismanual. For any clarification concerningthe information contained in this manual,do not hesitate to contact an apriliaAuthorised Dealer.For inspections and repair operations notexpressly described in this publication, forthe purchase of aprilia genuine spareparts, accessories and other products, aswel l as for speci f ic advice, contactexclusively aprilia Authorised Dealers andService Centres, which guarantee promptand accurate assistance. Thank you for choosing aprilia. We wishyou a nice ride.

Al l r ights as to e lect ronic s torage,reproduction and total or partial adaptation,with any means, are reserved for allCountries.NOTE In some coun t r ies theantipollution and noise regulations in forcerequire periodical inspections.

The user of the vehicle in these countriesmust:– contact an aprilia Authorised Dealer

to have the non-homologa tedcomponents replaced with othershomologated for use in the country inquestion;

– carry out the requi red per iod icalinspections.

NOTE Soon after purchasing the vehicle,write down the identification data indicatedon the SPARE PARTS IDENTIFICATIONLABEL in the table here below. This label ispositioned on the left side of the seatsupport; to read it, it is necessary to removethe seat , see page 27(UNLOCKING/LOCKING THE SEAT).

These data indicate:– YEAR = year of manufacture (Y, 1, 2, ...);– I.M. = modification code (A, B, C, ...);– COUNTRY CODES = homologation

country (I, UK, A, ...).

and are to be supplied to the apriliaAuthorised Dealer as reference data forthe purchase of spare parts or specificaccessories of the model you have acquired.

Ii


TABLE OF CONTENTSSAFETY WARNINGS................................................. 2TECHNICAL INFORMATION..................................... 2WARNINGS - PRECAUTIONS - GENERAL ADVICE 2

SAFE DRIVE BASIC SAFETY RULES................. 6CLOTHING ........................................................... 8ACCESSORIES .................................................... 8LOAD .................................................................... 9

ARRANGEMENT OF THE MAIN ELEMENTS ........ 10ARRANGEMENT OF THE INSTRUMENTS/CONTROLS................................... 14INSTRUMENTS AND INDICATORS........................ 15

INSTRUMENTS AND INDICATORS TABLE................................................................. 16MULTIFUNCTION COMPUTER ......................... 18MENU ................................................................. 19SERVICE INTERVAL.......................................... 24ALARM DISPLAY ............................................... 24

MAIN INDEPENDENT CONTROLS......................... 25CONTROLS ON LEFT HANDLEBAR................. 25CONTROLS ON THE RIGHT PART OF THE HANDLEBAR.............................................. 25IGNITION SWITCH............................................. 26STEERING LOCK............................................... 27

AUXILIARY EQUIPMENT ........................................ 27UNLOCKING/LOCKING THE SEAT................... 27GLOVE COMPARTMENT .................................. 28TOOL KIT COMPARTMENT .............................. 28SPECIAL TOOLS ........................................ 29ACCESSORIES .......................................... 30

MAIN COMPONENTS.............................................. 31FUEL................................................................... 31BRAKE FLUID - recommendations..................... 33DISC BRAKES.................................................... 34FRONT BRAKE .................................................. 35REAR BRAKE..................................................... 37COOLANT........................................................... 38TYRES ................................................................ 40ENGINE OIL ....................................................... 41CLUTCH ............................................................. 42ADJUSTING THE REAR BRAKE CONTROL LEVER CLEARANCE....................... 43EXHAUST SILENCERS...................................... 43EXHAUST SILENCERS...................................... 44

INSTRUCTIONS FOR USE...................................... 44

GETTING ON AND OFF THE VEHICLE ........... 44PRELIMINARY CHECKING OPERATIONS ...... 46PRELIMINARY CHECKING OPERATIONS ...... 47STARTING......................................................... 48MOVING OFF AND RIDING .............................. 50RUNNING-IN...................................................... 53STOPPING......................................................... 54PARKING........................................................... 54POSITIONING THE VEHICLE ON THE STAND....................................................... 55SUGGESTIONS TO PREVENT THEFT ............ 56

MAINTENANCE ...................................................... 57REGULAR SERVICE INTERVALS CHART....... 58IDENTIFICATION DATA .................................... 60JOINTS WITH CLICK CLAMPS AND WITH SCREW CLAMPS ............................................................ 60CHECKING THE ENGINE OIL LEVEL AND TOPPING UP..................................................... 61FRONT WHEEL................................................. 62REAR WHEEL ................................................... 64POSITIONING THE VEHICLE ON THE REAR SUPPORT STAND ................. 67POSITIONING THE VEHICLE ON THE FRONT SUPPORT STAND ............... 67DRIVE CHAIN .................................................... 68REMOVING THE OIL SUMP GUARD ............... 70REMOVING THE DRIVE CHAIN GUARDS....... 70REAR SUSPENSION......................................... 70CHECKING THE BRAKE PAD WEAR............... 72IDLING ADJUSTMENT...................................... 73ADJUSTING THE ACCELERATOR CONTROL.......................................................... 74SPARK PLUG .................................................... 75BATTERY........................................................... 77CHECKING AND CLEANING THE TERMINALS 78REMOVING THE BATTERY.............................. 79CHARGING THE BATTERY.............................. 80INSTALLING THE BATTERY ............................ 80LONG INACTIVITY OF THE BATTERY ............ 81CHECKING THE SWITCHES ............................ 81CHANGING THE FUSES................................... 82ADJUSTING THE VERTICAL HEADLIGHT BEAM ........................................... 83INSTRUMENT PANEL LIGHTING..................... 83BULBS ............................................................... 84

CHANGING THE HEADLIGHT BULBS ............. 84CHANGING THE NUMBER PLATE BULB ........ 86

TRANSPORT........................................................... 86CLEANING .............................................................. 86

LONG PERIODS OF INACTIVITY ..................... 88TECHNICAL DATA ................................................. 90

LUBRICANT CHART.......................................... 93WIRING DIAGRAM - Pegaso 650 I.E. ............... 94WIRING DIAGRAM KEY - Pegaso 650 I.E. ....... 95Authorised Dealers and Service Centres ........... 96


safe drive


WARNINGays ride with both hands on the

ndlebars and both feet on thetrests (or on the rider’s footboards),he correct driving posture.id standing up or stretching your

bs while driving.



SAFE DRIVE BASIC SAFETY RULES

To ride the vehicle it is necessary to be inpossession of a l l the requirementsprescr ibed by law (dr iv ing l icence,minimum age, psychophysical ability,insurance, state taxes, vehicle registration,number plate, etc.).

Gradually get to know the vehicle bydriving it first in areas with low traffic and/orprivate areas.

The use of medicines, alcohol and drugs orpsychotropic substances notably increasesthe risk of accidents.

Be sure tha t you a re in goodpsychophysical conditions and fit for ridingand pay particular attention to physicalweariness and drowsiness.

Most road accidents are caused by therider’s lack of experience.NEVER lend the vehicle to beginners and,in any case, make sure that the rider hasall the requirements for driving.

Rigourously observe all road signs andnational and local road regulations.

Avoid abrupt movements that can bedangerous for yourself and other people(for example: wheeling, speeding, etc.);and give due consideration to the roadsurface, v is ib i l i ty and other dr iv ingconditions.

Avoid obstacles that could damage thevehicle or make you lose control.Avoid riding in the slipstream created bypreceding vehicles in order to increaseyour speed.

Alwhafooin tAvolim

7use and maintenance Pegaso 650 I.E. STRADA - TRAIL

Any modification of the vehicle and/or theremoval of original components cancompromise vehicle performance levelsand safety or even make it illegal to ride.

We recommend respecting all regulationsand national and local provisions regardingthe equipment of the vehicle.

In particular, avoid all modifications thatincrease the vehicle’s performance levelsor alter its original characteristics.

Never race with other vehicles.

ONLY ORIGINALS


The rider should pay attention and avoiddistractions caused by people, things andmovements (never smoke, eat, drink, read,etc.) while driving.

Use only the vehicle’s specific fuels andlubricants indicated in the “LUBRICANTCHART”; check all oil, fuel and coolantlevels regularly.

If the vehicle has been involved in anaccident, make sure that no damage hasoccurred to the control levers, pipes, wires,braking system and vital parts.

If necessary, have the vehicle inspected byan aprilia Authorised Dealer who shouldcarefully check the frame, handlebars,suspensions, safety parts and all thedevices that you cannot check by yourself.

A lways remember to repor t anymalfunction to the technicians to help themin their work.

Never use the vehicle when the amount ofdamage it has suffered endangers yoursafety.

Never change the position, inclination orco lour o f : number p la te , d i rec t ionindicators, lights and horns.

Any modification of the vehicle will result inthe invalidity of the guarantee.

CESSORIES

e owner of the vehicle is responsible for choice, installation and use of any

cessory. oid installing accessories that coverrns or lights or that could impair theirctions, limit the suspension stroke and steering angle, hamper the operation of

e controls and reduce the groundarance and the angle of inclination inns.oid using accessories that hampercess to the controls, since this cano long reac t ion t imes dur ing anergency. fairings and windshields installed on

e vehicle may produce aerodynamicces that affect the stability of the vehicle,pecially when riding at high speed.



CLOTHING

Before starting, always wear a correctlyfastened crash helmet. Make sure that it ishomologated, in good condition, of theright size and that the visor is clean.

Wear protective clothing, preferably in lightand/or reflecting colours. In this way youwill make yourself more visible to the otherriders, thus notably reducing the risk ofbeing knocked down, and you will be moreprotected in case of fall.

This clothing should be very tight-fittingand fastened at the wrists and ankles;strings, belts and ties should not behanging loose; prevent these and otherobjects from interfering with driving bygetting entangled with moving parts ordriving mechanisms.

Do not keep objects that can be dangerousin case of fall, for example pointed objectslike keys, pens, glass vials etc. in yourpockets (the same recommendations alsoapply to a possible passenger).

AC

ThtheacAvhofunthethcleturAvacpremBigthfores

9e and maintenance Pegaso 650 I.E. STRADA - TRAIL

o not carry any bag if it is not tightlyecured to the vehicle.

o not carry bags which protrude too muchom the luggage-rack or which cover theghts, horn or indicators.

o not carry animals or children on thelove compartment or on the luggage rack.

o not exceed the maximum load allowedr each bag. hen the vehicle is overloaded, its stabilitynd i t s manoeuvrab i l i t y can beompromised.


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Make sure that the equipment is wellfastened to the vehicle and not dangerousduring driving. Do not install electrical devices and do notmodify those already existing to avoidelectrical overloads, because the vehiclecould suddenly stop or there could be adangerous current shortage in the hornand in the lights. aprilia recommends the use of genuineaccessories (aprilia genuine accessories).

LOAD

Be careful and moderate when loadingyour luggage. Keep any luggage loaded asclose as possible to the centre of gravity ofthe vehicle and evenly distribute the loadon bo th s ides , in o rder to reduceunbalance to the minimum. Furthermore,make sure that the load is firmly secured tothe vehicle, especially during long trips.

Avoid hanging bulky, heavy and/ordangerous objects on the handlebars,mudguards and forks, because the vehiclemight respond more slowly in turns and itsmanoeuvrability could be unavoidablyimpaired.Do not place bags that are too bulky on thevehicle sides and do not ride with the crashhelmet hanging on one side, because theycould hit people or obstacles, making youlose control of the vehicle.

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e and maintenance Pegaso 650 I.E. STRADA - TRAIL

1

2 3 10 16 9

7

18

15 17

22

21

STRADA

ANGEMENT OF THE MAIN ELEMENTS

adlightition switch/steering lockt rear-view mirrorel tank filler capel tank

6) Battery7) Electronic control unit8) Fuse carrier9) Passenger grab rail10) Glove compartment11) Swinging arm

trest)

17) Drive chain18) Engine oil tank19) Tool kit20) Idle speed adjuster21) Oil drain plugs22) Underseat compartment


10 us

ARR

KEY1) He2) Ign3) Lef4) Fu5) Fu

5 84

14 13 12 11

619

20

12) Passenger left foo(snapping, closed/open

13) Side stand14) Rider left footrest15) Gear shift lever16) Seat lock


YTail lightPassenger grab railSeatRear brake fluid tankAir filterRear shock absorber

7) Engine oil level plug-dipstic8) Front brake fluid tank9) Right rear-view mirror10) Horn

lever

cylinderootrestpen)n tank

17) Coolant expansion tank18) CO sensor plug

1

3 5

17

16

10

64

15 14

2 8

1


KE1)2)3)4)5)6)

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k 11) Engine oil filter12) Rear brake control 13) Rider right footrest14) Rear brake master 15) Passenger right f

(snapping, closed/o16) Coolant expansio

cap

9

7

123 11 18


adlightition switch/steering lockft rear-view mirrorel tank filler capel tank

6) Battery7) Electronic control unit8) Fuse carrier9) Passenger grab rail10) Glove compartment11) Swinging arm

trestn)

17) Drive chain18) Engine oil tank19) Tool kit20) Idle speed adjuster21) Oil drain plugs22) Underseat compartment

1

2 3 10 16 9

7

18

15 17

22

21

TRAIL


12 us

KEY1) He2) Ign3) Le4) Fu5) Fu

12) Passenger left foo(snapping, closed/ope

13) Side stand14) Rider left footrest15) Gear shift lever16) Seat lock

5 84

14 13 12 11

619

20


YTail lightPassenger grab railSeatRear brake fluid tankAir filterRear shock absorber

7) Engine oil level plug-dipstic8) Front brake fluid tank9) Right rear-view mirror10) Horn

lever

cylinderootrestpen)n tank

17) Coolant expansion tank18) CO sensor plug

1

3 5

17

16

10

64

15 14

2 8

1


KE1)2)3)4)5)6)

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k 11) Engine oil filter12) Rear brake control 13) Rider right footrest14) Rear brake master 15) Passenger right f

(snapping, closed/o16) Coolant expansio

cap

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7

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6

7

12

1 4 5

11 10 9

2

3

ANGEMENT OF THE INSTRUMENTS/CONTROLS

tch levertruments and indicatorsition switch/steering lock ( - - )nt brake leverottle gripergency flasher button ( )gine start-stop switch ( - - )

)lease switch)itch ( )


14 us

ARR

KEY1) Clu2) Ins3) Ign4) Fro5) Thr6) Em7) En

8

8) Dimmer switch ( -9) Fuel filler cap cover re10) Horn push button (11) Direction indicator sw12) MODE switch


5

4

3

2

1

YRevolution counterRed alarm light: vehicle maintenance ( )Green direction indicator warning light ( )Blue high beam warning light ( )Orange low fuel warning light ( )Green neutral indicator warning light ( )Yellow side stand light ( )

) (only for vehicles equipped with ABS)l display.

ABS

STRUMENTS AND INDICATORS


KE1)2)3)4)5)6)7)

IN

6 7

9

8

8) Orange ABS light (9) Multifunction digita

handgrips” light, come on for a LEDage, contact a aprilia Authorised

etres or miles) depending on presetting,

TIFUNCTION COMPUTER).TIFUNCTION COMPUTER). on “ ”, since the cooling fans wouldt temperature and in this case the

, turn the key to “ ” and wait until the

e 38 (COOLANT).

erature is exceeded (118 °C - 244y damaged.

NCTION COMPUTER).

(MULTIFUNCTION COMPUTER).

IFUNCTION COMPUTER).

ULTIFUNCTION COMPUTER).ardise the vehicle or the rider's safety,uch as: oil pressure , maintenance

" appears during normal engineCU or the instrument panel have

running with limited performance;

eed rate, see page 53 (RUNNING-IN).



INSTRUMENTS AND INDICATORS TABLE

When the ignition key is turned to “ ” with the engine stopped, all warning lights, except “Heated check-up and go out after three seconds. If one or more warning lights do not come on at this stDealer.

Description Function

Multifunction digital display

Speedometer (km/h - MPH) Displays current, average or maximum riding speed (in kilomsee page 18 (MULTIFUNCTION COMPUTER).

Odometer (KM - Mi) Displays partial or total Km/miles run, see page 18 (MUL

Coolant temperature(°C/°F)

Displays engine coolant temperature, see page 18 (MULDo not leave the ignition switch stop regardless of the coolan

temperature would increase even further.If the pointer gets near the danger area, stop the enginecooling fan is disconnected. Now turn the key to “ ” and check coolant level, see pagContact an aprilia Authorised Dealer.

If the maximum allowed temp°F), the engine may be seriousl

Fuel level (STRADA version only) Displays fuel quantity in the tank, see page 18 (MULTIFU

Clock Displays time (hour and minutes) as preset, see page 18Battery voltage V BATT Displays the battery voltage in Volts, see page 18 (MULT

Lap timer Displays the different lap times, as preset, see page 18 (M

Diagnosis

In case a serious failure is detected, one that might jeopthe panel will show an icon indicating the failure cause (sintervals ).

If the wording " SERVICEoperation, it means that the E

detected a failure. In many cases the engine keepscontact an aprilia Authorised Dealer immediately.

Revolution counter rpmIndicates the number of revolutions of the engine per minute.

Never exceed the engine max. sp

CAUTION

CAUTION

CAUTION

CAUTION


arm, overtemperature alarm, problems with the.t system is active..after the engine start or comes on duringthe engine, together with one of the twos that a fault of the injection system wasas detected. In this case, stop the engineealer.

he headlight signaller is operated.pprox. 3 b.

31 (FUEL). get a correct indication of the light.


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Error warning light

It comes on to signal a fault in case of: oil pressure alinjection system or when maximum rpm are exceededIt flashes when engine is off to indicate that the antithefIt comes on flashing if the maximum rpm are exceeded

If the light remains on the normal operation of

symbols on the display: “efi”, “ ”, this meandetected (efi), or low engine oil pressure ( ) wimmediately and contact an aprilia Authorised D

Direction indicator warning light Blinks when the direction indicators are on.High beam warning light Comes on when the high beam bulbs are on or when t

Low fuel warning lightIt comes on when the quantity of fuel left in the tank is aIn this case, top up as soon as possible, see page Refuel with ignition key in stop position in order to

Neutral indicator warning light Comes on when the gear is in neutral.Side stand down light Turns on when the side stand is down.ABS light (if ABS is fitted) (only forvehicles equipped with ABS)

It comes on in case of ABS failure.

Description Function

CAUTION

ABS

ODE se lec to r (2 ) fea tu res th reesitions: a left one to decrease valuesd scroll the drop-down menus, a righte to increase values and scroll the drop-wn menus in the other direction, and antre one to confirm values by pressing button.

2



MULTIFUNCTION COMPUTER

When you turn the ignition key to " ", thefollowing instrument panel lights will turnon for 2 seconds:

- The "PEGASO 650 STRADA-TRAIL"logo

- All lights, except “Heated handgrips light”

- BacklightingRev counter index (1) moves to maximumvalue, as set by the user.

During the initial check-up, all instrumentswill briefly show the current values of thecorresponding parameters.

The display shows the following standardsettings:

A) coolant temperature;B) fuel quantity (STRADA version only);

C) clock;

D) speedometer;E) odometer;

F) on-board computer and accessoriesfunctions.

Mpoanondocethe

B C

F

A

D

E

1


ENU

vehicle is stopped, it is possible to gainccess to the configuration menu from theENU page by pressing the MODE

elector in the centre position; while ifehicle is moving, go back to the TRIPETER 1 page.

onfiguration menu options are:

XIT

ETTINGSAP TIMER

IAGNOSTICS

ANGUAGE


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Turn selector (2) to display on the LCD thepages indicating in zone (F) the followingquantities:

A) TRIP METER 1 B) TRIP TIME 1

C) TRIP METER 2

D) TRIP TIME 2E) MAXIMUM SPEED

F) LAP TIMER

G) BATTERY VOLTAGE H) KM COVERED W/FUEL RESERVE(distance covered on fuel reserve for tripslonger than 2 km).

Trip meter 1 and 2 can be reset: pressselector (2) for a certain time in the centreposition to reset all quantities concerningthe active trip meter.

After the distance covered on fuel reserve(KM COVERED W/FUEL RESERVE), thedisplay shows the MENU page, but only ifvehicle is not moving.

M

IfaMsvM

C

E

SL

D

L

TRIP METER 1

TRIP TIME 1

TRIP METER 2

TRIP TIME 2

MAXIMUM SPEED

LAP TIMER

BATTERY VOLTAGE

KM COVERED W/FUEL RESERVE

R SHIFT THRESHOLD function allows you to set the value forGear shift indicator threshold. The

in page w i th "GEAR SHIFTESHOLD" message is displayed.

shold value is increased by 100 RPMry time the MODE selector is pressede right, vice versa, threshold value is

reased by 100 RPM every time theDE selector is pressed to the left.e upper or lower limit is reached and further press the selector, nothing willpen.ss the MODE selector to the centretion to end the operation and store thevalue, the index goes back to zero and inst rument panel goes back toiguration menu page.

3



SettingsWhen the SETTINGS function is selectedthe following options are displayed:

EXIT

TIME SETTINGS

GEAR SHIFT INDICATORBACK LIGHTING

CHANGE THE CODE

CODE RECOVERYUNLOCK SAFETY LOCKS

Once the operation is over, the instrumentpanel goes back to main menu.

TIME SETTINGSThis mode allows you to set the clock. Themain page with "CLOCK SETTING" isdisplayed.

As soon as you enter this mode, indicationof minutes disappears and only hours aredisplayed. Hour value is increased everytime the MODE selector is pressed to theright, once the value reaches 12 it goesback to 0. In the same way, hour valuedecreases every time the MODE selectoris pressed to the left, once the valuereaches zero, it goes to 12 when theMODE selector is again pressed to theleft..

A Confirmation signal stores the set valueand lets you go on to minutes setting.

As soon as you enter this mode, indicationof hours disappears and only minutes aredisplayed. Minute value increases everytime the MODE selector is pressed to theright, once the value reaches 59, it goesback when the MODE selector is againpressed to the right.In the same way, valuedecreases every time the MODE selectoris pressed to the left, once the valuereaches zero, it goes to 59 when theMODE selector is again pressed to the left.

A Confirmation signal stores the set valueand lets you quit clock setting mode.

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Threeveto thdecMOIf thyouhapPreposiset theconf


CHANGE THE CODEThis function is used when the old code isavailable and is to be changed.

Within this function, the following messageis displayed:

"INSERT THE OLD CODE"

As soon as the old code is acknowledged,the new code is requested; the followingmessage is displayed:

"INSERT THE NEW CODE"Once the operation is over, the displaygoes back to DIAGNOSIS menu. If youentered with the code, this operation willnot be allowed.

Once the operation is over, the instrumentpanel goes back to SETTINGS menu.


When battery is connected for the firsttime, the instrument panel sets to running-in rpm value, the next time battery isconnected it sets to last set value.

RUNNING-IN RPM: 5000

MINIMUM RPM: 4000MAXIMUM RPM: 8000

When the set threshold is exceeded, thealarm light (3) on the instrument panelflashes until the value goes below thethreshold.

BACK LIGHTINGTh is func t ion a l lows you to se tbacklighting: three levels are available.Every time the MODE selector is pressedto the right or to the left, the following iconsare displayed:

LOWMEAN

HIGH

Press the MODE selector to the centreposition to set the instrument panel back toSETTINGS MENU.

p timerhen the LAP TIMER function is selected following options are displayed:

ITEW TIMES

LETE TIMES

EW TIMESis function also displays the acquired lapes. Briefly press the MODE selector to right and to the left to scroll the time

ges, press it for a certain time to set theplay back to the LAP TIMER menu. If battery is disconnected, stored times lost.



CODE RECOVERYThis function is used when the old code isnot available and you need to change it. Inthis case it is necessary to insert at leasttwo keys in the ignition switch. The first keyis already inserted, a second key isrequested with the message:

"INSERT THE 2nd KEY"

The instrument panel remains on in-between these two keys; if the second keyis not inserted within 20 seconds theoperation is aborted. When the second keyis acknowledged, the new code isrequested with the message:

"INSERT THE NEW CODE"Once the operation is over, the displaygoes back to DIAGNOSIS menu. If youentered with the code, this operation willnot be allowed.

Once the operation is over, the instrumentpanel goes back to SETTINGS menu.

UNLOCK SAFETY LOCKSIn case of failure to the stand sensor, theneutral and clutch switch, use function"UNLOCK SAFETY LOCKS" to disable thesafety logic to be able to start the engine.

The display will show "SERVICE". The safety logic is re-enabled when turningthe key off.

WARNINGThis function should be used only in anemergency.

LaWthe

EXVI

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Once 40 lap times have been recorded,acquisition ends and "FULL" is displayed:stop the vehicle to read recorded lap times,see page 54 (STOPPING), enter VIEWTIMES option in the LAP TIMER menu.

A new timer session can be started only ifall previously recorded lap times aredeleted: enter the DELETE TIMES functionin the LAP TIMER menu.

DiagnosisThis menu interfaces with the systemsfitted to the motorcycle to carry outd iagnos is . To enab le the menu, apassword is needed that is available onlyto aprilia service centres.

LanguageThis menu allows you to choose the user'sinterface language.

ITALIANO ENGLISH

FRANCAIS

DEUTSCHESPAGNOL


DELETE TIMESThis function deletes the acquired laptimes. Deletion should be confirmed. Oncethe operation is over, the display goesback to LAP TIMER menu.

Lap time operationTo use the lap timer, set the display to themain page indicating CHRONO, and thenwait to start the lap timer.Briefly press the MODE selector to thecentre posit ion, the lap t imer startsrecording. Press again the MODE selectorto the centre position before 10 secondshave elapsed from t imer start , t imemeasurement is cancelled and a new oneis started. Press again the MODE selectorto the centre position after 10 secondshave elapsed from t imer start , t imemeasurement is interrupted and a new oneis started. Press the MODE selector for acertain time to the centre position tointerrupt lap time set.

hould there be many alarms with sameriority level, the relevant icons areisplayed alternatively.igh priority alarms do not allow you toisplay low priority ones.

the alarm light and the SERVICE iconriefly come on it does not mean that there a failure.



SERVICE INTERVAL

When the scheduled service intervals arereached, an icon is displayed (symbol of aspanner).

ALARM DISPLAY

In case a serious failure is detected, onethat might jeopardise the vehicle or therider's safety, the display will show an iconindicating the failure cause, in the areawhere the odometer usually is.

A la rms a re d iv ided in two g roupsdepending on their priority:u High priority: overtemperature, ECU

errors, Instrument panel errors;u Low priority: Direction indicators.Direction indicators fault is indicated onlywhen all indicator leds are faulty.

SpdHd

Ifbis

ECU DISCONNECTED

RIGHT DIRECTIONINDICATOR FAULT

LEFT DIRECTIONINDICATOR FAULT

ECU ERRORS, INSTRUMENTPANEL ERRORS

OVERTEMPERATURE

25 and maintenance Pegaso 650 I.E. STRADA - TRAIL

NTROLS ON THE RIGHT PART F THE HANDLEBAROTE The electrical parts work onlyen the ignition switch is in position “ ”.ENGINE START / STOP SWITCH ( - - )Set the switch to and press it inposition to start the engine: thestarter motor cranks the engine. For thestart ing procedure, see page 48(STARTING).

hen set to the engine stops.

WARNING not set the switch to while riding.

6

7


use

MAIN INDEPENDENT CONTROLS

CONTROLS ON LEFT HANDLEBAR

NOTE The electrical parts work onlywhen the ignition switch is in position “ ”.

1) HORN BUTTON ( )The horn is activated when the pushbutton is pressed.

2) DIRECTION INDICATOR SWITCH( )Move the switch to the left to indicate theturn to the left; move the switch to the rightto indicate the turn to the right.Press the switch to turn off the directionindicator.

3) MODE BUTTONMove the MODE joystick to the left/rightor press it to scroll UP/DOWN andselect the multifunction display pages.

4) DIMMER SWITCH ( - )When it is in position " " the parkinglights, the instrument panel light and thelow beam are always on.When it is in left position " ", the highbeam comes on.

When it is in right position " ", thepassing is activated, to be used in caseof danger or emergency.

5) FUEL TANK CAP COVER RELEASEBUTTONPress it to open the cover on fuel tankto gain access to the fuel filler.

COONwh6)

W

Do

2 4

1 3 5

3

4



1CAUTIONWith the engine stopped and the switchin position " ", the battery may run flat.When the vehicle has come to rest, afterstopping the engine, leave the switch toposition .

7) EMERGENCY FLASHER BUTTON( )Press the button to activate all directionindicators.Can be enabled or disabled only withignition switch to " ". When activated,the direction indicators stay active evenwhen removing the key. To disable it,set ignition switch back to " ".

IGNITION SWITCH

The ignition switch (1) is positioned on theupper plate of the steering column.

NOTE The key operates the ignitionswitch/steering lock, the fuel filler capcover (3) release button (2) and the seatlock (4).Two keys are supplied together with thevehicle (one spare key).

NOTE Do not keep the spare key on thevehicle.

2

UXILIARY EQUIPMENT

LOCKING/LOCKING THE SEAT

osition the vehicle on the stand, seeage 55 (POSITIONING THE VEHICLEN THE STAND).

nsert the key (1) in the seat lock (2).urn the key (1) clockwise and raise andemove the seat.

lock the seat:osition the flaps (3) in the seat, lowernd press the seat, making the locknap.

WARNINGfore leaving, make sure that the seatproperly locked.

21

3



STEERING LOCK

WARNINGNever turn the key to position “ ” inrunning conditions, in order to avoidlosing control of the vehicle.

OPERATION

To lock the steering:u Completely turn the handlebar to the

right or to the left.u Turn the key (1) to position “ ”.u Press the key (1) and rotate it to position

“ ”.uWithdraw the key (1).

A

UN

u PpO

u Iu T

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Tou P

as

Beis

Position Function Key removal

Steering lock

The steering is locked. It is not possible to start the engine.

It is possible to remove the key.

The engine cannot be started.

It is possible to remove the key.

The engine can be started.

It is not possible to remove the key.

1

3

4 5

6

7

8

ximum allowed weight: 1.5 kg.



GLOVE COMPARTMENT

To ga in access to the g lovecompartment (2):u Set the ignition switch to " " and press

the fuel filler cap cover release button(1).

uMove the red safety hook to the left torelease it.

TOOL KIT COMPARTMENT

To ga in access to the tool k i tcompartment:u Remove the seat, see page 27

(UNLOCKING/LOCKING THE SEAT)

The tool kit includes:– 3, 4 mm bent hexagon spanners (3);– 8 – 10 mm double fork spanner (4);– 11 – 13 mm double fork spanner (5);– 16 mm socket spanner for spark plug (6);– doub le -ended , c ross - /cu t -headed

screwdriver (7);– tool case (8);– 13 mm combined wrench.

Ma

2

1


1

2

3


SPECIAL TOOLS

To perform some specific operations, it isadvisable to use the following special tools(to be requested to an aprilia AuthorisedDealer):

Tool OperationsRear support stand (1), see page 67 (POSITIONING THE VEHICLE ON THE REAR SUPPORT STAND ).

Rear wheel disassembly.Drive chain adjustment.

Front support stand (2), see page 67 (POSITIONING THE VEHICLE ON THE FRONT SUPPORT STAND ).

Front wheel disassembly.

Click clamp (3) installation pliers, see page 60 (CLICK CLAMPS).

Click clamp installation.


SSORIES

ehicle may be equipped with the following accessories thatt TRAIL model (to be requested to the aprilia Authorisedr): of semirigid cases and fasteners (1)

icated luggage rack (2)

t. Top case (3)t. Top case (3)

two positions using screws (4)

the vehicle and fastens to tank cover)

ver

4

1

STRADA


30 us

ACCE

The valso fiDeale- Set

- Ded

- 28 l- 45 l

- Windshield adjustable in

- Centre stand kit (5).

- Tank cover - Tank bag (is secured to

- Raised seat

- Adjustable front brake le

32

5


WARNINGScrew the plug up carefully afterrefuelling. Avoid any contact of the fuelwith the skin and the inhalation ofvapours; do not swallow fuel or pour itfrom a receptacle into another bymeans of a tube.

DO NOT DISPOSE OF FUEL IN THEENVIRONMENT.

KEEP AWAY FROM CHILDREN.Use only unleaded fuel, in conformity withthe DIN 51 607 standard, min. O.N. 95(RON) and 85 (MON)


MAIN COMPONENTS

FUEL

WARNINGThe fuel used for internal combustionengines is extremely inflammable andin particular conditions it can becomeexplosive.It is important to carry out the refuellingand the maintenance operations in awell-ventilated area, with the engine off.Do not smoke while refuelling or nearfuel vapours, in any case avoid anycontact with naked flames, sparks andany other heat source to prevent thefue l f rom catching f i re or f romexploding.

WARNINGFurther, prevent fuel from flowing out ofthe fuel filler, as it could catch fire whengetting in contact with the red-hotsurfaces of the engine.

In case some fuel has accidentally beenspilt, make sure that the area hascompletely dried and before starting thevehicle verify that there is no fuel insidethe fuel filler neck.

Since fuel expands under the heat ofthe sun and due to the effects of sunradiation, never fill the tank to the brim.

ter refuelling:crew the filler plug (4).

WARNINGke sure that the cap is properlysed.lose the cover (3).emove the key from ignition switch.

4



To refuel, proceed as follows:u Insert the key (1) in the ignition switch

and set it to " ".u Press the fuel filler cap cover release

button (2).uMove the red safety hook to the left to

release it.u Lift the cover (3).u Unscrew the filler plug (4).

FUEL TANK CAPACITY ( reserveincluded): 15 ±0.5 b

TANK RESERVE: approx. 3 b

CAUTIONSlight overpressure of the fuel tank.When opening the fuel filler cap, youmight feel it breathes. Securely hold thecap until pressure is completely bled.

CAUTIONDo not put addi t ives or o thersubstances into the fuel.If you use a funnel or other similaritems, make sure that they are perfectlyclean.

WARNINGDo not fill the tank completely; themaximum fuel level must remain belowthe lower edge of the filler neck (seefigure).

CAUTIONDuring the refilling operations, becareful to avoid damaging the innerparts of the tank with the fuel pump.u Refuel.

Afu S

Maclou Cu R

1 3

4

2


WARNINGCarefully wash the parts of your bodythat get in contact with the fluid.Consult a doctor or an oculist if the fluidgets in contact with your eyes.

DO NOT DISPOSE OF THE FLUID INTHE ENVIRONMENT.

KEEP AWAY FROM CHILDREN.

CAUTIONWhen using the brake fluid, take carenot to spill it on the plastic or paintedparts, since it can damage them.


BRAKE FLUID - recommendations

NOTE This vehicle is provided with frontand rear disc brakes, with separatehydraulic circuits.The following information refers to a singlebraking system, but is valid for both.

WARNINGSudden changes in brake lever play or aspongy feel of the lever may indicateproblems with the hydraulic system.If in doubt about the braking efficiencyof your bike or if you are not able toperform routine checks, contact youraprilia Authorised Dealer.

WARNINGMake sure that the brake discs areneither oily nor greasy, especially aftermaintenance or checking operations.Check that the brake lines are neithertwisted nor worn out.

Prevent water or dust from accidentallygetting into the circuit.

In case maintenance operations are tobe performed on the hydraulic circuit, itis advisable to use latex gloves.

If the brake fluid gets in contact with theskin or the eyes, it can cause seriousirritations.

TE Carry out the maintenancerations halving the intervals indicated, if

vehicle is used in rainy or dusty areas oruneven surfaces.

e the brake discs checked by an apriliathorised Dealer after the first 1000 km5 mi) and successively every 10000 km50 mi).ore departure, check the brake fluid levelhe reservoirs, see page 72 (CHECKINGE BRAKE PAD WEAR), page 35 (FRONTAKE), and the wear of the pads, see page(REAR BRAKE).ve the brake fluid changed every twors by an aprilia Authorised Dealer.

WARNING not use the vehicle if the brakingtem leaks fluid.



DISC BRAKES

WARNINGThe brakes are the parts that mostensure your safety and for this reasonthey must always be perfectly working;check them before every trip.

A dir ty disc soi ls the pads, withconsequent reduction of the brakingefficiency. Dirty pads must be replaced, while dirtydiscs must be cleaned with a high-quality degreaser.The brake fluid must be changed everytwo years by an aprilia AuthorisedDealer.Use brake fluid of the type specified inthe lubr icant chart , see page 93(LUBRICANT CHART).

NOTE This vehicle is provided with discbrakes with two -front and rear- brakingsystems having separate hydraulic circuits.

The front braking system is with single disc(left side).The rear brake uses a single disc (fitted tothe right side of the wheel).

The following information refers to a singlebraking system, but is valid for both.

When the disc pads wear out, the level ofthe f luid decreases to automaticallycompensate for their wear.

The front brake fluid tank is positioned onthe right handlebar, near the front brakelever coupling.

The rear brake reservoir is positioned onthe right side of the vehicle, near the rearbrake control lever.

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Unscrew the screw (2).

WARNINGvoid any prolonged exposure of theake fluid to the air.

he brake fluid is hygroscopic andhen in contact with the air it absorbs humidity.

ave the brake fluid tank open ONLYr the time necessary for topping up.

2


us

FRONT BRAKE

CHECKu Keep the vehicle in vertical position and

turn the handlebar, so that the fluidcontained in the tank is parallel to thebrake fluid tank cover.

uMake sure that the fluid level exceedsthe “MIN” mark.

MIN= minimum levelIf the fluid does not reach at least the “MIN”mark:

CAUTIONWhen the disc pads wear out, the levelof the fluid decreases progressively tocompensate for their wear.u Check the brake pad wear, see page 72

(CHECKING THE BRAKE PAD WEAR)and the disc wear.

If the pads and/or the disc do not needreplacing, provide for topping up.

TOPPING UP

Carefully read page 33 (BRAKE FLUID -recommendations).

CAUTIONThe brake fluid may flow out of the tank.Do not operate the front brake lever ifthe screws (1) and (2) are loose or, mostimportant, if the brake fluid tank coverhas been removed.

CAUTIONPosit ion a cloth under the brakereservoir, in case some fluid should bespilled.u Keep the vehicle in vertical position and

turn the handlebar, so that the fluidcontained in the tank is parallel to thebrake fluid tank cover.

u Unscrew the screw (1), using a short,Phillips screwdriver.

u

Abr

Twits

Lefo

1

ut back the gasket (5) in its seatorrectly.eposition protection (4) with cover (3).crew and tighten the screw (2).crew and tighten the screw (1).

WARNINGeck the braking efficiency.

case of excessive stroke of the brakever or reduced efficiency of theaking system, contact an apriliathorised Dealer, since it may be

cessary to bleed the system.



u Lift and remove the cover (3) with screws(1) and (2) and protection (4).

u Remove the gasket (5).

CAUTIONIn order not to spill the brake fluid whiletopping up, do not shake the vehicle.Do not put addi t ives or o thersubstances into the fluid.If you use a funnel or other similaritems, make sure that they are perfectlyclean.

NOTE In order to reach the “MAX” level,top up unt i l cover ing the g lass (6)completely, with the brake fluid reservoir rimparallel to the ground.

u Top up the reservoir (7) by adding brakef lu id , see page 93 (LUBRICANTCHART), until reaching the correct level.

CAUTIONDo not exceed the “MAX” level whiletopping up.It is advisable to top up until reachingthe “MAX” level only with new pads.Do not reach the “MAX” level with wornout pads, since this will cause a fluidoutflow when the pads are changed.

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1 3

2

4

5

7 6


CAUTION order not to spill the brake fluid whilepping up, keep the fluid in the tank

arallel to the tank rim (in horizontalsition).

o not put addi t ives or otherbstances into the fluid.

you use a funnel or other similarms, make sure that they are perfectly

ean.Fill the tank (3) with brake fluid, see page93 (LUBRICANT CHART), until reachingthe correct level between the “MIN” and“MAX” marks.

CAUTIONis advisable to top up until reachinge “MAX” level only with new pads.o not reach the “MAX” level with wornt pads, since this will cause a fluidtflow when the pads are changed.

heck the braking efficiency.

case of excessive stroke of the brakever or reduced efficiency of the

raking system, contact an apriliauthorised Dealer, since it may becessary to bleed the system.


use

REAR BRAKE

CHECKu Keep the vehicle in vertical position.uMake sure that the fluid level exceeds

the “MIN” mark.

MIN= minimum levelMAX= maximum level

If the fluid does not reach at least the “MIN”mark:

CAUTIONWhen the disc pads wear out, the levelof the fluid decreases progressively tocompensate for their wear.u Check the brake pad wear, see page 72

(CHECKING THE BRAKE PAD WEAR)and the disc wear.

If the pads and/or the disc do not needreplacing, provide for topping up.

TOPPING UP

Carefully read page 33 (BRAKE FLUID -recommendations).

CAUTIONThe brake fluid may flow out of the tank.Do not pull the rear brake lever if thebrake f lu id tank cover has beenremoved.

WARNINGAvoid any prolonged exposure of thebrake fluid to the air.

The brake fluid is hygroscopic andwhen in contact with the air it absorbsits humidity.

Leave the brake fluid tank open ONLYfor the time necessary for topping up.u Unscrew and remove the plug (1).u Remove the gasket (2).

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1

he cooling solution use distilled water,der not to damage the engine.

WARNINGot remove the expansion tank plughen the engine is hot, since the

ant might be hot.ets in contact with the skin or with

hes it may cause severe burnsor damage.



COOLANT

CAUTIONDo not use the vehicle if the coolant isbelow the minimum prescribed level“MIN”.

NOTE Carry out the maintenanceoperations halving the intervals indicated, ifthe vehicle is used in rainy or dusty areasor on uneven surfaces.

Before departure, check the coolant level,see page 39 (CHECKING AND TOPPINGUP); have the coolant changed every twoyears: for this operation, contact anaprilia Authorised Dealer.

WARNINGCoolant is toxic when ingested. Contactwith eyes or skin may cause irritation.

n the event of contact with eyes or skin,rinse repeatedly with abundant waterand seek medical advice. In the event ofingestion, induce vomiting, rinse mouthand throat with abundant water andseek medical advice immediately.


DO NOT DISPOSE OF THE FLUID INTHE ENVIRONMENT.

WARNINGBe careful not to spill the coolant on thered-hot parts of the engine: it may catchfire and send out invisible flames.

In case any maintenance operationshould be required, it is advisable touse latex gloves.

CAUTIONHave the pads changed by your apriliaAuthorised Dealer.The coolant is composed of 50% water and50% antifreeze.

This mixture is ideal for most operatingtemperatures and ensures good protectionagainst corrosion.

It is advisable to keep the same mixturealso in the hot season, since in this waylosses due to evaporation are reduced andi t i s no t necessary to top up veryfrequently.

The mineral salt deposits left in the radiatorby evaporated water are thus reduced andthe eff iciency of the cooling systemremains unchanged.

If the outdoor temperature is below 0 °C,check the cooling circuit frequently and ifnecessary increase the ant i f reezeconcentration (up to maximum 60%).

For tin or

Do n(1) wcoolIf it gclotand/


u Top up the expansion tank by addingcoolant, see page 93 (LUBRICANTCHART), until this almost reaches the“MAX” level. Do not exceed this level,otherwise the fluid will flow out while theengine is running.

u Put back the filling cap (1).

CAUTIONIn case of excessive consumption ofcoolant and in case the tank remainsempty, make sure that there are noleaks in the circuit. Have it repaired byan aprilia Authorised Dealer.


CHECKING AND TOPPING UP

WARNINGCheck the coolant level and top up theexpansion tank with cold engine.u Stop the engine and wait until it has

cooled down.u Keep the vehicle in vertical position, with

the two wheels resting on the ground.uMake sure that the level of the fluid

contained in the expansion tank (2) isincluded between the “MAX COLDLEVEL” and “MIN”.

MAX COLD LEVEL= maximum levelMIN= minimum level

If not, proceed as follows:u Unscrew and remove the filling cap (1).

WARNINGCoolant is toxic when ingested. Contactwith eyes or skin may cause irritation. Do not use your fingers or any otherobject to check if there is enoughcoolant.

CAUTIONDo not put addi t ives or o thersubstances into the fluid.

If you use a funnel or other similaritems, make sure that they are perfectlyclean.

2 1

re are severa l k inds of wearcators. For more information on to check the wear, contact yourer. ally check if the tyres are worn andis case have them changed.

ge the tyre when it is worn out orse of puncture on the tread side, ifuncture is larger than 5 mm.

r repairing a tyre, have the wheelsnced.

WARNINGtyres must be replaced with others of the type and modelmmended by the manufacturer, see 90 (TECHNICAL DATA); the use of

s different from those prescribed adverse ly a f fect the

oeuvrability of the vehicle.

ot install tyres with air tube on rimsubeless tyres and vice versa.

e sure that the inflation valves (2)ys have their sealing caps on, toent the tyres from suddenly going

nge, repair, maintenance andncing operations are very importanttherefore they must be performedqual i f ied technic ians wi thopriate tools.



TYRES

STRADA model is equipped with tubelesstires; TRAIL model is provided with tireswith tube.


WARNINGCheck the inflation pressure at roomtemperature every two weeks.

Check the conditions of the tyres andthe in f la t ion pressure a t roomtemperature every 1000 km (625 mi),see page 90 (TECHNICAL DATA).

WARNINGPeriodically check the tyre inflationpressure at room temperature, see page90 (TECHNICAL DATA).If the tyres are hot, the measurement isnot correct.Carry out the measurement especiallybefore and after long rides.If the inflation pressure is too high, theground unevenness cannot bedampened and is therefore transmittedto the handlebar, thus compromisingthe driving comfort and reducing theroad holding during turns.

If, on the contrary, the inflation pressureis too low, the tyre sides (1) are undergreater stress and the tyre itself mayslip on the rim or it may become loose,with consequent loss of control of thevehicle.

In case of sudden braking the tyrescould even come off the rims.

Further, the vehicle could skid whileturning.

WARNINGCheck the surface and the wear of thetyres, since tyres in bad conditions canimpair both the grip and the vehiclehandling.

Some types of tyres homologated forthis vehicle are provided with wearindicators.

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CAUTIONroceed with care.o not spill the oil!ake care not to smear any component,e area in which you are working ande surrounding area. Carefully remove

ny trace of oil. case of leakage or malfunctions,

ontact an aprilia Authorised Dealer.

eriodically check the engine oil level, seeage 61 (CHECKING THE ENGINE OILEVEL AND TOPPING UP).or the engine oil change, see page 58REGULAR SERVICE INTERVALSHART).

OTE Use high-quality 15W – 50 oil,ee page 93 (LUBRICANT CHART).

1


us

WARNINGFor this reason, it is advisable to havethe above mentioned operations carriedout by an aprilia Authorised Dealer orby a qualified tyre repairer.If the tyres are new, they may still becovered with a slippery fi lm: ridecarefully for the first miles. Do not oilthe tyres with unsuitable fluids. If thetyres are old, even if not completelyworn out, they may become hard andmay not ensure good road holding.In this case, replace them.

MINIMUM TREAD DEPTH LIMIT (3):front and rear 2 mm and in any case notless than prescribed by the regulations inforce in the country where the vehicle isused.

ENGINE OIL

WARNINGEngine oil may cause serious damageto the skin if handled daily and for longperiods.

Wash your hands carefully after use.


DO NOT DISPOSE OF THE OIL IN THEENVIRONMENT.

Put it in a sealed container and take it tothe filling station where you usually buyit or to an oil salvage centre.

In case any maintenance operationshould be required, it is advisable touse latex gloves.

CAUTIONIf the alarm light (1) on the instrumentpanel and the engine oil pressure iconon the display come on during enginenormal operation, it means that theengine oil pressure in the circuit is low.

In this case, check the engine oil level,see page 61 (CHECKING THE ENGINEOIL LEVEL AND TOPPING UP); if thelevel is not correct, stop the engineimmediately and contact an apriliaAuthorised Dealer.

PDTththaInc

PpLF(C

Ns

WARNINGit is not possible to obtain a correctjustment or if the clutch does noterate properly, contact your apriliathorised Dealer.

CAUTIONke sure that the clutch control cable

intact: the inner cable and outereath must not be worn or flattened aty point.



CLUTCH

ADJUSTING THE CLUTCHAdjust the clutch after the first 1000 km(625 mi) and successively every 10000 km(6250 mi) and when the engine stops orthe vehicle (with pulled clutch lever andgears on) tends to move forward, or if theclutch sl ips, causing a delay in theacceleration with respect to the enginerpm.

For the adjustment, proceed as follows:u Position the vehicle on the stand, see

page 55 (POSITIONING THE VEHICLEON THE STAND).

uWithdraw the protection element (1).u Loosen the lock nut (2).u Rotate the adjuster (3), until the idle

stroke of the clutch lever is about 10mm.

u Tighten the lock nut (2) and check theadjustment again.

u Start the engine, see page 48(STARTING).

u Pull the clutch control lever completelyand engage the 1st gear.

Make sure that the engine does not stop,that the vehicle does not tend to moveforward, or that the clutch does not slipduring the acceleration phase or while thevehicle is running.

If adopAu

Maisshan

2 3 1

10 mm10 mm


WARNINGvoid parking the vehicle catalyticersion near dry brush wood or inlaces easily accessible to children, ashe cata ly t ic s i lencer becomesxtremely hot during use; be veryareful and avoid any kind of contactntil it has completely cooled down.he catalytic vehicle is fitted with a silencerith metal catalytic converter of the

platinum-rhodium” two-way type.his device provides for the oxidation of

he CO (carbon monoxide) and of the HCunburned hydrocarbons) contained in thexhaust gases, changing them into carbonioxide and steam, respectively.

CAUTIONo not use leaded fue l , s ince i ter iously damages the cata ly t iconverter.


u

4

35

2

ADJUSTING THE REAR BRAKE CONTROL LEVER CLEARANCE

The brake control lever is positionedergonomically during the assembly of thevehicle.If necessary, it is possible to adjust thebrake control lever clearance:

u Screw the brake adjuster (2) completely.u Screw the lock nut (3) completely on the

master cylinder control rod (4).u Screw the master cylinder control rod (4)

completely, then unscrew it by giving 3 –4 turns.

u Unscrew the brake adjuster (2) until thebrake lever reaches the desired height.

u Unscrew the master cylinder control rod(4) and bring it in contact with the mastercylinder piston.

u Screw the rod in order to ensure aminimum clearance of 0.5 – 1 mmbetween the master cylinder control rod(4) and the master cylinder piston.

CAUTIONMake sure that there is a certain idlestroke in the movement of the lever (5),to prevent the brake from remainingapplied and the consequent untimelywear of the braking elements.

Lever (5) idle stroke: 4 mm (measured atthe lever end).u Lock the master cylinder control rod (4)

by means of the lock nut (3).

CAUTIONAfter the adjustment, make sure that thewheel rotates freely with releasedbrake.

Check the braking efficiency.If necessary, contact your apriliaAuthorised Dealer.

EXHAUST SILENCERS

NOTE The following information refersto a single exhaust silencer, but is valid forboth.

AvptecuTw“Tt(ed

Dsc

vehicle is provided with two stands:tre stand and side stand.

CAUTION not start the engine with the vehicles i t ioned on the centre s tand.aging the gears may make you losetrol of the vehicle.

not get on or let the passenger getthe vehicle if this is positioned on centre stand. forbidden to position the vehicle on centre stand while seated astride vehicle in riding position.t on and off the vehicle only from the left and always with extended side stand.

CAUTION not apply the load of your weight orhe passenger’s weight onto the sidend.



EXHAUST SILENCERS

WARNINGTampering with the noise controlsystem is prohibited.Owners are warned that the law mayprohibit:– the removal or rendering inoperative by

any person, other than for purposes ofmaintenance, repair or replacement, of anydevice or element of design incorporatedinto any new vehicle – for the purpose ofnoise control – prior to its sale or delivery tothe ultimate purchaser or while it is in use;

– the use of the vehicle after such device orelement of design has been removed orrendered inoperative by any person.

Check the exhaust silencer and the silencerpipes, making sure that there are neithersigns of rust, nor holes and that the exhaustsystem works effectively.If the noise produced by the exhaust systemincreases, immediately contact youraprilia Authorised Dealer.

INSTRUCTIONS FOR USE

GETTING ON AND OFF THE VEHICLE

The instructions below must be followedwith the maximum care in order to avoidany injury to persons and damage toproperty and to the vehicle, caused by thefalling of the rider or the passenger fromthe vehicle and/or the falling or overturningof the vehicle itself.

WARNINGRisk of falling and overturning.Proceed with care.When getting on and off the vehicle, makesure nothing can impair your movements.Also, your hands should be free (replaceany objects, such as your helmet, gloves ordangling glasses before mounting ordismounting).

Thecen

DopoEngconDoon theIt isthetheGeside

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any case , per fo rm a con t ro l ledovement with your right leg, which mustvoid striking and safely pass the rear partf the fairing or the luggage without creatingnbalance.

ETTING ON THE VEHICLEGrasp the handlebar correctly and get onthe vehicle without loading your weightonto the side stand.

OTE If it is impossible for you to placeoth feet on the ground, place the right footn the ground (in case of unbalance, theft side of the vehicle is prevented fromlling over by the side stand) and keep theft foot ready to rest on the ground.Place both feet on the ground andstraighten the vehicle into riding positionwhile keeping it in balance.

OTE The rider must not extract orttempt to extract the passenger footresthile seated astride the vehicle, becauseis might compromise the stability and

alance of the vehicle.

Have the passenger extract the twopassenger footrests.Instruct the passenger on how to safelyget on the vehicle.Kick the side stand completely backusing your left foot.


us

The stand has been designed to supportthe weight of the vehicle and a minimumload, without the rider and the passenger.

The purpose of placing the vehicle on theside stand before mounting is to keep thevehicle from falling or overturning. Thisdoes not mean that the side stand shouldbe used to support the weight of rider andpassenger.

While getting on and off, the weight of thevehicle may make you lose balance, andthe vehicle may fall or overturn.

NOTE The rider must always be the firstperson to get on the vehicle and the last toget off and it is the rider who controls thebalance and stability of the vehicle whenthe passenger gets on and off.

When getting on and off the vehicle, thepassenger must make careful movements,in order to maintain the balance of thevehicle and the rider.

NOTE The rider is responsible forinstructing the passenger on how to safelyget on and off the vehicle.

The vehicle is equipped with specialpassenger footrests to make it easier to geton and off the vehicle. The passenger mustalways use the left footrest to get on andoff the vehicle. Neither get off, nor try to get off the vehicleby jumping or stretching your leg down tothe ground. In both cases this wouldcompromise the stability and balance ofthe vehicle.

NOTE Bags or objects strapped to therear of the vehicle can represent anobstacle while getting on and off.

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ELIMINARY CHECKING ERATIONS

WARNINGfore departure, always carry out a

eliminary checking of the vehicle toke sure that it functions correctly

d safely, see the table (PRELIMINARYECKING OPERATIONS).

ilure to comply with these checkingerations can cause severe personaluries or damages to the vehicle. not hesitate to consult your apriliathorised Dealer in case there is

mething you do not understand about operation of some controls or in case

u suspect or discover some failures.oes not take long to carry out a check-

and this operation ensures you muchre safety.



GETTING OFF THE VEHICLEu Choose a suitable parking area, see

page 54 (PARKING).u Stop the vehicle, see page 54

(STOPPING).

WARNINGMake sure that the parking surface isfree from obstacles, firm and flat.uWith the left shoe heel, extend the side

stand completely by acting on theappropriate lever.

NOTE If it is impossible for you to placeboth feet on the ground, place the right footon the ground (in case of unbalance, theleft side of the vehicle is prevented fromfalling over by the side stand) and keep theleft foot ready to rest on the ground.

u Place both feet on the ground, keepingthe vehicle in balance in riding position.

u Instruct the passenger how to safely getoff the vehicle.

CAUTIONRisk of falling and overturning.Make sure that the passenger has gotoff the vehicle.Do not load your weight onto the sidestand.

u Incline the vehicle until the stand restson the ground.

u Grasp the handlebar correctly and get offthe vehicle.

u Rotate the handlebar completelyleftwards.

u Lift the passenger footrests.

CAUTIONMake sure that the vehicle is stable.

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Pageake 33 (BRAKE FLUID - recommendations), 34

(DISC BRAKES), 35 (FRONT BRAKE), 37 (REAR BRAKE), 72 (CHECKING THE

BRAKE PAD WEAR)

e it 74 (ADJUSTING THE ACCELERATOR CONTROL)

41 (ENGINE OIL), 61 (CHECKING THE ENGINE OIL LEVEL AND TOPPING UP)

40 (TYRES)

43 (ADJUSTING THE REAR BRAKE CONTROL LEVER CLEARANCE)

tch 42 (CLUTCH)

. –

wn

81 (CHECKING THE SWITCHES)

ten –

68 (DRIVE CHAIN)

31 (FUEL)

LD 38 (COOLANT), 39 (CHECKING AND TOPPING UP)

25 [ENGINE START / STOP SWITCH ( - -)]

, if 77 (BATTERY) – 86 (CHANGING THE NUMBER PLATE BULB)


u

PRELIMINARY CHECKING OPERATIONS

Component Check

Front and rear disc brakes

Check the operation, the idle stroke of the control levers, the fluid level and msure there are no leaks.Check the wear of the pads.If necessary, top up the fluid tank.

Throttle Make sure that it works smoothly and that it is possible to open and closcompletely, in all steering positions. If necessary, adjust and/or lubricate it.

Engine oil Check and/or top up if necessary.

Wheel/tyres Check the tyre surface, the inflation pressure, wear and tear and any damage.Remove any foreign matter that may be stuck in the tread grooves.

Brake levers Make sure that they work smoothly.Lubricate the articulations and adjust the stroke if necessary.

Clutch The idle stroke at the end of the clutch lever must be approximately 10 mm; the clumust work without jerking and/or slipping.

Steering Make sure that the steering rotates smoothly, without any clearance or loosenessSide stand and centre stand (supplied as standard equipment in the countries where required)

Make sure that it operates correctly. Make sure that when the stand is let up or dothere is no friction and that the spring tension brings it back to its normal position.If necessary, lubricate joints and articulations.Make sure that the safety switch operates correctly.

Fastening elements Make sure that the fastening elements are not loose. If necessary, adjust or tighthem.

Drive chain Check the slack.

Fuel tankCheck the fuel level and top up, if necessary.Check the circuit for leaks.Make sure that the fuel cap is correctly closed.

Coolant The coolant level in the expansion tank must be included between “MAX COLEVEL” and “MIN” marks.

Engine start stop switch ( - - ) Make sure that it operates correctly.

Lights, warning lights LED, horn, rear brake light switch end electric devices

Check horn and indicators for proper operation. Change bulbs or fix a failurenecessary.

all lights on the instrument panel turnnd immediately off.

fuel pump will pressurise the fuelply circuit, sending out a hum for aboute seconds.

CAUTIONe low fuel warning light “ ” (4) oninstrument panel comes on, providetopping up as soon as possible, seee 31 (FUEL).

4



2

1

STARTING

WARNINGDo not position any object inside thefront fairing (between the handlebar andthe instrument panel), in order not tohinder the rotation of the handlebar andvisibility toward the instrument panel.

NOTE Before start ing the engine,carefully read chapter “safe drive”, seepage 5 (SAFE DRIVE).

WARNINGExhaust emissions contain carbonoxide, which is a poisonous gas andextremely harmful if inhaled. Avoid starting the engine in closed orbadly-ventilated rooms.Failure to heed this warning may causeloss of consciousness or even lead todeath by asphyxia.

NOTE With the side stand down, theengine can be started only if the gearbox isin neutral; in this case, if you try to engagethe gears, the engine stops.

With the side stand up, it is possible to startthe engine either in neutral gear or withengaged gears and pulled in clutch lever.

u Get on the vehicle in riding position, seepage 44 (GETTING ON AND OFF THEVEHICLE).

uMake sure that the stand is completelyup.

uMake sure that the dimmer switch (1) isin position “ ”.

uMove the engine start-stop switch (2) toposition “ ”.

u Turn the key (3) and move the ignitionswitch to position “ ”.

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3


9 7

CAUTIONNever leave abruptly with cold engine. To reduce the emission of pollutingsubstances and the consumption offuel, warm the engine up by proceedingat low speed for the first miles.

CAUTIONIf the light (9) stays on or comes onduring normal engine operation, and atthe same time even the symbol "EFI" onthe display is on, it means that thecontrol unit has detected a failure. In many cases the engine keepsrunning with limited performance;immediate ly contact an apri l iaAuthorised Dealer.


u Operate the front brake lever completely.u Pull the clutch lever (5) completely and

shift the gearbox lever (6) into neutral[green warning light “ ” (7) on].

CAUTIONTo avoid excessive drainage of thebattery, do not keep the start-stop pushbutton pressed to “ ” for more thanfifteen seconds. If the engine does not start in this lapseof time, wait ten seconds and press thestart-stop push button again to “ ”.

u Press the start-stop push button (8) to“ ” without accelerating and release itas soon as the engine starts.

CAUTIONAvoid pressing the start-stop pushbutton (8) to “ ” when the engine isrunning, since you may damage thestarter.

If the engine oil pressure light (9)stays on after the engine is running orcomes on dur ing normal engineoperation, and at the same time eventhe symbol on the display is on, itmeans that engine oil pressure in thecircuit is low.In th is case , s top the engineimmediately and contact an apriliaAuthorised Dealer.u Keep at least one brake lever pulled and

do not accelerate until you start.

8

5

6

leave: tart the engine, see page 48TARTING).

djust the inclination of the rear-viewirrors correctly.

CAUTIONh the vehicle at rest, try to getuainted with the use of the rear-viewrors. The reflecting surface isvex, therefore the objects seem to

farther away than they actually are.se mirrors offer a “wide-angle”. It may take some time to learn to

urately judge the distance of trafficind.ith released throttle grip (2) (Pos.A) and

ngine idling, pull the clutch lever (3)mpletely.

ngage the first gear, by pushing theear lever (4) downwards.elease the brake lever (pulled on thetarting).



MOVING OFF AND RIDING

WARNINGDo not position any object inside thefront fairing (between the handlebar andthe instrument panel), in order not tohinder the rotation of the handlebar andvisibility toward the instrument panel.

NOTE Before moving off, carefully readthe “safe drive” chapter, see page 5 (SAFEDRIVE).

CAUTIONIf the low fuel warning light “ ” (1)positioned on the instrument panelcomes on while the vehicle is running,this means that 5 b of fuel are stillavailable in the tank.Provide for topping up as soon aspossible, see page 31 (FUEL).

WARNINGIf you ride without passenger, makesure that the passenger footrests arefolded.While riding, keep your hands on thegrips and your feet on the footrests.

NEVER RIDE IN ANY POSITION OTHERTHAN THOSE INDICATED.

WARNINGIf you ride with a passenger, instructhim/her so that he/she does not createproblems during manoeuvres.

Before leaving, make sure that thestand is completely up.

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In th is case , s top the engineimmediately and contact an apriliaAuthorised Dealer.

The downshifting should be carried outin the following situations:uWhen riding downhill or when braking, in

order to increase the braking action byusing the compression of the engine.

uWhen riding uphill, if the gear engaged isnot suitable to the speed (high gear,moderate speed) and the engine rpmdecreases.

CAUTIONShi f t the gears one by one; thesimultaneous downshifting of morethan one gear may make you exceed themaximum rpm (redline).

Before and during the downshifting,release the throttle grip and decelerate,in order to avoid the “redline”.

Maximum set rpm are indicated by alight (5) that flashes.


WARNINGOn departure, the abrupt release of theclutch lever may cause the engine tostall or the vehicle to jerk forward.

Never acce lerate abrupt ly orexcessively when releasing the clutchlever, in order to prevent the clutchfrom “slipping” (slow release) or thefront wheel from raising “rearing up”(quick release).u Slowly release the clutch lever (3) and at

the same time accelerate by slightlyturning the throttle grip (2) (Pos.B).

The vehicle will start moving.u Ride at reduced speed for the first miles,

in order to warm the engine up.

CAUTIONNever exceed the recommended rpm,see page 53 (RUNNING-IN).

u Increase the speed by gradually rotatingthe throttle grip (2) (Pos.B), withoutexceeding the recommended rpm, seepage 53 (RUNNING-IN).

To engage the second gear:

CAUTIONProceed quickly.Never ride the vehicle at too low rpm.

u Release the throttle grip (2) (Pos.A), pullthe clutch lever (3) and lift the gear shiftlever (4). Release the clutch lever (3)and accelerate.

u Repeat the last two operations and shiftup.

CAUTIONIf the light (5) stays on or comes onduring normal engine operation, and atthe same time even the symbol on thedisplay is on, it means that engine ilpressure in the circuit is low.

2

3 4

5

e use of the engine to keep the vehicleady may cause the overheating of thetch.en approaching a bend, slow down orke in good time. Take the bend atderate, steady speed or acceleratehtly. Late braking may put the vehicle

o a skid.he brakes are operated continuously downhill stretches, the frictionrfaces may overheat, thus reducing theking efficiency. Exploit the engine

mpression and shift down by putting both brakes intermittently. ver ride downhill with the engine off!en visibility is insufficient, switch on low beam even during the day, iner to make your vehicle more visible.

case of wet ground or scarce wheelp (snow, ice, mud, etc.), ride slowly,iding sudden braking or manoeuvrest could make you lose grip and fall

wn.



To shift down, proceed as follows:u Release the throttle grip (2) (Pos.A).u If necessary, pull the brake levers

moderately and decrease the speed ofthe vehicle.

u Pull the clutch lever (3) and lower thegear shift lever (4) to shift down.

u If the brake levers are pulled, releasethem.

u Release the clutch lever and acceleratemoderately.

CAUTIONIf the display shows error message " ", itmeans that coolant temperature is over118 °C: stop the vehicle and let the engineidle for approximately two minutes, thuspermitting the regular circulation of thecoolant in the system; at this point,position the engine start-stop switch on“ ” and check the coolant level,

see page 38 (COOLANT).If the situation on the instrument panelremains the same after the coolant levelhas been checked, do not start thevehicle and contact an apri l iaAuthorised Dealer.Do not position the ignition key on “ ”,since the cooling fan would stopindependently of the coolant temperatureand in this case the temperature wouldincrease even further.If the error message " SERVICE"appears on the display during normalengine operation, it means that the ECUhas detected a failure.In many cases the engine keeps runningwith limited performance; immediatelycontact an aprilia Authorised Dealer.To avoid the overheating of the clutch,keep the engine running with vehicle atrest, engaged gears and pulled clutchlever for the shortest time possible.

WARNINGAvoid opening and closing the throttlerepeatedly and continuously, so that youdo not accidentally lose control of thevehicle. If you have to brake, close thethrottle and put on both brakes in order toobtain uniform deceleration, properlyexerting pressure on the braking parts.Using one brake only reduces brakingforce significantly and may lock a wheelresulting in loss of grip.If you stop uphill, decelerate completelyand use the brakes only to keep thevehicle steady.

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WARNINGAfter the first 1000 km (625 mi), have anaprilia Authorised Dealer carry out thechecks indicated in the column “Afterrunning-in” of the regular serviceintervals chart, see page 58 (REGULARSERVICE INTERVALS CHART), in orderto avoid hurting yourself or otherpeople and/or damaging the vehicle.u Between the first 1000 (625 mi) and

2000 km (1250 mi) ride more briskly,change speed and use the maximumacceleration only for a few seconds, inorder to ensure better coupling of thecomponents); never exceed 5500 rpm(see table).

u After the first 2000 km (1250 mi) you cangradually expect better performancefrom the engine.

Engine maximum rpm recommended

Mileage km (mi) rpm

0 – 500 (0 – 312) 4000

500 – 1000 (312 – 625) 5000

1000 – 2000 (625 – 1250) 5500


WARNINGPay the utmost a t tent ion to anyobstacle or variation of the ground.

Uneven road surfaces, rails, inspectioncovers, painted signals, constructionsite metal covers become slippery inrainy weather and must be negotiatedcarefully, smoothly and keeping thevehicle upright.

Always signal your intention to changelanes or direction in good time usingthe direction indicators. Avoid suddenmanoeuvres.

Switch off the direction indicatorsimmediately after changing direction.

Be very careful when overtaking orbeing overtaken.

When it rains, large vehicles lift surfacewater, which affects visibi l i ty. Inaddition, the slip stream may make youlose control of the vehicle.

RUNNING-IN

The running-in of the engine is essential toensure its life and correct operation. If possible, ride on hilly roads and/or roadswith many bends, so that the engine, thesuspensions and the brakes undergo amore effective running-in.During running-in, change speed.In this way the components are first“loaded” and then “relieved” and theengine parts can thus cool down. Even if it is important to stress the enginecomponents during running-in, take carenot to exceed.

NOTE Only after the first 2000 km (1250mi) of running-in you can expect the bestperformance levels from the vehicle.

Keep to the following indications:

u Do not open the throttle completely if thespeed is low, both during and afterrunning-in.

u During the first 500 km (312 mi) put onthe brakes with caution, avoiding sharpand prolonged braking. This ensures acorrect bedding-in of the pads on thebrake disc.

u During the first 500 km (312 mi) neverexceed 4000 rpm.

uWhen the total number of km covered bythe vehicle is included between 500 km(312 mi) and 1000 km (625 mi), neverexceed 5000 rpm.

WARNING fall or excessive inclination of theicle may cause the fuel to flow out oftank. fuel used for internal combustionines is extremely inflammable andarticular conditions it can becomelosive.

CAUTIONnot apply the load of your weight ore passenger’s weight onto the sided.

ark the vehicle:hoose a suitable parking area.top the vehicle, see page 54TOPPING).ove the engine start-stop switch (3) tosition .

otate the key (4) and move the ignitionitch (5) to position “ ”.

WARNINGn getting on or off the vehicle, keep

he instructions given, see page 44TTING ON AND OFF THE VEHICLE).llowing the indications, wait until thessenger has got off the vehicle before

smounting.ck the steering, see page 27TEERING LOCK) and extract the key.

WARNINGe sure that the vehicle is stable.



STOPPING

WARNINGIf possible, avoid stopping abruptly,slowing down suddenly and l imitbraking.u Release the throttle grip (1) (Pos.A),

gradually put on the brakes and at thesame t ime sh i f t down in order todecrease the speed, see page 50(MOVING OFF AND RIDING).

Once the speed has decreased, beforestopping the vehicle:u Pull the clutch lever (2) in order to

prevent the engine from stalling.

When the vehicle has come to rest:u Shift the gear lever to neutral (green

warning light “ ” on).u Release the clutch lever (2).u In case of a brief stop, keep at least one

brake on.

PARKING

It is very important to choose a suitableparking area, respecting the road signs andthe indications given below.

WARNINGPark the vehicle on firm and flat ground,to prevent it from falling down.Neither lean the vehicle against walls,nor lay it on the ground.Make sure that the vehic le andespecially its red-hot parts do notrepresent a danger for persons andchildren. Do not leave the vehicleunattended when the engine is on or thekey is inserted into the ignition switch.

Stay away from the cooling fans evenwhen they are not operating. Theymight switch on unexpectedly and yourclothing or hair might be caught in thefans.

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u Choose a suitable parking area, seepage 54 (PARKING).

u Grasp the left grip (1) and the handle (2).

CAUTIONThe lowering of the side stand issuggested, for safety reasons, in orderto prevent the vehicle from falling downor overturning in case of unbalance.

NOTE Do not let the side stand touchthe ground. Keep the vehicle in verticalposition.u Press the side stand with your right foot

and extend it completely (3). u Push down the lever (4) (Pos.A) of the

centre stand and make it rest on theground.

3

4


POSITIONING THE VEHICLE ON THE STAND

SIDE STANDTo place the vehicle on the side standwhile seated astride the vehicle, see page44 (GETTING ON AND OFF THEVEHICLE).

If any manoeuvre (for example, moving thevehicle) required the lifting of the stand, toplace the vehicle on the stand again,proceed as follows:

WARNINGMake sure that the parking surface isfree from obstacles, firm and flat.

u Choose a suitable parking area, seepage 54 (PARKING).

u Grasp the left grip (1) and the handle (2).u Press the side stand with your right foot

and extend it completely (3).u Incline the vehicle until the stand rests

on the ground.u Steer the handlebar completely

leftwards.

WARNINGMake sure that the vehicle is stable.

CENTRE STAND (suppl ied asstandard equipment in the countrieswhere required).

WARNINGIt is forbidden to position the vehicle onthe centre stand while seated astridethe vehicle in riding position.

WARNINGMake sure that the parking surface isfree from obstacles, firm and flat.

r i te down your personal data andephone number in this page, to facilitate identification of the owner in case of

ding after theft.

RNAME: ................................................

ME:........................................................

DRESS:.................................................

................................................................

LEPHONE NO.:.....................................

OTE Very often stolen vehicles arentified thanks to the data written in the

e/maintenance manual.



4

CAUTIONProceed with care.The positioning of the vehicle on thecentre stand may be difficult, since thevehicle is very heavy. Release the grip(1) and the handle (2) only af terpositioning the vehicle on the stand.

u Load your weight on the lever (4)(Pos.B) of the centre stand and at thesame time move your centre of gravitytowards the rear part of the vehicle(Pos.C).

WARNINGMake sure that the vehicle is stable.u Let the side stand up.

SUGGESTIONS TO PREVENT THEFT

CAUTIONDo not use any “brake lock” devices.Fai lure to heed this warning canseriously damage the braking systemand lead to an accident thus provokingserious injuries or death.NEVER leave the ignition key (1) insertedand always use the steering lock “ ”.

Park the vehicle in a safe place, possibly ina garage or a protected place.When possible, use an additional antitheftdevice.

Make sure that all documents are in orderand the road tax has been paid.

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CAUTIONIf not expressly indicated otherwise, forthe reassembly of the units repeat thedisassembly operations in reverseorder.

In case any maintenance operationshould be required, it is advisable touse latex gloves.Routine maintenance operations canusually be carried out by the user, butsometimes specific tools and specifictechnical skills may be required. In case periodic maintenance operations,assistance or technical advice are needed,contact an aprilia Authorised Dealer,who will ensure you prompt and accurateservicing.

Ask your aprilia Authorised Dealer totest the vehicle on the road after a repair orperiodic maintenance operation.In any case, personally carry out the“Preliminary checking operations” after anymaintenance operation, see page 47(PRELIMINARY CHECKINGOPERATIONS).


MAINTENANCE

Carefu l ly read page 2 (SAFETYWARNINGS) , (TECHNICALINFORMATION) and (WARNINGS -PRECAUTIONS - GENERAL ADVICE).

WARNINGRisk of fire.Keep fue l and other f lammablesubstances away from the electricalcomponents.

Before beginning any maintenanceoperation or any inspection of thevehicle, stop the engine, extract the keyfrom the ignition switch, wait until theengine and the exhaust system havecooled down and if possible lift thevehic le by means of the properequipment, on firm and flat ground.

WARNINGBefore proceeding, make sure that theroom in which you are working isproperly ventilated.

Keep away from the red-hot parts of theengine and of the exhaust system, inorder to avoid burns.

Do not hold any mechanical piece orother parts of the vehicle with yourmouth: the components are not edibleand some of them are harmful or eventoxic.

kets and chain) every 5000 km (3125

fter ning-in 00 km 5 mi)]

Every 10000 km (6250 mi) or 12 months

Every 20000 km (12500 mi) or 24 months

" " –– " $

" – "

– " –

" " –

" " –– – "

– " –every 1000 km (625 mi): "every 1000 km (625 mi): %

% % –

– " –

at every start: "n each final transmission change : $

every 500 km (375 mi): "

"before every trip and every

2000 km (1250 mi): "

– – "



REGULAR SERVICE INTERVALS CHART

OPERATIONS TO BE CARRIED OUT BYTHE aprilia Authorised Dealer (WHICHCAN BE CARRIED OUT EVEN BY THEUSER).

Key" = check and clean, adjust, lubricate or

change, if necessary;

# = clean;$ = change;

% = adjust.


(*) = Check every two weeks or accordingto the intervals indicated.

( * * ) = p rov ided as s tandardequipment in the countries whererequired).

CO = carbon monoxide.

Have the final drive checked (rear, front sprocmi) by a aprilia Authorised Dealer.

Component

Arun[10(62

Battery - Clamp tighteningSpark plugForkLight operation/directionLight systemSafety switchesBrake fluidCoolant

Side panniers coupling pins (**)

TyresTyre pressure (*)Engine idling rpm and COSecuring locks for the side panniers and the top case (**)Warning lightCush drive dampers and sliding roll upoDrive chain tension and lubrication

Brake pad wear

Flexible coupling wear and flexible coupling unit slack


r running-in 00 km (625

mi)]

Every 10000 km (6250 mi) or 12

months

Every 20000 km (12500 mi) or 24

months– – "

" – –" " –– " –" " –– " –– – "

" " –– " –" " –

– – "

– " $

$ $ –# – #

" " –% % –% – %

" " –– " –

every 2 years: $

– – $

$ $ (*) –r the first 30000 km (18750 mi) and successively

every 20000 km (12500 mi): $if worn: $

" "––

" – "

" " –

every 5000 km (3125 mi): "

– " every 4 years: $– " –


Clutch wear

OPERATIONS TO BE CARRIED OUT BYTHE aprilia Authorised Dealer

Key" = check and clean, adjust, lubricate or

change, if necessary;# = clean;

$ = change;

% = adjust.


CO = carbon monoxide.

ComponentAfte[10

Rear shock absorberBattery - Clamp tighteningCarburation, CO adjustmentTiming chainTransmission cables and controlsWheel centringRear suspension linkage bearingsSteering bearings and steering clearanceWheel bearingsBrake discs

Fuel pump filter

Air filterEngine oil filterEngine oil filter (on oil tank)General running of the vehicleClutch clearanceAdjusting the valve clearanceBraking systemsCooling systemBrake fluidCoolant

Fork oil

Engine oil

Fork oil seals afte

Brake padsWheel/TyresNut, bolt, screw tighteningSuspensions and track alignmentSpoke tensionFinal transmission (chain, rear sprocket and frontsprocket)Fuel pipes

CAUTIONn installation, replace the clickp that has been removed with a

one having the same dimensions,be requested to an apri l iaorised Dealer.

ot attempt to reinstall the removed clamp.ot replace the removed click clamp a screw clamp or with other typesamp.

CAUTIONceed with care, in order not toage the joint components. ork with the pliers on the head of theck clamp, forcing until you release it.

EW CLAMPS the removal and installation it is

cient to use a simple screwdriver.

CAUTIONck the conditions of the clamp andcessary replace it with a new one ofsame type and dimensions, to beested to an aprilia Authorised

ler.n fastening the clamp, make sure

the joint is sufficiently stable.



IDENTIFICATION DATA

It is a good rule to write down the frameand engine numbers in the space providedin this manual.The frame number can be used for thepurchase of spare parts.

NOTE Do not alter the identificationnumbers if you do not want to incur insevere penal and administrative sanctions.In particular, the alteration of the framenumber results in the immediate invalidityof the warranty.

FRAME NUMBERThe frame number (1) is stamped on theright side of the steering column.Frame no. ________________________

ENGINE NUMBERThe engine number (2) is stamped on therear part, near the front sprocket.Engine no. ________________________

JOINTS WITH CLICK CLAMPS AND WITH SCREW CLAMPS

CAUTIONRemove ONLY the clamps indicated inthe maintenance procedures.

This text is not to be intended as anauthorisation to arbitrarily remove theclamps present on the vehicle.

WARNINGBefore removing a clamp, make surethat the removal does not involve anyf lu id leakage; i f so , prov ide forpreventing such leakage and protectthe components positioned near thejoint.

CLICK CLAMPS For the removal it is sufficient to use simplepl iers, whi le for the instal lat ion it isnecessary to use a special tool (seebelow).

Before removing a clamp, prepare themater ia l necessary for the cor rectreassembly.

NOTE Have the appropriate special tool at hand:

– clamp installation pliers, see page 29(SPECIAL TOOLS ).

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CAUTIONo not put addi t ives or o ther

ubstances into the oil.f you use a funnel or other similartems, make sure that they are perfectlylean.

OTE Use high-quality 15W – 50 oil,ee page 93 (LUBRICANT CHART).

After extracting the plug-dipstick (1), topup the tank through the filler (2) untilreaching the correct level, see page 93(LUBRICANT CHART).


u

CHECKING THE ENGINE OIL LEVEL AND TOPPING UP

Carefully read page 57 (MAINTENANCE)and page 41 (ENGINE OIL).Periodically check the engine oil level,change the oil after the first 1000 km (625mi) and successively every 10000 km(6250 mi) or 12 months. Have the oilchanged by your aprilia AuthorisedDealer.

For the check, proceed as follows:

NOTE To warm the engine and have theengine oil reach the operating temperature,do not let the engine idle with the vehicle atrest. According to the correct procedure, itis advisable to carry out the check after atrip or after covering approximately 15 km(10 mi) on a road outside town (this issufficient for the engine oil to reach theoperating temperature).

u Stop the engine, see page 54(STOPPING).

u Keep the vehicle in vertical position, withthe two wheels resting on the ground.

u Insert the plug-dipstick (1) completely inthe filler (2), without screwing it.

u Extract the plug-dipstick (1) again andread the oil level on the dipstick:

MAX = maximum levelMIN = minimum level.

The difference between “MAX” and “MIN”amounts to approximately 300 cu. cm.u The level is correct when the oil almost

reaches the “MAX” mark.

CAUTIONNever exceed the “MAX” mark, nor letthe oil get below the “MIN” mark, inorder to avoid serious damage to theengine.If necessary, top up the engine oil byproceeding as follows:

DsIic

Ns

u

1

2

OTE To facilitate the extraction of theeel shaft, slightly raise the wheel.upport the front wheel and manuallyithdraw the wheel shaft (5).ollect the spacers on either side of theheel.emove the wheel by withdrawing it from

he front.

CAUTIONver pull the front brake lever aftermoving the wheel, otherwise thelliper pistons may come out of theirats, thus causing the outflow of theake fluid. In this case consult yourrilia Authorised Dealer, who willrry out the proper maintenanceeration.

24

3

5 4



FRONT WHEEL

CAUTIONThe disassembly and reassembly of thefront wheel may be difficult for unskilledoperators. If necessary, contact your apriliaAuthorised Dealer.If you want to perform these operationspersonally, keep to the followinginstructions.Carefu l ly read page 57(MAINTENANCE).While disassembling and reassemblingthe wheel, be careful not to damage thebrake lines, the disc and the pads.

WARNINGRiding with damaged rims may bedangerous for the rider, other personsand the vehicle.Check the conditions of the wheel rimand have it changed it if damaged.

CAUTIONRemove and refit the wheel only if youhave a torque wrench available thatcould ensure correct t ighteningtorques.NOTE Weight without rider: 180 kg.

DISASSEMBLYu Position the vehicle on the appropriate

front support stand, see page 67(POSITIONING THE VEHICLE ON THEFRONT SUPPORT STAND ).

u Put a support (1) under the tyre, in sucha way as to keep the wheel in its positionafter loosening it.

CAUTIONMake sure that the vehicle is stable.u Loosen the retaining screws (2) and

remove the brake calliper.

CAUTIONDo not touch the front brake calliper.u Unscrew the wheel shaft nut (3).u Partially loosen the clamp screws (4) on

either side of the wheel shaft (5).u Unscrew the wheel shaft (5) completely.

Nwhu S

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Nerecasebrapcaop


Remove the front support stand, see page67 (POSITIONING THE VEHICLE ON THEFRONT SUPPORT STAND ).Remove the rear support stand, see page 67(POSITIONING THE VEHICLE ON THEREAR SUPPORT STAND ).With pulled front brake lever, press thehandlebar repeatedly, thrusting the forkdownwards. In this way the fork legs willsettle properly.Position the vehicle on the stand, see page55 (POSITIONING THE VEHICLE ON THESTAND).Tighten the wheel shaft clamp bolts (4) oneither side.heel shaft clamp screws tighteningrque (4): 12 Nm (1.2 kgm).Make sure that the following componentsare not dirty:tyre;wheel;brake disc.

WARNINGfter reassembly, pull the front brakever repeatedly and check the correctnctioning of the braking system.ave the tightening torques, centring andalancing of the wheel checked by anprilia Authorised Dealer, in order tovoid accidents that may be harmful forou and/or other people.


us

REASSEMBLYu Smear a layer of grease all along the wheel

shaft (5), see page 93 (LUBRICANTCHART).

CAUTIONWhile reassembling the wheel, be carefulnot to damage the brake pipes, discs andpads.u Position the wheel between the fork legs on

the support (1).

CAUTIONProceed with care while inserting the discin the brake calliper.

WARNINGDanger of injury. Do not insert yourfingers to align the holes.uMove the wheel until its central hole and

the holes on the fork are aligned.u Set one of the two spacers between wheel

hub and fork right leg.u Position the other spacer between the

wheel hub and the fork left leg.u Push the wheel shaft (5) fully home from

the right side.

u Tighten the wheel shaft clamp bolts to theright (4).

u Tighten the wheel shaft nut (3).u Tighten the wheel shaft clamp bolts to the

left (6).u Loosen the wheel shaft clamp bolts to the

right (4).u Press on the front end to settle the fork

legs.u Tighten the wheel shaft clamp bolts to the

right (4).Wheel nut tightening torque (3): 80 Nm (8kgm).Remove the suppor t (1 ) tha t upondisassembly was put under the tyre.Refit the brake calliper and tighten theretaining screws (2).Brake calliper screws (2) tighteningtorque: 50 Nm (5 kgm).

WARNINGDue to the weight and dimensions of thevehicle, the following operation must beperformed by two persons.NOTE Weight without rider: 180 kg.

u

u

u

u

u

Wtou

–––

AlefuHbaay

5 424

3

OTE To facilitate the extraction of theeel shaft, slightly raise the wheel.

ithdraw the wheel shaft (4) from theight side.

OTE Slide the drive chain (5) off therocket (6).

ake the wheel advance and release therive chain (5) from the rear sprocket (6).ithdraw the wheel from the swinging

rm from behind, carefully withdrawinghe disc from the brake calliper.emove the support plate (7) togetherith brake calliper (8).

1

8



REAR WHEEL

CAUTIONThe disassembly and reassembly of therear wheel may be difficult for unskilledoperators.If necessary, contact your apriliaAuthorised Dealer.

If you want to perform these operationspersonally, keep to the followinginstructions.

Carefu l ly read page 57(MAINTENANCE).

WARNINGBefore carrying out the followingoperations, let the engine and thesilencer cool down until they reachroom temperature, in order to avoidburns.

WARNINGRiding with damaged rims may bedangerous for the rider, other personsand the vehicle.Check the conditions of the wheel rimand have it changed it if damaged.

DISASSEMBLYu Position the vehicle on the appropriate

rear suppor t s tand, see page 67(POSITIONING THE VEHICLE ON THEREAR SUPPORT STAND ).

u Put a support (1) under the tyre, in sucha way as to keep the wheel in its positionafter loosening it.

u Unscrew and remove the nut (2) andretrieve the washer (3).

Wheel nut (2) tightening torque: 100 Nm(10 kgm).

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at

u Rw

7

4

1

2 3

5 6


NOTE Check the conditions of the fiveflexible couplings; if they are damaged orexcessively worn, change them, see page.58 (REGULAR SERVICE INTERVALSCHART).

REASSEMBLYNOTE Insert the final transmission unit,parallel to the wheel axis, introducing thedrive pins in the relevant seats, between aflexible coupling and the other.u Position the five flexible couplings in the

relevant seats in the flexible couplingholder (10).

u Using both hands work (C) on sprocket(6) outer diameter and slide in the finaltransmission assembly (9) inside holder(10).


10

119

11

CAUTIONDo not operate the rear brake lever afterremoving the wheel, since the pistonsmay go out of their seats and causebrake fluid leakage. In this case consultan aprilia Authorised Dealer, who willcarry out the proper maintenanceoperation.Proceed with care. I f the f inal driveassembly (9) is mounted to the flexiblecoupling holder (10), do not turn the rearwheel over or place it horizontally lying onthe rear chain sprocket (A) side, or the finaldrive assembly will come off and thesprocket (6) might damage.

NOTE The removal of the final drive unitis not necessary if the wheel is in thenormal running position (vertical) or inhorizontal position with the rear sprocketfacing upwards and in both cases securedagainst overturning.NOTE Do not disturb the five nuts (11).The whole f ina l dr ive uni t must bewithdrawn from the flexible couplingholder.u Using both hands work (B) on sprocket

(6) outer diameter and slide out the finaltransmission assembly (9), hold i tparallel to the wheel shaft.

u Remove the five flexible couplings fromthe flexible coupling holder (10).

ake sure that the following componentse not dirty:re;heel;ake disc.

CAUTIONr reassembly, pull the rear braker repeatedly and check the correcting system operation.e the tightening torques, centring balancing of the wheel checked byprilia Authorised Dealer, in order

void accidents that may be harmfulou and/or other people.

1

8



CAUTIONBefore proceeding with the reassembly,make sure that support plate (8) of thebrake ca l l iper (9 ) is posi t ionedcorrect ly; the plate slot must beinserted in the appropriate stop pin inthe inner part of the swinging arm rightsection.Insert the disc in the brake callipercarefully.

u Position the wheel between the swingingarm sections on the support (1).

WARNINGDo not insert your fingers between thechain and the rear sprocket.uMake the wheel advance and position

the drive chain (5) on the rear sprocket(6).

u Uniformly apply a moderate quantity ofgrease on the wheel shaft (4), see page93 (LUBRICANT CHART).

WARNINGDanger of injury. Do not insert yourfingers to align the holes.uMove the wheel backwards, until its

central hole and the holes on theswinging arm are aligned.

u Rotate the support plate (8), completewith brake calliper (9) and with fulcrumon the stop pin, until it is aligned with theholes.

u Introduce the wheel shaft (4) completelyfrom the left side.

NOTE Make sure that the wheel shaft(4) is completely inserted.u Position the washer (3) and tighten the

wheel nut (2) manually.u Lock the rotation of the wheel shaft (4)

with the appropriate wrench and tightenthe nut (2).

Wheel nut tightening torque (2): 100 Nm(10 kgm).

uMar

– ty– w– br

AftelevebrakHavandan ato afor y

7

4

1

2 3

5 6


POSITIONING THE VEHICLE ON THE FRONT SUPPORT STAND

NOTE To position the vehicle on thefront support stand it is necessary to usethe appropriate rear support stand .u Position the vehicle on the appropriate

rear suppor t s tand , page 67(POSITIONING THE VEHICLE ON THEREAR SUPPORT STAND ).

u Insert the two ends of the stand (9) in thetwo holes (10) positioned on the lowerends of the front fork.

u Rest one foot on the front part of thestand (11).

u Push the stand (11) downwards until itreaches the end of its stroke (see figure).


POSITIONING THE VEHICLE ON THE REAR SUPPORT STAND u Pull the front brake lever (4) completely,

then put a small piece of cardboard (5)on the grip and keep the front brake leverpulled by holding it against the grip bymeans of a plastic band (6).

WARNINGRaise the vehicle by means of the twoswinging arm sections only.u Insert the stand from the rear side of the

vehicle and position it so that the twosupport pins (3) hook to the swinging armpins.

NOTE Have someone help you keep thevehicle in vertical position with the twowheels on the ground.u Rest one foot on the rear part of the

stand (7).u Push the stand (7) downwards until it

reaches the end of its stroke (see figure).

he slack is the same in all positions, buther than 25 mm or lower than 20 mm,just it, see page 68 (ADJUSTMENT).

JUSTMENTfter the check it is necessary to adjust chain tension, slacken the chain torease the slack, tighten the chain to

crease it.

osition the vehicle on the appropriateear suppor t s tand, see page 67POSITIONING THE VEHICLE ON THEEAR SUPPORT STAND ).oosen the nut (1).

1



DRIVE CHAINCarefu l ly read page 57(MAINTENANCE).The vehicle is equipped with an endlesschain, in which a ring link joint is not used.

CAUTIONAn excessive slackening of the chainmay cause noise or make the chainrattle, with consequent wear of the shoeand of the chain guide plate.Periodically check the slack and adjusti t i f necessary , see page 68(ADJUSTMENT).To change the chain, contact an apriliaAuthorised Dealer, who will ensure youprompt and accurate servicing.Incorrect maintenance may cause theuntimely wear of the chain and/ordamages to the front sprocket and/orthe rear sprocket.

CAUTIONCarry out the maintenance operationsmore frequently if you use the vehicle indifficult conditions or on dusty and/ormuddy roads.

CHECKING THE SLACK

To check the slack, proceed as follows:u Stop the engine, see page 54

(STOPPING).u Position the vehicle on the appropriate

rear suppor t s tand, see page 67(POSITIONING THE VEHICLE ON THEREAR SUPPORT STAND ).

u Position the gear shift lever in neutral.uMake sure that the vertical oscillation, in

an intermediate point between frontsprocket and rear sprocket in the lowerpart of the chain, is included between20–25 mm.

u Rotate the wheel manually, in such away as to check the vertical oscillation ofthe chain even in other positions; theslack must be constant in all the wheelrotation phases.

CAUTIONIf in some positions the slack is higherthan in others, this means that there arecrushed or seized links; in this case,contact an aprilia Authorised Dealer.To prevent the risk of seizures, lubricatethe chain frequently, see page 69(CLEANING AND LUBRICATION).

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u Pr(R

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2020 25 mm25 mm


LEANING AND LUBRICATION

CAUTIONe drive chain is provided with O-rings

-between the links, in order to keep theease inside them. arry out the adjustment, lubrication,eaning and change of the chain witheat care.ever wash the chain with water jets, steamts, high-pressure water jets and highlyflammable solvents.Wash the chain with naphtha or kerosene.If it tends to rust quickly, intensify themaintenance intervals.

bricate the chain every 500 km (312 mi) orhenever necessary.

After washing the chain and letting it dry,lubricate it with spray grease for chainsprovided with sealing rings, see page 93(LUBRICANT CHART).

CAUTIONe lubricants for chains available on the

arket may contain substances that arengerous for the rubber sealing rings ofe chain.OTE Do not use the vehicle soon afterbricating the chain, since due to thentrifugal force the lubricant would berayed outwards and dirty the surroundingeas.


use

NOTE To centre the wheel there arereference numbers connected to theadjusters (2) and (3) located on swingarmsections.u Act on the left (2) and right (3) adjusters

and adjust the chain slack, making sure,on both sides of the vehicle, that thesame reference marks can be seen.

u Tighten the nut (1).

Wheel nut tightening torque (1): 100 Nm(10 kgm).u Check the chain slack, see page 68

(CHECKING THE SLACK).

CHECKING THE DRIVING CHAIN, THE FRONT AND REAR SPROCKET WEARFurther, check the chain and sprocketsand make sure that they do not present:– damaged rollers;– loose pins;– dry, rusty, crushed or seized links;– excessive wear;– missing O-rings;– sprocket or teeth excessively worn or

damaged.

CAUTIONIf the chain rollers are damaged, thepins are loose and/or the O-rings aredamaged or missing, it is necessary tochange the whole chain unit (bothsprockets and chain).

CAUTIONLubr icate the chain f requent ly ,especially if there are dry or rusty parts.The crushed or seized links must belubricated and made work again.If this is not possible, contact anaprilia Authorised Dealer, who willprovide for changing the chain.u Check the wear of the swinging arm

protection shoe.u Check the chain slider for wear. Change

it, if necessary.

C

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u

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31

2

AR SUSPENSION rear suspension consists of a spring-ck absorber unit, fixed to the frame byans of a uni-ball and to the swinging by means of lever systems.

the setting of the vehicle tracknment, the shock absorber is

vided:ith a screw adjuster (1) for the adjustmentf the hydraulic rebound damping;i th an adjuster r ing nut (2) for the

djustment of the spring preload.

1

2



REMOVING THE OIL SUMP GUARD


WARNINGWait until the engine and the exhaustsilencer have completely cooled down.u Position the vehicle on the stand, see


u Unscrew and remove the two screws (1).

CAUTIONHandle the p last ic and pa intedcomponents with care to avoid scrapingor damaging them.u Remove the oil sump guard (2).NOTE If the deadening material insidethe oil sump guard (2) is deteriorated,contact an aprilia Authorised Dealer tohave it changed.

REMOVING THE DRIVE CHAIN GUARDS

Carefully read 57 (MAINTENANCE).u Position the vehicle on the stand, see


u Unscrew and remove the two screws (1).u From the opposite side, unscrew and

remove the screw (2).

RETheshomearm

Foraligpro– w

o– w

a

21

1 2

1


ABLE

Hydraulic damping licks from lly closed/ turns)

Front/rear tyre pressure

(STRADA version)

Front/rear tyre pressure

(TRAIL version)

13 (1 turn) 1.8/2.0 1.9/2.1

(1/2 turn) 1.9/2.2 1.9/2.3

(1/4 turn) 1.9/2.2 1.9/2.3

1


ADJUSTING THE REAR SHOCK ABSORBERCheck and if necessary adjust the rearshock absorber every 20000 km (12500mi).

The standard setting of the rear shockabsorber is adjusted so that it is suitable formost driving conditions.The standard adjustment, set by themanufacturer, is suitable for a r iderweighing approximately 70 kg.If your weight and needs are different, forexample in case of ride with passengerand full load, it is advisable to contact anaprilia Authorised Dealer.

According to the conditions of use of thevehicle, it is possible to adjust the hydraulicrebound damping by adjusting the screw(1); for the adjustment, keep to thefollowing indications:

Uneven or irregular road surface –HARD adjustment: u Turn the screw (1) to the right

(clockwise).

Normal or regular road surface – SOFTadjustment: u Turn the screw (1) to the left

(anticlockwise).

CAUTIONAdjust the spring preload and thehydraulic rebound damping accordingto the conditions of use of the vehicle.

When the spring preload is increased, itis necessary to increase also thehydraul ic rebound damping withextended shock absorber, in order toavoid sudden jerks while riding.

I f necessary, contact an april iaAuthorised Dealer.

Test the vehicle repeatedly on the road,until obtaining the optimal adjustment.

REAR SHOCK ABSORBER ADJUSTMENT T

Rear shock absorber Shock absorber preload (notches from fully unloaded)

(fu

Rider only (SOFT setting) 3

Rider + Luggage or Rider + Passenger (MEDIUM setting)

9

Rider + Passenger + Luggage (HARD setting)

9

c

5

3

the thickness of the friction materialen of one front (3) or rear pad (4) only]s reduced to about 1.5 mm (or even ifly one of the wear indicators is notible any longer):

– for the front brake calliper have bothfront brake calliper pads changed.

– for the rear brake calliper, have bothpads of the calliper changed.

WARNINGve the pads changed by an apriliathorised Dealer.

= 1,5 mm= 1,5 mm**

*

*

*

*

4

22



3

= 1,5 mm= 1,5 mm**

*

*

*

*11

CHECKING THE BRAKE PAD WEAR

Carefully read page 33 (BRAKE FLUID -recommendations), page 34 (DISCBRAKES) and page 57(MAINTENANCE).NOTE The following information refer toa single braking system, but are valid forboth.Check the brake pad wear after the first1000 km (625 mi) and successively every2000 km (1250 mi) and before every trip. The wear of the disc brake pads dependson the use, on the kind of ride and on theroad.

WARNINGCheck the wear of the brake pads,especially before every trip.

To carry out a rapid checking of thewear of the pads, proceed as follows:u Position the vehicle on the stand, see


u Carry out a visual check between thedisc and the pads, proceeding:– from below, on the front part, for the front

brake calliper (1);– from above, on the rear part, for the rear

brake callipers (2).

CAUTIONThe excessive wear of the frictionmaterial would cause the contact of thepad metal support with the disc, withconsequent meta l l ic no ise andproduction of sparks from the calliper;brak ing e f f ic iency, sa fe ty andsoundness of the disc would thus benegatively affected.

If [evhaonvis

HaAu


Only when really necessary:

CAUTIONRisk of burns.Some parts of the vehicle are extremelyhot (for example, the exhaust pipe and,to a lesser extent, the exhaust pipeguard).

Wear safety gloves to protect yourselffrom hot parts of the vehicle.

Proceed with care and do not touch theexhaust pipe guard for any reasonwhatsoever.u Remove the seat, see page 27

(UNLOCKING/LOCKING THE SEAT).u Turn the adjusting screw (1).– BY SCREWING IT (c lockwise), you

increase the rpm;– BY UNSCREWING IT (anticlockwise), you

decrease the rpm;

u Twist the throttle grip, accelerating anddecelerating a few times to make surethat it operates correctly and to check ifthe idling speed is constant.


IDLING ADJUSTMENT

Carefu l ly read page 57(MAINTENANCE).NOTE Should the normal operatingtemperature not be reached, there mightbe a failure in the engine idling speed. Thisis normal, since the engine idling rpm goback to regular values when the enginereaches the normal running temperature.

To check the engine id l ing rpmcorrectly, proceed as follows:u Ride for a few miles until reaching the

normal operating temperature, see page16 (Coolant temperature indicator “ ”).

u Position the gear shift lever in neutral(green warning light “ ” on).

u Check the engine idling rpm on therevolution counter.

The engine idling speed must be about1500 ± 100 rpm.

If the engine idling rpm are within thevalues indicated, do not modify them inany way.

CAUTIONIn case of erratic engine idling rpm,contact exc lus ive ly an apri l iaAuthorised Dealer.

An excessive increase in the engineidling rpm may cause faults in theoperation of the engine and damage theengine itself and other components.

It is advisable to change the settingonly when it is really necessary (if,when the throttle grip is released, theengine stalls or keeps running at higherrpm than prescr ibed) and i t isimpossib le to reach an apri l iaAuthorised Dealer.

1

1



ADJUSTING THE ACCELERATOR CONTROL

Carefu l ly read page 57(MAINTENANCE).Have the accelerator control cableschecked by an aprilia Authorised Dealerafter the first 1000 km (625 mi) andsuccessively every 10000 km (6250 mi).The idle stroke of the throttle grip must be2–3 mm, measured on the edge of the gripitself.

If not, proceed as follows:u Position the vehicle on the stand, see


uWithdraw the protection element (1).u Loosen the lock nut (2).u Rotate the adjuster (3) in such a way as

to restore the prescribed value.

u After the adjustment, tighten the lock nut(2) and check the idle stroke again.

u Put back the protection element (1).

CAUTIONAfter the adjustment, make sure that therotation of the handlebar does notmodify the engine idling rpm and thatthe throttle grip returns smoothly andautomatically to its original positionafter being released.

132


For the check and cleaning:

Key:– centre electrode (3);– insulating (4);– side electrode (5).

uMake sure that there are neither carbondeposits, nor corrosion marks on thee lec t rodes and on the insu la t ingmater ia l ; i f necessary , b low wi thcompressed air to clean them.

If the spark plug has crackings on theinsulating material, corroded electrodes,excessive deposits or the tip (6) of thecentral electrode (3) is rounded, it must bechanged.


SPARK PLUG

Carefu l ly read page 57(MAINTENANCE).Check the spark plug every 10000 km(6250 mi), change them every 20000 km(12500 mi).

Periodically remove the spark plug andclean i t carefu l ly , removing carbondeposits; change it if necessary.

To reach the spark plug:

WARNINGBefore carrying out the followingoperations, let the engine and thesilencer cool down until they reachroom temperature, in order to avoidburns.

For the removal, proceed as follows:u Remove the cap (1) of the spark plug (2).u Remove any trace of dirt from the spark

plug base.u Introduce the special spanner provided

in the tool kit on the spark plug.u Unscrew the spark plug and extract it

from its seat, taking care to prevent dustor other substances from getting insidethe cylinder.

1

2

CAUTIONke sure that the cap (1) is correctlynnected to the spark plug (2). Due toe vibrat ions of the engine, thecorrect position would cause thesconnection of the spark plug cap,th serious damage to the engine.

orrectly insert the cap (1) in the sparklug (2), until you hear the click.

1

2



CAUTIONWhen changing the spark plug, checkthe thread pitch and length. If the threaded part is too short, thecarbon deposits will accumulate on thethread seat, and therefore the enginemay be damaged during the installationof the right spark plug. Use the recommended type of sparkplugs only, see page 90 (TECHNICALDATA), in order not to compromise thelife and performance of the engine. u Check the spark plug gap with a

thickness gauge.The spark plug gap must be 0.7 – 0.8mm; if necessary, adjust it, bending thecentre electrode (6) with care.

uMake sure that the washer (7) is in goodconditions.

For the installation:uWith the washer on (7), screw the spark

plug by hand in order not to damage thethread.

u Tighten the spark plug by means of thespanner you will find in the tool kit, givingit half a turn to compress the washer.

Spark plug tightening torque: 20 Nm(2.0 kgm).

CAUTIONThe spark plug must be well tightened,otherwise the engine may overheat andbe seriously damaged.

Macothindiwiu C

p

0,70,7 — 0,8 mm0,8 mm



BATTERY



The battery gives off explosive gases;keep it away from flames, sparks,cigarettes and any other source of heat.

During the recharging or the use, makesure that the room is properly ventilatedand avoid inhaling the gases releasedduring the recharging.


CAUTIONNever invert the connection of thebattery cables.Connect and disconnect the batterywith the ignition switch in position “ ”,otherwise some components may bedamaged.

Connect first the positive cable (+) andthen the negative cable (–).Disconnect following the reverse order.



CHECKING AND CLEANING THE TERMINALS

Carefully read page 77 (BATTERY).uMake sure that the ignition switch is in

position “ ”.u Remove the seat, see page 27

(UNLOCKING/LOCKING THE SEAT)uMake sure that the cable terminals (1) and

the battery terminals (2) are:– in good conditions (and not corroded or

covered with deposits);– covered with neutral grease or Vaseline.

If necessary, proceed as follows:u Remove the battery, see page 79

(REMOVING THE BATTERY).u Brush the cable terminals (1) and the

battery terminals (2) with a wire brush, inorder to eliminate any trace of corrosion.

u Install the battery, see page 80(INSTALLING THE BATTERY).

u Refit the seat, see page 27(UNLOCKING/LOCKING THE SEAT).

1 1

1 2 2


WARNINGUpon reassembly, connect first thepositive cable (+) and then the negativecable (–).NOTE For the installation of the battery,see page 80 (INSTALLING THE BATTERY).


REMOVING THE BATTERY


position “ ”.u Remove the seat, see page 27

(UNLOCKING/LOCKING THE SEAT)u Release and remove the screws (1).u Remove the battery cover (2).u Unscrew and remove the screw (3) on

the negative terminal (–).uMove the negative cable (4) aside.u Unscrew and remove the screw (5) on

the positive terminal (+).uMove aside the positive cable (6).u Slide out fuse carrier (7) and starter relay

(8) from the relevant seats and movethem aside.

CAUTIONDo not force the electric cables.

u Grasp the battery (9) firmly and remove itfrom its compartment, by bending ittowards the outside and lifting it.

WARNINGOnce it has been removed, the batterymust be stored in a safe place and keptaway from children.u Position the battery on a flat surface, in a

cool and dry place.u Refit the seat, see page 27

(UNLOCKING/LOCKING THE SEAT)

6

5 3

4

1 3

2

5

6

9

4

8

7

WARNINGn reassembly, connect first the

itive cable (+) and then the negativele (–).onnect the positive terminal (+) byeans of the screw (2).onnect the negative terminal (–) byeans of the screw (3).

CAUTIONn reassembly always connect theery breather pipe, to prevent thehuric acid vapours from corroding

electric system, painted parts,er elements or gaskets when they

the breather pipe itself.t back the battery cover (4).sition and tighten the screws (5).

efit the seat, see page 27NLOCKING/LOCKING THE SEAT)

2 3



CHARGING THE BATTERY

Carefully read page 77 (BATTERY).u Remove the battery, see page 79

(REMOVING THE BATTERY).u Prepare a suitable battery charger,

specific for MF batteries.u Set the charger for the desired type of

recharge.NOTE A recharge with an amperageequal to 1/10th of the battery capacity isrecommended.u Connect the battery with a battery

charger.

WARNINGDuring the recharging or the use, makesure that the room is properly ventilatedand avoid inhaling the gases releasedduring the recharging.u Switch on the battery charger.

WARNINGReassemble the battery only 5/10minutes a f ter d isconnect ing therecharge apparatus, since the batterycontinues to produce gas for a shortlapse of time.

INSTALLING THE BATTERY


position “ ".u Remove the seat, see page 27

(UNLOCKING/LOCKING THE SEAT)NOTE The ba t te ry (1 ) mus t bepositioned in its compartment with theterminals directed towards the outside partof the vehicle.u Put the battery (1) in its compartment.

Upoposcabu C

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m

Upobattsulptherubbexitu Puu Pou R

(U

5

4

1


uMake sure that there are no dirt or muddeposits on the switch; the pin must beable to move without interference,returning automatically to its initialposition.

uMake sure that the cables are connectedcorrectly.

u Check the spring (5): it must not bedamaged, worn or weakened.

4

3 5


LONG INACTIVITY OF THE BATTERY

If the vehicle remains unused for morethan f i f teen days, i t is necessary torecharge the battery, in order to prevent itssulphation, see page 80 (CHARGING THEBATTERY).

u Remove the battery, see page 79(REMOVING THE BATTERY) and put itin a cool and dry place.

I t is important to check the chargeperiodically (about once a month), duringthe winter or when the vehicle remainsunused , in o rder to p reven t thedeterioration of the battery.u Recharge it completely with a trickle

charge, see p 80 (CHARGING THEBATTERY).

If the battery remains on the vehicle,disconnect the cables from the terminals.

CHECKING THE SWITCHES


The vehicle is provided with fourswitches:

1) Stoplight switch on the rear brakecontrol lever;

2) Stoplight switch on the front brakecontrol lever;

3) Safety switch on the side stand;4) Switch on the clutch control lever.

5

1 2

RANGEMENT OF THE FUSESFuse 20 A (yellow) – From batteryto:ignition switch, voltage regulator,electric cooling fan.

Fuse 15 A (light blue) – Fromignition switch to:all light loads.

Fuse 7.5 A (red) – From ignitionswitch to:ignition, starting safety logic.

OTE Three fuses are spare fuses.

7.5

15 20

C AB



CHANGING THE FUSES


CAUTIONDo not repair faulty fuses.Never use fuses different from therecommended ones.The use of unsuitable fuses may causedamages to the electric system or, incase of short circuit, even a fire.

NOTE If a fuse blows frequently, thereprobably is a short circuit or an overload inthe electric system.In this case it is advisable to contact anaprilia Authorised Dealer.If an electric component does not work orworks irregularly, or if the vehicle fails tostart, it is necessary to check the fuses.

For the check, proceed as follows:u Turn the ignition switch to position “ ”,

to avoid any accidental short circuit.u Remove the seat, see page 27

(UNLOCKING/LOCKING THE SEAT).u Extract the fuses one by one and check if

the filament (1) is broken.u Before replacing a fuse, try to find out the

cause of the trouble, if possible.u Replace the damaged fuse with a new

one having the same amperage.

NOTE If you use one of the spare fuses,put a new fuse in the proper seat.

ARA)

B)

C)

N


INSTRUMENT PANEL LIGHTING

If you need assistance or technical advice,contact an aprilia Authorised Dealer,who can ensure you prompt and accurateservicing.


ADJUSTING THE VERTICAL HEADLIGHT BEAM

NOTE To check the direction of theheadlight beam, specific procedures mustbe adopted, in accordance with theregulations in force in the country wherethe vehicle is used.

To adjust the headlight beam:u Position the vehicle on the stand, see


uWorking from the bottom of the headlightfairing, turn knob (1).BY ROTATING IT CLOCKWISE, you setthe beam upwards.BY ROTATING IT ANTICLOCKWISE,you set the beam downwards.

After the adjustment:

WARNINGMake sure that the vertical adjustmentof the headlight beam is correct.

1

ANGING THE HEADLIGHT LBS

refully read page 84 (BULBS).

e headlight contains:one high beam bulb (1) (lower);one parking light bulb (2) (left side, centre).one low beam bulb (3) (upper);

change, proceed as follows:osition the vehicle on the stand, seeage 55 (POSITIONING THE VEHICLEN THE STAND).

OTE Proceed on the side of the bulb to changed.

3

2

1



BULBSCarefu l ly read page 57(MAINTENANCE).


CAUTIONBefore changing a bulb, move theignition switch to position “ ” and waita few minutes, so that the bulb coolsdown.Change the bulb wearing clean glovesor using a clean and dry cloth.Do not leave fingerprints on the bulb,since these may cause its overheatingand consequent breakage.

If you touch the bulb with bare hands,remove any fingerprint with alcohol, inorder to avoid any damage.

DO NOT FORCE THE ELECTRICCABLES.NOTE Before changing a bulb, checkthe fuses, see page 82 (CHANGING THEFUSES).

CHBU

Ca

Th–––

Tou P

pO

Nbe


3 8

7

LOW BEAM BULBu Turn the low beam unit counter

clockwise (7).u Grasp the electric terminal (8), pull it and

disconnect it from the bulb (3).uWithdraw the bulb (3) and replace it with

a new one of the same type.


HIGH BEAM BULBu Turn the high beam unit counter

clockwise (4).u Grasp the electric terminal (5), pull it and

disconnect it from the bulb (1).uWithdraw the bulb (1) and replace it with

a new one of the same type.NOTE Insert the bulb in the bulb holder,making the relevant positioning seatscoincide.

PARKING LIGHT BULB

CAUTIONTo extract the bulb holder, do not pullthe electric wires.u Grasp the parking light bulb holder (6)

and pull to extract.uWithdraw the bulb (2) and replace it with

one of the same type.

6

21 514

LEANING

ean the vehicle frequently if it is usedparticular areas or conditions, such:Polluted areas (cities and industrial areas).Areas characterised by a high percentageof salinity and humidity (sea areas, hot andhumid climates).Particular conditions (use of salt and anti-icechemical products on the roads during thewinter).Avoid leaving deposits of industrial andpolluting powders, tar spots, dead insects,bird droppings, etc. on the body.Avoid parking the vehicle under trees,since in some seasons residues, resins,fruits or leaves fall down, which containsubstances that may damage the paint.



CHANGING THE NUMBER PLATE BULB

Carefully read page 84 (BULBS).

To change, proceed as follows:u Position the vehicle on the stand, see


u Unscrew and remove the screw (1).u Remove the light unit (2).

CAUTIONDo not pull the electric wires to extractthe bulb holder.u Grasp the bulb holder (3), pull it and

remove it from its seat.uWithdraw the bulb (4) and replace it with

a new one of the same type.

TRANSPORT

NOTE During transport, the vehiclemust be kept in vertical position, it must befirmly anchored and the 1st gear must beengaged, in order to avoid any leak of fuel,oil, coolant.

CAUTIONIn case of failure, do not tow the vehicle,but ask for assistance.

C

Clin as––

–

–

–

43

2 1


CAUTIONTo clean the lights, use a spongesoaked with water and a mild detergent,rubbing the surfaces delicately andrinsing frequently with plenty of water.

Polish with silicone wax only afterhaving carefully washed the vehicle.

Do not use polishing paste on mattpaints.

Do not wash the vehicle under the sun,especially during the summer, when thebody is still warm, since if the shampoodries before being rinsed away, it candamage the paint.

Do not use fluids at a temperatureexceeding 40°C to clean the plasticcomponents of the vehicle.


WARNINGAfter the vehicle has been washed, itsbraking functions could be temporarilyimpaired because of water on thebraking surfaces.

Calculate long braking distances toavoid accidents.

Brake repeatedly to restore normalconditions.

Carry out the preliminary checkingoperations, see page 47 (PRELIMINARYCHECKING OPERATIONS).

To remove dirt and mud from the paintedsurfaces use a low-pressure water jet,carefully wet the dirty parts, remove mudand f i l t h w i th a so f t ca r spongeimpregnated with a lot of water andshampoo (2 – 4% parts of shampoo inwater).Then rinse with plenty of water and dry withchamois leather.

To clean the outer parts of the engine usea degreaser, brushes and wipers.

lace the vehicle in an unheated, not-umid room, away from sunlight, withinimum temperature variations.

OTE Position the vehicle on the front and rear support stands, so that

th tyre are raised from the ground.et the vehicle on the relevant frontupport stand, see 67 (POSITIONINGHE VEHICLE ON THE FRONTUPPORT STAND ).ut a plastic bag on each exhaust

ailpipe and bind it around it, in order torevent moisture from getting into the

ailpipe.over the vehicle avoiding the use oflastic or waterproof materials.



CAUTIONDo not aim high-pressure water or airjets or steam jets on to the followingcomponents: wheel hubs, controls onthe right and left side of the handlebar,bearings, brake master cylinders,instruments and indicators, exhaustpipes, glove/tool kit compartment,ignition switch/steering lock, radiatorwings, fuel cap, lights and electricconnections.

Do not use alcohol, fuel or solvents toclean the rubber and plastic parts andthe seat: use only water and mild soap.

WARNINGDo not apply protection waxes onto theseat , in order not to make i t tooslippery.

LONG PERIODS OF INACTIVITY

After a long period of inactivity of thevehicle some precautions are necessary toavoid any problem.

Further, it is important to carry out thenecessary repairs and a general check upbefore the period of inactivity, since youcould forget to carry them out later.

Proceed as follows:u Remove the battery, see page 79

(REMOVING THE BATTERY) and page81 (LONG INACTIVITY OF THEBATTERY).

uWash and dry the vehicle, see page 86(CLEANING).

u Polish the painted surfaces with wax.u Inflate the tyres, see page 40 (TYRES).

u Phm

N

bou S

sTS

u Ptpt

u Cp



AFTER A PERIOD OF INACTIVITYNOTE Withdraw the plastic bags fromthe exhaust tailpipes.u Uncover and clean the vehicle, see page

86 (CLEANING).u Check the charge of the battery, see

page 80 (CHARGING THE BATTERY)and install it, see page 80 (INSTALLINGTHE BATTERY).

u Refill the fuel tank, see page 31 (FUEL).u Carry out the preliminary checking

operations, see page 47 (PRELIMINARYCHECKING OPERATIONS).

WARNINGHave a test ride at moderate speed in alow-traffic area.

ves, single overhead camshaft

ol on the left side of the handlebar

ntrol on the left side of the engine

d oil filter change 2700 cu. cmd without spring and compressed rod)

ze with ethylene glycol)

gage + fluids)



TECHNICAL DATA

DIMENSIONS Max. length Strada / Trail................................... 2173 mm/2232 mmMax. width Strada / Trail .................................... 810 mm/820 mmMax. height (front fairing included).....................Strada / Trail 1150 mm/1180 mm

Seat height Strada / Trail ................................... 780 mm/810 mmWheelbase Strada / Trail ................................... 1490 mm/1510 mmMinimum ground clearance Strada / Trail .......... 200 mm/230 mmDry weight Strada / Trail .................................... 179 kg / 183 kg

ENGINE Model ................................................................. MY660Type................................................................... one-cylinder, 4-stroke with 4 valNumber of cylinders ........................................... 1Total displacement............................................. 660 cu. cmBore/stroke......................................................... 100 mm/84 mmCompression ratio.............................................. 10 ± 0.5: 1Starting............................................................... electricEngine idling rpm ............................................... 1500 ± 100 rpmClutch................................................................. multi plate in oil bath, with contrLubrication system............................................. dry pan with separate oil tankAir filter............................................................... with dry filter cartridgeCooling............................................................... liquid-cooled

TRANSMISSION Type................................................................... mechanical, 5 gears with foot co

CAPACITY Fuel (reserve included) ...................................... 15±0.5 b

Fuel reserve....................................................... approx. 3 b

Engine oil ........................................................... oil change 2500 cu. cm – oil anStrada fork fluid.................................................. 105 mm of air (per leg, measureTrail fork fluid ..................................................... 570 cm3 per legCoolant............................................................... 1.2 b (50% water + 50% antifreeSeats.................................................................. 2Vehicle max. load .............................................. 210 kg (rider + passenger + lug

91nd maintenance Pegaso 650 I.E. STRADA - TRAIL

al ratio27830285600link) with sealed links

the DIN 51 607 standard, min. O.N. 95

e with seat support that can be removedstable fork with hydraulic operation, rod Ø

djustable monoshock

mm – with hydraulic transmission h hydraulic transmission

R 17 56W – 120/65 R 17 56H


use a

GEAR RATIOS Ratio Primary Secondary Final ratio Tot1st 36/75 = 1 : 2.083 12/30 = 1 : 2.500 15/44 = 1 : 2.933 15.2nd 16/26 = 1 : 1.625 9.93rd 20/23 = 1 : 1.150 7.04th 22/20 = 1 : 0.909 5.55th 26/20 = 1 : 0.769 4.7

DRIVE CHAIN Type .................................................................. endless (with no connection

FUEL FEED SYSTEM

Type .................................................................. electronic injectionThrottle .............................................................. Ø 45.5 mm

FUEL SUPPLY Fuel ................................................................... Unleaded fuel according to(RON) and 85 (MON)

FRAME Type .................................................................. with steel composite structur

SUSPENSIONS Front.................................................................. upside-down telescopic adju45 mm

Stroke Strada / Trail .......................................... 140 mm/170 mmRear .................................................................. swinging arm and hydraulic aWheel travel Strada / Trail................................. 130 mm/170 mm

BRAKES Front Strada / Trail ............................................ disc brake – Ø 320 mm / 300Rear .................................................................. disc brake – Ø 240 mm – wit

WHEEL RIMS Type Strada / Trail............................................. light alloy / spokesFront Strada / Trail ............................................ 3.5 x 17” / 2.15 x 19”Rear Strada / Trail............................................. 4.5 x 17” / 3.00 x 17”

TYRES FRONT Strada .................................................. 110/70 ZR 17 54 Walternative Strada ............................................. 110/70 R 17 54H – 120/65 ZFRONT Trail...................................................... 100/90 M/C 19 57HInflation pressure - solo rider Strada / Trail 1.8 / 1.9Inflation pressure rider with passenger Strada /Trail 1.9 / 1.9

17 66W – 150/60 R 17 66H

stem

le)



TYRES REAR Strada .................................................... 160/60 ZR 17 69Walternative Strada............................................. 160/60 R 17 69H – 150/60 ZRREAR Trail ......................................................... 130/80 M/C R 17 65Halternative Trail ................................................ 140/80 M/C R 17 69HInflation pressure - solo rider Strada / Trail 2.0 / 2.1Inflation pressure rider with passenger Strada /Trail 2.2 / 2.3

IGNITION Type................................................................... DENSO - inductive ignition sy

SPARK PLUGS Standard ............................................................ NGK CR7ESpark plug gap................................................... 0.7 – 0.8 mmResistance ......................................................... 5 kΩ

ELECTRIC SYSTEMBattery................................................................ 12 V – 12 AhFuses ................................................................ 7.5 A – 15 A – 20 AGenerator (with permanent magnet).................. 12 V – 290 W

BULBS Low beam ......................................................... 12 V – 55 WHigh beam ......................................................... 12 V – 60 WFront parking light .............................................. 12 V – 5 WDirection indicators ............................................ with micro bulbs (unreplaceabRear parking lights/Stoplight .............................. LedNumber plate light.............................................. 12 V – 5 WRevolution counter ............................................. Led

WARNING LIGHTS Neutral ............................................................... LedDirection indicators ............................................ LedFuel reserve....................................................... LedHigh beam.......................................................... LedAlarm.................................................................. LedSide stand.......................................................... LedABS.................................................................... LedHeated handgrips............................................... Led


I. SG specifications can be used.

and 20W oils, you may mix the

a temperature range of -30°C +140°C, withtion.

ecked bases compatibility.


u

LUBRICANT CHART

(Recommended) Engine oil: TEC 4T SAE 15W - 50.As an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4 A.P.

(Recommended) Fork oil: 5W or 20W.When you wish to obtain an intermediate response between those offered by 5Wdifferent products as follows:

SAE 10W = 5W 67% of volume + 20W 33% of volume.

SAE 15W = 5W 33% of volume + 20W 67% of volume.

Bearings and other lubrication points (recommended): GREASE 30.As an alternative to recommended grease, use top brand rolling bearing grease that will resistdripping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisaBattery lead protection: Neutral grease or Vaseline.

Spray grease for chains (recommended): CHAIN LUBE.

WARNINGUse new brake fluid only. Do not mix different makes or types of oil without having ch(Recommended) brake fluid: BRAKE 5.1, DOT 4 (compatible DOT 5).

WARNINGUse only nitrite-free antifreeze and anticorrosive, ensuring protection at -35°C at least.(Recommended) Coolant: COOL.

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WIRING DIAGRAM - Pegaso 650 I.E.

1

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CABLE COLOURSAr OrangeAz Light blueB BlueBi WhiteG YellowGr GreyM BrownN BlackR RedRo PinkV GreenVi Violet


WIRING DIAGRAM KEY - Pegaso 650 I.E.

1) Multiple connectors2) Neutral switch3) Clutch switch4) Bank angle sensor5) Side stand switch6) Speed sensor7) Instrument panel8) Light relay9) -----10) Warning horn 11) Left dimmer switch12) Right dimmer switch13) HAZARD button back lighting14) Rear left direction indicator15) Tail light16) Number plate light17) Rear right direction indicator18) ---19) Rear stoplight switch20) Front stoplight switch21) Electric lock22) Immobilizer antenna23) Key-operated switch24) Fan25) Fan relay26) Injection relay27) Starter relay28) Starter motor29) Fuses 30) Battery 31) Voltage regulator32) Generator33) Pick up34) Fuel pump35) Fuel level sensor

36) Map sensor37) Secondary air38) Injector39) Throttle Position Sensor (TPS)40) Water temperature sensor41) Air temperature sensor42) Spark plug 43) Coil44) ECU45) Front right direction indicator46) Low beam bulb47) Parking light bulb48) High beam bulb49) Headlight50) Front left direction indicator51) Self-diagnosis connector52) Diode53) Diode module

96

Th ed Network engineers are familiar withev d repair.

A at the recommended intervals and usinga

To e consult the Yellow Pages or the mappr

W loped and tested as early as the vehiclede ensure total reliability and long servicelif

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Do notDo notAvoid dRespec

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Authorised Dealers and Service Centres

THE VALUE OF SERVICE

ongoing technical updates and product-specific technical training, aprilia Authorisail of this vehicle and have the special equipment required for correct maintenance an

kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenance enuine Parts only are key factors!

ntact information of the Authorised Dealer and/or Service Centre nearest you, pleasat our web site :

www.aprilia.com

demand aprilia Genuine Parts, you are purchasing products that have been deveage. aprilia Genuine Parts systematically undergo strict quality control procedures to

C. S.p.A. wishes to thank its customers for the purchase of this vehicle.

dispose of oil, fuel, polluting substances and components in the environment. keep the engine running if it is not necessary.isturbing noises.t nature.

Documents

PEGASO 650 STRADA - TRAIL - Tanga Moteursservice.tanga-moteurs.ro/data/Aprilia PegasoStrada&Trail650... · aprilia has carried out this manual with the maximum attention, in order