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TENDER NO. C311361 -  Y IBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC) SECTION C5   SCHEDULE OF R  ATES P  AGE 1 OF 34 SCHEDULE D  A LTERATIONS &  D  AY -WORKS R EV 2.4 FEB 2010 Petroleum Development Oman LLC Contract Number C311361  Yibal 3rd Stage Deplet ion Compression Project (Y3D C) Section C5 Schedule D - Alterations & Day-works

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  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 1 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Petroleum Development Oman LLC

    Contract Number C311361

    Yibal 3rd Stage Depletion Compression Project (Y3DC)

    Section C5

    Schedule D - Alterations & Day-works

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 2 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    ALTERATIONS & DAY-WORKS STANDARD PRICES GU120

    CONTENTS

    1. General ................................................................................................................................. 3 2. Civil Work ............................................................................................................................. 4 3. Protective Coatings ................................................................................................................ 6 4. Electrical Work ...................................................................................................................... 6 5. Instrumentation Work ............................................................................................................ 7 6. On Plot and Off Plot Pipe-work ............................................................................................... 8 7. Schedule of Rates for Civil Works ..........................................................................................12 8. Schedule of Rates for Protective Coatings ..............................................................................13 9. Schedule of Rates for Electrical Work .....................................................................................15 10. Schedule of Rates for Instrumentation Work ..........................................................................17 11. Schedule of Rates for On plot pipework .................................................................................17 12. Schedule of Rates for Off-plot Pipe-work ................................................................................27 13. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL ..................................................................27 14. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL FITTINGS ...................................................28 15. Schedule of Rates for Day-works ...........................................................................................28 16. Facilities Provided To Company .............................................................................................33 17. Percentage Adjustment for Overheads for Additional Services and Materials Procurement .........33

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 3 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    1. GENERAL

    The applicable method of measurement is given or implied by these pricing preambles or the item description.

    Quantities shall be measured nett on completion from the drawings or as fixed in position and notwithstanding the Rates being priced in whole units, measurements for the application

    of Rates shall be to the nearest tenth of a unit (e.g. 3.2m, 0.3m3). No allowance shall be made in final measurement for waste, overlaps, working space and trade, traditional

    allowances or handling of surplus.

    All ancillary operations not specifically mentioned and all pre-requisite work not specified to be performed by a party other than Contractor shall be deemed to be included in the

    Contract and shall not subsequently be itemized and measured or priced separately either by way of additional items of measured work or by day-work.

    All dimensions shall be expressed in SI units except where otherwise stated. Dimensions

    stated shall be in millimetres (mm), unless specifically stated otherwise.

    A hyphen between two dimensions shall mean a range of dimensions which includes all

    dimensions exceeding that preceding the hyphen but not exceeding that following the hyphen.

    In giving pipe sizes and description, the word "diameter" may be omitted for brevity and the sizes refer to the nominal pipe bore.

    The following abbreviations are used:

    Cubic meter : m3

    Square meter: m2

    Linear meter: m

    Kilogram: kg

    Number: no

    Schedule: Sch

    Hour: hr/h

    Pounds : lbs.

    The cost of Materials shall be excluded from the Rates, unless expressly stated otherwise, with the exception of the cost of consumable items such as welding rods, gases, grinding

    discs, fuel, oils, grease, fixings, temporary supports, cleaning and similar Materials. The cost of Materials excluded from Rates, shall be reimbursed at the nett price paid for the Materials

    plus a percentage mark-up as described in Schedule D.

    The Rates shall l include but not be limited to:

    a) The collection or return of surplus of Company supplied Materials (equipment, pipes, fittings, items, cables and the like) from or to Company's stores including necessary

    cranage, labour, loading, offloading, and transportation.

    b) All degrees of difficulty encountered on the work which may include inter-alias working

    around, over, under or through existing pipes, racks, cables, equipment, etc. All costs

    arising from the difficulty of access to new work and for working in and around existing installations whilst in full operation shall be included. Rates shall additionally include for

    working at any elevation including all necessary scaffolding, hoists and cranage. No claims shall be considered for an adjustment to the Rates should the degree of difficulty

    encountered on the work differ from that expected by Contractor.

    c) The Rates shall include for Pre-Commissioning of all mechanical, electrical, instrumentation services and equipment.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 4 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    d)

    e) Direct and indirect labour, wages, overtime, bonus, transportation, importation,

    exportation, messing, travelling, housing, training, holidays, pensions, insurance,

    welfare, allowances, sick pay, protective clothing, safety equipment, other payments, contributions, taxes, levies or expenses payable in respect of labour as applicable under

    and in accordance with law, safety, health, welfare.

    f) Administration, agents fees, management, telephone, fax, communication supervision

    costs, setting out, investigation, expenses, site and head office overheads, control,

    protection, as built records and information, financing costs, repairs.

    g) Co-operation with other contractors, third parties, local establishments, Walis,

    municipality, government agencies, etc.

    h) Any additional accommodation and food , electricity, air, gas, water, fuel oil, grease

    cleaning and clearing up at all times.

    i) Materials, consumables, water, safe storage, fixing in place, samples, testing, cleaning,

    waste, handling and multiple handling, duties.

    j) Other insurance, liabilities, obligations, responsibilities and risks arising out of the General Conditions for Construction Contracts and all other documents forming the

    Contract.

    k) Profit and overheads.

    2. CIVIL WORK

    Rates for all Civil Works shall include the cost of all Materials.

    2.1. EXCAVATION

    Excavation Work shall be measured by volume. All elevations shall be measured from agreed ground levels and dimensions in accordance with the Technical Specifications and

    Drawings.

    Rates for excavation shall include for:

    excavating in all materials as defined;

    hand or machine excavation as found expedient or required by the nature of the Work;

    stockpiling excavated material as required and removal to and from temporary spoil

    heaps including all necessary re-excavation and handling;

    disposal of surplus excavated material by transporting, depositing, spreading and

    levelling;

    increase or decrease in bulk;

    locating and carefully excavating around or under cables, pipes and adjacent structures,

    avoiding damage and protecting and supporting same as required;

    keeping the whole of the Work free from water by construction of temporary drainage

    ditches, pumping, baling or any other method necessary to ensure that the Work can proceed at all times;

    providing all necessary support to sides of excavation and provision of all necessary

    safety barriers and signs;

    Back-filling with the best of excavated material and disposal of surplus by transporting,

    depositing, spreading and levelling where directed by Companys Site Representative.

    Rates shall include for over break in any material (incl. rock) including back filling with mass

    concrete to the levels required by Company Site Representative. Rates shall also include for excavation to necessary widths, supporting sides, importing selected materials as necessary,

    trimming and grading bottoms, backfilling and disposal of surplus. No allowance shall be

    made for working space, over break or erroneous excavation.

    The volume measured for excavation for foundations shall be the volume occupied by the

    foundation plus the volume vertically above it.

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    SECTION C5 SCHEDULE OF RATES PAGE 5 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Excavation width and depth for trenches for pipe-work and cables shall be measured as per the dimensions shown on the applicable Technical Specifications and Drawings.

    For the purpose of measurement, rock is defined as material that is of such a dense, solid

    and monolithic nature that it necessarily requires to be broken up in place by blasting, or by pneumatic jack hammering or by a hydraulic rock hammer or with and chisels before it can

    be removed.

    2.2. FILLING

    Filling material shall be measured by volume as equal to the net void to be filled excluding

    over break and working space. Voids caused by foundations, pipes and the like shall be deducted from the back fill quantity.

    Rates for imported filling shall include for all cutting and excavating of material and sorting where applicable, loading and transporting to the work area from Company approved borrow

    pits, including any double handling which may be required, filling into excavation or spreading, levelling, watering and compacting in accordance with the Specifications.

    2.3. CONCRETE

    Voids in concrete exceeding 0.20 m shall be deducted from the concrete quantity.

    Rates shall include for all supplying, protective coatings, temporary construction joints,

    curing and protecting concrete surfaces from harmful weather conditions and providing, transporting and testing of concrete cubes including payment of all fees. Blinding concrete

    shall include for all supporting edges where required and any necessary preparation work of

    the ground below.

    Concrete rates shall include for all formwork, regardless of height, position or any other

    circumstances.

    Reinforcement shall be measured separately.

    2.4. REINFORCEMENT

    Reinforcement weight shall be the net weight without addition for rolling margins, supports,

    spacers or tying wire and in the case of mesh without addition for laps.

    Rates shall include for all supplying, cutting, bending, notching, and fixing all supports, spacers and tying wire necessary during the deposition of concrete.

    Mesh reinforcement shall be measured in square metres. No deductions shall be made for openings not exceeding one square meter in area.

    Rates shall include for supplying, cutting, bending and fixing of support chairs in multi-layer

    reinforcement where not indicated on the Drawings.

    2.5. GROUTING

    Grouting to underside of base and machinery bed plates or the like shall be measured by volume, irrespective of the size and thickness. Rates for grouting shall include all chamfers

    and temporary edge boards.

    2.6. ANCHOR BOLTS

    Anchor bolts, inclusive of nuts and washers, shall be enumerated. Rates shall include for

    fixing into concrete, any necessary temporary supports or templates and leaving ends clean, greased and ready for use.

    2.7. BLOCKWORK

    Deductions shall be made for voids exceeding 0.10 m2. Rates shall include block testing,

    straight and curved work, all labour and equipment, including cutting, bonding, building in

    pipes, ducts and the like and reinforcement.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 6 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    2.8. ROADS

    Rates shall be fully inclusive for any terrain type and shall include for all the required

    materials, windrows, selection of suitable borrow pits, contouring of borrow pits after use,

    strip unsuitable site overburden and disposal, excavation by whatever means necessary including hand excavation and excavation in rock and disposal, lay and compact fill material,

    compaction tests, level surveys, final grading and road closures / diversions.

    Rate for forming right of way or pipe track shall include for all cost of preparing, grading and

    constructing right of way with suitable ground contours acceptable to Companys Site Representative. Incidental cutting and filling by the grader shall not be measured as additional work.

    Rates for imported granular material as fill in road base shall include for necessary excavation, handling, loading and transporting to site, spreading, levelling and trimming,

    watering and compacting, grading to slopes and cross-falls and forming battered faces and forming sinking. Works shall be measured in cubic metres.

    Surface preparation, asphalt base and asphalt wearing coats shall be measured in square

    meters (m). Rates include for all necessary supplying, preparation, transport, spreading, levelling and finishing.

    2.9. FENCING

    Fencing shall be measured by length in meters (m). Rates shall include all required

    materials, fence mesh, all post holes, foundations, posts, gates, strainers, protective

    coatings the like, removal of existing fences and re-instating etc whenever required.

    2.10. STEELWORK

    Steelwork weight shall be net without addition for rolling margin, laps, welding material,

    bolts, nuts, washers or protective coatings and without deduction for holes, splay cuts, notches or the like. Weights shall be calculated from the particulars given in the relevant

    standard weight tables.

    Quantities shall be measured net and rates shall include for all fabricating and erecting costs including cutting, drilling, notching, bending, welding, bolting, U bolts for supports, hoisting, fixing in position and any temporary work. Plate/open flooring shall be measured as the net area in square meters (m) fixed in position.

    3. PROTECTIVE COATINGS

    Rates shall include the cost of all Material. Rates shall include for all surface preparation ready to receive protective coatings, protecting of adjacent Work and application of primer

    and coating including all testing in accordance with the Specification.

    3.1. PIPEWORK

    Protective coating of pipe-work shall be measured the gross length as fixed including all

    fittings, flanges, valves etc. in the line. Rates shall include for the additional cost due to extra size and girth at all flanges, valve spaces, supports, anchors, guides etc. Rates shall

    also include for picking out valve wheels and other sundry items in contrasting paint.

    3.2. STEELWORK

    Painting of steelwork generally, irrespective of profile, shall be measured by weight. Painting

    of tanks, vessels, flooring, covers and the like, shall be measured by area or part thereof.

    4. ELECTRICAL WORK

    All electrical materials shall be supplied by the contractor and a percentage mark-up fee shall be paid to the Contractor as per Table 17.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 7 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Rates for the installation of all electrical equipment and fittings, cables, accessories etc. shall include fixing complete, including all cutting, drilling, plugging, screwing, tapping, bolting

    etc. at any elevation in external or internal situations and any testing required.

    Rates shall include for supply, fabrication and installation of any special brackets for equipment or cable supporting systems.

    4.1. ELECTRICAL CABLES

    All electrical cables shall be measured net by length between terminations and measured

    irrespective of the type of supporting background system or cable trench. Rates for cables

    shall include for ascertaining the required length, cutting, temporary sealing, installing protective cable sleeves and protection of ends, dressing into trenches or fixing to cable tray

    supports or any other background and for fixing cable identity tags including supply of protective cable sleeves, protection and cable identity tags.

    Cables laid in trench shall also include laying any necessary cable protection tiles, cable warning tape, cable route markers and the like including supply of cable warning tape cable

    route markers. Terminations and joints to cables shall be measured separately.

    Rates for complete terminations and joints to cables shall include for all necessary drilling of equipment, panels, junction boxes, false flooring, covers and the like to permit cable entry

    and fixing. The Rates shall additionally include for removing sheathing, armour, screening or insulation, cutting ends, installation of cable glands, heat shrink termination, shrouds, sundry

    adaptors, cable lugs and cable identity tags including supply of shrouds, sundry adaptors,

    cable lugs and cable identity tags.

    4.2. CABLE TRAY

    Cable tray and similar cable supporting systems shall be measured net by length along the centre line over all cable tray and similar supporting systems. Rates shall include cutting to

    length, drilling, splicing, fixing to supporting steelwork, all associated accessories and fittings.

    4.3. EQUIPMENT AND FITTINGS

    Items of equipment and fittings shall be measured separately by type. Rates shall include any necessary assembly, connecting together, locating, lining, levelling and fixing complete

    equipment and any accessories.

    5. INSTRUMENTATION WORK

    All Instrumentation equipment, cables, accessories etc materials shall be supplied by the

    Contractor and a percentage mark-up fee shall be paid to the Contractor as per Table 17.

    Rates for the installation of all instrumentation equipment, cables, accessories, etc shall

    include for fixing complete, including all setting in position, supporting, cutting, drilling, plugging, screwing, tapping, bolting, attaching nameplates, etc. at any elevation in external

    or internal situations and any calibration and testing required.

    Rates shall include for supply, fabrication and installation of any special brackets for equipment or cable supporting systems.

    5.1. FIELD INSTRUMENTS

    Items of equipment and fittings shall be enumerated by type. Rates shall include for

    installation of field complete equipment including any accessories, including necessary

    locating, connecting, jointing and fixing complete equipment and accessories.

    Where applicable instruments shall include for installation of 1 or 3 way block manifolds and

    stainless steel tubing with fittings for venting or draining including compression joints, screwed joints or bolt-ups.

    Rates shall include for all necessary cutting, bending, end preparation, fabrication and cleaning out of instrumentation pipe-work or tubing and associated fittings, flanges etc.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 8 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    5.2. CABLE

    All instrumentation and fibre optic cables shall be measured net by length between

    terminations and measured irrespective of the type of supporting background system or

    cable trench. Rates for cables shall include for ascertaining the required length, cutting, temporary sealing, installing protective cable sleeves and protection of ends, dressing into

    trenches or fixing to cable tray supports or any other background and for fixing cable identification tags including supply of protective cable sleeves, protection and cable identity

    tags.

    Cables laid in trench shall also include laying any necessary cable protection tiles, cable warning tape, cable route markers and the like including supply of cable warning tape cable

    route markers. Cable termination shall be measured separately.

    Rates for complete terminations and joints to cables shall include all necessary drilling of

    equipment, panels, junction boxes, false flooring, covers and the like to permit cable entry and fixing. The Rates shall additionally include for removing sheathing, armour, screening or

    insulation, cutting ends, installation of cable glands, shrouds, sundry adaptors, cable

    lugs/ferrules and cable identity tags including supply of shrouds, sundry adaptors, cable lugs/ferrules and cable identity tags.

    6. ON PLOT AND OFF PLOT PIPE-WORK

    All pipe-work materials shall be supplied by the Contractor and a percentage mark-up fee

    shall be paid to the Contractor as per Table 17.

    Rates shall include for all fixing to background and supply of all fixing materials and apply to externally coated and uncoated pipe.

    Install and remove and set aside pipe-work and fittings shall be measured by length on the centre line of the pipe through all fittings, all flanges, spades, spectacle blinds, valves, traps,

    ancillaries or the like without deduction for their lengths and at bends measurement shall be

    to the intersection points.

    Branches shall be measured by length from the centre line of the main pipe. For branch

    connections at vessels and the like the length of branch pipe shall be measured from the surface of the equipment.

    Off-plot pipe work shall mean inter field pipe-work and shall be separately measured to on-

    plot pipe-work.

    6.1. ON-PLOT MECHANICAL PIPEWORK

    6.1.1. PIPE WORK AND FITTINGS

    Rates for install pipe-work and fittings shall include:

    installation of all fittings with exception to installation of spades, spectacle blinds, orifice

    plates, blind flanges and valves, which shall be measured separately;

    cutting of pipe-work to required lengths, bevelling or preparing ends;

    checking dimensions and clearances and determining any additional dimensions

    necessary for fabrication and installation;

    temporary capping of open ends;

    Working in trenches where pipe work and fittings to be installed are to be buried. (earth

    works shall be measured separately);

    identifying, banding, tagging and labelling;

    Bolt up and butt welding of pipe-work shall be enumerated and measured separately.

    Protective Coating

    Isolation, mothball and removal

    Rates for remove and set aside existing carbon steel/ Low Temperature Carbone Steel pipe-work and fittings shall include the following:-

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

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    Hydrocarbon freeing by means of purging the existing lines/pipework by N2 or water

    flashing prior removal shall be measured separately

    cutting of pipe-work and fittings into suitable lengths for safe removal, handling and

    transportation;

    All fittings including spades, spectacle blinds orifice plates, blind flanges and valves.

    (Note: spades, spectacle blinds, orifice plates, blind flanges and valves separated from

    the pipe-work shall be measured separately);

    unbolt of pipe-work shall be measured separately;

    working in trenches where the pipe-work and fittings are buried (earth works shall be

    measured separately);

    Protection to all flanges and all pipe ends to be covered.

    6.1.2. WELDING

    Welding shall be measured as "extra over" the rate for install pipe-work and fittings.

    Rates for butt weld Low Temperature Carbon Steel/Stainless Steel/ Duplex Stainless Steel pipes and fittings to specification additionally include:

    preparing pipe-work and fitting ends including necessary additional grinding;

    removal of coating from pipe-work to carry out welding;

    preheating and other heat treating in accordance with specifications;

    NDT in accordance with the specifications. NDT of welds shall be enumerated. In no

    event shall any welds found to be defective, and requiring additional NDT after repair,

    qualify for additional payment.

    6.1.3. BRANCH FITTINGS

    The installation of branch fittings shall be measured as "extra over" the rate for install pipe-work and fittings.

    Rates for install and weld 90 degree or oblique branch outlet fitting or pipe to pipe branch

    additionally include for:

    cutting, shaping and grinding of branch pipe end or branch fitting end;

    Forming hole in parent pipe to receive branch pipe or fitting including all welding & NDT.

    6.1.4. VALVES AND ANCILLARIES

    The installation of valves, relieve valves and actuated valves shall be measured as "extra over" the rate for install pipe-work and fittings.

    Rates for install valves relieve valves and actuated valves shall be for all pressures and types and shall be separately measured. Actuated valves shall include actuators. Rates for install

    valves and ancillaries shall also include testing, calibration, trial fitting, jointing, welding and

    preparation work and the like. Bolt up and unbolt shall be measured separately.

    6.1.5. BOLT UP & UNBOLT FLANGED JOINT.

    Bolt up and unbolt shall be measured as "extra over" the rate for install pipe-work and fittings.

    Rates for bolt up flanged joints shall include cleaning flange faces, install gaskets, align and

    bolt up flanges. Rates for unbolt flanged joints shall include unbolt of flanges, remove gaskets, clean and protect flange faces.

    6.1.6. GRE PIPING.

    Rates for install GRE pipe-work and fittings shall include:

    Handling, fabrication and fixing in final position at any elevation or location.

    Cutting of pipe-work to required lengths and preparing for jointing.

    installation of all fittings with exception to installation of spades, spectacle blinds, orifice

    plates, blind flanges and valves, which shall be measured separately;

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    SECTION C5 SCHEDULE OF RATES PAGE 10 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    temporary capping of open ends;

    identifying, banding, tagging and labelling;

    Working in trenches where pipe work and fittings to be installed are to be buried. (earth

    works shall be measured separately);

    Jointing and bolt up of pipe-work shall be enumerated and measured separately.

    6.1.7. HYDRO-TEST/N2 LEAK TEST

    Rates for hydro test/N2 Leak test pipe-work and fittings shall include for:

    testing carried out at either fabrication or Site;

    provision, fixing, subsequent removal of all temporary supply lines, hoses, fill pumps,

    test pumps, disposal pumps, water tanks, Nitrogen supply, Nitrogen pumps, chart recorders and instruments;

    all necessary disconnection and reconnection of piping system;

    all additional handling of pipe-work, bolt up and unbolt of spools including provision of

    all necessary gaskets;

    unbolt, remove and set aside, install and bolt up of check valves, control valves or the

    like and in place of these valves install, bolt up, unbolt and remove and set aside

    dummy pipe-work;

    supply, install, bolt up, unbolt and remove and set aside blind flanges and spades

    including necessary gaskets;

    swinging of spectacle blinds including bolt up and unbolt and provision of all necessary

    gaskets;

    filling, venting, pressurizing , testing, emptying and disposal of water on completion;

    flushing as required, swabbing, blowing out and drying after hydro-testing;

    holding up the required pressure during hydro-test for the required duration in

    accordance with the specification;

    recording hydro-test on a chart recorder;

    all other associated labour and equipment

    6.2. OFF-PLOT MECHANICAL PIPEWORK

    Rates for install off plot pipe-work and fittings shall include:

    grading of pipeline route including fill, excavate in any type of ground and dispose to

    prepare even ground level for construction;

    stringing of pipe-work and fittings;

    installation of all fittings including elbows, bends, reducers, tees, flanges, weldolets,

    spades, spectacle blinds, orifice plates, blind flanges, valves, ancillaries or the like;

    welding branch pipe or fitting to pipe-work, including cutting, shaping and grinding the

    branch pipe end or branch fitting end;

    working in trenches (earth works shall be measured separately);

    cutting of pipe-work and preparation of fittings, bevelling and/or preparing ends for

    joints;

    welding of all pipe-work and fittings in accordance with specifications including preparing

    pipe-work and fitting ends and necessary additional grinding;

    removal of coating from pipe-work to carry out cutting and welding;

    NDT in accordance with specifications.

    swabbing and cleaning out pipes, fittings, valves, ancillaries or the like;

    temporary blanks and caps including night caps to protect pipe-work;

    bending as required to follow ground contours or change in directions;

    air pigging including fixing and subsequent removal of all temporary supply lines, hoses,

    compressors, instruments, pigs, anchors, standard pig launchers and receivers, all

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    necessary disconnection and reconnection of piping system as applicable, supply, install, bolt up, unbolt and remove and set aside blind flanges and spades including necessary

    gaskets and all other associated labour and equipment;

    Protective Coating

    Isolation, mothball and removal

    hydro-test pipe-work/N2 leak test (ref 6.1.7 above);

    additional fabrication, welding and NDT for expansion loops;

    additional fabrication, welding, markers and NDT for road crossings (Earth works and

    coating shall be measured separately);

    threading pipe ends and making screwed joints;

    bolt up including tie-in bolt ups, cleaning flange faces, gaskets, align and bolting up

    flanges;

    Pipe Sleepers or supports are measured separately.

    Rates for removing and set aside existing carbon steel pipe-work and fittings shall

    include the following:-

    Hydrocarbon freeing by means of purging the existing lines/pipework by N2 or water

    flashing prior removal shall be measured separately.

    cutting of pipe-work and fittings into suitable lengths for safe removal, handling and

    transportation;

    All fittings including spades, spectacle blinds orifice plates, blind flanges and valves.

    (Note: spades, spectacle blinds, orifice plates, blind flanges and valves separated from

    the pipe-work shall be measured separately);

    unbolt of pipe-work shall be measured separately;

    working in trenches where the pipe-work and fittings are buried (earth works shall be

    measured separately);

    Protection to all flanges and all pipe ends to be covered

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    SCHEDULE OF RATES FOR MEASURED WORK

    7. SCHEDULE OF RATES FOR CIVIL WORKS

    Ref. DESCRIPTION UNIT Unit Rate

    in USD

    Excavation

    1 Mechanical excavation in all types of soil, except rock, to reduce levels, reduce levels, for pits, trenches, foundations, etc. including support to sides of excavation all as per PDO-ERD-17-01.

    m3

    2 Hand excavation in all types of soil except rock to reduce levels, for pits, trenches, foundations, etc. including support to sides of excavation all as per PDO-ERD-17-01.

    m3

    3 Rock excavation or breaking up existing reinforced concrete m3

    Filling

    Imported filling material backfilled into excavations and compacted in 150 mm / 200mm layers including sand bedding, marker tapes for pipes / cables and removing surplus materials from the Site all as per PDO-ERD-17-01

    4 Imported selected material backfilled into excavations or in making up levels m3

    5 Imported selected granular material or sand backfilled into trenches as bed or surround to pipe or cable

    m3

    Concrete

    6 Plain concrete 16 N/mm2

    in blinding, mass filling m3

    7 Plain concrete 21 N/mm2

    in foundations, beds m3

    8 Reinforced concrete 25 N/nm2 in foundations, beds, suspended slabs, beams, columns, wall

    and the like including any required formwork and reinforcement m

    3

    9 Reinforced concrete 35 N/nm2

    in foundations, beds, suspended slabs, beams, columns, wall and the like including any required formwork and reinforcement

    m3

    Reinforcement

    10 High yield steel rod reinforcement of all diameter bars to BS 4449. Kg.

    11 A 142 fabric mesh reinforcement to BS 4483. m2

    12 A 193 fabric mesh reinforcement to BS 4483. m2

    13 A 252 fabric mesh reinforcement to BS 4483. m2

    Grouting

    14 Cement and sand (1:2) with non-shrinkable grout to machinery bed plates, steel structure base plates, pump skids and the like.

    m3

    Anchor Bolts

    Anchor bolts as per standard drawing STD-2-3950-01-A3-B, including cutting pocket and grouting.

    15 Type J1 J10 No

    16 Type P1 P4 No

    17 Type S1 S4 No

    Blockwork

    18 100 mm wall of load bearing sulphate resisting hollow concrete blockwork (10.5 N/mm2 at 28 days) in sulphate resisting cement mortar (1:4).

    m2

    19 200 mm wall of load bearing sulphate resisting hollow concrete blockwork (10.5 N/mm2 at 28 days) in sulphate resisting cement mortar (1:4).

    m2

    Fencing (supply & Install)

    20 Medium security fencing, Type 'B' m

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    SECTION C5 SCHEDULE OF RATES PAGE 13 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    21 High security fencing, Type 'A' m .

    22 Install single gate including posts, Type 20 No

    23 Install single gate including posts, Type 22 No

    24 Install double gate including posts, Type 5 No

    25 Install double gate including posts, Type 1 No

    26 Installation of access barrier No

    Fencing (Remove)

    27 Security fencing, Type A & B m

    28 Gates including posts, all Types No

    Roads

    29 Construct graded road with a 10m carriageway & 2m hard shoulder on each side; sub-base of 150mm type B1 granular fill material and road base of 2 layers (first layer of 150mm type B1or B granular fill material and second layer of 150mm type B1or B granular fill material)

    100m

    30 Construct graded road with a 9m carriageway; sub-base of 150mm type B1 granular fill material and road base of 150mm type B1 granular fill material.

    100m

    31 Grade and level to form right of way or pipe-track (6 meter wide) m

    32 Selected imported granular material as fill in road base type B1 compacted layers not exceeding 150mm thick finished to falls or cross falls

    m3

    33 Prepare surface of compacted granular fill and apply single bituminous surface treatment m

    2

    34 Asphalted concrete base course 50mm paving to cross falls m

    2

    35 Asphalted concrete wearing course 30mm paving to cross falls m

    2

    Steelworks

    Supply, fabricate, erect steelwork and metalwork including all cutting, notching, drilling, bending, bolting, welding and fixing. (Painting measured separate).

    36 Primary steelwork of stanchions, beams, bracing, and the like Kg

    37 Secondary steelwork of rails, purlins runway beams, trimming steelwork and the like Kg

    38 Walkways, platforms, landings, staircase strings and fixings for treads, hand railing & balustrade, ladders and caged ladders

    Kg

    39 Electrical and instrumentation supports and stands Kg

    40 Pipe supports, brackets, guides, anchors and the like Kg

    41 Chequered plate 6mm thick including clips and fittings m

    2

    42 Open flooring 25 mm thick including clips and fittings m

    2

    8. SCHEDULE OF RATES FOR PROTECTIVE COATINGS

    Ref. DESCRIPTION UNIT Unit Rate

    in USD

    Surface preparation and coating in accordance with PCS1 (ERD 48-01).

    1 Primary steelwork of stanchions, beams, bracing, and the like Kg

    2 Secondary steelwork of rails, purlins runway beams, trimming steelwork and the like Kg

    3 Walkways, platforms, landings, staircase strings and fixings for treads, handrailing & balustrade, ladders and caged ladders

    Kg

    4 Electrical and instrumentation supports and stands Kg

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 14 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    5 Pipe supports, brackets, guides, anchors and the like Kg

    Protective Coatings (ConT) Ref. Surface preparation and coating in accordance with SP-1246

    Unit Rate in USD $

    Coating Schedule PCS1 PCS2 PCS3 PCS4 PCS5 PCS6 PCS7a PCS7b PCS8 PCS9 PCS10 PCS12

    Unit of Measurement Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter

    On-Plot Piping Scope of Work

    1 1 1/2"

    nominal bore & below

    2 2" nominal

    bore

    3 3" nominal

    bore

    4 4" nominal

    bore

    5 6" nominal

    bore

    6 8" nominal

    bore

    7 10" nominal

    bore

    8 12" nominal

    bore

    9 14" nominal

    bore

    10 16" nominal

    bore

    11 18" nominal

    bore

    12 20" nominal

    bore

    13 24" nominal

    bore

    14 28" nominal

    bore

    15 30" nominal

    bore

    16 32" nominal

    bore

    17 36" nominal

    bore

    Tank & Vessel

    Unit of Measure

    m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 15 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    9. SCHEDULE OF RATES FOR ELECTRICAL WORK Ref. Lay or fix low voltage cables, terminate, joint

    Unit Rate in USD

    Cable type

    (mm2)

    Lay or fix cables in trenches

    Lay or fix to any type of background

    Termination Straight through Joints.

    Unit of Measure Meter Meter No No

    1 2c x 2.5

    2 4c x 2.5

    3 6c x 2.5

    4 14c x 2.5

    5 21c x 2.5

    6 2c x 6

    7 3c x 6

    8 4c x 6

    9 3c x10

    10 4c x 10

    11 3c x 16

    12 4c x 16

    13 3c x 35

    14 4c x 35

    15 3c x 50

    16 4c x 50

    17 3c x 95

    18 4c x 95

    19 1c x 120

    20 3c x 120

    21 4c x 120

    22 1c x 185

    23 3c x 185

    24 4c x 185

    25 1c x 240

    26 3c x 240

    27 4c x 240

    28 1c x 300

    29 3c x 300

    30 4c x 300

    31 1c x 630

    Ref.

    Lay or fix earthling cable PVC insulated 600/1000v grade with copper cores.

    Unit Rate in USD

    Cable type

    (mm2)

    Lay or fix cables in trenches

    Lay or fix to any type of background

    Termination Parallel branch connection

    Unit of Measure Meter Meter No No

    32 1c x 6

    33 1c x 25

    34 1c x 35

    35 1c x 70

    36 1c x 120

    Including heat shrink termination and heat shrink through termination as per specifications

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 16 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Electrical Work (ConT)

    Ref. No.

    LAY OR FIX HIGH VOLTAGE (6.6KV, 11KV and 33 KV) CABLES, TERMINATE, JOINT.

    Unit Rate in USD

    Cable type

    (mm2)

    Lay or fix cables in trenches

    Lay or fix to any type of background

    Termination Straight through Joints.

    Unit of Measure Meter Meter No No

    37 3c x 50

    38 3c x 95

    39 1c x 120

    40 3c x 120

    41 1c x 150

    42 3c x 150

    43 1c x 185

    44 3c x 185

    45 1c x 300

    46 3c x 300

    47 3c x 240

    48 3c x 300

    49 1c x 400

    50 1c x 500

    Including heat shrink termination and heat shrink through termination as per specifications

    Ref. No.

    DESCRIPTION UNIT UNIT RATE

    TOTAL USD $

    Cable Trays

    51 Install cable tray up to 75 mm width to any type of background including supply of roofing bolts and fixing screws.

    m

    52 Install cable tray 100mm width to any type of background including supply of roofing bolts and fixing screws.

    m

    53 Install cable tray 150mm width to any type of background including supply of roofing bolts and fixing screws.

    m

    54 Install cable tray 200mm width to any type of background including supply of roofing bolts and fixing screws.

    m

    55 Install cable tray 300mm width to any type of background including supply of roofing bolts and fixing screws.

    m

    56

    Equipment and Fittings

    57 Install low voltage remote control unit (push button / rotary switch) or low voltage socket outlet

    No

    58 Drill and install one number earth pit complete including site works and concrete earth pit as per PDO Std Dwgs

    No

    59 Install junction boxes (up to 16 cable entries) No

    60

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 17 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    10. SCHEDULE OF RATES FOR INSTRUMENTATION WORK Ref. No.

    LAY OR FIX INSTRUMENTATION CABLES, TERMINATE, JOINT

    Unit Rate in USD

    Cable Size (mm) Lay or fix cables in trenches Lay or fix to any type of background

    Complete termination

    Unit of Measure Meter Meter No

    1 1x4x1.2 mm

    2 5x4x0.8 mm

    3 10x4x0.8 mm

    4 1 x 2 x 1.2 mm

    5 2 x 2 x 1.13 mm

    6 10 x 2 x 0.8 mm

    7 20 x 2 x 0.8 mm

    8 2 x 2.5 mm

    9 3 x 2.5 mm

    10 4 x 2.5 mm

    11 21 x 2.5 mm

    Ref. No.

    MISCELLANEOUS CONTROL ITEMS

    Unit Rate in USD /No

    Description Installation to any type of back ground (No)

    Remove and set aside (No)

    12 Level Indicator

    13 Pressure / Temp. Gauge

    14 Pressure/Temp./Level/flow Transmitter

    15 Push Button

    16 Level / Pressure / Temp switch

    17 Heat / UV / infra red / gas detector

    11. SCHEDULE OF RATES FOR ON PLOT PIPEWORK Ref. No.

    11.1 INSTALL LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS

    Unit Rate in USD/Mtr

    Unit Rate in

    USD/Mtr

    Unit Rate in USD/Mtr

    Unit Rate in USD/Mtr

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

    1 1 1/2" nominal bore & below

    2 2" nominal bore

    3 3" nominal bore

    4 4" nominal bore

    5 6" nominal bore

    6 8" nominal bore

    7 10" nominal bore

    8 12" nominal bore

    9 16" nominal bore

    10 18" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 18 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Ref. No.

    11.1 INSTALL LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS

    Unit Rate in USD/Mtr

    Unit Rate in

    USD/Mtr

    Unit Rate in USD/Mtr

    Unit Rate in USD/Mtr

    11 20" nominal bore

    12 24" nominal bore

    13 28" nominal bore

    14 30" nominal bore

    15 32" nominal bore

    16 36" nominal bore

    17 42" nominal bore

    The percentage adjustment to the above rates for Remove and set aside existing low Temperature carbon steel pipe-work and fittings shall be 60% of the above rates

    On plot pipe-work (ConT)

    Ref. No.

    11.2 INSTALL STAINLESS STEEL PIPEWORK AND FITTINGS

    (Unit Rate in US Dollars/meter)

    Unit Rate in USD/Mtr

    Unit Rate in USD/Mtr Unit Rate in USD/Mtr

    Unit Rate in USD/Mtr

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

    18 1 1/2" nominal bore & below

    19 2" nominal bore

    20 3" nominal bore

    21 4" nominal bore

    22 6" nominal bore

    23 8" nominal bore

    24 10" nominal bore

    25 12" nominal bore

    26 16" nominal bore

    27 18" nominal bore

    28 20" nominal bore

    29 24" nominal bore

    30 28" nominal bore

    31 30" nominal bore

    32 32" nominal bore

    33 36" nominal bore

    34 42" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 19 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Ref. No.

    11.2 INSTALL STAINLESS STEEL PIPEWORK AND FITTINGS

    (Unit Rate in US Dollars/meter)

    Unit Rate in USD/Mtr

    Unit Rate in USD/Mtr Unit Rate in USD/Mtr

    Unit Rate in USD/Mtr

    The percentage adjustment to the above rates for Remove and set aside existing Stainless steel pipe-work and fittings shall be 60% of the above rates

    On plot pipe-work (ConT)

    Ref. No.

    11.3 INSTALL DUPLEX STAINLESS STEEL PIPEWORK AND FITTINGS

    (Unit Rate in US Dollars/meter)

    Unit Rate in

    USD /Mtr

    Unit Rate in

    USD/Mtr

    Unit Rate in USD/Mtr

    Unit Rate in

    USD /Mtr

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

    35 1 1/2" nominal bore & below

    36 2" nominal bore

    37 3" nominal bore

    38 4" nominal bore

    39 6" nominal bore

    40 8" nominal bore

    41 10" nominal bore

    42 12" nominal bore

    43 16" nominal bore

    44 18" nominal bore

    45 20" nominal bore

    46 24" nominal bore

    47 28" nominal bore

    48 30" nominal bore

    49 32" nominal bore

    50 36" nominal bore

    51 42" nominal bore

    The percentage adjustment to the above rates for Remove and set aside existing Duplex Stainless steel pipe-work and fittings shall be 60% of the above rates

    On plot pipe-work (ConT)

    Ref. No.

    11.4 SQUARE BUTT WELD LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 20 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Ref. No.

    11.4 SQUARE BUTT WELD LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    52 1 1/2" nominal bore & below

    53 2" nominal bore

    54 3" nominal bore

    55 4" nominal bore

    56 6" nominal bore

    57 8" nominal bore

    58 10" nominal bore

    59 12" nominal bore

    60 16" nominal bore

    61 18" nominal bore

    62 20" nominal bore

    63 24" nominal bore

    64 28" nominal bore

    65 30" nominal bore

    66 32" nominal bore

    67 36" nominal bore

    68 42" nominal bore

    The percentage adjustment to the above rates for an oblique weld shall be plus 10%

    On plot pipe-work (ConT)

    Ref. No.

    11.5 SQUARE BUTT WELD STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

    69 1 1/2" nominal bore & below

    70 2" nominal bore

    71 3" nominal bore

    72 4" nominal bore

    73 6" nominal bore

    74 8" nominal bore

    75 10" nominal bore

    76 12" nominal bore

    77 16" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 21 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Ref. No.

    11.5 SQUARE BUTT WELD STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    78 18" nominal bore

    79 20" nominal bore

    80 24" nominal bore

    81 28" nominal bore

    82 30" nominal bore

    83 32" nominal bore

    84 36" nominal bore

    85 42" nominal bore

    The percentage adjustment to the above rates for an oblique weld shall be plus 10%

    On plot pipe-work (ConT)

    Ref. No.

    11.6 SQUARE BUTT WELD DUPLEX STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

    86 1 1/2" nominal bore & below

    87 2" nominal bore

    88 3" nominal bore

    89 4" nominal bore

    90 6" nominal bore

    91 8" nominal bore

    92 10" nominal bore

    93 12" nominal bore

    94 16" nominal bore

    95 18" nominal bore

    96 20" nominal bore

    97 24" nominal bore

    98 28" nominal bore

    99 30" nominal bore

    100 32" nominal bore

    101 36" nominal bore

    102 42" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 22 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Ref. No.

    11.6 SQUARE BUTT WELD DUPLEX STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    The percentage adjustment to the above rates for an oblique weld shall be plus 10%

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 23 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    On plot pipe-work (ConT)

    Ref. No.

    11.7 INSTALL AND WELD 90 DEGREE OR OBLIQUE BRANCH OUTLET FITTING OR PIPE TO PIPE BRANCH INCLUDING CUTTING HOLE IN PIPE OF ANY SCHEDULE

    WELD CARBON STEEL PIPEWOMRK AND FITTINGS TO SPECIFICATION

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    Unit Rate in

    USD/No

    PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160

    103 1 1/2" nominal bore & below

    104 2" nominal bore

    105 3" nominal bore

    106 4" nominal bore

    107 6" nominal bore

    108 8" nominal bore

    109 10" nominal bore

    110 12" nominal bore

    111 16" nominal bore

    112 18" nominal bore

    113 20" nominal bore

    114 24" nominal bore

    115 28" nominal bore

    116 30" nominal bore

    117 32" nominal bore

    118 36" nominal bore

    119 42" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 24 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    On plot pipe-work (ConT)

    Ref. No.

    11.8 HYDORTEST PIPEWORK AND FITTINGS

    Unit Rate in USD

    PIPE SIZE

    (all pressure ratings)

    Fill and pressurize line and empty on completion Hydro-test pipe-work

    Contractor supplied water

    Unit of Measure Mtr Hr

    120 1 1/2" nominal bore & below

    121 2" nominal bore

    122 3" nominal bore

    123 4" nominal bore

    124 6" nominal bore

    125 8" nominal bore

    126 10" nominal bore

    127 12" nominal bore

    128 16" nominal bore

    129 18" nominal bore

    130 20" nominal bore

    131 24" nominal bore

    132 28" nominal bore

    133 30" nominal bore

    134 32" nominal bore

    135 36" nominal bore

    136 42" nominal bore

    Connect hydro-test equipment and disconnect upon completion of test for all flange joint sizes and ratings is USD 143.00 per test

    On plot pipe-work (ConT)

    Ref. No.

    11.9 INSTALL VALVES AND ANCILLARIES INCLUDING CALIBRATION WHERE NECESSARY, BOLT UP MEASURED SEPARATELY.

    Unit Rate USD/No.

    PIPE SIZE Valve Relieve valve Actuated valve

    (incl actuator)

    137 1 1/2" nominal bore & below

    138 2" nominal bore

    139 3" nominal bore

    140 4" nominal bore

    141 6" nominal bore

    142 8" nominal bore

    143 10" nominal bore

    144 12" nominal bore

    145 16" nominal bore

    146 18" nominal bore

    147 20" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 25 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    148 24" nominal bore

    149 28" nominal bore

    150 30" nominal bore

    151 32" nominal bore

    152 36" nominal bore

    153 42" nominal bore

    The percentage adjustment to the above rates for Remove and set a side valves and ancillaries including protection of flange faces and setting down on pallets, unbolt measured separately, shall be 15% of the above rate.

    On plot pipe-work (ConT)

    Ref. No.

    11.10 BOLT UP FLANGED JOINTS CARBON STEEL OR STAINLESS STEEL PIPEWORK INCLUDING ANY TYPE OF GASKETS

    Unit Rate USD /No.

    PIPE SIZE 150 lbs 300 lbs 600 lbs 900 lbs 1500 lbs and above

    154 1 1/2" nominal bore & below

    155 2" nominal bore

    156 3" nominal bore

    157 4" nominal bore

    158 6" nominal bore

    159 8" nominal bore

    160 10" nominal bore

    161 12" nominal bore

    162 16" nominal bore

    163 18" nominal bore

    164 20" nominal bore

    165 24" nominal bore

    166 28" nominal bore

    167 30" nominal bore

    168 32" nominal bore

    169 36" nominal bore

    170 42" nominal bore

    The percentage adjustment to the above rates for Unbolt flanged joints carbon steel or stainless steel pipe-work including removal of all gaskets shall be 25% of the above rate

    On plot pipe-work (ConT)

    Ref. No.

    11.11 INSTALL ONLY OR REMOVE AND SET ASIDE SPADE, SPECTACLE BLIND, BLIND FLANGE AND ORIFICE PLATE FOR CARBON STEEL OR STAINLESS STEEL PIPEWORK, BOLT UP MEASURED SEPARATELY

    Unit Rate USD /No.

    PIPE SIZE 150 lbs 300 lbs 600 lbs 900 lbs 1500 lbs and above

    171 1 1/2" nominal bore & below

    172 2" nominal bore

    173 3" nominal bore

    174 4" nominal bore

    175 6" nominal bore

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 26 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    176 8" nominal bore

    178 10" nominal bore

    179 12" nominal bore

    180 16" nominal bore

    181 18" nominal bore

    182 20" nominal bore

    183 24" nominal bore

    184 28" nominal bore

    185 30" nominal bore

    186 32" nominal bore

    187 36" nominal bore

    188 42" nominal bore

    The percentage adjustment to the above rates for Swing spectable blind including all necessary unbolting, positioning gaskets and bolting up carbon steel or stainless steel pipe-work shall be plus 85%

    On plot pipe-work (ConT)

    Ref. No.

    11.12 GRE WORKS

    Unit Rate in USD

    Pipe size Install GRE pipes and fittings GRE Joint (any type *) Bolt GRE flanged joint

    Unit of Measure Meter Joint Joint

    189 1 1/2" nominal bore & below

    190 2" nominal bore

    191 3" nominal bore

    192 4" nominal bore

    193 6" nominal bore

    194 8" nominal bore

    195 10" nominal bore

    196 12" nominal bore

    197 16" nominal bore

    198 18" nominal bore

    199 20" nominal bore

    200 24" nominal bore

    201 28" nominal bore

    202 30" nominal bore

    203 32" nominal bore

    204 36" nominal bore

    205 42" nominal bore

    (*) GRE joint include any type of joint, e.g. chemical adhesive type, mechanical locking type, lamination type or the like.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 27 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    12. SCHEDULE OF RATES FOR OFF-PLOT PIPE-WORK

    GRE Pipe

    Unit Rate in USD Piping Classes 900 # / 300#

    Ref. No. DESCRIPTION Unit Install exclusive of

    procurement Remove

    1 1 1/2" nominal bore & below m

    2 2" nominal bore m

    3 3" nominal bore m

    4 4" nominal bore m

    5 6" nominal bore m

    6 8" nominal bore m

    7 10" nominal bore m

    8 12" nominal bore m

    9 16" nominal bore m

    10 18" nominal bore m

    11 20" nominal bore m

    12 24" nominal bore m

    13 28" nominal bore m

    14 30" nominal bore m

    15 32" nominal bore m

    16 36" nominal bore m

    17 42" nominal bore m

    13. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL

    Duplex Stainless Steel

    Unit Rate in USD Piping Classes 900 #

    Ref. No. DESCRIPTION Unit Install exclusive of

    procurement Remove

    1 1 1/2" nominal bore & below m

    2 2" nominal bore m

    3 3" nominal bore m

    4 4" nominal bore m

    5 6" nominal bore m

    6 8" nominal bore m

    7 10" nominal bore m

    8 12" nominal bore m

    9 16" nominal bore m

    10 18" nominal bore m

    11 20" nominal bore m

    12 24" nominal bore m

    13 28" nominal bore m

    14 30" nominal bore m

    15 32" nominal bore m

    16 36" nominal bore m

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 28 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    17 42" nominal bore m

    14. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL FITTINGS

    Duplex Stainless Steel Fittings

    Unit Rate in USD All Rates in USD per weld

    Ref. No. DESCRIPTION Unit Install exclusive of

    procurement Remove

    1 1 1/2" nominal bore & below No.

    2 2" nominal bore No.

    3 3" nominal bore No.

    4 4" nominal bore No.

    5 6" nominal bore No.

    6 8" nominal bore No.

    7 10" nominal bore No.

    8 12" nominal bore No.

    9 16" nominal bore No.

    10 18" nominal bore No.

    11 20" nominal bore No.

    12 24" nominal bore No.

    13 28" nominal bore No.

    14 30" nominal bore No.

    15 32" nominal bore No.

    16 36" nominal bore No. 17 42" nominal bore No.

    FITTINGS The term "fittings" shall include fittings and ancillaries installed in or connected to the pipe work and shall include bends, flanges, joints, elbows, tees, reducers, branches. Fittings shall be measured by quantity and classified according to diameter. No distinction shall be made between the different types of fittings.

    15. SCHEDULE OF RATES FOR DAY-WORKS

    The percentage adjustment to the hourly day-work rates for working full day i.e. 10 hours shall be minus 20%

    Item Description Unit Hourly Rate USD

    Overtime Hourly Rate - USD

    Engineering & Design

    1 Project Engineer Hr.

    2 Design Engineer Hr.

    3 Lead Discipline Engineer Hr.

    4 Protection Engineer Hr.

    5 Electrical Engineer Hr.

    6 Civil Engineer Hr.

    7 Commissioning Engineer Hr.

    8 QA/QC Engineer Hr.

    9 Designer Hr.

    10 Draughtsman Hr.

    11 Technical Assistant Hr.

    12 Rotating Equipment Specialist Hr.

    13 Simulation Engineer Hr.

    14 Secretarial Hr.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 29 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Rates for Day-works (ConT)

    Site Labour

    Mechanical

    15 Site Supervisor Hr.

    16 Foreman Hr.

    17 Welder Hr.

    18 Pipe Fitter / Fabricator Hr.

    19 Millwright Hr.

    20 Rigger Hr.

    21 Helper Hr.

    22 Plant Operator Hr.

    23 A/C Mechanic Hr.

    24 Instrument Pipe Fitter Hr.

    25 Qualified Duplex Stainless Steel Welder Hr.

    26 NDE personnel (Supervisor, technician) Hr.

    27 QA/QC Inspector Hr.

    Electrical and Instrumentation

    28 Foreman Hr.

    29 Electrician Hr.

    30 Cable Jointer (Special technician/FOC jointer) Hr.

    31 Instrument Technician/Telecom Hr.

    32 Instrument /Telecom Supervisor Hr.

    Civil and Miscellaneous

    33 Mason Hr.

    34 Concrete Laborer Hr.

    35 Unskilled Hr.

    36 Painter Hr.

    37 Steel Fixers Hr.

    38 Plasterers Hr.

    39 Scaffolder Hr.

    40 Helper Hr.

    41 Plant Crane Operator Hr.

    42 Light Duty Driver Hr.

    Rates for Day-works (ConT)

    Off-Plot Pipeline Scope

    43 Pipeline Site Supervisor Hr.

    44 Foreman Hr.

    45 Welder Hr.

    48 Pipe Fitter / Fabricator Hr.

    49 Millwright Hr.

    50 Rigger Hr.

    51 Helper Hr.

    52 Heavy Equipment Operators Hr.

    53 Qualified GRE Pipe Installer Hr.

    56 NDE personnel (Supervisor, Technician) Hr.

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    SECTION C5 SCHEDULE OF RATES PAGE 30 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    57 QA/QC Inspector Hr.

    Rates for Day-works (ConT)

    Item Plant Hourly Rate USD $

    Standby (% of Hourly rate) -

    USD

    1 JCB 3C Excavator or equivalent Hr.

    2 Cat 225 Excavator or equivalent Hr.

    3 Cat 225 Excavator or equivalent with rock breaker Hr.

    4 Cat 235 Excavator or equivalent Hr.

    5 Cat 235 Excavator or equivalent with rock breaker Hr.

    6 Cat 245 Excavator or equivalent Hr.

    7 Cat 245 Excavator or equivalent with rock breaker Hr.

    8 Cat D6 Tow Tractor Hr.

    9 Cat D6 T. Tractor Dozer Hr.

    10 Cat D7 Tow Tractor Hr.

    11 Cat D7 T. Tractor Dozer Hr.

    12 Cat D8 Dozer or equivalent Hr.

    13 Cat D8 Dozer or equivalent with ripper Hr.

    14 Cat D9 Dozer or equivalent Hr.

    15 Cat D9 Dozer or equivalent with ripper Hr.

    16 Cat 950 Wheel type loader or equivalent Hr.

    17 Cat 950 Wheel type loader or equivalent with side boom & backbone Hr.

    18 Cat 960 Wheel type loader or equivalent Hr.

    19 Cat 960 Wheel type loader or equivalent with side boom & backbone Hr.

    20 Cat 12G Grader or equivalent Hr.

    21 Cat 14GGrader or equivalent Hr.

    22 Tractor 4 x 7 Hr.

    23 Cat 594 Pipe-layer or equivalent Hr.

    24 Cat 583 Pipe-layer or equivalent Hr.

    25 Cat 571 Pipe-layer or equivalent Hr.

    26 Cat 501 Pipe-layer or equivalent Hr.

    27 10 Ton Vibratory Roller Hr.

    28 Pedestrian Roller Hr.

    29 Auger poleole drilling machine or equivalent Hr.

    30 15 Ton Mobile Crane Hr.

    31 18 Ton Mobile Crane Hr.

    32 20 Ton Mobile Crane Hr.

    33 25 Ton Mobile Crane Hr.

    34 30 Ton Mobile Crane Hr.

    35 35 Ton Mobile Crane Hr.

    36 40 Ton Mobile Crane Hr.

    37 45 Ton Mobile Crane Hr.

    38 50 Ton Mobile Crane Hr.

    39 65 Ton Mobile Crane Hr.

    40 80 Ton Mobile Crane Hr.

    41 200 Ton Mobile Crane Hr.

    42 500 Ton Mobile Crane Hr.

    43 Above 500 Ton Mobile Crane Hr.

    44 Overhead Line Bucket Truck Hr.

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    SECTION C5 SCHEDULE OF RATES PAGE 31 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Item Plant Hourly Rate USD $

    Standby (% of Hourly rate) -

    USD

    45 2 Ton Truck with hiab Crane Hr.

    46 5 Ton Truck with hiab Crane Hr.

    47 7.5 Ton Truck with hiab Crane Hr.

    48 10 Ton Truck with hiab Crane Hr.

    49 12 Ton Truck with hiab Crane Hr.

    50 15 Ton Truck with hiab Crane Hr.

    51 20 Ton Truck with hiab Crane Hr.

    52 3 Ton Forklift Truck Hr.

    53 2 Ton Flat Bed Truck Hr.

    54 5 Ton Flat Bed Truck Hr.

    55 7.5 Ton Flat Bed Truck Hr.

    56 10 Ton Flat Bed Truck Hr.

    57 15 Ton Flat Bed Truck Hr.

    58 20 Ton Flat Bed Truck Hr.

    59 25 Ton Flat Bed Truck Hr.

    60 35 Ton Low Bed Trailer with Prime Mover Hr.

    61 50 Ton Low Bed Trailer with Prime Mover Hr.

    62 5 Ton Tipper Truck Hr.

    63 7.5 Ton Tipper Truck Hr.

    64 10 Ton Tipper Truck Hr.

    65 15 Ton Tipper Truck Hr.

    66 20 Ton Tipper Truck Hr.

    67 25 Ton Tipper Truck Hr.

    68 30 Ton Tipper Truck Hr.

    69 3 000 litre Water Bowser Hr.

    70 6 000 litre Water Bowser Hr.

    71 9 000 litre Water Bowser Hr.

    72 13 500 litre Water Bowser Hr.

    73 20 000 litre Water Bowser Hr.

    74 27 000 litre Water Bowser Hr.

    75 1 mydraulic Dump Truck Hr.

    76 Dumper 10m Hr.

    77 Dumper 16m Hr.

    78 Vacuum Tanker 9 000 litres Hr.

    79 Vacuum Tanker 20 000 litres Hr.

    80 Sand Sucker 10m3 mounted on the trailer and driven by the prime mover

    Hr.

    81 Fuel/Lubrication Truck Hr.

    82 1 Ton Pick up Truck 4 x 4 single/double cabin Hr.

    83 2 Ton Pick up Truck 4 x 4 single/double cabin Hr.

    84 3 Ton Pick up Truck 4 x 4 single/double cabin Hr.

    85 Passenger bus 15 seater Hr.

    86 Passenger bus 25 seater Hr.

    87 140 cfm Compressor Hr.

    88 250 cfm Compressor Hr.

    89 350 cfm Compressor Hr.

    90 600 cfm Compressor Hr.

    91 750 cfm Compressor Hr.

    92 1200 cfm Compressor Hr.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 32 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Item Plant Hourly Rate USD $

    Standby (% of Hourly rate) -

    USD

    93 3.5 kVA Diesel Generator Hr.

    94 20 kVA Diesel Generator Hr.

    95 50 kVA Diesel Generator Hr.

    96 120 kVA Diesel Generator Hr.

    97 1 000 gpm fill pump incl.oses Hr.

    98 2 000 gpm fill pump incl.oses Hr.

    99 3 000 gpm fill pump incl.oses Hr.

    100 5P Water Pump Hr.

    101 Nitrogen Purging kit Hr.

    102 200 amp Welding set Hr.

    103 300 amp Welding set Hr.

    104 400 amp Welding set Hr.

    105 Cutting / Burning equipment Hr.

    106 Grinding machine Hr.

    107 Drilling machine Hr.

    108 Pipe cold cutting machine Hr.

    109 30 Tonydraulic jack Hr.

    110 50 Tonydraulic jack Hr.

    111 2 Ton Chain Pulley Block Hr.

    112 300 psi Test Pump Hr.

    113 Grit blasting equipment including grit Hr.

    114 Airless paint set with two guns andose Hr.

    115 Plate Compactor Hr.

    116 Poker Vibrator Hr.

    117 Jackammer / Rock Drill Hr.

    118 Druck Calibrator Hr.

    119 Promac Calibrator Hr.

    120 Pressure testing kit Hr.

    121 Primary injection kit Hr.

    122 Secondary injection kit Hr.

    123 Oil testing kit Hr.

    124 Chart recorder Hr.

    125 Hydraulic pipe bending machine 6 Hr.

    126 Hydraulic pipe bending machine 8 Hr.

    127 Hydraulic pipe bending machine 10 Hr.

    128 Hydraulic pipe bending machine 12 Hr.

    129 Mobile screen plant (80m3/hr) Hr.

    130 Air dryer 7m3/min (incl air dryer with 20degC water dewpoint capacity) incl all accessories for pneumatic test

    Hr.

    131 Vacuum drying equipment Hr.

    132 Pay welder 4older Hr.

    133 Pay welder 2older Hr.

    134 Pay welder 1older Hr.

    135 Welding generator KHG 500 P ESAB or similar Hr.

    136 Welding rectifier LTG 400 or similar Hr.

    137 Welding rectifier LTG 250 or similar Hr.

    138 GTAW.F. Units TIG AID 315 AC/DC or similar Hr.

    139 Automatic weldingead Hr.

    140 Argon welding torch set Hr.

  • TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)

    SECTION C5 SCHEDULE OF RATES PAGE 33 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010

    Item Plant Hourly Rate USD $

    Standby (% of Hourly rate) -

    USD

    141 Resistance mateating set Hr.

    142 Propane gaseating set Hr.

    143 Pneumatic internal 6 with integral gas purging Hr.

    144 Pneumatic internal 8 with integral gas purging Hr.

    145 Pneumatic internal 10 with integral gas purging Hr.

    146 Pneumatic internal 12 with integral gas purging Hr.

    147 External line up clamp 6 Hr.

    148 External line up clamp 8 Hr.

    149 External line up clamp 10 Hr.

    150 External line up clamp 12 Hr.

    151 Internal gas purge chamber 6 weld tech or similar Hr.

    152 Internal gas purge chamber 8 weld tech or similar Hr.

    153 Internal gas purge chamber 10 weld tech or similar Hr.

    154 Internal gas purge chamber 12 weld tech or similar Hr.

    155 Internal gas purge bladders Hr.

    156 Gas purge monitor dansensor SGI-2 or similar Hr.

    157 PAM Unit AMV Weld-check or similar Hr.

    158 Internal X-ray apparatus Hr.

    159 External X-ray apparatus Hr.

    160 Mobile X-ray laboratory Hr.

    16. FACILITIES PROVIDED TO COMPANY

    Item Facilities provided to Company Unit Unit Rate

    USD

    Plant

    1 PDA type mobile phone as per section 6.1.9 article 2.1 each

    2 Residential accommodation unit Month

    3 Family size car Month

    4 Site Four Wheel Drive vehicles Month 5 Laptop PC as per C6.1.9 article 1.2.11 requirement each

    6 Desktop PC as per C6.1.9 article 1.2.11 requirement each

    7 21 Flat screen monitor each

    8 School fees including school books and transport to and from school per one (1) child

    Month

    17. PERCENTAGE ADJUSTMENT FOR OVERHEADS FOR ADDITIONAL SERVICES AND MATERIALS PROCUREMENT

    (Refer Section C5, Schedule A Preambles paragraph 4)

    Ref. Applicable Schedule % Adjustment

    Below US$ 25,000

    US$25,000 to US100,000

    Above US$ 100,000

    a ADDITIONAL SERVICES -

    Adjustment to the net cost of additional

    services for costs of handling, administration, financing, overheads, profit

    +15% +10% +5%

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    and all other costs related to the

    procurement of such additional services.

    b LOCALLY AND GCC PROCURED MATERIALS

    Adjustment to the net cost of Materials procured locally or GCC countries, for costs

    of handling, administration, financing, overheads, profit and all other costs related

    to such procurement.

    +10% +5% +4%

    c IMPORTED MATERIALS

    Adjustment to the net cost of Materials procured from outside of the GCC countries

    for costs of handling, administration,

    financing, overheads, profit, all other costs related to such procurement.

    +6% +5% +4%