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Russian Headlight Assemblies
Part XXX-7: Headlight Cavity for the MT-10 and MT-10.36
(Also See Parts XXX-1 thru -12)
Ernie [email protected]
02 / 2018
Early Dnepr MT-10.36 (www.cossackmotorcycles.com)
Early Dnepr MT-10-36’s had the same dash as early Urals,with the speedometer sunk right into the headlight cavity,
with only two indicator lights.2
Later Dnepr MT10’s moved the speedometer outside the headlight cavity and increased the number of indicator lights to five.
New, Improved Instrument Panel (bcozz.multiply.com)
3
Dnepr MT-10 (1973- 1976)
Dnepr’s MT-10 had a new instrument console, introduced 12-Volt electrics, adopted heavier brakes and clutch levers.
Speedometer Separate from Headlight Cavity
4
Dnepr MT-10.36 (1976- 1988)
Even the MT-10.36 shows two different types of headlight assemblies;the two indicator bullet and the five-indicator stubby headlight.
5
Older Style Headlight Assembly Фара ФГ-116 (FG-116) on MT-10
1. Master Switch2. Speedometer / Odometer3. Cavity Body4. Lamp Holder and Hi/Lo Beam Lamp5. Flexible Shaft Speedometer Cable6. and 7. Bundles of Wires8. Parking Light Bulb Socket9. Lamp Holder10. Lens11. Dual Filament (Hi/Lo) Beam Lamp12. Reflector13. Ring (rim) of Lens and Reflector
Central Switch
6
Dnepr MT-10 Master Switch Schematic (IggyMo on Dneprheads)
П(56)
Ф(58)
Я(61)
СС(55)З/С
(15)
ЛС
Б(30/51)
Generator“Charge”
Light
Fuse
7
Dnepr (Днепр) MT-10
(1969)
8
Dnepr (Днепр) MT-10 with Older Style Headlight
Ignition Coil(B204)
Breaker(PM-302/PM-302A)
Voltage Regulator(PP-31A)
Alternator(Г-424)
HornButton
Oil-PressureSensor
Flasher
Foot Brake-Light
Switch
Horn
TurnSignal
Battery
9
MT-10 FG-116 (ФГ-116 Фара) Older Style Headlight Assembly
Headlight Lamp(A12-50+40)
Parking Lamp(A12-1)
Fkasher Unit(PC427)
Headlight Assembly(ФГ116)
Speedometer(СП-102)
Fuse(Пр20a)
Central Ignition Switch(7218478A)
10
Dnepr (Днепр) Early MT-10(Г-424 Alternator,PP-330 Regulator, B204 Ignition Coil, PM-302 Breaker, 3MT-6 Battery)
Breaker(PM-302)
Voltage Regulator(PP-330)
Ignition Coil(B204)
Alternator(Г-424)
Battery(2X 3MT-6)
Oil-Pressure Sensor(MM-106A)
Horn(C-38)
Neutral Gear Sensor(MT804517)
Headlight Assembly(ФГ116)
Foot Brake-Light Switch (ВК-854)
Horn Switch
Turn Switch
11
Speedometer Separate from Headlight Cavity
2. Central Ignition Switch
Newer Style MT-10 Lamp (фара) ФГ-137 (FG-137)
12
Dnepr (Днепр) Later MT-10 (1974)
Voltage Regulator(PP-330)
Alternator(Г-424)
Breaker(PM-302/PM-302A)
Ignition Coil(B204)
Battery(2X 3MT-6)
Foot Brake-Light
Switch
Horn
Neutral Switch
Oil-PressureSwitch
MasterSwitch
Flasher
HornButton
TurnSignal
Speedometer Separate from Headlight Cavity
13
Dnepr (Днепр) Later MT-10 and MT-10.36
31. Ignition Coil
30. Breaker
Horn
Alternator
13. Neutral Gear
1. Left Turn
23. FuseBlock
36. BrakeLight
Right Turn
1. Left Turn
35. Right Turn
34. Spark-plugs
Speedometer
12. Generator Alarm
Central
Switch
11. High-Beam Indicator
9. Turn-signal Indicator
26. Voltage Regulator(PP-330)
29. Battery(2X 3MT-6)
17. Flasher
16. Turn Signal
27. Foot Brake-Light
Switch
20. Horn
28. Master Battery Ground Switch
18. Neutral Sensor
19. Oil Pressure Sensor
10. Oil Pressure Alarm
Speedometer Separate from Headlight Cavity 14
Dnepr (Днепр) Later MT-10.36
Voltage Regulator(PP-330)
Alternator(Г-424)
Breaker(PM-302/PM-302A)
Ignition Coil(B204)
Battery(6MTS-9 or2X 3MT-6)
Foot Brake-Light
SwitchNeutral SwitchOil-Pressure
Switch
Flasher
Horn
HornButton
TurnSignal
Neutral Gear
Speedometer
Generator Alarm
High-Beam Indicator
Turn-signal Indicator
Oil Pressure Alarm
15
Dnepr (Днепр) Later MT-10 and MT-10.36
22. Voltage Regulator(PP-330 or 33.3702)
Brake
28. Master Switch
18. Neutral Switch
20. Horn
21. Ignition Coil(B204)
31. FootBrake Light
Switch
17. Oil-Pressure Switch
25. Breaker(PM-302A)
11. Battery(2X 3MT-6)
HornButton
1. Turn Signal(П201)
2. Flasher Unit
3. Speedometer Light(A12-1)
4. Dual-Filament Light(A12-45+40)
5. Parking Light (A12-4)
8. Hi/Lo Beam Switch(П201)
7. Lamp(A12-21)
7. Lamp(A12-21)
9. Lamp(A12-21)
10. Lamp(A12-21)
9. Lamp(A12-21)
23. Alternator(Г-424)
29. Lamp(A12-21)
30. Lamp(A12-5)
13-16. Lamps(A12-1)
16
Ignition Key Switch ВК-857 for МТ-10Ignition Key Positions:0 - Key Inserted All the Way; All Appliances Are Switched OffI - Key Inserted All the Way and Turned Counter-Clockwise; Ignition, Parking Lights and Motorcycle Parking Light in the Headlamp (parking light stays on when laid out in this position, the ignition key);II - Key Inserted All the Way and Turned Clockwise to First Fixed Position; Ignition, Headlights and Parking Lights (Motion in Night-Time Conditions)III - Key Inserted All the Way and Turned Clockwise to Second Fixed Position; Ignition, Parking Lights and Turn Indicators
Seven Terminals, which Connect a Plus from the Power Source (terminals 1-1), Ignition (terminals 2-2), Marker Lights Motorcycle
(terminal 3-3) and a Headlamp (Terminal 4).
Central Switch ВК-8571. Switch Body2. Lock Cylinder3. Ignition Key4. Slides
17
Dnepr (Днепр) Later МТ-10
9. Central Switch (ВК-857)
21. Alternator Г-424
15. Foot Brake-Light Switch (ВК-854)
10. Flasher (РС427)
5. Headlight (ФГ-137)
17. Voltage Regulator (РР-330)
18. Battery (ЗМТ-6)
32. Lamp (А12-1)
27. Lamp (А12-21)
30. Lamp (А12-21+6)
31. Lamp (А12-3)
28. Lamp (А12-4)
29. Lamp (А12-45+40)
20. Rear Light Cluster (ФП-246)
19. Fuse Block (ПР-118)
16. Tail Light (ФП-219)
14. Headlight (ПФ-232)
13. Turn Switch (П201)
11. Oil Pressure Sensor (ММ125)
7. Turn Light (УП-223)
4. Ignition Coil (Б-204)
3. Breaker (ПМ-302У or ПМ-304)
5. Horn (C-38)
27. Lamp (А12-21)
27. Lamp (А12-21)
27. Lamp (А12-21)
27. Lamp (А12-21)
27. Lamp (А12-21)
7. Turn Light (УП-223)
7. Turn Light (УП-223)
7. Turn Light (УП-223)
18
Dnepr (Днепр) Later МТ-10.36
19
Dnepr (Днепр) MT-10.36 Headlight Cavity
• ММ 126 Emergency oil pressure sensor
• ПД20Е Generator alarm light and relay control (PD20E)
• ПД20Е Emergency oil-pressure alarm light (PD20E)
• ПД20Д Neutral position indicator light (PD20D)
• ПД20Д Hi/Lo beam indicator light (PD20D)
• ПД20Д Turn indicator light (PD20D)
• ФГ137 Headlight cavity (FG137)
• ФП246 Motorcycle taillight (FP246)
• ФП219Б Rear sidecar light (FP219B)
• ПФ232Б Front sidecar light (PF232B)
• ВК857 Central switch (VK857)
• ПР11В Fuse box (PR11V)
20