Part Manual Serie 40112

TRADITIONAL CRANE PARTS MANUAL

This manual has been prepared for and is considered part of

Model

Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,

transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure, horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,

swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators, upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir, lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,

auxiliary light plant and lighting, TV monitoring, compressor and air tank) GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

power plant, take off converters and piping, controls, VICON power lowering, torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,

steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal, lowerworks hydraulic piping, RINGER components, barge mounting and machinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,

gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook block, weight ball, upper and lower boom point, wind speed indicator, crowd and retract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings

referenced in sections A through F)

This manual is arranged in sections as listed above. Sections A through F are arranged by group numerical order with an index after each section tab. An alphabetical index for groups A Through F combined is located after the O-number Section. The O-number section is arranged in numerical order by O-number. Following this cover page are the Basic Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights, and Dealer Listing.

MANITOWOC CRANES, INC.

2401 South 30th Street • PO Box 70 Manitowoc, WI 54221-0070

Phone: 920-684-6621 • Fax: 920-683-6278

MANITOWOC MCDEL 2000 THRU 4000W BASIC SFECIFICAT IONS

MACH. NO. 4OII2LIFTCRANE X DRAGLINE S.O. NO. DATE ISSUED 7-25-66 SHIP TO Wood River, Illinois DISTRIBUTOR HENNESSEY FORRESTAL BUYER WHISLER EQUIPMENT COMPANY PURCHASE ORDER NO. 373 ROUTE EXPORT YES NO~_ PAINTING

LETTER ING MACHINE DATA-BASIC ENGINE DRIVE SP}{OCKET DRIVEN SPROCKET TRA NSMI SS ION CRAWLER SHOE CRAWLER DRIVE CHAIN CRAWLER END BLOCK SHOVEL SPROCKET

Special Yes

WEDGE WEDGE RIGHT DRUM LAGGING BARE WEDGE 71~7-~ 1/8 Rope LEFT DRUM LAGGING 3108~ - DIA. 21" PLAIN WEDGE 11966 - I i/~ Rope CONTROL AIR X_~ MANUAL __ DUAL__ COUNTERW~IGHT ~963 - Bo~ ~600# Fill 36,500#.. Total &OlO0~,

CRANE & DRAGLA~,~ uAAA Box~2~5~5._&283~2 .- Box 282G#2&23~i~l~26~~,,~Fil133'030~3#~u. TotalTOta117 Z8~E~ANTS35820~' TOTAL C"WT. i0&,398#

BOOM ~ASE 3.Q~&7-9 26, 2-~7~72~- 2&' 6" BASIC BOOM UPPER ,.au ~0303 - 3;+' 2-276722 i0" BOOM INSERT 1-32692-$ lO: 2-276723 - 20: BOOM INSERT I-~693-2 20' 8-27672& 30' BOOM INSERT ~[3269&-230' BOOM INSERT i,.~3237 - 30" ~,~'^*"~" I"ES.x" ~u_ BOOM LENGTH 210'

3 68& - 15' RIGHT DRUM CABLE 9~ 1 1/8 ~ 6"x25 RL EXTRA ~ ..~..,o,~,~w .~,~.~'~' v~,~..~ _ ~, ~-~ LEFT DRUM CABLE 565 i i/8" 6X25 RL IMP P;/)W STW_~L IWRC - 719078 BOOM HOIST CABLE ~90 l" 6X30 FL. STR. LMP. PLOW STEEL YWRC LANOLAY - 719080 JIB BACK STAY CABLE 2 pcs. 63 ~ EA. 1 1/8" 6x25 EXTRA IMP PLOW STEEL IWRC - BOOM BRIDLE CABLE 719062 SHOVEL HOIST CABLE SHOVEL TRIP CABLE SHOVEL BOOM HOIST CABLE

SHOVEL DATA BOOM DIPPER SIZE RETRACT CHAINS

STICK SERIAL NO.

POWER PLANT DATA FAN SUCq/ION ]( ENGINE CLg~E4INS NHRS-6-I TORUQE CONVERTER YES ][ NO GOVERNOR CONTROL YES-X- NO--" ELECTRIC STARTING YES~r NO GOVERNED SPEED LOW I~E

R.P.M. CAPACITY CHART DRWG. NO. CAPACITY CHART NO. CAPACITY PLATE SPECIALS

6 0 ~_ #123 JIB DATA TOF--3~g&8 - 15 ~

CROWD CHAINS BUTT--33599 - 15~ TYPE DIPPER STRUT--33589- 12 ~ 6" DIPPER DOOR ......... ~'i-~--~- -

BLOWER ~ BRIDLE-6-276729 - 9' 6 ~ SERIAL NO. 509440

O.S. GOV. SPEED HIGH IDLE STALL

CLAMSHELL DATE SHIPPED

SHOVEL__ HOE Aug. 24, 1966

C & NW to ~'~ood River

23181- 28T 1941- I~ST

P A-STR. 220 P AOaA6 - AS" J ~IFWa1[ 1605 AAA

Capacity Chart Sheet

Model:

Serial Number:

Boom #:

Jib #:

Signature/Date:

CHARTS Number Date

Drum and Lagging: 4859 8/1/1967

Lift Chart (Barge): 7482-A 7/19/1988

7482-B 7/19/1988

Lift Chart: 5116 12/19/1983

5117 12/19/1983

Jib Chart: 6197-A 11/12/1987

Wire Rope: 5308 5/4/1977

Range Chart: 4796 5/20/1977

Range Diagram: 48921 9/12/1972

Boom Rigging Dwg.: 43160 11/20/2001

Jib Rigging Dwg.: 43730 2/25/1998

Jib Backstay Dwg.: 75055 9/8/1982

BK 08-10-2005

4000W

40112

#17

#123

MANITOWOC CRANES, INC.MANITOWOC, WISCONSIN

NEW PARTSWARRANTY

Manitowoc Cranes, Inc. (“Manitowoc”) warrants parts manufactured by Manitowoc, to befree from defects in materials and workmanship under normal use and service for theapplicable warranty period. The applicable general warranty period for each new part issix (6) months from date of installation or 1,200 hours of operation, whichever occursfirst. The applicable extended warranty period for weldments identified by Manitowoc onits drawings as “boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-body and crawler side frames” is three (3) years from date of shipment by Manitowoc;provided, however, that the machine is used solely for liftcrane applications. No claimsunder this warranty shall be valid unless Customer notifies Manitowoc or its authorizeddealer in writing of the defect within sixty (60) days following its discovery, but in noevent later than the expiration of the applicable warranty period and Customer processesits claim using proper warranty claim procedures.

Manitowoc’s sole obligation to Customer under this warranty is to repair or replace withre-manufactured or new part or parts, at Manitowoc’s option, F.O.B. original point of ship-ment, any part or parts which Manitowoc, in its sole discretion, determines to be defectivein materials or workmanship. Manitowoc may require the return of parts, freight chargesprepaid, to Manitowoc’s designated facility for inspection and analysis. Reasonablefreight charges and reasonable labor expenses incurred for approved warranty repairs dur-ing the applicable general warranty period for each new machine will be reimbursed byManitowoc.

This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;neglect; accident; overloading; altered, modified or changed equipment; equipment orparts which have not been properly installed, operated or maintained or which have beenimproperly adjusted; or damages caused by failure to follow the maintenance proceduresoutlined in the applicable owner’s manual or in technical bulletins issued by Manitowoc’stechnical publications department.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHERWARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANYWARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability ofManitowoc arising out of the sale, use or operation of Manitowoc machines or parts,whether in warranty, contract or tort, including claims for special, indirect or consequen-tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-tive part or equipment as hereinabove provided. Upon the expiration of the warrantyperiod, as hereinabove provided, any such liability shall terminate. The foregoing war-ranty shall constitute the sole and exclusive liability of Manitowoc.

Rev. 08-18-97 Form No. 1-8506

© 2003 Manitowoc Cranes, Inc.

Rev. 09-10-2003 DistList

MANITOWOC DISTRIBUTORS

To locate the Manitowoc Approved Distributor nearest you:

1. Go to www.manitowoccranes.com.

2. Click on Manitowoc logo.

3. Click on Dealers.

4. Follow on-screen instructions to locate distributor.

When calling a distributor with parts or service questions, you need to know themodel and serial number of your crane. This information is located on the CraneIdentification Decal on the crane cab.

© 2002 Manitowoc Cranes, Inc.

Rev. 04-08-2002 Folio 823-1

ORDERING BOOM AND JIB LACINGSAll Models

Table of Contents

PURPOSE

This folio is divided into two sections:

A. Ordering boom or jib lacings from LACING DRAWINGS contained in Section F of the parts manual furnished with the crane.

B. Ordering boom or jib lacings when LACING DRAWINGS ARE NOT AVAILABLE.

BOOM OR JIB IDENTIFICATION

All parts orders for lacings must contain the boom or jibidentification number and the component part number:

• Past Production (View A):

Boom or jib number, component part number, and man-ufacturing code stamped into two connectors (diago-nally opposite) on both ends of each insert and on endof top and butt.

• Current Production (View B):

Boom or jib number, component part number, and man-ufacturing code stamped into a plate mounted on allfour chords of each section.

Purpose ............................................................................ 1Boom or Jib Identification.................................................. 1

A. Ordering Lacings from Lacing Drawings................ 2

B. Ordering Lacings without Lacing Drawings............ 3Assistance ........................................................................ 3Welding Instructions.......................................................... 3

Manufacturing Code

Boom or JibNumber Component

Part Number

FIGURE 1

X-X-XX

ZZZZZZ-Z#YY

A524

View APAST PRODUCTION

Chord

View BCURRENT PRODUCTION

Component Part Number

Manufacturing Code

Boom or Jib Number #YY Z-ZZ-ZZ

XXXXXX

A524

ORDERING BOOM AND JIB LACINGS

Folio 823-2

A. Ordering Lacings from Lacing Drawings

The parts order must contain the following information toensure that Manitowoc provides you with the correct lacings:

1. Crane serial number (can be found on builders plate inoperator's cab.)

2. Boom or jib identification number.

3. Quantity of lacings.

4. Component part number and lacing identificationnumber (from lacing drawing in Section F of PartsManual).

5. Component name

.

EXAMPLE: Assume you have a number 22 boom and thelacings with circled letters in Figure2 are damaged. Yourparts order should be similar to the following example:

Crane Serial Number: 00000 (from builders plate).

Boom Identification Number: #22 Boom

Required:

1 each 48153-9 (N) for 30 ft Butt

1 each 33426-3 (B) for 20 ft Insert

1 each 33426-3 (D) for 20 ft Insert

1 each 50453-2 (C) for 40 ft Top

Quantity Component Name

Component Part Number

Lacing Identification

Number

FIGURE 2

D(Diagonal)

(Diagonal)

BE

D

BB

BA

E EBE

EE

A

B

E EA

B

CAC

A

Y (DIAGONAL)

40 ft Top

R (DIAGONAL)

Q

V(Diagonal)

P

NN(Diagonal)

30 ft Butt

QP

XM

LK

WV

SR

ON

UT

FDC

BA

JIHG

AA

FF

JJHH

BBDD

KKIIGG

EECC

MM

U

TS

XWY Z

J

ON

ML

IHG

FD

CBA

B

E

LL

K

E

SAMPLE ONLYDO NOT USE LETTERS ON THIS SAMPLE WHEN ORDERING LACINGS. USE

LETTERS ON LACING DRAWINGS IN PARTS MANUAL FOR YOUR CRANE.

A924

20 ft Insert

Folio 823-3

ORDERING BOOM AND JIB LACINGS

B. Ordering Lacings without Lacing Drawings

The parts order must contain the following information toensure that Manitowoc provides you with the correct lacings:

1. Crane serial number (can be found on builders plate inoperator's cab.)

2. Boom or jib identification number.

3. Quantity, lacing location, and lacing number.

4. Boom or jib component name (butt, insert, or top) andpart number.

NOTE: To obtain the lacing location and number, view theboom or the jib from the butt end looking forward.Identify the side on which the damaged lacing islocated: left side, top side, right side, or bottomside. Count each lacing up to and including thedamaged lacing, starting with first lacing nearestbutt end of the component as shown in Figur e3.

Do not count a diagonal lacing as the first lacing.Identify diagonal lacing separately; lower enddiagonal lacing or upper end diagonal lacing.

ASSISTANCE

If you are in doubt as to which lacings to order, DO NOTGUESS. Contact your nearest Manitowoc distributor forassistance; doing so may prevent the wrong parts from beingshipped.

WELDING INSTRUCTIONS

Each lacing order is shipped with welding instructions and acopy of Form 00SPFM006 which identifies the chord andlacing material.

EXAMPLE: Assume you have a number 22 boom and thelacings with circled numbers in Figure 3 are damaged.Your par ts order should be similar to the fol lowingexample:

Crane Serial Number: 00000 (from builders plate).

Boom Identification Number: #22 Boom

Required:

1 each Top Side Lacing (1) for 30 ft Butt 48153-9

1 each Right Side Lacing (5) for 30 ft Butt 48153-9

1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3

1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3

1 each Top Side Lacing (2) for 40 ft Top 50453-2

Quantity Component Name and Part

Number

Lacing Location

Lacing Identification

Number

Diagonal LacingDiagonal

Lacing Lower End Diagonal Lacing

Upper End Diagonal Lacing

Bottom Side

Left SideTop Side

Right Side

Bottom SideBottom Side

Left Side

Left Side Right Side

Top Side

Right Side

Top Side

FIGURE 3

A924

5

3

3 4

2

2

1

1

21

1 2

54

3

6

40 ft Top

20 ft Insert

30 ft Butt

M A N I T O W O C E N G I N E E R I N G C O .

,~ E ~ E

m ~ . , ,8 /£-6,L

"T

= _ - o

. ~ ~ , ('3

5" -

J

'w90"P - ,,p ,£|

~ S tU iE'p /~jIUDC~ e:)uDJoel3 MO] ,,g/L'6 ,£1-4.

_ w f ; ' l ~ , , 8 / i ' l L ,l~L "~

• . w Pg'l ,, i ; /t ,9 . .- '= uJ L t '~ , N / t ' t , Z ~

E

_"Z ~0 "

E

"¢ o

~r ~o

Ln

k ~ L

I +

E

0

w 9Z0' ,,£-

o.

m £~ .£ , , g / Z - 9 , 1 t

w r ,~ 'L ,,~I t-g ,P~

I-,,,

I

o

o 90332'

M A N I T O W O C E N G I N E E R I N G CO. division o[ The Manitowoc Company, Inc. Manitowoc. Wisconsin 54220

m

WEIGHTS i

DESCRIPTION

®

4000W VICON* - NO. 17 BOOM

LIFTCRANE - w / 6 0 ' No . 17 b o o m , 1 0 4 , 4 0 0 # c o u n t e r w e i g h t , u n i v e r s a l g a n t r y

w/llnk type backhitch, 24' crawlers w/48"treads, split front d~mR, ind. swing, ind. boom hoist, Vicon controlled Cummins NT-855-C310 engine, 21" dia. lagging for left front drum, b o o m h o i s t r o p e , e q u a l i z e r , t e l e s c o p i c a l r c u s h i o n e d b o o m

s t o p , 155 t o n l o a d b l o c k , 15 t o n h o o k a n d w e i g h t b a l l , i n t e g r a l

upper boom point w/slngle sheave, and upper wire rope guide . ~292,640,*

APPROX. WEIGHT ( I N L B S . )

UPPERWORKS - w/Vicon controlled O-,m~ns NT-855-C310 e n g i n e , ind. boom hoist, ind. swlng, split front dr-m- and 21" dia. plain lagging for left drum; LESS boom, gantry a n d backhltch, equalizer, load block, weight ball, • counterweights, . telescopic air cushlonedboom stop, upperwlre rope guide, and catwalk ........................... * 59,74.0**

UPPERWORKS a s a b o v e - w / g a n t r y a n d l l n k t y p e b a c k h l t c h , e q u a l i z e r , b o o m

body; " " hoist r o p e , a n d car LESS crawlers . ........... .'110,010"*

CARBODY - w/roller path, ring gear and king pin; LESS crawlers•.... . . "41,910

CRAWLERS 24' w/48" t r e a d s *34 640 e a c h

SELF-REMOVING COUNTERWEIGHTS

I n n e r • . . . . , . • • • . • . . • • . . • . . . • . • . . . • • • .

M i d d l e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . .

O u t e r • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

40,100 35,800 28;500

BOOM NO. 17

Boom Butt - 2 6 ' ( w / i o w ; b om•polnt" ; ;mbly)~ .............. Boom Top - 34' e o a s .............. Upper Boom Boint (shaft and sheaves) . . . . . . . . . . ........ Boom Insert - i0' (w/rope guide roller assembly)~ ............ Boom Insert - 20' (w/rope guide roller assembly) ............. Boom Insert - 30' (w/rope guide roller assembly) . . . . . . . . . Boom Insert - 30' (w/Jib backstay and rope guide roller ;ss~biyi .... Basic Pendant- 36''2" (2 reqd ) • • • • • • • • • • • • • • • • • • • • • •

Pendant i0' (2 per insert) P e n d a n t - 2 0 ' (2 p e r i n s e r t ) . . . . . . . . . . . . . . . . . . . . . . . .

Pendant 30' (2 per insert) P e n d a n t S p r e a d e r B a r . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 , 5 9 0

6 , 2 6 0

2 3 5

1 , 1 3 5

2 , 1 6 0

2 , 7 8 0

2 , 8 8 0

4 1 5 e a c h

2 1 5 e a c h

2 9 0 e a c h 3 6 5 e a c h

4 0 2

|'~

*For non-Vlcon machines deduct 3700 ibs. from upperworks and llftcrane weights•

**Weights do not include hoist line, whlp line, or fuel• For optional engines add the following weights to the upperworks of Vicon machines: 800# for Cat. D-343T, 1340# for Cat. D-343TA, 870# for G.M. 12V-71N. For non-Vicon engine options there is no weight increase.

II|

10-7-74 (Rev. 8-3-77)~ WEIGHTS- 4000W VICON- No. 17 Boom

(Cont'd.)

FOLIO 834-1

Manitowoc Engineering Co.

WEIGHTS 4000W VICON®Cont'd.

DESCRIPTION

JIB NO. 123

APPROX. WEIGHT (IS LBS.)

J i b Top - 15 ' ( w / J i b p o i n t ) . . . . . . . . . . . . . . . . . . . . . . . . J i b B u t t - 15 ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

J i b Insert 1 0 ' i 3 ; 3 3/~t"" I O O • ~ • J O O • • O O • O • • e O 0 * • • O

B a s i c P e n d a n t - - (2 r e q d . ) . . . . . . . . . . . . . . . . . . . P e n d a n t - 10 ' (2 p e r i n s e r t ) . . . . . . . . . . . . . . . . . . . . . . . J i b B a c k s t a y P e n d a n t . . . . . . . . . . . . . . . . . . . . . . . . . . . . J i b Strut 12' 6"

695 690 340 115 each

65 each 155 each 365

COMPONENTS

Hook Rollers (6) w/Pins L i g h t P l a n t (w/Mount ing P 1 ; t f o ~ i " " : . . . . . . . . . . . . . . . . . • . : : . . . . . . . . . . . . . . .

Catwalk - Left and Hight Sides w/Rails . . . . . . . . . . . . . . . . Lagging- 21" dia. Plain for Left Drum . . . . . . . . . . . . ...... Boom Hoist Rope - 12 Part - 65' of 7/8" - 6 x 26 . . . . . . . . . . . . . Wire Rope Guide Assembly (Lower) . . . . . . . . . . . . . . . . . • . • • Wire Rope Guide Assembly (Upper) .... . . . . . . . . . . . . . . . . . . Rope Guide Roller Assembly ....... . . . . . . . . . . . . . . . . , 12-Part Gantry w/Link Type BackhltCh.. . . . . . . . . . . . . . . . . . Equalizer .

650 1,175

* 1 ,650 340 910 290 215

42 e a c h 5 , 7 9 5 1,650

2.3 ibs./ft. Whip Line - 1-1/8" - 6 x 31 . . . . . . . . . . . . . . . . . . . . . . 2.3 lbs./ft. 15 Ton Hook and Weight Ball . . . . . . . . . . . . . . . . . . . . . . . 630 155 Ton Hook Block Assembly 3,300 • • • • • • • • • • • Q • • • • • • • • • • •

Boom Stop - T e l e s c o p i c A i r Cush ioned . . . . . . . . . . . . . . . . . . . 630 D r a g l i n e F a i r l e a d R e v o l v i n g 1 , 9 1 0 Dragline Fairlead - Hinged . . . . . . . . . . . . . . . . . . . . . . . . 5,250

NOTE: The above weights may fluctuate up or down 5% due t o manufacturing tolerances.

FOLIO 834-2 WEIGHTS - 4000WVICON - No. 17 Boom. • i ~ i ' II

10-7 -74 (Rev.. 8-3 .77)~ c


A Division ~ the 14oni~,va( C o m p o n y , / n o . M a n i t o ~ , o c . Wisconsin ,,

\

: MATERIAL LIST O N BACK

0-480-1

I REV. I B

I MOOEL 3900, 3900T, 3900W, 4000W, 4i00W

TOOL LIST

REF. NO.

1 2 3 4

5

6 7

8 9 i0 I I

PART NUMBER

722493 167596 722246 13404

139624

138092 21804

20976 20977

13775 974 975 11466

722423 722463 416739 646449 646450 646451 646452 646453 646454 646455 646456 646457 646458 646459 646437 722515 722516 722517 722519 722520 722521 722522 722523 722524 722525

QUANTITY REQUIRED

2 1

DESCRIPTION OF PART VENDORS PART NO.

WRENCH, Thin (1-I/2") (All) .5# WRENCH, Drum Brake (1-7/8") (Towers) 4.0# WRENCH, Drum Brake (I-7/8") (All) 4.0# WRENCH, Tension Rod (2-I/4") (Models 3900, 3900T, 3900W, 4100W) 8.0# WRENCH, Hook Roller Pin Locking Plate (5-3/4" Hole Centers) (Models 3900, 3900T, 3900W, 4000W) 5.2# WRENCH, Hook Roller Pin (4-1/2") (Model 4100W) 6.8# WRENCH, 12 Point Socket Type (2-13/16") (Models 3900, 3900W, 4000W, 4100W) 15.0# WRENCH, 12 Point Socket Type (3") (Model 4000W) 15.0# WRENCH, 12 Point Socket Type (3-5/32") (Models 3900, 3900T, 3900W) 15.0# WRENCH, Clutch Shaft (2-1/4") (Model 3900T) 10.0# WRENCH, Crawler Tread (3-3/16")(Models 3900, 3900W) 17.0#

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WRENCH, Travel Shaft (3-13/16")(Models 3900, 3900T, 3900W) 15.0# WRENCH, 1-3/4" Nut (All) 10.0#

TOOLS NOT SHOWN

WRENCH, Crescent (12") HANDLE, Socket (3/4") EXTENSION, Handle SOCKET (1-1/16") SOCKET (1-1/8") SOCKET (1-3/16") SOCKET (1-1/4") SOCKET (1-5/16") SOCKET (1-7/16") SOCKET (1-1/2") SOCKET (1-5/8") SOCKET (1-3/4") SOCKET (1-7/8") SOCKET (2") SOCKET (2-1/4") (Model 3900) WRENCH, Combination (7/16") WRENCH, Combination (1/2") WRENCH, Combination (9/16") WRENCH, Combination (5/8") WRENCH, Combination (11/16") WRENCH, Combination (3/4") WRENCH, Combination (13/16") WRENCH, Combination (7/8") WRENCH, Combination (15/16") WRENCH, Combination (I")

PLEASE GIVE MACHINE SIN W/ORDER I REV- B 0-480-1

GROUP A - Rotating Structure

PARTS MANUAL ALPHABETICAL INDEX GROUP A - Rotating Structure

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP "A" Frame 42959 - 10/15/62 05/06/77 A0101 Cab 32077 A2 10/18/58 03/13/70 A0201 Cab 32077 K1 10/13/58 04/10/67 A0201 Chain & Gear Case 42058 A2 10/30/58 08/06/70 A0401 Chain & Gear Case 42058 C1 10/30/58 08/06/70 A0401 Counterweight & Cab Rear 42964 E1 08/12/63 03/18/70 A0301 Counterweight Handling 42965 A1 10/24/62 A0302 Counterweight Handling 42965 A2 10/24/62 A0302 Guards 42329 I1 01/20/62 03/28/72 A0501 Platform 41946 G1 10/02/58 06/07/71 A0701 Rotating Bed/Hoist Frame/Transporter Platform 42163 C2 04/23/63 12/14/66 A0102 Rotating Bed/Hoist Frame/Transporter Platform 42163 T1 04/23/63 10/17/79 A0102 Tool Box 32108 B1 01/07/59 06/25/69 A0901

08/17/05


A D~ je~ , d the ~ ~ m m c C e ~ p m y . I~- M a R J l e ~ , W ~

1

Right Front Upper Window Latch

ILLUST. No.3.! 7.!9-.A.-.2 ]

7,"

See Cab Assembly_~~-. ~

l r -

~ 5

I I

I t

Z LJ LL4

0 0 c~

I I v

-A2. i-

32077 - 2 REV. A I MODEL

4000

REF. N O .

4

5

6

7

8

9

10

l l

12

12

12

CAB DOOR MECHANISM (QUANTITIES FOR BOTH DOORS)

PART QUANTITY NUMBER REOUIREO DESCRIPTION OF PART

17869

1204

17868

17867

17865

631350

19060

17866

647410

647410

647432

72024

250370

70680

BOLT, Eye W/elastic stop nut

SPRING

HANDLE, Inside W/capscrew and elastic stop nut

LATCH W/math. screw, capscrew and Jam nuts

HANDLE, Outside W/capscrew and elastic stop nut

SHEAVE, Roller

PIN W/cotter pin

CLIP W/capscrew, hex nut and lockwasher

SPACER (Right Side Cab)

SPACER (Left Side Cab)

SPACER (Left Side Cab)

RIGHT FRONT UPPER WINDOW LATCH

CATCH, Window W/elastic stop nut

BOLT, Mach.

SPRING

REV.

A

VENDORS PART NO.

0

> I',O

Co E)

L,J

b-,

>

0

r'~

PLEASE GIVE MACHINE S/N W/ORDER - ' J 32077 - 2

(..,-


A Oivilion of the M onlto,wo~ Com~ny, Inc. M o n i ~ c ~ , WlK@n|in,

I

, ~ - ~ . \ l ~ c o ~ , . ..

"--,-- f~----II I \ \ ~ "

)

/ ' , . f

o

MATERIAL LIST ON BACK

-A2. I- ~o I MODEL

32077 - 1 4000-4000W 0 ',,,4 ",-4

CAB

REF. PART NO. NUMBER

i 42529

2

3 632695 4 19538 5 257186 6 18925

7 257253 1 42980

2 3 632695 4 19538 5 257186 6 18925 7 257253

32076-7

8 632694 9 1632818 i0 632819 12 632817 13 632827 15 32076-2 16 587071 11 31563

41770-7

17 97997 18 184147 29 41770-5 21 90302

22 18972 23 605101. 24 73227 23 605101 25 24714 26 90370

75210 27 24038 28 11671

42313-6

31 632652 38 587072 40 207247 41 42313-2

QUANTITY REQUIRED

1 1 6 1 8 1

I 1 1 I 1 1 i 1 I i


ROOF, Cab W/elastic stop nuts, capscrews, hex nuts and lockwashers (Mach. up to and Incl. 130 Ton Capacity) (See Note)

PLATE, Cover SHEET, Front CLIP, Awning BOLT, Coupling AWNING, RoofW/capscrews and lockwashers (See Sliding Door Option) BOLT, Coupling

ROOF, Cab W/elastlc stop nuts, capscrews, hex nuts and lockwashers (Mach. W/Capacity Over 130 Ton)

PLATE, Cover SHEET, Front CLIP, Awning BOLT, Coupling AWNING, Roof W/capscrews and lockwashers BOLT, Coupling

PANEL, Left Side W/rivets, capscrews, mach. screws, stove bolts, hex nuts and lockwashers

SHEET, Rear SHEET, Upper GUIDE, Top Door SHEET, Center SHEET, Center (43½" wide - See note 1 and 2) SHEET, Front (See note I) R~IL, Door

DOOR, Left (See Sheet 2) FRONT, Ca b (Complete) W/math. screws, stove bolts, rivets, hex nuts and 10ckwashers

SHEET, Upper Left DOOR, Left W/hinges FRAME, Right Front

CLOSING SHEET, Left Front W/stove bolts, hex nuts and lockwashers GLASS, Window

CHANNEL, Rubber (Specify 6'3" - 1.905m) GLASS, Window

CHANNEL, Rubber (Specify ii'0" - 3.353m) SASH, Front Window W/hinges SHEET, Top AWNING CLOSING SHEET, Left Rear W/stove bolts, hex nuts and lockwashers STOP, Hand Lever W/cotter pins PANEL, Right Side (Complete) W/mach. screws, capscrews, stove bolts, hex nuts and lockwashers

SHEET, Front RAIL, Door STOP, Door SHEET, Rear

PLEASE GIVE MACHINE SIN W/ORDER IR~'K 132077-1 Cont.

C~ --4

bo O

"-4

~J I"1 0

-A2. I-

I 32077_i Cont IREV IMOOEL . K 4000-4000W

CAB

4J

0

i l

r v u.i i - - (.~

,--i

43

O 0 Oa

REF. NO.

42 43 44 45 30

32 23 33 34 35 36 23 39

37 46

47 48

49

50 51

58 57 59 63 64 65

14 60 61 62 23

54

55 56

52 53

PART QUANTITY NUMBER REQUIRED DESCRIPT ION OF PART

632656 632651 632653 31590 71351

17834 605101 17864 31631 16031 17836 605101 23937

632840 77158 33595 77155 77156

30152

77154 70786 32075-6

32075-2

632822 632691 632692 632693 32074-6

208116 32074-2 632690 17833 605101

90303 569684 24968 24967

70926 31671

1 1 2 I I 1 1 1

1 1 1 I 1 i 1

VENDORS PART NO.

GUIDE, Top Door SHEET, Center SHEET, Upper CABINET, Tool

CLOSING Plate, Right Front W/stove bolts, hex nuts and lockwashers GLASS, Window

CHANNEL, Rubber (Specify 7'4" - 2.236m) RAIL, Hand W/hex nuts DOOR, Right (See Sheet 2) AWNING, Door W/stove bolts, hex nuts and lockwashers GLASS, Window

CHANNEL, Rubber (Specify 9'5" - 2.870m) CLOSING SHEET, Right Rear W/stove bolts, hex nuts and lockwashers

SHEET, Front PANEL, Right Rear W/mach. screws, hex nuts and lockwashers ENCLOSURE, Shutter (Non-Vicon Machine)

SHEET, Closing W/stove bolts, hex nuts and lockwashers SHEET, Closing W/mach. screws, stove bolts, hex nuts and lockwashers SHUTTER W/mach. screws, chain, hook, capscrews, hex nuts flat washers and lockwashers SHEET, Closing

BAR, Filler PANEL, Inner Right W/mach. screws, capscrews, stove bolts, hex nuts and lockwashers

SHEET, Rear DOOR, W/hinges

SHEET, Upper SHEET, Front SHEET, Front SHEET, Lower

PANEL, Inner Left W/capscrews, mach. screws, hex nuts and lock-

washers SUPPORT, Angle SHEET, Front SHEET, Rear

GLASS, Window CHANNEL, Rubber (Specify 8'6" - 2.590m)

BOTTOM RIGHT CLOSING PLATES - OPTIONAL SHEET, Rear W/capscrews, hex nuts and lockwashers PLATE, Cover SHEET, Vertical W/capscrews, hex nuts and lockwashers SHEET, Front W/capscrews, hex nuts and lockwashers MACH. W/MURPHY 220 ENGINE SHEET, Lower EXTENSION, Cab W/mach. screws, hex nuts and lockwashers

REV. I K 32077-i Cont.

PLEASE GIVE MACHINE SIN W/ORDER

-A2. I-

132077_i Cont ' IREV'K I MOOEL 4000-4000W

CAB

L~ 1",3 0


19 24'069

19 91041

19 395058 395059

18 33501

6 :24158

53 70926 54 32076

54 32807

49 32823

54 32780

49 30152 54 32571

49 30152

29 41770-2 66 19510 67 19509 23 605301 68 69 23035 70 18971 23 605301

71 33883 72 74260

QUANTITY REQUIRED

1

, 1

1 I

I

1

i


MACH. W/FRONT AUX. DRUM AND WINCHHEAD DOOR, Left Front W/hlnges (Replaces 184147) MACH. W/FRONT AUX. DRUM AND LIGHT PLANT

(Replaces #184147) DOOR, Left Front W/hinges and rivets MACH. W/OUTSIDE LIGHT PLANT

(Replaces #184147) DOOR, Upper Half DOOR, LowerHalf MACH. W/WINCHHEAD PANEL AND DOOR, Left Front W/capscrews, hex nuts and lockwashers SLIDING DOOR (OPTIONAL) DOOR, Sliding (Replaces #18925) MACH. W/HYDRAULIC SWING SHEET, Lower EXTENSION, Cab W/capscrews, hex nuts and lockwashers FOR VlCON MACHINE EXTENSION, Cab W/mach. screws, hex nuts and lockwashers (Mach. W/Heat Exchanger Oil Cooler)

SHUTTER, Radiator W/pins , cotter pins, capscrews, hex nuts and lockwashers

EXTENSION, Cab W/mch. screws, hex nuts and lockwashers (All Machs. W/C11mmins Engines and Radiator Type Oil Cooler Except Serials #4064, 4065, 4066 and 4088)

SHUTTER, Radiator W/capscrews, hex nuts and lockwashers EXTENSION, Cab W/mach. screws, hex nuts and lockwashers (Serials #4064, 4065, 4066, 4088 and all Machlnes W/Cat. and G.M. Engines and Radiator Type Oil Cooler)

SHUTTER, Radiator W/capscrews, hex nuts and lockwashers TWO PIECE FRONTWINDOW (OPTIONAL) (Replaces Ref. #24, 25, 26, 27, 29)

FRAME, RightFront SASH, Upper Right Front GLASS, Window

CHANNEL, Rubber (Specify 5'3" - 1.600m) SHEET, Top SASH, Front Window W/hinges GLASS, Window

CHANNEL, Rubber (Specify 9'5" - 2.870m) ROOF DOOR OVER ENGINE (OPTIONAL) DOOR, Roof W/rivets (Complete)

DOOR, Sliding NOTE: Machs. to and including Serial #4023 are equipped with

roof #42314.

NOTE I: For machines W/generator mounted inside cab, delete Ref. #13, 15 and add:

L

REV. K 32077-1 cont.

o, =A SE GiVE MACHINE $/N W/ORDER

>

-'4 m

o

¢?

I

=

oa

o ".d ".d

0 0 m

0 m

-A2. i- IREV. I 32077 - Icont K

I MOOEL 4000-4000W

CAB

= 0

I . IJ I - , -

<

.l.J

0

REF. NO.

13 15

13

PART QUANTIW NUMBER ,REQUIRED

95413 95412 95411

632816

I 1 1


ASSEMBLY, Left side modification SHEET, Center (35-3/4" wide) SHEET, Front (W/paddle handle lock #510183 and door for access to generator) W/truss head bolts, hex nuts and lockwashers

For complete left side order #32076-6

NOTE 2: Machine W/outside generator delete Ref. #13 and add: SHEET, Center For complete left side order #32076-8

PLEASE GIVE MACHINE SIN W/ORDER K 32077-1


M ~ ~ m,,,o,c, w t ~ o n i w t

LLI / - -

J

~8 -~j

IL LU ST. N o..4.1.7..2..5 .-..A..~2.-'~.

9

f

J

J

/

3

J

J

I, AATERIAL LIST OH BACK

>-

aQ

U.a ¢.eS

U.a

z

1,.I

I 42058 - 2

i , I REV. A " )MODEL -A4. i-

i

4000

m

REF. NO.

1

2

3

4

5

6

7

8

9

9

9

9

I

! !

J

PART NUMBER

42172

275451

17152

2586

3523

70390

23051

70282

70283

70582

70583

70584

QUANTITY REQUIRED

1

1

1

1

1

1

1

lOt2

ENGINE CHAIN CASE

i VENOORS DESCRIPTION OF PART PART NO.

i

CASE, Chain W/capscrews, hex nuts, lockwashers and pipe plugs

BREATHER

SPACER W/capscrews and lockwashers

SUPPORT W/capscrews, hex nuts and lockwashers

STICK, Dip

BAFFLE, Oil

COVER (W/Std. Swing Only)

GASKET

SPACER (.228 Thick)

SPACER (.0478 Thick)

SPACER (.220 Thick)

SPACER (.452 Thick)

I

PLEASE GIVE MACHINE SIN W/ORDER IR~. A I 42058 - 2

q

J

Dj

MANITOWOC E N G I N E E R I N G CO.

C~ LLI I - - U')

10

!

ILLUST. N o..4,..2.0 5..8..-.8..-J. ]

2

9 / 8

4

5

MATERIAL LIST ON LACK

'42058- i J MODEL

-A4.1-

4000

REF. NO.

PART NUMBER

32079

18797

18798

42455

456253

456254

19279

71562

17152

17228

17227

21843

352'3

70433

GEAR CASE

QUANTITY i REQUIRED

1

i '

1

1

1

$

1

1

i

1

i

1

I

• , i ' ' ' '" b •

1 VENDORS DESCRIPTION OF PART PART NO.

. l l l

CASE, Lower W/lockwashers, pipe plugs and capscrews

PLATE, Cover W/capscrews and lockwashers

GASKET

CASE, Upper W/plpe plug, capscrews, lockwashers, baffle and ring

GASKET (13" x 16" Vellumoid) (Near Side)

GASKET (14" x16" Vellumoid) (Far S~de)

SEAL, Oil

SUPPORT W/hex nuts, capscrews and lockwashers

SPACER W/capscrews and lockwashers

PLATE, Cover W/capscrews and lockwashers (Std. Boom Hoist only)

GASKET (Std. Boom Hoist only) I I . ~

GUARD W/capscrews and copper washers

STICK, Dip

BRACKET W/capscrews and lockwashers

r 1 C 42058- 1 c/~e, ~#' . /Op~ c.~. , , -

A s

F-- ¢.,'3

M A N I T O W O C E N G I N E E R I N G

,,

C O .

See Rotating Bed Assembly

/ /

f

I

i

17 ~ 1 0

/ S

7 . , ~ . ! ~ I

. ° ° _ . /

~ 5

~4

,,!9"~ (~2o '~.~ 8

,11

6

2 -- 7

' 9

~ o ~ 15 1 4 ~

~o

MATERIAL UST ON BACK

42163 - 2 I REV. C

RE N(

1

2

4

5

6

7

8

9

1C

11

14

16

21

17

PART QUANTI~ NUMBER REQUIRED

31980 2

71166 4

71127 2

11412 2

71165 2

71167 4

11906 6

11907 6

12913 6

11905 6

11904 6

10095 6

42121 2

70681 2

71133 2

18 19404

20 23699

19 70693

2

6

12

-A1. 2- MODEL

4000-4000W

HOUSE AND HOOK ROLLERS


EQUALIZER, Front Roller

PIN, Front Roller Shaft W/cotter pln

PIN, Equalizer W/gr. fitting

PLATE, Locking W/capscrews

SPACER

SHAFT, Front Roller W/gr. fitting

ROLLER, Hook

BUSHING W/dowels

THRUST, Washer

PLATE, Locking W/capscrews and lockwashers

PIN, Hook Roller W/gr. fitting

WASHER

HANGER, Double Hook W/gr. fitting

BUSHING

PIN, Hanger

LOCK, Shaft W/capscrews and lockwashers

ROLLER, House

BUSHING


l REv' . - C I 42163 2

/ M A N I T O W O C E N G I N E E R I N G C O . i

! • 0 ~ 1 ~ o//~e/uZa~,'lr,...~ C o , ' w ~ ¢ , E'.,c. A4a~,, ,oc, Wl=.c~ ' l~ . ,

0--

FUEL GAUGE AND FILTER Design Change of Mar. 21, L973

54 ~ 52

44 I

I \

28

1

2 3

I

45

oi 15

i~ 4z " ' i " ~82°

,.23

00Q

~0~

59

~ 31

58

58

56

MATERIAL LIST 0/"4 BACK

c~ ILl c~

O Z F..-

I--.. O

42163-1 REV. T t MODEt

-AI. 2-

4000, 4000W

ROTATING BED

VENDORS DESCRIPTION OF PART PARr NO.

1 1",,3 I--' C~

REF. PART QUANTI[Y NO. NUMBER REQUIRED

1 20165 2 2 10489 2 4 20166 1 3 10497 1 5 14082 1 6 10490 2 7 41924 1

i0 10492 1 ii 97966 i 12 10624 2 13 14482 2 14 32236 1

8 71636 1 18 1 19 17584 i 20 17582 i 42 17583 1 15 596524 i 16 71638 1

17 71639 1 21 10494 1 22 71236 i0 23 7117'6 2 24 43059 1 25 72983 2

26 17575 4 27 71332 i 28 71303 2 29 42199 1 33 456258 1 34 1 44 23673 i 30 10017 1

30 91303

31 622546 31 622508 32 11959 35 70913

RING, Seal W/capscrews, hex nuts and lockwashers GASKET COVER W/capscrews and lockwashers

PLATE, Cover W/capscrew and pin PLATE, Instruction GASKET, Housing Cover HOUSING, Bevel Gear W/capscrews, hex nuts, lockwashers, two dowels 17575 (Ref. No. 26), pipe plug, Loctite solvent (Manitow~ #622296), Locquic primer (Man itowoc #580133), Loctite (Manitowoc #622291) and Manitowoc Service Bulletin #236 (See Note 3) GASKET : '

' i" COVER W/capscrews, lockwashers~and grease fitting ;PLATE, Keeper W/capscrews and lockwashers PIN, Brake Dead End COVER (3 parts) W/capscrews, hex nuts, lockwasNers and truss head stove bolts (See Note 2)

GASKET COVER (item 4 - drawing #32236) GASKET GASKET GASKET

RING "0" RETAINER, "O" RING W/socket fiat head machine screws and countersunk washers iGASKET GASKET WASHER, Steel KEEPER, Pin W/capscrews and lockwashers I BED, Rotating COVER, Plate (before 10/14/63 revision right side cover only on machine W/out swing brake) DOWEL COVER W/capscrews and lockwashers (machine W/out swing brake) COVER W/capscrews and lockwashers TANK, Fuel W/pipe plugs, pipe cap, capscrews and lockwashers

GASKET COVER (1/2" x 9" Dia. - Item 21 on drawing #42199) FILTER, Fuel (See Note i)

BusHING W/brass screw dowels (only machines before 4/28/66 revision to rotating bed and rotating bed assembly) (as shown - without flange on bottom) BUSHING W/brass scKew dowels ~machlnes after 4/28/66 revision) (Not shown - with i" high x 10.751" Dia. flange at bottom) SEAL, Oil (split) SEAL, Oil (solid) RETAINER, Oil Seal W/capscrews and lockwashers GASKET

PLEASE GIVE MACHINE SIN W/ORDER IREV" T I 42163-1 Cont°

"-'1 m

C O~ rD

~o

LJ

>q

0

r"t

[ 42i63_i Cont. IREv T ]MOOEL 4000, 4000W

O

r.

O3 c3

.-q

~J

© L3

) c~

i

ROTATING BED

PART NUMBER

70912 141409 17578 71203 17579 10493 71349 72260 72263

72264 74887 72985 74925 505803 289564 289568 289565

289594

289563

460324 94738 304449

181881

71636

DESCRIPTION OF PART QUANTITY REQUIRED

i 2

i

1

VENDORS PART NO.

PLEASE GIVE MACHINE S/N W/ORDER

NOTE I: For machines with Fuel Gauge and Filter after 3/21/73 design change (delete Ref. No. 44)

GAUGE, Fuel FILTER, Fuel CAP, Filler

NOTE 2: Machine W/collector ring for "Hazardous Locations" delete Ref. No. 14 and add

COVER (3 parts) W/gaskets 17584 (Ref. #19), 17582 (Ref. #20), 141134 (Ref. #42) and capscrews, hex nuts and lockwashers GASKET

[R~ T I 42163-1 Cont.

COVER, W/capscrews and lockwashers PIN, Boom Hinge W/grease fitting COVER, Rear Housing W/capscrews and lockwashers STICK, Dip GASKET GASKET (See Note 3) GASKET (Machine W/out swing brake) COVER W/capscrews and lockwashers COVER (One shown) W/capscrews and lockwashers (Delete after 1/6/70 revision) COVER W/capscrews and lockwashers PLATE, Cover PLATE, Cover LUG, Load Block Hold Back (Optional) LEVEL (Tower crane before and all mach. after 11/30/72 rev.) BUSHING (2.012 x 2.254 x i") BUSHING (On right side of rotating bed) (3.261 x 3.502 x 1½") BUSHING (On left side of rotating bed and in line with bushing Ref. #57) (2.509 x 2.754 x 1½") BUSHING (1.512 x 1.754 x i~") (These 3 bushings are in line) (Quantity had been 4 before 1/6/70 revision but this fourth had not been in line with the three) BUSHING (1.268 x 1.503 x i") (Quantity of 3 before 11/30/72 revision and quantity of 4 before 1/6/70 revision)

42163-1 . T

-A2. I-

4oo0,14ooow i

ROTATING BED

REF. NO.

PART NUMBER

!QUANTITY REQUIRED • DESCRIPTION OF PART

VENDORS PART NO.

NOTE 3: BEVEL GEAR HOUSING DESIGN CHANGES

After bevel gear housing revision of 5/23/79, twenty national coarse (NC) grade 5 hex head capscrews and tw( NE socket head capscrews going into twenty two NC tapped holes are used to hold housing to rotating bed. Torque these grade 5 NC hex head capscrews to 300 ft. Ibs. using NevergSeez on threads and under heads.

After bevel gear housing revision of 3/9/81 the mountir flange thickness was changed which eliminates the use of gasket 10493 and uses Loctite instead. This revised housing is identified as 41924-9 and has this number stamped on it. (Gasket 10493 remains avallabie for use with old housings).

Replacement housings will be 41924-9. Socket head capscrews, grade 5 hex head capscrews, Loctite and Loctite primers are included to accommodate all pre- vious methods of installation. M.E.C. Service Bulletin #236 must be referred to for installation instructions.


R ~ .

T 42163-i

!

C (h

fD

t,.

O L-

C 0

f-t

O

c~

I - - ¢/9 /

r


, ~ } / l a

C O .

4

15

12

ering

. - - - 13 3

MATERIAL LIST ON BACK ?,

I 42329 - I

-~5. I-

IREv'I I M°OEL 4000-4000W

REF. NO.

1 23879

2 92558

3 78246 4 79271 5 180118

6 180119 ;

7 I, 24732 7 24731

8 24'733

8 24883 9 23811 9 24884

I0 23880

ii 23306

12 24482 13 i79272 i4 136147 15 136148

la 137345

6a 31380

6a 31379

13a 78244

GUARDS

PART QUANTITY NUMBER REQUIRED DESCRIPTION OF PART

I I

2 i i

1 1

1

I 1 i

1 i i 1

1

1

1

2

VENDORS PART NO.

GUARD, Left Boom Hoist Drum W/capscrews, lockwashers and roll dowels (Ind. Boom Hoist) (See Note) GUARD, Right Boom Hoist Drum (i0 3/16" wide) W/capscrews, lockwashers and roll dowels (Ind. Boom Hoist) (See Note) PAD, Mounting BRACKET, Left Guard W/capscrews and lockwashers GUARD, Left Drum Brake W/capscrews, lockwashers, rivets and hex nuts GUARD, Right Drum Brake W/capscrews, lockwashers, rivets and hex nuts GUARD, Dirt:W/capscrews; heX nuts and ibckwa~hers (Dragline) ! GUARD, Dirt W/capscrews, hex nuts and iockwashers (Dragline) W/5000# Third Drum) GUARD, Right Cable W/capscrews and lockwashers (W/Wide Drum or Single Drum) GUARD, Right Cable W/capscrews and lockwashers (W/Equal Drums) GUARD, Left Cable W/capscrews and lockwashers (W/Narrow Drum) GUARD, Left Cable W/capscrews and lockwashers (W/Equal Drums or Single Drum) GUARD, Right Clutch W/capscrews, hex nuts and lockwashers (Ind. Boom Hoist and Ind. Swing) GUARD, Left Clutch W/capscrews, hex nuts and lockwashers (Ind. Boom Hoist Only) GUARD, Power Lowering Clutch BRACKET, Right Guard W/capscrews and lockwashers BRACKET, W/capscrews and lockwashers (W/Power Lowering) SPACER (W/Power Lowering)

NOTE: On machine W/Boom Hoist lines running under the roof, delete Ref. #I and #2, and add the following:

BRACKET

INSTALLATION PRIOR TO DESIGN CHAN_GE OF 10-16-67 GUARD, Right Drum Brake W/capscrews, rivets, hex nuts and lockwashers (shown) GUARD, Left Drum Brake W/capscrews, rivets, hex nuts and lockwashers BRACKET, Guard W/capscrews and lockwashers


IRFV.

| I I 42329 -- i

&-. ~O L~

%0

H

m mm

L~ I',3 %0

&D

O

M A N I T O W O C E N G I N E E R I N G C O

61 V ! 4

L

t. J

~r112

~4 q

8~

~r

I MATERIAL LIST ON BACK

42964 - 1 per E

~F D


73434 2

73431 2

42962 i

12360 2

161456 2

10624 2

11887 6

612831 12

11887 i0

42963 1

43097 i

42834 i

42528 i

74640 6

11929 2

73957 12

-A3 i- I MODEL 4000

CAB REAR AND COUNTERWEIGHT

VENDORS DESCRIPTION OF PART PART NO

BRACKET, Back Hitch (W/Pendant Backhitch)

BRACKET, Back Hitch (W/Link Type Backhitch) W/gr fitting

REAR, Cab W/hinges and rivets

PIN W/cotter pins

PIN, Backhl~ehbracket w/gr fitting

PLATE, Keeper W/capscrew and lockwashers

BOLT, Coupling

CAPSCREW (Horlzontal Bolts to Rotating Bed)

BOLT, Coupling (Vertical Bolts to Rotating Bed)

COUNTERWEIGHT, Inner

COUNTERWEIGHT, Inner (Mach W/Low Clearance Gantry)

COUNTERWEIGHT, Middle

COUNTERWEIGHT, Outer

BOLT, Coupllng

BOLT, Coupling

BOLT, Coupllng

PLEASE GIVE MACHINE SIN W/ORDER IR~ E I 42964 - i i !

4~

r,...f~

rq"~

c

bo

>

o

r t

I 0 F t e l t ( q q r


A D ~ J ~ e l rae ~ ~ ' ~ t" I ~ .

/ / '

i I

/ 14.

I 4

\ \

e

\

See Counterweight~ & Cab Rear Assembly

i t

i

"See Boom Hoist Assembly

g i

~ S f

. . . . MATERIAL LIST ION 6ACK

I 42965 - i


|

i 10624 I

3 71554

2 15115

4 70072

5 719073

6 71635

7 24242

8 10186

9 72683

12 32643

13 10160

14 32644

15 3974

16 3946

-A3.2- ReV. A I MODEL

4000

COUNTERWEIGHT HANDLING

QUANTITY REQUIRED DESCRIPTION OF PART

2

6

12

2

2

2

2

4

1

i

2

1

2

2

PLATE, Keeper W/mach. screws

SHEAVE (i1¼" Dia.)

BUSHING, Bronze

PIN

ROPE, Wire (Specify 25' or 6.25 m)

CLIP, Wire Rope (M4000)

BRACKET, Upper (W/3 Pc. Cwt.)

PIN W/cotter pin

BRACE

BRACKET, Lower Right

WEDGE, Anchor

BRACKET, Lower Left

PIN W/cotter pin

ANCHOR, Wire Rope

REV.

A

VENDORS PART NO.

h~ kO

kn

g)

11)

0

r t

PLEASE GIVE MACHINE S/N W/ORDER• I I 42965 - 1


A Dh, b/on o f /ke Mml~,wm ~ y , / m . Mo~mmc, WbcomM

ILLUST. NO..4..2.4..0.5. ;-:. ~._.2.] MATERIAL LIST ON BACK ~

42965 - 2 IREV. A ' 'IMODEL -A3.2-

4000-400OW

REF. NO.

S

6

7

8

10

COUNTERWEIGHT HANDLING (MACH. WITH REAR AUX. DRUM ONLY)


24206

18861

15115

719073

71635

71864

18311

18695

71863

71302

73035

73036

73034

VENDORS PART NO.

BRACHET, Sheave

SHEAVE

BUSHING

ROPE, Wire (See sheet i)

CLIP W/hex nuts and lockwashers

SUPPORT, Roller W/eapscrews, hex nuts and lockwashers

ROLLER

PIN W/cotter pin

SUPPORT, Roller W/capscrews, hex nuts and loekwashers

PIN W/cotter pin

MACH. WITH THIRD DRUMBRAKE

SUPPORT, Roller W/capscrews, hex nuts and lockwashers

ROLLER

SUPPORT, Roller W/capscrews, hex nuts and loekwashers

NOTE: This illus, to be used in conjunction with Sh.#1 when machine has Rear Aux. Drum.

PLEASE GIVE MACHINE S/N W/ORDER R~. J A 42965 - 2

cn

m

GROUP B - Upperworks Machinery

PARTS MANUAL ALPHABETICAL INDEX Group B - Upperworks Machinery

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Boom Hoist Auxiliary Brake 32070 F1 10/14/58 02/16/66 B0210 Boom Hoist Control, Independent 42392 C1 05/04/59 07/12/67 B0204 Boom Hoist Drive Shaft, Independent 42197 D1 09/19/58 06/09/80 B0207 Boom Hoist Drive Shaft, Independent 42197 I2 10/24/60 11/14/89 B0207 Boom Hoist, Independent 42196 C1 10/23/58 02/06/67 B0202 Drum Brake - Front 24278 B1 B0603 Drum Brake - Front 31360 - 10/14/52 12/08/87 B0603 Drum Brake - Front 42183 E1 03/21/59 06/16/66 B0603 Drum Brake - Front 42184 D1 03/31/59 06/16/66 B0603 Drum Brake Booster/Parking Brake 23194 - 03/17/55 12/02/83 B0604 Drum Brake Booster/Parking Brake 42404 F1 05/26/59 02/21/72 B0604 Drum Clutch Control/Band 40013 B1 08/04/31 02/01/62 B0602 Drum Clutch Control/Band 40014 C1 08/05/31 11/05/59 B0602 Drum Shaft - Front 42156 C2 05/05/60 06/14/84 B0601 Drum Shaft - Front 42156 E1 04/06/64 06/14/84 B0601 Hand Levers 24033 B1 04/02/59 11/12/59 B1201 Independent Swing Control 42372 C1 05/13/63 09/21/72 B0403 Independent Swing Guards & Lubrication Piping 31574 C1 04/16/54 11/03/72 B0405 Independent Swing Guards & Lubrication Piping 31574 C2 04/16/54 11/03/72 B0405 Independent Swing Outboard Bearing 23806 A1 06/18/58 05/23/85 B0406 Independent Swing Shaft, Horizontal 42365 B1 06/18/64 07/23/75 B0401 Independent Swing Shaft, Horizontal 42365 G2 10/24/60 07/23/75 B0401 Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402 Lubrication Pump & Piping (Sump) 42366 E1 02/24/59 12/19/64 B1401 Main Drive Shaft 42306 B3 09/23/58 05/28/68 B1301 Main Drive Shaft 42306 H1 11/04/64 08/02/79 B1301 Main Drive Shaft 42306 H2 04/23/58 05/06/74 B1301 Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302 Main Drive Shaft Control 42565 C1 06/28/60 02/18/75 B1302 Mast Hoist Control 24278 B1 05/25/60 06/14/63 B0302 Slide Pinion Control 42164 B1 06/12/58 08/31/71 B1602 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 90467 C1 04/22/64 04/18/72 B1601 Swing Brake Control 42394 F1 05/11/59 02/21/79 B1802 Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701 Swing Shaft 23688 C1 05/12/58 06/19/81 B1901

08/17/05

.. "*

. I ~"


\ \

I t

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I

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/ /

/ /

ILLUST. No. 2.3.43..9.~.A..-.!. 1 MATERIAl . LIST O N BACK

I-.,- I.)..

U')

LIJ

C~

Q:

-B4.2-

23439-1

~EF. PART ~ 0 . NUMBER

1 22847

2 31850

3 31536

4 18658

5 622542

6 18477

17 : 224909

8 18655

9 622487

i0 18662

Ii 31542

612727

'rg 257290 i

ii 161764

17575

613469

II 33535

612727

257290

257260 °

12 18480

13 224119

14 18481

I REV. D

QUANTITY REQUIRED

1

1

I

1

1

I

1

2 sets

' 1

I

i

7

II

I

2

12

I

7

6

5

1

i

i

M O D E L

3000--4000~ Incl.

IN]). SWTNG VERTICAL DRIVE SHAFT

i


DRUM, Brake (Mack. W/Swing Brake)

SUPPORT, Center Bearing W/capscrews, hex nuts and lockwashers

GEAR, Bevel

PLATE, End W/capserews

SEAL, Oil , J

COVER, Bearing W/capscrews, hex nuts and lockwashers

BKAR!NG, Roller

SHIM, (i/16" Set)

SEAL, Oil

SPACER, (Mech. W/Out Swing Brake - Replaces Ref. #l)

SUPPORT, Bearing (M3000-3900 Incl.) W/hex nuts and lockwashers

CAPSCREW (314" x 2)

BOLT, Coupling (3/4" x 2½") i~ q

SUPPORT, Bearing (M4000-4000W) W/lockwashers and pipe plug

DOWEL

CAPSCREW (3/4" x 3)

SUPPORT, Bearing (M3900W-3950W) W/hex nuts and lockwashers

CAPSCREW (3/4" x 3)

BOLT, Coupling (3/4" x 2½")

BOLT, Coupling (3/4" x 3-3/4")

SHAFT, Vertical Drive

BEARING, Roller

SLING, Oil

REV.

D 23439-1

C

[I

L~

I I -

I ' l

0

I'1

PLEASE GIVE MACHINE S/N W/ORDER J

C~ ILl I---

6

M A N I T O W O C

,~ D~v~km 04 The M o n i ~ Company, Inc.

E N G I N E E R I N G C O .

M oni to~o~ W/~on i Itl

][LUST. NO..2..3.6.8.8. -..A. :-.! ]

~ 7

j 8

i a

i

I i

L

\,

!

!

/

I

/

J

10

~ 11

MATERIAL LIST OH BACK

F'--

12

-B19.1- O%

23688-1 I R~" C IMooea. 4000-4000W OO OO

SWING SHAFT


i 14002 2 11746 3 1925 4 224095 5 70674 6 23692 7 70673 8 23687 9 17945 i0 225276 ii 12273 12 24914 13 18922 14 18923

12 23012 12 23017 12 23027 12 23018 12 23028 12 23029 12 23030 12 23019

QUANTITY REQUIRED

i i i i 1 i i i i i I i


CAP, Dust W/capscrews, lockwashers and gr. fittings PLATE, Locking PLATE W/capscrews and lockwashers BEARING, Ball SPACER GEAR, Swing WASHER, Thrust SHAFT, Swing SPACER BEARIN@,RolIer GUARD, Dirt W/capscrews and lockwashers (9/16" thick) (See Note i PINION, Swing RETAINER, Pinion (5" O.D.) (See Note i) SCREW, Cap (5/8" NF x 1-1/4" long) (See Note i)

PINIONS FOR MACH. PRIOR TO DESIGN CHANGE OF FEB. 25 m 1965

PINION, : SwSng-(Standard Size) PINION, Swing (3/'.16" Undersize) PINION, Swing (1/8" Oversize) IPINION, Swing (1/4" Oversize) IPINION, Swing (3/8" Oversize) PINION, Swing (1/2" Oversize) PINION, Swing (5/8" Oversize) PINION, Swing (3/4" Oversize)

Machines after design change of 6/19/81 have a shrink fit of the Pinion (Ref. No. 12) on the shaft (Ref. No. 8). These machines can be identified by the 6" overall diameter of the Pinion Retainer (Ref. No. 13). For machines with a pinion which has been shrunk fit delete above Ref. Nos. ii, 13,14 and replace with Dirt Guard 147348 (1/2" thick), Pinion Retainer 143795 (6" o.D.) and capscrews 621730 (5/8" NF x 1-3/4" long) respectivel:

Use Never-Seez or equivalent under heads and on threads of capscrews 621730 and torque to 135 ft. ibs. while pinlonisstill hot


REV. I C 23688-1

NOTE 1 :

~O Lo O% OO OO

>

0

rt

m

. .¢


]tLUST ,o 2 . . -A-11

2


O

t.L4

c~

O

O

I 23806 - I

-B4 6- I REV MODEL

A I 3000-4000 Incl

REF NO

1

6

2

3

4

5

OUTBOARD BEARING (FOR IND SWING HORIZONTAL DRIVE SHAFT)


70859

257259

71322

14962

1606

70870

1

2

1

i

1

6

BEARING, Outboard g/gr


BOLT, Coupling

BUSHING

GASKET

COVER W/mach screws

SHIM

fitting and elastic stop nuts

REV A

VENDORS PART NO

23806 - 1 |

U m

rl


r A O/vii/on o/~e ManJl~l~c Company, Inc. MonU~w~, Wbcc~s;~

!

s

i

i

r

r

ILLUST. No..2..4..0..3..3.:.A.. :.IJ MATERIAL UST ON BACK

24o33 - 1 I REV. B

REF. NO.

3 2 4 12 5 6 7 8 9 i0 ii

2 4 12 5

6 7 8 9 i0 ii 13 14 19 15 19 16 19 17 18

20


|

'18434 i 22479-5 22479-2 1 17570 i 2820 1 563833 2 2885 i 2882 1 7,23619 ,, i 17568 1 17567 i 563807 1 17569 i 22480-5 17570 i 2820 i 563833 2 2885 i 2882 1 723619 1 17568 i 17567 1 563807 i 17569 i 22480-1 i 23906 ~ i 10756 1 22827 1 10756 1 10468 i 10756 i 20121 1 20485 1

71780 1

-BI2.1- I MODEL 4000

HAND LEVERS (MANUAL CONTROL, IND. BOOM HOIST AND IND. SWING)


SHAFT W/woodruff.keys LEVER ASSEMBLY, Hand (Steering Control)

LEVER, Hand W/yr. fitting GUIDE, Rod and Spring Retainer

LEVER, Latch PIN W/cotter pin

END, Rod SPRING END, Yoke SPACER LATCH PIN, Yok e' ROD

LEVER ASSEMBLY , Hand (Slide Pinion) (See Note) GUIDE, Rod and Spring Retainer

LEVER, Latch PIN W/cotter pin

END, Rod SPRING END, Yoke SPACER LATCH PIN, Yoke ROD LEVER, Hand W/yr. fitting

LEVER, Hand (IndependentTravel) W/yr. fitting BUSHING

LEVER, Hand (Independent Swing) W/gr, fitting BUSHING

LEVER, Hand (Independent Boom Hoist) W/yr. fitting BUSHING

LEVER, Hand (Right Drum Clutch) W/yr. fitting- CRANK, Bell (Governor Control) W/capscrews, hex nuts, lockwashe~ and yr. fitting LEVER, Intermediate W/capscrew, hex nut and lockwasher

NOTE: For mach. with Rear Aux. Drum, the slide pinion lever is replaced by the Rear Aux. DrumControl Lever #13028 with bushing #10756. For slide pinion control lever on these machin~ see "Slide Pinion Control."

PLEASE GIVE MACHINE S/N W/ORDER F ~" B I 24033 - i

s ~

o

~o

4~ 0 L~

0

f ' l"


, A D lv~* , . ~ lhe Mm.~,~,,oc ~ y , Inc. Ma~/to.~c. Wbc~J ln

I

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" . .

• : , "

/

\

'MATERIAL LIST OH BACK

,, .

24278- I IREV. B

REF. NO.

1

2

3

4

5

6

PART OUANTI~ NUMBER REQUIRED

i

24278 I

72147 I

17732 I

14455 i

15369 i

15373 "I

24277 I

I

i Mooa 4600

AIR CYLIt~DER ASSEmbLY (5"x 6")

DESCRIPTION OF PART VENDORS " PART NO.

CYLI~)ER, Air ~Complete) (See Note)

COVER W/mach. screws

SPRING

ROD, Piston W1hex jam nut

PISTON

CUP, Snap-On Packing

CYLINDER, Air

NOTE: If orderlngcomplete cylinder, and cover #72147.

specifypiston rod #14455

PLEASE GIVE MACHINE SIN W/ORDER B 24278- i-

i "t-~-

111 ~AJ

>

~-1i'~'1 - ~ ( . . ~ o r~

II I l . . . . . . . . . = ..~- , ( . . ( o - ~ . .

• I " . . . . . . . . . I I . ~ = = ~ - ~ i ~ z ~ r C r - _ ' ~ , . r ~ F ~ . , - ~ . I ; ~ % ~ - ~ - ~ , I

I • ~il=-~=o...~-:- ~, ~ ,,:~

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b. ~ o~-~ 0 o o o ,

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3~V~g [] ~'IONIS "hrvw HI|M Si'i1(@Q 11~

71V MOO11, 'I 306£ "06~ 7:~30~ m ~ ' ~ ' N g N HIIM S ~ HI01~

M006£ '006£' )06£ "06£ 7~00W

_O [ ] 3"tONlS ~IV HIIX SHRUG IITdS 77V M001~ '1 306£ '06£ 7300W

[] 7"I~I~ 77V ,qOOIt' '1 M000!t'M0~6£ /q006£ ' 006£ ' 306£" 06£ 7~00~

=~ S3XVUI~ ~IV V i ~ 1N0~ 1HOI~ 13~7 ~0g6£ 'I 006£ "13G0~

r- ~ $ 3 ~ 7V~VH ~ 1 N 0 ~ ,~, IHOI~ "i 1~37 /m09,6£ 7~]OH LJ

~'~ve 3>~vae <) Z B-FiNIS Hili~ NI"~O 1N0~.~ ]"IgNIS

"IvI%4V~I r~£1 35 .1 /~006£ 73OOH

< I ~ V W HII~ ATNO ])~¥~ H;1~ U I N 0 ~ 1HSI~ NO3IA 006£ 7~30~ . j ~NI~3/~07 ~ 0 d HIlM NO31A*NON

'I a006£ ' 1006£ "006£ 7300~ 1SISSY ~IV HII/~

"lVr~VH ~0 7V~INYH ~'IN0 3MV~g IN0~.~ 1.~37 1006£ 7:100W

1$IS5¥ ~IV HII~ r~ IYnNV~ ~ ) "lVANVH ~1~0 3)tVb~g

~,n~0 1N0~ 1HOI~ 1006£ 3300~ ISISSV ~IV HII~ "NVH ~0 "NVH

M000;' 'M006£ '006£ 13~3~

o o

L~ ~ °~ < . ~ I .

P r m ~

u J ~ © < -

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g, g, g, ?~

I

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~ ' 6 6 ' ; ' 6 ' ; ' 6 ' 6 ' 6 ' 6

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0 9 £ 1 £


A O ~ b ~ ol ~,e l ~ , m ~ w ~ Compony b~

C O

I~I~ Wlsco,rm~

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i MATERIAL UST ON BACK

31574 - i

REF PART NO NUMBER

I 12348

2 569684

3 72083

4 12351

i

5 112349

6 12350

7 18844

8 12904

I REV C I MODEL -B4 5-

3000-4000W Incl

IND SWING GUARDS

QUANTITY REQUIRED i

1

1

1

1

2

1

1

1

DESCRIPTION OF PART VENDORS PART NO

PLATFORM W/hex nuts, lockwashers

PLATE, Cover

GUARD, Clutch W/capscrews, hex nuts and lockwashers

SUPPORT, Grease Fitting W/capscrews, hex nuts and lockwashers

CLIP W/capscrews, hex nuts and lockwashers

STEP W/capscrews, hex nuts and lockwashers

GUARD, Clutch W/capscrews, hex nuts and lockwashers

GUARD, Shaft W/capscrews, hex nuts and lockwashers


REV C 31574 - i

Ln

4~

C~

>

\ !

\

%


A D ~ , b ~ t ~ / I l k e M m t a m ~ C ~ q : m ~ , k ~ ~ Wb~sk~

g

p

!

See Guard~

See Ind Swing Dr~ve

I /

See Swing Shafl

J t t ~r~ I J

\ ' II

, C.JJ 2 ~

3

.••L ~ . ~ .

~~l~~~~See/Rotateng Bed

t

MATERIAL UST O N BACK

31574 - 2

-B4 5-

3000-4000W Incl

INn SWING LUB PIPING

Ln

REF NO

PART NUMBER

429010 429367 696216 429366

429010 429367 696216 429373

429010 429367 696216 429373

429010 429367 696216 429366 406950 543491

QUANTITY REQUIRED

i i 2 1

I

i 1 1 i i

I 1 1 i i

DESCRIPTION OF PART

SWING SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR (3/8" x 1/4") TUBE, Copper (specify length) CONNECTOR (3/8" x 1/8")

INDEPENDENT SWING DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, (3/8" x 1/4") TUBE, Copper (specify length) ELBOW, Tube (3/8" x 1/8")

UPPER VERTICAL DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, Tube (3/8" x 1/4") TUBE, Copper (specify length) ELBOW, Tube (3/8" x 1/8")

LOWER VERTICAL DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, Tube (3/8" x 1/4") TUBE, Copper (specify length) CONNECTOR, Tube (3/8" x 1/8") ELBOW (I/8") NIPPLE (1/8" x 9-1/4")

#0-147 IRev

PLEASE GIVE MACHINE S/N W/ORDER '

VENDORS PART NO

31574 - 2

LO Fa ka "-4

~0 ~O

0

CO

m

LJ.i I ---

M A N I T O W G C E N G I N E E R I N G C O .

ILLUSt. Mo. 3..2..o.7.p.::.e ::! J

e

O ~

qF m m

MATERIAL LIST,ON BACK

32070 - i F F I MODE.[ -B2. i0-

4000-4000W

REI NC

1

3 2

9 4

PA RT NUMBER

71077 23847 71172 293155 71078

71809 71653 74639 71172 293155 71076 71075 358139 71079 72995 14266 14273 358131 3273 140197 10227 10387 3368 229 71428

I

QUANTI~ REQUIRED

i 1 1 2 2 1

1 1 1 1 1 1 1 1 2 2 1 1 1 1

BOOM HOIST AUXILIARY BRAKE

~ l VENDORS DESCRIPTION OF PART PART NO.

STOP, Brake Shoe W/capscrews, hex nuts and lockwashers SHOE, Upper Brake

RIVET BUTTON, Cerametalix(MX-144-3)

SUPPORT, Pivot Shaft W/capscrews, hex nuts and lockwashers (Lefl and Right Hand) PIN W/cotter pins SPRING SHOE, Lower Brake

RIVET BUTTON, Cerametallx (MX-144-3)

CAM SHAFT W/woodruff key COLLAR, Set BRACKET, Boom Hoist W/capscrews and lockwashers LEVER W/capscrew, hex nut and lockwasher BRACKET, Hand Lever W/capscrews, hex nuts and lockwashers PIN

COLLAR, Set LEVER, Hand PIN W/cotter pin END, Adjustable Yoke ROD, Reach W/hex nuts ROD, Reach W/hex nuts (W/Low Clearance Gantry Roof) SPRING BRACKET

PLEASE GIVE MACHINE SIN W/ORDER F EV F 32070 - i

> --q r~ ~c

¢D -.d ¢D

p-

C [o

Fo O

CD

O


~ ~ ~See Drum Shaft

7

ILLUST. No. 40013- A-IJ i " ' ° * * * ' ° * ° " * ' * - ,

fi '-" 8

See Hand Lever Assembly-./ ~ S ' ~ '1 /


• - -B6.2-

40013- I I Rev. B

REF. NO.

1

2

3

4

5

6

7

8

9

1 0

PART QUANTITY NUMBER REQUIRED

1 0 2 7 8

l i 948

10277

10274

140197

10227

10273

10652

10275

19180

10276

2

1

I

I

2

2

I

I

I

i

i

3000-4000 Incl..

RIGHT DRUM CLUTCH CONTROL.


LINK W/capscrew, hex nut and lohkwasher ""

SPACER, Pipe

PIN, Link W/cotter pins

LEVER, Fork

PIN W/cotter pin

END, Yoke

ROD, Reach w/hex nuts

STOP W/capscrew, hex nut and lockwasher (Not Used on Shovel)

BRACKET, Fork Lever W/capscrew, hex nuts and lockwashers (see Note)

BRACKET, Fork Lever W/capscrews, hex nuts and lock'washers (For Roller Bearing Mounted Drum Shaft) (See Note)

PIN W/cotter pin

NOTE: Fork lever bracket 10275 or 19180 not used on M4000. right bearing housing on Drum Shaft Assembly.

PLEASE GIVE MACHINE S/N W/ORDER I REV. B 40013 - 1

See

L .


A Dlvlslo/t o,t ~ Ml l i lmw~c Con'4pany, bll. M o e ~ W/KcinI in

L;rj

ILLUST. N0.40014-,A-I i • . . . , , . , , . . o ~ . , o .

/ l ' r ; i l l ~ .. / "A~ "~ ~ - / ' J l Q ,,,,- I i

• . , ~ l . . l ~ i i l l , ! w#~i I " M - I r a = q l , , ~ i , i

. . . . ' ' ~ " MATERIAL LIST TON BACK I

J 40014 - i I REV. C I MOOEL -B6.2-

3000-4000W Incl.

REF. NO.

i

2

.3

3

4

4

5

5

6.

6

7

7

8

9

9

i0

ii

12

13

14

PART QUANTITYI NUMBER REQUIRED

l

10277 1

10226 2

10227 2

14107 1

10285 1

71418 1

10284 1

'71781 i

10282 1

73915 i

20355 1

20121 1

10652 1

10283 1

70892

20634 i.

10278. 1

11948 1

1O274 1

10276 1

LEFT DRUM CLUTCH CONTROL

D E S C R I P T I O N O F PART VENDORS PART NO.

PIN, Link W/cotter pins

PIN W/cotter pin

END, Yoke

END, Rod (With Winch Head and Front Aux.)

ROD, Reach W/hex nuts

ROD, Reach W/hex nuts (With Winch Head and Front Aux.)

LEVER W/capscrew, hex nut and lockwasher

LEVER W/capscrew, hex nut and lockwasher (M4000-4000W)

SHAFT, Hand Lever W/woodruff keys

SHAFT, Hand Lever W/woodruff keys (Vicon)

LEVER, Hand W/capscrew, hex nut and lockwasher

LEVER, Hand W/capscrew, hex nut and lockwasher (Vicon)

STOP, Hand Lever W/capscrew, hex nut and lockwasher

BRACKET, Shaft W/capscrews, hex nuts and lockwashers (M3000- 3900 Incl.)

BRACKET, Shaft W/capscrews, hex nuts and lockwashers (M4000- 4000W)

SUPPORT, Lever W/capscrews and lockwashers

LINK, Plunger W/capscrew, hex nut and lockwasher

SPACER, Pipe

LEVER, Fork

PIN W/cotter pins

PLEASE GIVE MACHINE SIN W/ORDER C 40014- i

4~ O O

4="

C~

o o

>

~j

o

r?

>

M A N I I O W O C E N G I N E E R I N G '

/ °~~ °

O

[ . . . . . . . . . . . .

¢ o .

I I

- -4

Y (

. , g

- - I~TERIAL LIST OH SAC

0 I-,.

Z 0 t.)

U 0

Z

-BIT. 1-

I 40341 - i


2 70850 3 12308 4 .140197' 5 70868 I 358139 5 77574 i 358139 5 12309 i 358139 5 72353 1 358139 6 12310

7 11950 7 3207 8 18212 9 10227 i0 14110 i0 71552 Ii 12313

Ii 71558

12 20674 13 12312 14 17633 15 11754 16 12306 17 2568 18 12305 19 11947 • 20 20116 21 10252 22 1204 23 10251 25 70690 24 257217 26 71444 27 70691 28 201430 28 714557 29 714586 30 714643 31 24041 31 90581 32 3645 33 71429 34 77575

I REV. G IMOOEL 3000-4000W Incl.

SWING LOCK CONTROL (MANUAL OR AIR)

QUANTITY VENDORS REQUIRED DESCRIPTION OF PART PARTNO.

1 1 4 I 2 i 2 1 2 i 2

'i

1 i 1 2 1 i 1

i

i i I i 1 1 1 I i i 1 i 1 3

1 set 1 1

1 i 1 1 1 i i

BRACKET W/capscrews and lockwashems (M3900T-4000-4000W only) LEVER W/capscrews, hex nut and 10ckwasher PIN W/cotter pin SHAFT W/woodruff keys (Manual or Air W/out Swing Brake)

COLLAR, Set SHAFT W/woodruff keys (Air ControlW/Swing ~ Brake)

COLLAR, Set SHAFT W/woodruff keys (Cast. Rot. Bed) ~

COLLAR, Set SHAFT W/~oodruff keys(M4000 W/Hyd. Swing)

COLLAR, Set SUPPORT, Shaft W/capscrews, hex nuts and lockwashers (Manual W/Cast. Rot. Bed) SPACER (Cast. Rot. Bed) SPACER (M4000 W/Hyd. Swing) LEVER W/capscrews, hex nut and lockwasher (Manual) END, Rod (Manual) ROD, ReachW/hex nuts (M3000-3000W-3100) (Manual) ROD, Reach W/hex nuts (M3600-4000W Incl.) (Manual) STOP, Hand Lever W/capscrewsand lockwashers (M3000-3000WI3100) (Manual) STOP, Hand Lever W/capscrews and 10ckwashers (M3600-3000W Incl.) (Manual) LEVER, Hand W/capscreW, hex nut and lockwasher (Manual): SUPPORT, Lever W/capscrews , hex nuts and lockwashers (Manual) PIN (Manual) ROD, Reach W/hex nut NUT, Connecting • ROD, Reach W/hex nut LEVER W/capscrew, hex nut and lookwasher SPACER LOCK, Swing W/capscrew and jam nut LIFTER, Lock W/capscrews, hex nuts and lockwasher SPRING SHAFT, Lifter W/woodruff keys SUPPORT, Shaft W/hex nuts .(M4000-4000W only)

BOLT, Coupling SHIM (3/32" set) (M4000-4000W only) PLATE, Lock (M4000-4000W only) CHAMBER, Brake (Midland -Supersedes #714557) (Air) CHAMBER, Brake (Westinghouse) (Air) ~ PIN W/cotter pin (Air) END, Rod (Air) SUPPORT W/capscrews, hex nuts and lockwashers (Air) sUPPORT W/capscrews, hex nuts and 10ckwashers(Air-M3900T only) SPACER (Air). LEVER W/capscrews, hex nut and iockwasher (Air) ~ SUPPORT, Chamber (Air Control W/Swing Brake ) ..

Use Sheet #0-123-1, 0-71 (Air Control Onlyl

PLEASE GIVE MACHINE S/N W/" ....

REV.

G 40341- i

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/ / t A N I T O W O C E N G I N E E R I N G C O

A DIV|II~gt OI ~e MQItttOwOC C ~ 9 ~ t y I ~ A 4 a n l l ~ WIl~o,~lln

ILLUST No 42156- 6- 2 1

lm,

Ii - - MATERIAL LlSfOli BACK) }C:~

42156- 2

-B6 i-

] REV C [MOOEL 3900--4000

DRUM CLUTCH, (QUANTITIES ARE FOR BOTH CLUTCHES)

Ln O~

C~ Po

REF NO

PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPTION OF PART PART NO

71632 24085 71631 71629 17959 70126 239 32240 32235 22657 17967 18045 17960 17958 17325 70866 10084 224394 70865 3439 70867 19532 71308 70882 31986 289608 31987 289608 71633 71634 17923 71630

SCREW, Ad3usting LEVER, Cam PIN W/capscrews and lockwashers ROLLER PIN W/gr fitting, capscrews and lockwashers SPRING HOLDER, Spring W/capscrew and lockwasher BAND ASSEMBLY, Clutch

BAND, Clutch LINING W/rivets GUIDE, Roller W/capscrews and lockwashers BAR, Tie W/capscrews and lockwashers

PIN W/gr fitting PLATE, Keeper W/capscrews and lockwashers PIN CARRIAGE, Roller W/set screw, capscrews and lockwashers SHIM BEARING, Roller ROD, Reach W/hex nuts and flatwashers SPRING BOLT, Eye W/hex jam nuts LOCK, Bolt GUIDE, Band W/capscrews, lockwashers and flatwashers PIN W/cotter pins LEVER, Right Clutch W/gr fltting, set screws and cotter plns

BUSHING LEVER, Left Clutch W/gr fittlng, set screws and cotter plns

BUSHING SUPPORT, Right Hand Link W/capscrews, set screw and hex 3am nut SUPPORT, Left Hand Link W/capscrew, set screw and hex 3am nut


2 2 4 2 2 4 4 2 2 22 4 8 4 2 6 2

2 sets 6 2 2 2 i0 i0 2 i 2 1 2 1 i

LINK, Dead End DISC

I R~ C I 42156 -2

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M A T E R I A L U S T O N B A C K

-B6 I-- MODEL

42156- 1 REV E

4000-4000W

REF NO

1 2 3 3 4 5 6 7 8 9 i0 ii 12 13 20 15 16 17 18 19 33 21

21 21

22 23 23 25 26 27 28 29 30 31 32 34 35 35 36 37

39

38

PART NUMBER

15992 21839 32229 32623 22871 75439 90450 90448 225295 90451 75438 75380 31985 31351 17964 31972 225307 17934 31997 10070 16667 32262

31971 163899

DRUM SHAFT (MANUAL CONTROL)

RO L G

225306 622488 622373 31984 70862 70861 19219 70642 225260 19173 70863 23682 71778 71779 10279 10281

19385

23049

QUANTITY REQUIRED

6 1 1 1 1 1 1 1 1 1 1 2 1 2 36 1 2 1 1 2 1 1

1 1 1

sets 4 1 i 4 1 1 1 2 2


BOLT, Coupling W/lockwasher RING, Outer GEAR, Drum W/gr fitting and pipe plug (Non-Vicon) GEAR, Drum W/gr fitting and pipe plug (Vicon) RING, Inner SPACER PLATE, Cover W/capscrews and lockwashers HOUSING, Left Bearing BEARING, Roller PLATE, Cover W/capscrews and lockwashers SPACER NUT, Split W/capscrews, castel nuts and cotter pins SPIDER, Left Clutch W/set screws and Jam nuts FLANGE, Drum Brake

BOLTS, Coupling W/jam nuts and lockwashers DRUM, Left W/gr fitting, mach screws and lockwashers BEARING, Roller RING, Sealing SHAFT, Drum W/set screws

BUSHING, Plunger NUT, AdJusting W/set screw

DRUM, Right W/gr fitting, math screws and lockwashers (See Note 2)

DRUM, Right (See Note i) DRUM, Right W/mach screws and lockwashers (Made from 32262 -

See Note 2) BEARING, Roller SEAL, O11 (Solid) SEAL, O11 (Split) SPIDER, Right Clutch W/set screws and jam nuts NUT, Split W/capscrews, castel nuts and cotter pins PLATE, Cover W/capscrews and lockwashers SHIM BOLT, Coupling BEARING, Roller PLATE, Cover W/capscrews and lockwashers CAPSCREW HOUSING, Right Bearmng PLUNGER, Right Clutch PLUNGER, Left Clutch YOKE, Plunger WASHER

FOR WINCHREAD OR FRONT AUX DRUM SPROCKET, Chain W/coupllng bolts and elastic stop nuts

FOR REAR AUX DRUM W/OR W/OUT WINCHHEAD OR FRONT AUX DRUM (NON-VICON)

SPROCKET, Chain W/capscrews

I REV E I 42156-1Contd


L~

r l i

i 42156-1 Cont E I M°°EL r -B6 i-

4000-4000W

o

",.., = o

REF NO

38 39

39

14

24

14


ROLLER BEARING DRUMS AND JOURNALS)


24740 19385

73285

31082

31083

31084

31085

31086

31668

31878

32746

33113

3947 10160 11966 72681 74543

32288

32636

32343

32637

32655

32721

33133

180081 163900

VENDORS PART NO

FOR REAR AUX DRUM W/OR W/OUT FRONT AUX DRUM OR WINCHHEAD (VICON)

SPROCKET W/capscrews ~onger Than Shown and W/Out Small Sprocket SPROCKET W/coupllng bolts and elastlc stop nuts (Mach W/Front

Aux Drum or W1nchhead) SPACER (Mach W/Out Front Aux Drum or W1nchhead)

LAGGINGS AND WEDGES FOR LEFT DRUM LAGGING (21" dla plaln) W/studs, hex nuts and lockwashers

(10160 Wedge) LAGGING (22" dla 1-1/8" gr ) W/studs, hex nuts and lockwashers

(11966 Wedge) LAGGING (25" dla 7/8" gr ) W/studs, hex nuts and lockwashers

(3947 Wedge) LAGGING (25" dza i-1/8" gr ) W/studs, hex nuts and lockwashers

(11966 Wedge) LAGGING (27" dla 7/8" gr ) W/studs, hex nuts and lockwashers

(3947 Wedge) LAGGING (27" dla plaln) W/studs, hex nuts and lockwashers

(10160 Wedge) LAGGING (27" dla i" gr ) W/studs, hex nuts and lockwashers

(10160 Wedge) LAGGING (27" dla i" gr ) W/studs, hex nuts and lockwashers

(Power Lowerlng) (10160 Wedge) LAGGING (27" dla 1-1/8" gr ) W/studs, hex nuts and lockwashers

(11966 Wedge) WEDGE (7/8" wlre rope) WEDGE (i" wlre rope) WEDGE (1-1/8" wlre rope) WEDGE (1-1/4" wire rope) WEDGE (3/4" wire rope)

LAGGINGS AND WEDGES FOR RIGHT DRUM (SEE NOTE I) LAGGING (24" dla I-1/4" gr ) W/studs, hex nuts and lockwashers

(71879 Wedge) LAGGING (24" dla i-i/4" gr - For Power Lowerlng) W/studs, hex

nuts and lockwashers (71879 Wedge) LAGGING (24" dla 1-I/4" gr ) W/studs, hex nuts, lockwashers

and ferrule #424639 LAGGING (26" dia i" gr - For Power Lowering) W/studs, hex

nuts and lockwashers (71877 Wedge) LAGGING (26" dia i" gr ) W/studs, hex nuts and lockwashers

(71877 Wedge) LAGGING (24" dla i" gr - For Power Lowerlng) W/studs, hex

nuts and lockwashers (71877 Wedge) LAGGING (27" dla I-1/8" gr ) W/studs, hex nuts and lockwashers

(71878 Wedge) LAGGING (27" dla I-1/4" gr ) W/studs, hex nuts and lockwashers LAGGING, Lebus (20 37" dia x 1-1/8" gr ) W/fasteners and shake-

proof washers (See Note 2)

1 1 E 42156-i Contd, PLEASEGIVEMACHINE ~NW/ORDER

-B6 I- IREV MODEL

1 I

PART N NUMBER

71876 71877 71878 71879 74544

163914

4000-4000W


(ROLLER BEARING DRUMS AND JOURNALS) QUANTITY REQUIRED DESCRIPTION OF PART

WEDGE (7/8" wire rope) WEDGE (i" wire rope) WEDGE (1-i/8" wire rope) WEDGE (1-1/4" wire rope) WEDGE (3/4" wire rope)

NOTE 1 Drum #31971 is special, 21" dia used W/out lagglngs and W/same wedges as left drum

NOTE 2 For Lebus Lagging, convert drum 32262, Ref #20 into drum 163899 (See drwg 163899), then add

PLATE, Flange W/capscrews and shakeproof washers (Locate on brake flange)


VENDORS PART NO

IR~E I 42156-1Cont


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MATERIAL LIST O N IIACK J ~

I 42164 - i I REV" B I M°°E~

-BI6 L,.2-

4000-4000W

SLIDE PINION CONTROL

PART QUANTITY NUMBER IREQUIRED DESCRIPTION OF PART

REF. NO.

1 2 3 5 4 6 7 7 7 8 8 8 9 i0 i0 ii 12 13 14 15 16 17 18 19 28 27 29 30

i

21 22 23 24 25 26

289594 10246 70872 358129 11175 10243 3359 18437 12666 3352 18436 1814 10242 257180 257257 10227 140197 10244 70897 1204 10252 20116 647572 12305 70690 257217 71444 70691 22578 17898 10063 17901 17899 17900 10052

i 1 2 2 2 2 2 2 1 2 2 2 4 i i i i i 1 i i 3

i set i I i i i i 1 1

BUSHING (In Rotating Bed) LEVER W/capscrew, hex nut and lockwasher SHAFT, Fork Lever W/woodruff keys

COLLAR~! Set LEVER, Fork W/capscrew, hex nut and lockwasher ROD, Connecting W/hex nuts SPACER, (Std. Swing) SPACER, (Ind. Swing) SPACER, (Ind. Swing W/air steering) SPACER, (Stdi Swing) SPACER, (Ind. Swing) SPACER, (Ind. Swing W/air Steering) QUADRANT BOLT, Coupling BOLT, Coupling (Ind. Swing W/air ~teering) END, Rod PIN W/cotter pin LEVER W/capscrew, hex nut and lockwasher SHAFT, Swing Lock Lifter W/woodruff keys SPRING, Swing Lock LIFTER, Swing Lock W/hex nuts, lockwasher and capscrew LOCK, Swing W/capscrews and Jam nuts SPACER LEVER, Swing Lock W/capscrew, hex nut and lockwasher SUPPORT, Shaft W/hex nuts

BOLT, Coupling SHIM PLATE, Lock '

REACH ROD ASSEMBLY, Spring Loaded (Standard Swing Only) ROD SPRING SLEEVE RING, Retaining ROD W/Jam nut END, Rod


REV.

B

VENDORS PART NO.

42164 - i

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F


A O i v ~ l i ~ of / 'he Man l tow~ Com/)any, I~ .

CO.

Manitowc<, Wil¢onJin, B6.3

52 ? 53

f ~ 0

10

2

11 12

\

41

39 5 ~ 40"

32 "~, Lu , 33 21

10 _,,e

MATERIAl. LIST ON BACI

-B6.3-

4 2 1 8 3 - 1 I REV. E I MODEL

4000-4000W

REF. NO.

1 2 3 4 5 6 7 Ii 14 15 15 6 7 II 14 15 15 8 9 I0 12 13 16 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O

RIGHT DRUM BRAKE (MANUAL)


17999 1720 14863 140193 14856 31581 17979 70410 71729 22662 31581-9 32396 17979 70410 71729 22662 32396-9 18998 3891 304231 18401 17993 140196 19671 17990 289576 10314 23194 140197 2847 10316 3329 3331 10328 23939 71112 72183 70905 140197 22598 140198 70658 17985 72503 18023 70654

1 2 i 1 8

1 6 i 1 1 1 1 1 2 I 1 2 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1

SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers


REV'E 142183-I Cont.

VENDORS PART NO.

SPRING BOLT, Eye W/jam nuts PIN, Yoke ANCHOR, Pin W/mach. screws BAND, Brake

WASHER, Conical SPRING BOLT, Adjusting W/jam nut LINING, Block LINING, Woven

BAND, Brake (3 Piece) (For Power Lowering) WASHER, Conical SPRING BOLT, Adj. W/jam nut LINING, Block LINING, Woven

CUP, Spring WASHER CAP, Pipe GUIDE, Spring SUPPORT, Spring Guide W/capscrews and lockwashers PIN, Live End GUIDE, Lower Brake SHAFT, Brake BUSHING (In Rotating Bed) PEDAL, Foot PEDAL, Foot (Mach. W/Air Booster) PIN, W/cotter pin LATCH, Pedal BOLT, Adjusting W/elastic stop nuts BOLT, Spring Adjusting SPRING LINK LEVER, Pedal W/capscrew, hex nut and lockwasher SHAFT, Brake Lever LEVER W/capscrew, hex nut and lockwasher LINK, Operating PIN W/cotter pin LEVER, Brake W/capscrew, hex nut and lockwasher PIN W/cotter pins LINK, Live End LINK, Dead End (Band 31581 Only) BRACKET, Spring W/capscrews and lockwashers BOLT, Eye W/hex jam nuts PIN (Band 31581 Only)

REF. NO.

I REV. I MODEL 42183-i Cont. E


i

70655 i 14862 1 358127 i 72504 i 429071 2 543400 1 377200 i 3412 i 70656 i 429040 i

41 42 43 44 48 49 50 51 52 53

-~6.3-

4000-4000W

RIGHT DRUM BRAKE (MANUAL)


PLATE, Keeper (Band 31581 Only) GUIDE, Spring COLLAR, Set SPACER ELBOW, Alemite (1/8" x 90 ° ) NIPPLE, Close (i/8") COUPLING, Pipe (i/8") HOSE, Flexible SUPPORT, Grease Line FITTING, 30 ° Alemite (I/8")


REV. E 42183 - 1


• O)vlliO~ ol The ~4onilowo< Con~ny, Inc.

4...~ ~ ~

43 .~

44 4 0 . ~ 4

®

C O .

M ani)~o¢. W,scon~

~' -9

qp

4 ..~..,. ~°'~ I1-..., ? ~

~:'---2 4~. . 3

"-7

. ~ 2 6

ii i

• ,[".,.,.-22

25,, !;~' .~ .,

4..~,~ e r . f ~ ' " ~ 30

~><"-31 o~

uJ .-.4 ILLUST. No..4..2.1..8..4,:...B..-.! I MATEelAL LiSt ON eAcK

I 42184 - i I REV. D I MODEL -B6.3-

4000 I

REF. NO.

i 2 3 4 5 6 7 i0 14

15 15 8 9 ii 12 13 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

LEFT DRUM BRAKE (MANUAL)


17999 1720 14863 140193 14856 31581 17979 70410 71729 22662 508435 18998 304231 18401 17993 3891 140196 19671 17990 289576 22599 70905 140197 70904 71422 20311 10314 23194 2847 10316 3329 3331 10328 11328 140197 3412 70656 17985 140198 70658 70654 72503 18023 70655 14862 72504

4 i 2 i 1 8

i i i i 6 i i 1 2 i i 2 i i i 1 1 1 1 1 1 1 1 i 1 1 1 i 1 i 1 1 i i i

SUPPORT, Spring Guide SPRING BOLT, Eye W/jam nuts PIN, Yoke W/cotter pin ANCHOR, Pin W/capscrews and lockwashers BAND, Drum Brake W/rivets

WASHER, Conical SPRING BOLT, Adjusting LINING, Block LINING, Woven (Specify Length.)

CUP, Spring CAP, Pipe GUIDE, Spring SUPPORT, Spring Guide W/capscrews and lockwashers WASHER PIN W/cotter pin GUIDE, Lower Brake SHAFT, Brake BUSHING (In Rotating Bed) BELLCRANK W/set screw and half nut LINK, Operating PIN, Yoke W/cotter pin SHAFT, Foot Brake Lever SPACER LEVER, Foot Brake PEDAL, Foot PEDAL, Foot (Mach. With Air Booster) LATCH, Pedal W/capscrews, hex nuts and lockwashers BOLT, Adjusting W/hex jam nuts BOLT, Spring Adjusting W/hex nuts SPRING LINK, Spring LEVER PIN, Yoke W/cotter pin HOSE, Flex SUPPORT, Grease Line LINK, Dead End W/gr. fitting PIN LINK, Live end W/gr. fitting PIN BRACKET, Spring W/capscrews and lockwashers (See Note) BOLT, Eye W/hex jam nuts PLATE, Locking GUIDE, Spring SPACER (See Note)

VENDORS PART NO.

NOTE: Machs. without spacer 72504 use bracket 71426 in place o~ 72503. Bracket 71426 is i" longer, Holes tapped into "A" frame leg.

IREV' D ] 42184 _i PLEASE GIVE MACHINE S/N W/ORDER

co 4:-

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9/

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REF. NO.

I 2 3 4 4 5 6 7 8 9 1( 11

1": lZ

1E 1)

19 2C 21 22

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 ~,0

1.2 ~.3

,5 ~.6

19 iO

;1 i2

--.B2.~:12"

42196 1 4000

INDEPENDENT BOOM HOIST

PART NUMBER

OUA rln' REQUIRED

70452 32062 " 71057 622509 622366 71071 71050 596715 224118 71053 71052 622378 225112 225121 225288 71069 32059 17328 23838 12004 71088 23834 71067 23840 17652 12782 32063

2 2 1 2

1 1 2 2 1 i 1 1 1 1 i 1 i i 1 4 1 I i i 1 1

71055 597006 23837 71051 71059 257283 71056 23842 17683 23835 17287 22316 596716 70948 622606 71062 224116 23836 71058 71070

23841 257286 12388 1171 5970O5

1 set 1 1 1 i 2 1 1 8 i

1 set 1 1 1 2 1 1 1

1 1 1 i 2 2

i

,DESCRIPTION OF PART I VENDORS

PART NO. PLATE, End W/capscrews and lockwashers DRUM, Boom Hoist RETAINER, Oil Seal W/capscrews and lockwashers SEAL, Oil (Solid) SEAL, Oil (Split) GASKET SPACER GASKET, "0" Ring BEARING, Roller SPACER ADAPTER W/gr. fitting, capscrews and lockwashers SEAL, Oil NUT,fLock , WASHER, Lock BEARING, Roller FLANGE, Grease Seal WORM, Boom HOist PLATE, End W/capscrews and lockwashers DRUM, Brake PLATE, Cover BOLT, Coupling W/elastic stop nut GEAR, Worm GASKET COVER W/capscrews, lockwashers and pipe plugs GASKET PLATE, Cover SHAFT, Drum SHIM (1/16" set) GASKET, "O" Ring • RETAINER, Bearing SPACER RETAINER W/capscrews and lockwashers BOLT, Coupling GASKET ADAPTER W/capscrews, lockwashers, elbow, nipple and gr. fitting CAPSCREW, Bevel Head HUB, BevelGear SHIM (13/16" set) GEAR, Bevel GASKET, "O" Ring NUT, Lock SEAL, Oil SPACER BEARING, Ball (Duplex) ADAPTER GASKET SLINGER, Oil HOUSING, Gear GASKET PLATE, Cover W/capscrews and lockwashers BOLT, Coupling WEDGE (i" wire rope) WEDGE (3/4" wire rope) GASKET, "O" Ring I ~ " I

PLEASE GIVE MACHINE S/N W/ORDER- I C 1 42196 - i

4>

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MATERIAL LIST ~)N BACI(

42197 - 1 I R ~ " D

REF. NO.

1 2 3 4 5 6 7 8 8 9 I0 ii 12 13 14 15 16 17 18 20 21 22


18272 18271 95123 17339 17340 596705 18939 96465 96466 18142 224.119 17330 622499 17638 225120 225116 18141

225125 17324 622498 17623

1 1 1 1 1 1 1 1 1 1 1

3 1 1 1 1 2 3 2 2 1

23 224121 24 32064 24 31672

25 17575 28 19780 26 19779 27 18266 29 18427 30 . 23216 19 1814 7

8 23844 8 22345

1 1

2 1 1 1 1 1 3

!

1

-B2.7-

3900-4000W

IND. BOOM HOIST DRIVE SHAFT

DESCR,PT, ON O F PARr i

COVER W/capscrews and lockwashers GASKET PINION, Drive (See Note 3) GASKET (Std. Math.) (See Note I) RING, 011 Seal (Std. Math.) "0" Ring (Std. Mach.) RING, Retainer W/capscrews and lockwashers (Std. Math.) SUPPORT, Shaft W/gr. fitting (M4000 W) (See note 2) SUPPORT, Shaft .W/gr. fitting ~(M3900)• (See note 2) BOLT, Coupling W/elastic stop nut

i

BEARIN G, Roller : SPACER SEAL, Oil I , RETAINER W/capscrews and lockwashers WASHER, Lock. NUT, Lock BOLT, Coup. W/elastlc stop nut CLUTCH SPIDER ASSEMBLY (See Sheet #2) WASHER, Lock COLLAR, Thrust SEAL, Oil SPACER BEARING, Roller BRACKET W/gr. fitting, capscrews and lockwashers :.BRACKET W/gr. fitting, capscrews and lockwashers (M3900) '(Prdor to deslgn, change of .5-~7-64) ~, ,' DOWEL (Use W/support #32064) ~' :. GUARD, L.H.. W/capscrew~and lockwasher GUARD, R.H. W/capscrew and lockwasher SUPPORT, Guard W/capscrews and lockwashers PLATE, Lub. Inst. W/self tap screws SHAFT, Drive

NUT, Lock

...-

VENDORS PART NO.

j~ITEI:On Vicon machines Parts #17339, 17340, 18939 and 596705 are replaced byoll seal #24778 and retaining ring #73388.

NOTE 2: Prior to design change of: May 6, 19,77 the following were used:

SUPPORT, Shaft W/gr. fitting (M4000W) SUPPORT, Shaft W/gr. fitting (M3900) NOTE 3: Pinion #95123 replaces pinion #17283 per design change of Aug. 2, 1979. Pinion #95123 must Be used w/Drum gear #182159 (Vicon)or #182264 (Non-Vicon). Pinion #17283 must be used w/Drum gear #32623 (Vicon)or #32229 (Non-Vicon). Gears and pinions are NOT interchangeable as single pieces: If field conversion is made, the Boom Hoist Shaft pinion, Drum Gear and Main Drive Shaft pinion must all be chan~,.ed.

s~" D i;2!97 _ I

PLEASe Gn,'E MACHtNE S/N W/ORDER - - "

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42197-2 IREV' I

REF. NO.

2 8 3 4 5 6 7 9 Ii 10 13 14 15 16 17 18 19 20 21 22 22

23 24 25 26 27 28 29

12 13A


|

17624 2 95539 2 95529 2 182571 2 225314 4 16656 2 596674 2 70947 2 622499 2 23839 2 12795 6 12744 6 169370 4 20849 2 23394 2 19769 6 120-2 2 70619 2 79229 2 71606 2 91698 2 79228 2 70620 2

120-3 2 .78549 2 615006 4 3130 2 165 ~ 2 19365 2 613425 4

49957 4 31097 8 31096 4

-B2.7- i Moo 3900B-4000-4000~

IND. BOOM HOIST CLUTCH (QUANTITIES FOR BOTH CLUTCHES)

VENDORS DESCRIPTION OF PART .PART NO.

SPACER CLUTCH SPIDER AND GEAR ASSEMBLY (Available only as a unit)

GEAR W/gr. fittings SPIDER

BEARING, Ball SPACER RING, Snap SPACER SEAL, Oil PLATE, Stationary Pressure

PIN, Driving SPRING DISC ASSEMBLY, Clutch (Bonded) DISC, Driving PLATE, Movable Pressure RETAINER, Spring BEARING, Ball (Plain) CAM, Stationary

BUSHING W/screw dowel LEVER, Stationary Cam W/capscrew and elastic stop nut BEARING, Thrust LEVER, Movable Cam W/gr. fittings and set screw LEVER, Movable Cam W/gr. fittings and set screw(Used when thrust bearing #91698 is not used) BEARING, Ball (Bonded) NUT, Pressure Plate W/lockwashers

CAPSCREW, Allen Head KEEPER LOCK, Split Nut :~ NUT, Split W/elastic stop nuts

CAPSCREW

NOTE i: Mach. W/rlve t discs and llnings (See Box)

DISC ASSEMBLY, Clutch LINING W/rivets (16 Halves) DISC, Clutch (8 Halves)


REV.

I 42197-2

PO ~=~

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4.2306


1 10125 2 .10021-

22805

3 !838 5 2~17#

21 10021- 6 19769 7 30156 ~ 7 30155 9 31630 8 .50 365

i0 23059 ii 31389 12 15550

13" 224093 22671

l~ 31371 i 5 . 15976 19 1871# 20 18039

• . , B REV, . del ~ 0 0 0

MAIN DRIVE CLUTCH ASSEMBLY (SINGLE DISCLINING) (SWING CLUTCHES)

DE$CR I P T I ~ : OF PART i I , i

NUT, Adjusting W/capscrew & •elastic stop nut BEARING, Ball Thrust (Banded.) CA M, Lever W/nipple, gr. fitting, pipe coupling and gr. fitting

BUSHING W/mach. screw dowel CAM&LEVER, Stationary BEARING, Ball Thrust (Plain) COVER W/capscrew & lockwasher PLATE, Pressure L.H. Mbvable W~gr. fitting PLATE, Pressure R.H. Movable W/gr. fitting DISC, Clutch Driven

QUANT I TY REQUIRED

i ; " , u ,

2 2

2 2

2 6 i i 2

LINING- (i piece - 2 halves) PLATE,. Stationary Pressure HUB W/gr, fitting SPACER BEARING, Ball PINION, Assembly

SPIDER PINION, Bevel W/rivets

PLATE •, Retainer W/dowel pins SPRING

pcs. 2 '2 2 2 2 2 2 6 6

Specify if items i~ & 15 should be riveted together. Quantities for complete machine.

. ' . ! ' i - • . . - . . •

PARTS INDENTED ARE INCLUDED WITH THE PART UNDER WHICHTHEY ARE INDENTED.

WHEN ORDERING ALWAYS 61VE NACNINE SERIkL NUNBER

REY.

APPROX. • WEIGHT

j 42306

T


• Olvi*/on od me ManllmMx Company, Inc. Mantlmeac, WIK~,lln

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L MATERIAL LIST O N BACIq

I 42365 - 1 IREV. B

REF. NO.

i 2 3 4 5 5 6 7

8

9

, i0 Ii 12 12 13 18

16 17 18

17

19 20 21 21 22

23 24 25 26 27

= i

PART ' QUANTITY I NUMBER REQUIRED

18686 75555

90497 18651 622474 622370 18653 22860 257258 18657 224109 18652 622507 622351 18650 22862

17575 612821 24818

257141 612819

225326 622477 622377 18484 257202 31893 224117 18482 18682 18483 257202 335089

1 1 1 1 1 1 1 1

: 2 l i Set

1

1

i 1

2

4 i

2 3 2 2 2

I 2 i i i

i Set 1 2 1

-B4.1- I MODEL 3 9 0 0 B - 4 0 0 0

[

IND. SWING .DRIVE SHAFT


PLATE, Locking PLATE, End W/capscrews SPROCKET, Driven (71 Teeth) NUT, Adj. W/set screw and elastic stop nut SEAL, Oil (Solid) SEAL, Oil (Split) HOLDER, Seal SUPPORT, Bearing W/gr. fitting BOLT, Coupling SHIM (1/16" Set) ~ BEARING, Roller

1

SPACER ,

SEAL, Oil (Solid) " SEAL, Oil (Split) COVER, Bearing W/capscrews and lockwashers BRACKET, Bearing Support W/lockwashers (W/Cast Rotating Bed or Welded Rotating Bed W/Lower Mounting Pads)

DOWEL SCREW, Cap (i" x 2-1/2")

BRACKET, Bearing Support W/elastic stop nuts and lockwashers (W/Welded Rotating Bed W/Upper Mounting Pads)

BOLT, Coupling CAPSCREW

CLUTCH ASSEMBLY, (see , Sheet 2) BEARING, Roller SEAL, Oil (Solid) SEAL, 011 (Split) COVER, Bearing W/hex nuts, capscrews and lockwashers

BOLT, CouPling SHAFT BEARING, Roller HOUSING, Center Bearing W/capscrews, hex nuts and lockwashers SHIM (2 Halves) (1/16") COVER, Bearing W/hex nuts, capscrews and lockwashers

BOLT, Coupling CHAin, Drive (2 Strand- 106 Links)

PLEASE GIVE MACHINE S/N W/ORDER -- i R[:v' B i 42365 - i

L~ O~

> £o

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A Division of the Monito~,~c Company, ~ A~nlto~oc, WfICO~Sln

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/ / /

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42365 - 2

-B4.1-

IREV' G i MODEL 3900B-4000

REF. NO.

i 2 3 4 5 5 6 8 7

i0 ii 12 13 14 15 24 16 17 18 21 19 2O 22 23

IND. SWING CLUTCH (QUANTITIES ARE FO~ COMPLETE MACHINE)


95538 182572 143118 225326 18475 622478 622354 24008 12795 12744 49957 31097 31096 20849 23394 19769 120-2 70619 70618 71606 70620 120-3 71650 613226 3130 71386 71602

VENDORS PART NO.

2 2 2 2 2 2

2 6 6 4 8 4 2 2 6 2 2 2 2 2 2 2 4 2 2 2

CLUTCH SPIDER & BEVEL PINION (Available as a unit only) SPIDER PINION, Beveled W/gr. fittings

BEARING, Roller SPACER SEAL, Oil (Solid) SEAL, Oil (Split) PLATE, Stationary Pressure

PIN, Driving SPRING DISC ASSEMBLY, Clutch (See Note i)

LINING W/rivets!(16 Halves) DISC, Clutch Driven (8 Halves)

DISC, Driven PLATE, Movable Pressure RETAINER, Spring BEARING, Ball (Plain) CAM, Stationary

BUSHING LEVER, Stationary Cam W/capscrew and elastic stop nut LEVER, Movable Cam W/gr. fitting and elbow BEARING, Ball (Banded) NUT, PressurePlate

CAPSCREW KEEPER NUT, Split W/capscrew and lockwasher LOCK, Split Nut ; NOTE i: Riveted disc assembly #49957 may be replaced with

bonded disc assembly #190828.

PLEASE GIVE MACHINE S/N W/ORDER IR~ i G 42365 - 2

4> L~ 0% ka

Z- L~ 0%

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A D i . i l i on of /'he ~ n l t o w ~ Company. ~ Manilo,.,.~. W~l~*~,lln

,.'11",. 12-------

Oil s u p p l y to 1 ~ ~ boom ho~,,

2

~ 1 0

I / 16 7 8

A 6

14

4-- 4 e ~

L

O i l r e t u r n • to sump

%

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14


I 42366 - i ] ~ E v . E

REF. NO.


i 460252 2 427090 3 703054 4 543623 6 485961 7 583312 8 22672

289588 9 334027

1 i i 1 i i 1 1 1

i0 18043 ii 23946 ii 24739 12 695581 13 695580 14 73740 15 71364 15 73262 16 73440 17 355004

543543 543874 406959 288765 543804 377207 485974

i 1 I 1 i 2 2 2

4 sets 1

i i 2 i i i 1

-BI4.1-

MODEL

4000

LUB. OIL SYSTEM


GAUGE, Oil FILTER, Oil VALVE, Check NIPPLE, Special HOSE, Flex PUMP, Circulating BRACKET W/capscrew, lockwasher, pipe plug, set screw and jam nut

BUSHING CHAIN (92 links - No. 41) SPROCKET W/woodruff key and set screw GUARD, Chain W/capscrews, hex nuts and lockwashers GUARD, Chain W/capscrews, hex nuts and lockwashers (Vicon) TUBE, Preformed TUBE, Preformed (See Note i) NOZZLE, Oil (See Note 2) SPACER SPACER (Vfcon) SHIM (1/8" set) STEAMCOCK

NOTE i: For mach. W/Rear Aux. drum replace part #695580 with the following:

NIPPLE (1-1/2" x 4") NIPPLE (1-1/2" x 5") ELBOW (1-1/2" x 90 ° ) BUSHING, Reducing (1-1/2" x i") NIPPLE (i, x 2-1/2") COUPLING (i") HOSE, Flex (i" x 57")

NOTE 2: Earlier machs, use special pipe cap W/I/16" drilled orifice (#304365) screwed to a 3/8" 90 ° street elbow.

I REV.

#O-315 E 42366- i PLEASE GIVE MACHINE $/N W/ORDER

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1

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42372 - 1 I Rev. C I MODEL

• - B 4 . ~-

4000-4000W

REF. NO.

1

2

4

5

6

7

8

8

i0

9

ii

12

13

14

15

17

17

18

19

19

20

IND, SWING CONTEOL


I !

358129

71391

14000

15004

7i563

70238

1 2 8

71389

138549

90045

289594

10244

140197

10552

22234

140739

18937

18697

138596

631350

22'9

138597

690

1

1

1 set

2

4

4

2

1

1

1

3

1

1

2

1

1

1

1

1

VENDORS PART NO.

COLLAR, Set (Qty. 2 W/alr control sllde pinion)

SUPPORT, Shaft W/capscrews, hex nuts and lockwashers

SHIM


LINK, Connecting

PIN ~t/9otter pin

STRAP, Adjusting W/carriase bolt, hex nut and lockwasher

SHAFT W/woodruf£ keys #25 (Manual Control Slide Pinion)

SHAFT W/woodruff keys #25 (Air Control Slide Pinion)

SUPPORT, Shaft W/capscrews, hex nuts and lockwashers

BUSHING

LEVER W/capscrew, hex nut and lock-washer

PIN W/cotter pin i

END, Yoke

ROD, Reach W/hex nuts

PIN W/cotter pin

BAR, Roller

BRACKET W/capscrews, hex nuts and lockwashers

BRACKET W/capscrews, hex nuts and lockwashers (Mach. W/Elev. 0peratorts Station)

SHEAVE, Bearing

SPRING

SPRING (Mach. W/Elev. Operator's Station)

BOLT, Adjusting W/hex nuts

REV.

- C "~ 42372 - 1


('3

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" 16 ~ ~!

° ~ J 4

30

32

30

~ 29 %j6 16..~


42392 - i


1 71867 2 70949 3 i 1715 4 ] 1720 5 3352 6 71072 7 31148 8 31148-9 9 1814 i0 2864 ii 16522 12 17194 13 13845 14 140538 15 71170 16 140197 17 10552 18 23630 18 73605 19 17929 20 19442 21 71445 24 . 612727 21 73607

24 612727 22 12865 23 23628 25 140319 ' 26 23535 27 17138 27 73606 28 23629 29 10442 30 128 31 358129 32 11487 33 19316 34 3322 35 10266 36 10277 37 75245

-B2.4- IREV. C I MODEL 4000-4000W

INDEPENDENT BOOM HOIST (AIR CONTROL)

QUANTITY REQUIRED

i i 2 2 1 i i i i i 1

1 1 i 7 1 i 1 2 1 1 1 1


PIN W/cotter pin LEVER, Brake Release WASHER SPRING SPACER ROD, Live End W/hex nuts BAND, Brake

LINING, Band SPACER SPRING BOLT, Adjusting W/elastic stop nut ROD, Reach W/hex nuts : ROLLER, Brake W/gr. fitting PIN W/cotter pin SHAFT W/woodruff keys PIN W/cotter pin END, Yoke ROD, Reach W/elastic stop nuts ROD, Reach W/jam nuts (W/Rear Aux. Drum W/Double Brake) WASHER, Spring Retainer SPRING BRACKET W/flat washer, hex nut and lockwasher

CAPSCREW BRACKET W/flat washer, hex nut and lockwasher (W/Rear Aux. Drum W/Doub le Brake,)

CAPSCREW ' SPACER SUPPORT, Spring W/capscrews, hex nuts and lockwashers PIN W/cotter pins CYLINDER, Air END, Rod END, Rod (W/Rear Aux. Drum W/Double Brakes) CRANK, Bell W/capscrew, hex nut and lockwasher LINK STRAP, Adjusting W/carriage bolt, hex nut and lockwasher COLLAR, Set CAM W/capscrew, hex nut and lockwasher YOKE, Control LINK LEVER W/capscrew, hex nut and lockwasher END, Rod SUPPORT, Brake

R ~ .

C I 42392 - i #0-71, 0-284


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C~4

MATERIAL LIST O N BACK (Jr)

42394-I JR~v F

I MODEL -BI8.2-

4000-4000W

SWING BRAKE CONTROL (MANUAL, MANUAL AND AIR OR AIR)

! ¢ , ,

~C. .L" I

~ I--"

REF. NO. 2 I 3 4 5

6 7

8 9

9 I0 II 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 32 33 34 35 37 38 39 40 41 42 42 43

PART QUANTIW NUMBER REQUIRED | 21472 1 250587 1 12296 1 71142 I 22120 1

183689 1

16562 I 140197 2 10314 I 70661 1

16561 1 2847 1 75193 2 16874 I 3331 1 24052 1 24056 I 10552 I 11602 1 71599 1 12498 1 12023 2 75027 2 21201 1 21201-9 12020 1 1720 2 12021 1 71289 i 140674 2 140546 I I i 12022 2 J 140562 1 71550 I 295 1 11031 1 10552 1 671831 1 140319 1 21624 1 140740 i 17138 1 140197 1 140192 l 144223 I


GUARD W/capscrews, hex nuts and lockwashers (Std. Swing Only) BOLT, Machine (3/4" x 13")

LEVER W/capscrew, hex nut and lockwasher SUPPORT, Shaft W/capscrews, hex nuts and lockwashers LEVER W/capscrew, hex nut and lockwasher (Mech. W/out Drum Parking Brakes) LEVER W/capscrew, hex nut and lockwasher (Mech. W/Drum Parking Brakes) SHAFT W/woodruff keys PIN W/cotter pin PEDAL, Foot SUPPORT,' Latch W/capscrews , hex nuts and lockwashers (Manual and Air) ~ SUPPORT, Latch W/capscrews, hex nuts and lockwashers (Manual) LATCH, Pedal W/capscrews, hex nuts and lockwashers SPACER BOLT, Eye W/Jam nuts SPRING ROD, Reach W/hex nuts (Manual) ROD, Reach W/hex nuts (Manual and Air) END, Rod (Manual) END, Rod (Manual and Air) SHAFT W/cotter pins LINK LINK, Toggle CLIP W/set screw and jam nut BAND, Brake (2 Halves)

LINING, Woven BOLT W/Jamnut SPRING SPACER SPACER (Std. Swing Only) PIN W/cotter pins PIN W/cotter pins LINK, Toggle PIN W/cotter pins BELL CRANK W/capscrews, jam nuts and lockwashers SPRING BOLT, Spring Adjusting W/hex nuts END, Rod LUG, Cylinder PIN W/cotter pins CYLINDER, Air PIN W/cotter pins END, Rod PIN W/cotter pin (Manual) PIN W/cotter pins (Manual and Air) SPACER W/capscrew and lockwasher

(#0-71, 0-284 Air Only)

PLEASE GIVE MACHINE S/N W/ORDER R~'F 142394-1

CO

.i~

.~ - I

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C ~ 2

~ 3

~ 4

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MATERIAL UST O N BACI

'[ 90467 - 1 REV.

C [ MOO~ -BI6. i-

3000-4000W Incl.

REF. NO.

I

3 1 2 3a

1 .2

3a 1

4 5 6 7 8 9 I0 ii 13 14 15 16 17 18 18 19 20


181706 596643 17635 33057

596643 17635 20001 596643 17635 10157 11010 11009 10156 20002 20003 613228 90426 75482 622384 224922 75481 10005 73184 75545 17897 17896

1 I 1 1 i i i i i i i 2 i i 1 i 1 i i i i i

SLIDE PINION SHAFT

DESCRIPTION OF PART ] PXRr 6_ GEAR, Bevel (See note I) (Ind. Boom Holst)

RING, Snap RING, Locking

GEAR, Bevel (See note 1 and 2) (Std. Boom Holst-can be used W/ Ind. Boom Hoist)

RING, Snap RING, Locking

GEAR, Bevel (See note 2) RING, Snap RING, Locking

PI2cTE, Retaining W/capscrews and lockwashers BEARING, Roller RING, Snap WASB~R PINION, Slide YOKE, Slide Pinion W/hex nuts SCREW, Cap SHAFT, Slide Pinion SPACER SEAL, Oil BEARING, Roller PLATE, End SHLM ADAPTER, Roller Bearing (M3000-3900 Incl.) ADAPTER, Roller Bearing (M4000-4000W) GASKET PLATE, Cover w/capscrews, lockwashers and pipe plu B

NOTE I: Gear #181706 is interchangeable W/Gear #33057 for Ind. Boom Hoist only.

NOTE 2: Gear #33057 replaces Gear #20001 and must be used W/ pinion #75497 on Main Drive Shaft. Gear #20001 must be used W/plnion #15976. See Service Bulletin #195.

PLEASE GIVE MACHINE S/N W/ORDER F ~" C .!,,90467 - i

GROUP C - Air Components & Electrical

PARTS MANUAL ALPHABETICAL INDEX Group C - Air Components & Electrical

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Air Piping 41459 A2 08/26/52 03/09/67 C0301 Air Piping 41459 A3 08/26/52 03/07/57 C0301 Air Piping 41459 B2 08/26/52 03/07/57 C0301 Air Piping 41459 C1 08/26/52 03/07/57 C0301 Compressor & Piping 42013 B1 03/01/56 06/13/75 C0101 Compressor & Piping 42013 C3 03/01/56 06/13/75 C0101 Compressor & Piping 42530 D1 03/08/60 06/05/75 C0101 Control Console 32102 A1 10/15/58 C0201 Control Console 32267 D1 11/05/59 08/23/60 C0201

08/17/05


L.L4

, (

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14

ILLUST. NO..3.~0..2 ~..A-.1.~

13

12

4

5 0

10 9 ~ ~ 8

MATERIAL LIST ON BACI

32102 - I IREV' A MODEL

-C2. i-

3000-3400-3500-3900A

VALVE BOARD

PART QUANTITY lUMBER REQUIRED

02418 1

39126 1

60252 1

3545 1

7667 1

0188 i

85938 1

7848 i

1787 1

5916 1

6559 1

1788 1

5915 1

7024 1

39129 1

DESCRIPTION OF PART

VALVE, Midland

PLATE, Name ("Travel For'd.") W/self tap screws

GAUGE, Pressure

SUPPORT, Air Valve

HOSE, Flex (11-3/4" Long - .298 m)

HOSE, Flex (9'-4" Long - 2.845 m) (Supply)

HOSE, Flex (2'-5" Long - .737 m) (Supply)

HOSE, Flex (14~" Long - .369 m)

CLIP, Valve Support W/capscrews, hex nuts and lockwashers

HOSE, Flex (13'-6" Long - 4.114 m)

CLIP W/capscrew, hex nut and lockwasher

LINK, Valve Support W/capscrews, hex nut and lockwasher

HOSE, Flex (16'-10½" Long - 5.144 m)

PLATE, Lock W/mach. screws, hex nuts and lockwashers

PLATE, Name ("Travel Rear") W/self tap screws

VENDORS PART NO.

I R E V .

#0-i14 A 32102 - i

Oo

LO bO

O bO

>


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9 ~

I

. I

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J /

MATERIAL LIST OH BACK I

32267 - 1


|

i 539130

2 539125

4 702411

5 652448

6 70812

9 17843

i0 15918

ii 703266

3 23545

7 15913

8 16986

7 17846

8 17846

486056

429294

429621

C2.1

I REV. D I MODEL 2000-4000W Incl.

VALVE BOARD (IND. BOOM HOIST)


1

1

i

i

I

i

2

i

VENDORS PART NO.

PLATE, Name (Boom Up) W/self tapping screws

PLATE, Name (Boom Down) W/self tapping screws

VALVE, Air

SPRING

LOCATOR, Spring

HOSE, Flex (1'4") (Supply)

HOSE, Flex (i0'-4½")

EXTENSION, Valve Stem

M2000-2900 INCL.

BOARD, Valve W/set screw and jam nut

HOSE, Flex (2'8") (See Note 2)

HOSE, Flex (2'10½") (See Note 2)

M3000-4000 INCL. (SEE NOTE i)



NOTE i: Models 3000-4000 incl. Ind. Boom Hoist Valve is mountec on Drum Valve Board.

NOTE 2: Later machines, delete hose and use the following:

TUBE, Plastic (3/8" O.D. - specify length)

ELBOW, 45 °

CONNECTOR (3/8" x 1/4")

REV.

D 1 32267 - i Use Sheet #0-115, 0-147


bo O~ -4

GO

I f / .a

I

1 ~ Air supply

2 f / "~I

• ,e,,reac',.vo,v / : I ° . 0

. . ~ " 0

Right treadle valve

MASTEI~

i z

0

0

! ° m

Z r O

m

m

Z 0

J°

3 m

e -

0 X

AIR PIPING FOR DRUM BRAKES-OPTIONAL

'41459-2

REF. NO.

1

2

3

IREV. A I MODEL 3000-3~00 Incl.

PART !QUANTITY NUMeER . ReOUlReD

|

3603 3

17846 i

17845 1

696210 I

DRUM BRAKE AIR PIPING (OPTIONAL)


HOSE, Flex (42" Long)

HOSE, Flex (33~" Long)

HOSE, Flex (27" Long)

TUBE, Copper ¼" (Specify Length)

Plus miscellaneous pipe nipples, fittings and copper tube fittings i

Use Sheet #0-147

R~. A I 41459-2 PLEASE GIVE MACHINE S/N W/ORDER

-C3 .i-

• M A S T E R

4

O Z

AIR T A N K

2

6

5

3

? ! I I .

l !

z

0

m

Z o m

Z m

m

Z Q

o

41459 - 3 IREV. A

REF. NO.

1

1

2

2

3

4

5

6

i I

I I

PART NUMBER

11178

14765

714620

714609

703964

702544

696216

355452

QUANFITY REQUIRED

2

2

1

1

1

,i

! i

1

-C3.1- I MODEL 3000-3900 Incl.

AIR TANK

VENDORS D E S C R I P T I O N O F PART PART NO.

STRAP W/carriage bolt, hex nut and lockwasher (W/I~" x 33" Tank]

STRAP W/carriage bolt, hex nut and lockwasher (W/16" x 38" Tank)

TANK (i0" x 33")

TANK (16" x 38")

VALVE (3/8")

V~VE, Automatic Drain

TUBE, Copper (3/8" O.D. - Specify Length)

PETCOCK (~")

#0-113

PLEASE GIVE MACHINE S/N W/ORDER [ REV. A ] 41459 - 3

Oo

~-~

0

f-t

7> 6o -4 nl

~D

> L~


A D / v ~ m d ~ / ~ n / I m , e c Cempony, k ~ ManHm,,x)c. Wbcamkl.

~ O ( a ' ) m

/

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\

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a) o • L..


I 41459 - 2

: I " L~ : ' ~ ~'": . . . . ~ 1 , REF . PART i NO. NUMBER

1 460252 J 2 703305

I

3 17848

4 485926

5 17845

6 15919

7 542685

8 15610

. m = - C ~ ' . I -

3900

DRUM BRAKE AIR PIPING

• . . . . . . ., . -. .

DESCRI PT I ON. OF PART i i

GAUGE, Pressure

VALVE, Regulating

HOSE, Flex (14~" long)

HOSE, Flex (4'0" long)


HOSE, Flex (83¼" long)

NIPPLE, Pipe (67" long)


Use Sheets #0-117, 0-117B WHEN ORDERIN6 ALWAYS BIVE NACHINE SERIAL NUMBER

QUANT I TY "REQU I RED I "

2

2

2

i

i

i

i

i

t -

O Z

~ .J ,

• .- , . . ,¢ -

I I

See drum shaft

1 ,~'~'q • I

c o n

Left swing clutch control ' / . i , _ _

Swing brake 6 Optional

See air compressor

f p O

v ~ L

i: z

I o

• a

z I I 1

m I l l

z 0

I°

\ 3 4

See air tank

2

, ° , :

• .;':: 4 . °

AIR PIPING FOR CRANE & DRAGI INE WITH SWINC,, RPAKF,

__~..~= > . = . ~ . . . . " . . . . . ~ -2 :1~ ~

,,

41459 1

REF. PART NO. NUMBER ,= I

1 16986

2 17931

3 15914

4 70188

5 15916

6 17907

7 17930

QUANTITY REQUIRED

1

1

1

1

1

1

1

-C3.1-

MOOEL 3000-4000 Incl.

AIR PIPING (CRANE AND DRAGLINE)


HOSE, Flex (Left Drum Clutch)(2'lO 1/2"- .877m)

HOSE, Flex (Left Drum Clutch) (1'9" - 534m)

HOSE, FZex (a, ght Drum Clutch)(4'9" - 1.44Sm)

HOSE, Flex (Air Supply) (9' 4" - 2. 845m)

HOSE, Flex (Left swing Clutch) (13'6" - 4.114m)

HOSE, Flex (Swing Brake)(7'4 1/2 ~'' - 2,249m)

HOSE, Flex (Right Swing Clutch)(11'4" - 3.455m)

PLEASE GIVE MACHINE S/N W/ORDER C 41459 - i

4> ~n ~o

tn


A ~ l e M m d ~ ~ ~ , m l p ~ , k

° , ,

C O .

~ w ~ - ~ - , -

See "A" Frame

~. .See Compreasor

. ~ f -.

See Power ~ " Plant

9

See Platform

CLOCKWISE ROTATION

2 40 /

See CompressorS; I

-j

f ;

J

3 JL/ I1

See Power Plant

See Platform

COUNTERCLOCKWISE ROTATION


-CI.I-

42013-I REV. B I MODEL

3000-4000W Incl.

COMPRESSOR PIPING

REF. PART NO. NUMBER i 1 696216

2 558902

3 11703

4 17848

4A 17842

5 288760

6 679306

7 543931

8 377208

9 702740

9 702402

10 48056

Q U A N ~ REQUIRED DESCRIPTION OF PART

TUBING, Copper (Specify Length)

UNLOADER

BRACKET, Unloader W/capscrews and lockwashers

HOSE, Flex (1'2½" long - .362 m) (Clockwise Rotation)

HOSE, Flex (1'6" long - .457 m) (Counterclock Rotation)

BUSHING, Reducing (1¼" x ½")

TEE, Pipe (1¼")

NIPPLE, Pipe (1¼" x 12")

COUPLING, Pipe (1¼")

VALVE, Safety (Supersedes #702402)

VALVE, Safety

TUBING, Plastic (Specify Length)

0-72, 0-147, 0-156

Rev. B I 42013-1

VENDORS PART NO.

>

rrl

' PLEASE GIVE MACHINE S/N W/ORDER


A I~,~.kbn of Ihe Ma~lt~ov,.m Company,/m.. MQnl~*m,,oc, W~o~/n

~ (~

c~ N

J . . . . . . . .

c~

M A T E R I A L LIST O N B A C

42013 - 3 I R~ C I MOOEL -el. 1-

3000-4000W Incl.

AIR TANK

DESCRIPTION OF PART REF. NO.

1 2 2 2 3 3 4 4 5 5 6 7 8 9 i0 Ii 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24


429375 702504 702545 702544 18708 18707

, 18710 18709 714620 714609 19765 406958 543407 2 8 8 7 4 6 4 2 9 6 2 2 5 4 3 4 0 5 6 7 9 3 5 4 5 4 3 5 7 7 5 4 3 5 8 5 377202 571701 288794 543402 543461 543570 679301 355452 696216 427025 486056 70817

1 i

2 2 2 2 i i I i i 1 1 2 2 1 i i i 1 i 1 i i i i 2 i i

VENDORS PART NO.

ELBOW, 90 ° Reducing (3/8" x 1/4") EJECTOR, Moisture (Borger W/vacuum chamber) EJECTOR, Moisture (Borger) (Superseded by #702504) EJECTOR, Moisture (Monroe) (Superseded by #702545) STRAP (For 16" tank) STRAP (For i0" tank) BLOCK, Filler (For 16" tank) BLOCK, Filler (For I0" tank) TANK, Air (i0" x 33") (M3000, 3000W, 3100, 3400, 3500A) TANK, Air (16" x 38") (M3500B, 3600, 3900, 4000, 4000W) HOSE, Flex (2'6" - .762 m) ELBOW, 90 ° (1-1/4") NIPPLE, Close (1-1/4") BUSHING (1-1/4" x 1-1/2") ELBOW, 90 ° Reducing (3/8" x 1/4") NIPPLE, Close (3/4") TEE (3/4" x 3/4" x 1/4") NIPPLE (i/4" x 6") (M3000, 3000W, 3100, 3400, 3500A) NIPPLE (i/4" x 9") (M3500B, 3600, 3900, 4000, 4000W) COUPLING, Pipe (1/4") PLUG, Pipe (1/4") BUSHING, Reducing (3/8" x 1/4") NIPPLE, Close (1/4") NIPPLE (1/4" x 2-1/2") NIPPLE (1/4" x 4") (M4000-4000W W/Cat. Engine) TEE (1/4") PETCOCK TUBE, Copper (Specify 5'0" - 1.524 m) GROMET, Rubber TUBE, Plastic (Specify 5'0" - 1.524 m) GROMET, Rubber

0 - 1 4 7 !Rvv" ! C

PLEASE GIVE MACHINE SIN W/ORDER ' 4 2 0 1 3 - 3

0

c~ t.o

~J O

tu

L~

o

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A Divi|ic~q ot The AAanitowoc Company, Inc. AAanitowo~, Wisconsi~

m

o~ R

J

CLOCKWISE

:RCLOCKWISE ROTATION

MATERIAL LIST O N BACK

C~

a - ~E

I 42530 - i REV. D

REF. NO.

1

2 3 4

i0

ii ii


!

73010 l i 1

631375 i 631361 1 227298 1

227285 1

227298 1 23355 1 23356 1 23335 1 31760 i

32294 1

31760 1

19709 2 136995 2

-Cl. i- I MODEL 3900W - 4000 - 4000W - 4100W

AIR COMPRESSOR (CLOCKWISE OR COUNTER CLOCKWISE ROTATION)

VENDORS DESCRIPTION OF PART PART NO.

COMPRESSOR, Air (Gardner Denver ADK) FILTER 5J4M

ELEMENT, Filter 5KI SHEAVE (Counterclockwise rotating compressor) (See note) SHEAVE (Clockwise rotating compressor) (See note) BELT, "V" (Gates "Power Band" 2/B97) (Use with Cummins, Cat., Gen. Motors Engines and S/N 4013 only W/International Harvester UD-817 Engine) BELT, "V" (Gates "Power Band" 2/BI05) (Use with all machines with International Harvestor Engines except S/N 4013) BELT, "V" (Gates "Power Band" 2/B97) GUARD W/capscrews, hex nuts, flat washers and lockwashers GUARD W/capscrews, hex nuts, flat washers and lockwashers BOLT, Adjusting W/hex nut and Jam nut BASE, Compressor W/capscrews, lockwashers, hex nuts and flat washers BASE, Compressor W/capscrews, lockwashers, hex nuts and flat washers (S/N 4013 only) BASE, Compressor W/capscrews, lockwashers, hex nuts and flat washers SUPPORT W/capscrews and elastic stop nuts SUPPORT W/capscrews and elastic stop nuts (Model 4100W)

NOTE: Compressor rotation is determined when viewing from sheave side of compressor.

Counterclockwise rotation compressors are used on machines equipped with the following engines:

Cummins NT-855-C310 Cummins NS-743-B320 (NHRS-6-1) Caterpillar 337F General Motors 6-110R International Harvester UD-817

Clockwise rotation compressors are used on machines equipped with the following engines:

Murphy 220 General Motors 6-110 (Vicon) General Motors 12V-71 (Vicon) Cummins NS-743-B320 (NHRS-6-1) (Vicon) Cummins NTA-855-B380 (NT-380) (Vicon)

Cummins NT-855-C310 (Vicon)

PLEASE GIVE MACHINE S/N W/ORDER I REV, D 42530 - i

Lm

o

L.

O ̧ >

O

GROUP D - Power Components

PARTS MANUAL ALPHABETICAL INDEX Group D - Power Components

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Engine & Clutch Control 30268 C1 01/30/58 04/13/64 D0501 Engine & Clutch Control 42923 B1 07/10/62 D0501 Engine & Clutch Control 42923 B1 07/10/62 11/12/70 D0501 Exhaust Stack 23643 B1 12/20/47 04/08/65 D0102 Power Plant 41749 B4 10/03/55 12/28/67 D0101 Power Plant 41749 E1 09/14/62 10/07/65 D0101 Power Plant 41749 E2 09/14/62 12/28/67 D0101

08/17/05

k

M A N I T O W O C E N G I N E E R I N G C O . I N ' ~ "% ~_, WlacoB~/,e

LLJ I.-- u")

|LLUST. No. 2.3.1~.4. 3....A..:..! I

C,D

MATERIAL LIST ION BACK

'= ~ ~ ' ~ . , ~ . . . . . ~ . . - - ' ~ , ,. , ~ . ~ • ~ii~i'" "'~l• r~O43~r~ ~-'1 ̧'

PAM N U M B E R

304497

565909

406966

76469

536912

74596

705.93

~=. ....... , . . . .

i I Rev. , ~MooeL: B , ~ .

MU~.,ER

Q U A N T I T Y

R E Q U I R E D

1

1

2

2

1

1

DESCRIPT,.ION OF PART

EAINCAP

PIPE (3-i/2" Lonfi) ThreadOne End

ELBOW, 90 ° Pipe

SUPPORT. Muffler W/capscrews and hex nuts

MUFFLER, D'0naldso.

FITTING, Flange W/capscrews , hex nuts and lockwashers

COV~R,, Exhaus,t (,~or Sh;ip,pi~ng, iil!,O.!ly) i

PLEASE G I V E M A C H I N E S I N W~ "~0~"

i ~ ii ! J

Rev. B 23643 - 1

V E N D O R S

PART NO.

r~

i

L

I ~

C ~o fD

! ' , ,

t , , 0

t~

I -

~ r

__ 0

r ' t

C( m

~c

: J

• . : ' "?

qc~ °

t

M A N I T O W O C E N G - I N E E R I N G

A D/v/s/o~ of The/tdar~/tow~ Compony,/nc.

a o \

/

in

tql

!

C O .

qm~

i "o

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g~

u~

Wu- -

IdATIERIAL LIST ON BACI[

30268 - 1 I R~v. c r °°EL -DS. i-

3000-4000W Incl.

ENGINE GOVERNOR CONTROL

PART iOUANTITY NUMBER :REQUIRED DESCRIPTION OF PART

REF. NO.

6 6 7 8 9 i0 Ii 12 13 14 15 ! 16 1 17 1 18

19 20 21

22 23 23

682702 644067 644044 11769 18833 18832 18834 631344 647331 719103 719102 ;3641 699006 539049 18934 624631 11926 11924 11923 11922 11923 11925 ~i1927 367014 ~1657 252805 13727 11769 73260

4 4

2 4 8 4 4 4

,

2 i i i i 1 1 i i 1 i

': i i 1 1 1 ~'

1

VENDORS PART NO.

THIMBLE, Rope SLEEVE, Press (For 1/8" Cable) SLEEVE, Press.(For 3/16" Cable) CLIP, Pulley PULLEY ASSEMBLY

BRACKET, Pulley BOLT, Eye W/hex nut and flat washers (See note i) SHEAVE, Bearing SPACER

CABLE, Wire (1/8") ! (Specify Length) (See note 2) CABLE, Wire (3/16") (Specify Length) CONNECTOR, Cable i TURNBUCKLE ' PLATE, Power Crane And Shovel Association BRACKET, Pulley W/capscrew, hex nut, flat washers and lockwashe~ SHACKLE, Anchor

PIN W/cotter pins ,: LINK, Connecting .::~:°~ CLIP, Pedal W/capscrew, hexnut and lockwasher PEDAL, Foot ", CLIP, Pedal W/capscrew, hexnut and lockwasher PIN W/cotter pins PIN W/cotter pins ".-

CONTROL, Throttle " " SPRING ', ,j

BOLT, Eye (M4000 only - see note I) SPACER ' CLIP, Pulley (M3000-3900 Incl.) CLIP, Pulley (M4000)

NOTE i: Item #21 used in place of bolt #18834 on M4000-4000W only.

NOTE 2: Specification changed to 1/8" cable - April 13, 1964.

I C 30268- 1 U s e S h e e t # 0 - 1 7 3


0 I,,,3 o~ Oo

U~

o •

o~ oo

~d

o

r't

> Co .-q

".~i"~r M A N I T O W O C E N G I N E E R I N G C O .

!---

.<

m I

"; ~ 7 -

1 2 3. 4; '-:: -- .... .~. . , , , i ,.~ '~

, ' ." , 'g

, .,... .... .;~:~ ,:~ -.,,.~,," .."" / ,/'.',..~,: "' ~~,,: " . ,~.., ""~ .. ..

• ,...

~5

i ; i ' - . ,

~ . ~ . " .

," ~T~-, ~'~, • " ~ '." ~/I-'~'. ,-.' I .... ~.,i~ ...... . ~ !. ,' I I I "': "'I,

• "~ "~ ' ' ; " ~: i-";"~

2

20~.~18

i

s

• 'I ..," . ,~ ", .::~..~

, ' . - . ";

i ,

12

13 14

M A T E R I A L L I S T O N B A C K

4174.9..~ 4

-D1.1-- MODEL IReV. B

3000-4000 Incl.

4>

",,4 4> ~D

RADIATOR

OUANr rY 7 I VENOORS PART NUMBER REQUIRED DESCRIPrlON OF PART | PART NO.

REF. NO.

1 2 3 4 5 6 7

8 9 i0 I0

ii 12 13 14 15 16 17 18 19 20 21 22 123 24 25 26

19329 485668 698226 345339 19330 13940 70115

31688 23229 31678 325 8

If!

23210 13937 12831 19569 16465 543404 355004 566121 485681 345337 698229 16466 698222 19556 70136 73033

1 7 1 14 1 1 1

1 1 1 1

1 2 1 2 1 1 1 1 1 1 1 '1 "'1 1 1 2

ELBOW, Water Line HOSE (Specify Length) TUBE CLAMP, Hose FITTING, Water Line GASKET GUARD, Aux. Belt W/capscrews, hex nuts, flat washers and lock- washezs GUARD, Fan COVER, Fan Shroud SHROUD, Fan W/capscrews, hex nuts and lockwashers sHROUD , Fan (Math. W/Alternator) W/capscrews, hex ' nuts and lockwashers RADIATOR, Young GASKET PLATE, Cover W/capscrews and lockwashers CLIP, Radiator Support W/capscrews, hex nuts and lockwashers ELBOW, Water Line NIPPLE COCK, Steam PIPE (%" x 3~") Thread One End HOSE (Specify Length) CLAMP, Hose TUBE ELBOW ' TUBE SUPPORT, Radiator W/capscrews, hex nuts and lockwashers GUARD, Belt W/capscrews, hex nuts, flat washers and lockwashers BRACE~ Radiator W/capscrews, hex nuts and lockwashers

IREV. B I 41749 - 4 PLEASE GIVE MACHINE S/N W/ORDER

r~

A

M A N I T O W O C E N G I N E E RI N G C O .

D~,I~O~ ol the ,w OmPovo< Coml~"~y, I~c Monimwo,c, WtKOflli~

4O

23 / 31

24 f / i

- ~ .

r--

L L

4

17

15

18

20

MATERIAL LIST ON BAC

o .

41:749'- I. [ i E~" E

REF. NO.

2 3. 4 5 6 6 7 8 9 91 i0 I'Z 12 13 14 14

15 18 19 20

3'1" 314. 3:5, 37 2,q_.. 22': 23. 2~ 25, 26. 27 28 29 30 33 36 38' 39 '

40,

PART; QUANTITY NUMBER REQUIRED

|

70520 2 70519 1 75770 1 91079 i: 412724': 1 4120.75' i 41207~ l 42.707:6 IL 727.35 i~ 1'7907:" i ~ 15599~ ! 355:006 i]~ 69558.3 Z 1591.7, 1 19685, 1 486060 I 485955 i

7.0552 2 23-247 i' 19335. 6, 316791~ i

61~28:Z'5T 81 257.27'3 ~ 5 ~. 5:7,1806': 1'1. 2.5065i61, 2i. 19,53.61 18~ 's.~s 1' 9:5 3 5! 2. ]'7:5.56~,

,' • - t

373 4'. t953:7: 6; 204"23'. 2: 21.23109! 12 18,561 2: 72:Z36 l 6':127,7,6i 8-' 35:2829~ !!, I~9!79:7,; 11.

l ,

7,0306:4: It

5.6.6Z43, ~. 516'62~8: i

-DI:..I-

3000-4000 Incl.

POWER, PLANT (REAR.' VIEW.)I~ (C.UMMINS. NHS-6-1: OR'~ NHRS-6"I).~

DESCRIPTION OF PART ! PART,NO.~

GASKET FLANGE FLANGE, Exhaust Pipe PIPE,. Exhaust GASKET. ENGINE' (Cummins. NHRS'-6-.I) ENGINE (..Cummins NHS,6-1), FI,LTER! (For Charging~ Pump)~ BRACKET W/.'hex~ nut,, c apscrew: and loc.~asher HOSE ~ Flex..: (T O, Cha=g~ng; ~ump) (!88-i/,~2~ '! Long- 2..:2~42.1~ m)'~ HOSE , Flex~ (.To Char, ging P,~Ump/) (M4000)h (ZI6':" Long~ ~ ~'.,931:!: m)~ cO.CK'~: Steam, T~,BE,,~ e=efQ:rmedi' (28." Bong)) HOSE', F:l'.ex (,Gonver.t~r Return)(129-i'/'2 ''= Long~,--3!.,283~.m)) HOSE,, F.l'ex~ (~.Charg:i~ng Pump T'.o:~ Conwerter) (;I,i'7": Long:: -. 2i.,972 m)~ HOSE, Flex (,Manlf, brd~ Return)' (M3900), ('104!' Long;- 2.641! m)l HOSE,~ Flex (Man~fold Return) (M4000; and_: 30.00-3600. Inc.l.)) (.i,00!" ~ong~. - 2. 540' m)' BR~CKE~ ,~ Hose. SHEAqE;, Compressor B.OL~.,, Coup l~±ng.: SUPP~OR~,,~ Engine: w~,~,l, as~c: s~top: nuts:,~ f, lat: was~er, s:~ and: ~0ck,-, Washers,

S.GR, ,EW,b C:~.~;, BOI~.,,. Cou~,l,fng! SUPPOR~:,~ C~0n~.e.~ t er~- BOLTI,. Ma:ehine~.

sHn~ (~/,8'" set:),~ S~OP,, Ei~g~£ne' Suppor : t W~'ca.pse.r'ews- HOSE{,. F1~ex~ (~9~7/" Eo, ng ~ - 2.;.#6,3~ m~) HOSE.', F].'ex: ~9,0~//2! '~ Eong,.- 2.2.9.2~.m)i ~EI, P2 w~.mac~', sc:~ews~ and~ l~o.ckwas~e.~s~ BA~ ~Wel'd, T.o: Ba.ttery~ Box:)'~ Box',. Bat~ery; W,//eov, e~r,. - BATTERy' ~I3KMI~:..',~ Hbse W/,mach~.~ s~crew% ~ockwas~erc a_nd ~. h~x~ nu:~. SUP:[email protected].'~ W~'cap, s~c~ews, and~ ~ockwas~Ners~ ~A~SC~EW~ gON~.,ER~ER ~ C.CF-~QS.'59_b-~+tL MS14~70~)~ B .R~/~KE~', Hos.e:: V~SVE',. gheck'~

PR'~OK EXHAUST.' P,-,~PE ~NSTALLA.TION/ EXHANST' PT, pE,~ Flex: (M.3.Q00e3980)) EXHA S.T PIg E, Flex: (~,000~)~

I t~0-.~4'8~,, 0;-24,1L L • RLEAsE OI.VE M'ACHI.~E: S/t~' W/ORDER

I! 4.~7..~.9.-, 1

.11

t"1""

{n

"'-4

~o

~-~

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A Divls~al OI he Aklni~ow~ Company. Inc. /VlQnih:,~e(, W/ ' l~O~l in

0

q .

Fue l Pump V i e I I ! I

-JI

QQ

I.-- Z

,-,,,I

l.u

I MATERIAL LIST ON BACK;

41749 -- 2 FEv. E [MOOEL

-DI. i-

3000-4000 Incl.

POWER PLANT ASSEMBLY (FRONT VIEW) (CUMMINS NHS-6-1 or NHRS-6-1)

REF. NO.

i

2

2

3

4

5

6

6

7

7

8

9

9

i0

ii

12

13


427084

23622

334142

23181

334142

17848

485808

19685

485988

485997

486060

485955

70552

4120!74

412075

17968

229

3894

239

i

i

i

i

i

1

1

1

i

1

i

i

VENDORS PART NO.

FILTER, Oil

SPROCKET - 24T (M3600)

CHAIN, Drive (M3600) (Specify 218 Pitches)

SPROCKET - 28T (M3000-3100-3400-3900-4000)

CHAIN, Drive (M3000-3100-3400-3900-4000) (Specify 220 Pitches)

HOSE, Flex (1'2½" .... 369 m long)

HOSE, Flex (1'7½" - .496 m long)

HOSE, Flex (Charging Pump To Converter)(9'9" - 2.972 m long)

HOSE, Flex (Fuel Supply) (M3000-3900 Incl.) (4'8" - 1.422 m long

HOSE, Flex (Fuel Supply) (M4000) (3'6" - 1.066 m long)

HOSE, Flex (Manifold Return) (M3900) (8'8" - 2.641 m long) i

HOSE, Flex (Manifold Return) (M4000 And 3000-3600 Incl.) (8'4" - 2.540 m long)

CLIP, Hose

ENGINE (Cummins NHS-6-1)

ENGINE (Cummins NHRS-6-1)

BRACKET, Filter

SPRING

SPRING

CLIP

Items 5, 6, 7, 8, 9 also shown on rear view.


REV.

E 41749 - 2

NOTE:

~0

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v - -

/

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• " - -

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~ R ~ L U ~ O N

. . . . 46- -. r " ~ " ' ~ : . ~ - - - - - " " - . - ~ . . : - - : . " / . . . . " . • • . .,i. . ~...:~ ~ : / . . ' . : .

- ' ~ , : ~ :-. ~.~'., . : ' . ~ '~ ? ; " "~.,~":--~..~ ~ -:~,'.,~'-<<~ ~ . - , ~ ; ~ , ~ - ' , . ' ~ : ~ - ' ~ c ~ ] ~ . ~ : ~ : . . . . .~.-~:~.: ' :- .~."--~., :~ ' . . '~: , *- ' ~ ~ ~ , , - - ~ ' , " ~ ' , . . . . . . ~ ........

. . . . ~ , , [ ~ : ~ . ~ . . ~ ~ : - ~ , ~ , , , ~ ,, . ~ . ~ : . : . . . . : ~ , . . . . . . - . , : : . : . . . . . . ~ : • . . , . . . . . . ~ . ] ~ . . . . . . , : . . . , . . . . . . ~ . , . . . . . . . . . . . . . - : . ~ . - , . ~ , . , . . , ~ : ~ . ~ : . . - . .

' " 1 ' ' ' " ~ : - REF. : PART'" / DESCRIPTION OF PART ~AwrITY NO. i NUMBER N O . i

i . • t

1 10226 [ -

1 • 199277

. 2 . 1 7 1 3 8

3 ' 19285

4 17194.

4 1 9 2 5 9

5 70218

6 19267

7 1269

8 73583

9 10227

10 73582

11 358132

12 10063

13 73584

14 71311

15 71129

16 358139

17 20060

18 289563

, • , , ,

PIN N / c o t t e r p in

PIN N / c o t t e r p in ( S t a i n l e s s S t e e l - o p t i o n a l )

END, Rod

LEVER N/capscrew, hex nut and lockeaSher

ROD, Reach W~hex nuts (M4000-4000N)

ROD, Reach N/hex nuts (143000-3900 Incl.)

PIN N / c o t t e r p in

BRACKET, Shaf t N/capscrews, lockwashers and g r . f i t t i n g

BUSHINC

IAWER N/capscrewp hex nut a n d lockwasher

ERD, Rod

ROD, Reach W/Jam nuts and f l a t~msher

COLIAR, Set

SPRING

BRACKET, Support N/capscrevs, hex nuts and lockvashers

[J~/ER N/capscrew, hex nut and lockeashe r

SHAFT N/woodruff keys

COLLAR, Set N / se t screw

I~vVER, Hand N/capscrew, hex nut and lockwasher

BUSHING

4

2

1

1

2

1

2

1

1

1

1

1

1

1

• 0 e

r ( p C'-"

.

WEll ORDERIIIli ALWAYS ttlVE MACHINE SERIAL NUMBER IREV, B ~


t . U

(8

L

: /

0

. . . .~ c ~

%

c / J ~ ""

Q. I ~ U*J

O

@ O v )

¢ D

¢ ~

o Q~

Z C ~

) - .

L ~ • MATERIAL UST O N BACK

42923 - 1 IREV. B

I MODEL -DS. 1-

3000-4000W I n c l . • ]

REF. NO.

1

2

3

4

4

5

7

8

9

10

11

12

13

14

.1.5

16

17

18

i PART NUMBER

14019 7

17138

19285

17194

19259

70218

19267

1269

73583

10227

73582

358132

10063

73584

71311

71129

358139

20060

289563

QUANTITY REQUIRED

4

2

1

1

1

1

l

2

1

2

1

1

1

1

1

1

2

1

1

ENGINE cLUTCH CONTROL

DESCRIPTION OF PART J i I

PIN W / c o t t e r p i n

END, Rod


ROD, Reach W/hex nuts (M4000-4000W)

ROD, Reach W/hex nuts (M3000-3900 Incl.)

PIN W/cotter pin

BRACKET,: Shaft W/capscrews, iockwashers and gr. fitting

BUSHING


END, Rod

ROD, Reach W/Jamnuts and flatwasher

COLLAR, Set

SPP ING

BRACKET, Support W/capscrews, hex nuts and lockwashers

'LEVER W/capscrew, hex nut.an'd lockwasher

SHAFT W/woodruff keys

COLLAR, Set W/set screw

LEVER, Hand W/capscrew, hes nut and lock~asher

BUSHING

VENDORS PART NO.

PLEASE G~'E MACHINE S/N W/ORDER R~'B I 42923-1

GROUP E - Lower Structure & Control

PARTS MANUAL ALPHABETICAL INDEX Group E - Lower Structure & Control

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Carbody 43369 J1 09/21/64 02/07/85 E0101 Carbody Lubrication Piping 32233 B1 08/07/59 08/03/83 E0102 Crawlers 43148 Q1 09/18/63 01/13/86 E0201 Horizontal Travel Shaft 32907 B1 09/04/63 02/14/84 E0401 King Pin & Vertical Travel Shaft 33098 E1 08/21/64 10/21/81 E0301 Steering Control 42396 A1 05/11/59 E0501 Steering Control 42396 C2 05/11/59 07/07/81 E0501 Steering Control 42396 E1 06/15/60 01/24/84 E0501 Travel Lock Control 31743 H1 07/12/56 04/24/69 E0601

08/17/05


G

|

C

GQ,


-E6. i-

I"'31743 _ 1 IREV H IMOIE, L

REF PART NO NUMBER

|

1 16978 2 19244 2 199288 3 10760 4 10695 5 10761 6 10783 7 17908 8 201430 8 714557 9 19054 9 74793 i0 19057 I0 74795 ii 92891 12 19056 12 74794 13 19936 14 19937 15 19934 16 355170 17 3603 17 19947 18 17845 19 17843 20 714688 20 714623 21 70034

3900-39 00W-4000-4000W

TRAVEL LOCKS (AIR CONTROL)


1 2

i 2 1 2

2 2 I i 2 i I

BOLT W/elastic stop nut PIN PIN (optional - stainless steel) BRACKET, Bearlng W/lockwashers and capscrews SPRING, Cluster BEARING W/washers SUPPORT, Spring W/lockwashers and capscrews HOSE, Flex (8'7½" or 2 629 m ) CHAMBER, Air (Midland) (Replaces #714557) CHAMBER, Air (Westlnghouse) BRACKET, Air Chamber (M3900-4000) BRACKET, Air Chamber (M3900W-4000W) ROD, ~each (M3900-4000) ROD, Reach (M3900-4000W) DOG, Lockzng ROD, Reach (M3900-4000) ROD, Reach (M3900-4000W) PLATE, Marklng W/drive screw PLATE, Marking W/drive screw SUPPORT, Valve W/capscrew, hex nuts and lockwashers VALVE, Three Way HOSE, Flex (M3900) (3'6" long or 1 066 m ) HOSE, Flex (M4000-4000W) (4'0" long or 1 219 m ) HOSE, Flex (2'3" long or 686 m ) HOSE, Flex (1'4" long or 407 m ) VALVE, Qulck Release (Supersedes #714623) VALVE, Qulck Release GUIDE

Use Sheets #0-71, 0-123

PLEASE GIVE MACHINE S/NW/ORDER

R~ I

H 31743 - 1

VENDORS PART NO

~J

¢

/

M A N I T O W O C E N G I N E E R I N G C O . Division of The Ivtonitowo( Company, Inc. klonitowo~, Wis~onsin 54220

)-. I

t_. t - _ u " l - r r < [ ( ~

it" LU (l ')rr UJ ¢' -JUJ "1- n , , i t _ rr"

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M A T E R I A L LIST O N B A C K

-El. 2-

32233 - i REV. I MODEL

3900-4000-4000W

LUBRICATING PIPING (CARBODY)

REF. NO.

3

4

• PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPTION OF PART PART NO.

696216 429367 429010 543564 377202 406952 543561

696216 429367 429010 543564 543568 377202

696216 429367 429010 543564 506952 543561 377202

696216 :429367 429010 429375 543564 377202

696216 429367 429010 543564 377202

696216 429367 429010 543564 543568 377202

1 2 i i i 2

i 2 i i i 1 1

i i i 1 i 2

i 2 i 1 i

1 2

TRAVEL LOCK SLIDE COPPER Tube (3/8" O.D.) (specify length) 3/8" x 1/4" Connection (68 F) 1/4" Gr. Fitting 1/4" x 3" Nipple 1/4" Coupling 1/4" x 90 ° Elbow 1/4" x 2-i/2" Nipple TRAVEL SHAFT INSIDE LEFT COPPER Tube (3/8" O.D,) (specify length) 3/8" x~I/4" Connector (68-F) i/~" Gr. Fitting i/4" x 3" Nipple 1/4" x 3-1/2" Nipple 1/4" Coupling TRAVEL LOCK SLIDE COPPER Tube (3/8" O.D.) (specify length) 3/8" x 1/4" Connector (68-F) 1/4" Gr. Fitting 1/4" x 3" Nipple 1/4" x 90 ° Elbow 1/4" x 2-1/2" Nipple 1/4" Coupling KING PINUPPER .I COPPER Tube (3/8" O.D~) (specify length) 3/8" x 1/4" Connector (68-F) 1/4" Gr. ~Fitting 3/8" x 1/4" Tube Eibow (69-F) 1/4". x 3" Nipple 1/4" Coupling KING PIN LOWER COPPER Tube (3/8" O.D.) (specify length) 3/8" x 1/4" Connector (68-F) 1/4" Gr. Fitting 1/4" X 3" Nipple 1/4" Coupling TRAVEL SHAFT INSIDE RIGHT COPPER Tube (3/~' O.D.) (specify length) 3/8" x i/4" Connector (68-F)

i i i 2

1/4" Gr. Fittlng i/4" x 3" Nipple 1/4" x 3-i/2" Nipple 1/4" Coupling

PLEASE GIVE MACHINE S/N W/ORDER Ii o 32233-iCont.

Lo b¢

J

f.1 :,:,

-El. 2-

J 32233-1Cont. IR~°B MODEL

3900-4000

LUBRICATING PIPING (CARBODY)

D~

0

-q.

N ."O

REF. NO.

10

1.1.

12

13


696216 429020 429373 429367 429010 543564 377202

696216 429020 429373 429367 429010 543564 377202

696216 429020 429373 429367 429010 543564 377202

696216 429020 429373 429367 429010 543564 377202

429032 429000

429032 429000 23935

SPRING THRUST WASHER-RIGHT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (1/8") ELBOW (3/8" x I/8") CONNECTOR (3/8" x ~') GR. FITTING (¼") NIPPLE (¼" x 3") COUPLING (%")

SPRING THRUST WASHER-LEFT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (1/8") ELBOW (3/8" x 1/8") CONNECTOR (3/8" x ¼") GR. FITTING (¼") NIPPLE (¼" x 3") COUPLING (¼")

TRAVEL SHAFT OUTER-LEFT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (i/8") ELBOW (3/8" x 1/8") CONNECTOR (3/8" x ~') FITTING, Grease (¼") NIPPLE (¼" x 3") COUPLING (¼")

TRAVEL SHAFT OUTER-RIGHT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (i/8") ELBOW (3/8" x i/8") CONNECTOR (3/8" x ¼") FITTING, Grease (¼") NIPPLE (¼" x 3") COUPLING (¼")

TRAVEL SHAFT (OUTER BEARING ) (ONE EACH SIDE) BUSHING, Reducing 0~" x I/8") GR. FITTING (1/8")

TRAVEL SHAFT (PILOT BEARING) (ONE EACH SIDE)

1 1 1 2 1 1 2

1 1 1 2 1 1 2

1 1 1 2 i 1 2

2 2 1

BUSHING, Reducing (¼" x I/8") GR. FITTING (I/8") SUPPORT W/capscrews, hex nuts and lockwashers

0-147


REV.

B 32233 - 1

VENDORS PART NO.


A Oi i Io~ o t lh Manitowc~ C rope y Inc Ma ~ m , W ~on

f

LJ.J eD ,

J

t ' ,

I

J MATERIAL LIST ON BACI

I 32907 - i I REV B

REF NO

1

2

3

4

5

6

8

9

10

7

11

11

12

13

PART QUANTI~ I NUMBER REQUIRED i 90246 2

10061 2

10397 8

10063 8

11840 2

10095 2

21330 1

14864 2

21334 1

10064 2

22372 1

180822 1

19446 1

21331 1

-E4 i- I MODEL

3950W, 3950D, 4000W, 4100W

HORIZONTAL TRAVEL SHAFT


SHAFT, Travel w/plpe plug

COLLAR, Sprzng w/capscrews, hex nuts, dowel and shlms

PIN, Sprlng

SPRING, Clutch

CLUTCH, Steerlng

WASHER

WHEEL, Left Clutch Jaw and Ratchet

WASHER

SHAFT, Travel

BUSHING w/mach screw dowel

GEAR, Bevel (3950D, 3950W, 4000W)

GEAR, Bevel (M4100W)

BEARING, Thrust

JAW, Right Clutch

R~ B 132907 - 1

0

PLEASE GIVE MACHINE S/N W/ORDER "' ' I


qO

I.I . I I - -

E

13

~ 3

$

. /

t . - ' / .

/ /

e

/ w

I

I

s I

~ 12

~ 1 4 J -is MATERIAL UST ON BACK

-E3 i-

I 33098 - I I REV E I MODEL

3900W-4000-4000W

REF NO

I

2

3

4

6

5

I0

7

9

8

ii

12

13

14

15

KINGPIN AND VERTICAL TRAVEL SHAFT


14436

14417

24467

17598

33102

14397

72784

257379

23693

1550

70670

22371

146924

548372

17093

612661

4

1

1

1

1

1

1

5

1

2

1

1

CAPSCREW

PLATE, End

GEAR, Travel

WASHER, Travel

KINGPIN W/pipe plugs

BUSHING W/mach. screw dowel

BUSHING W/mach screw dowel

BOLT, Coupling (See Note i)

SHAFT, Vertical Travel (See Note 2)

BUSHING (See Note 3)

WASHER W/capscrews, hex nuts and lockwashers

PINION, Bevel

12

12

i

4

BOLT, Coupllng w/bar

NUT, Elastlc Stop (See Note i)

PLATE, End W/lockwashers

CAPSCREW

NOTE i

NOTE 2

Torque nuts #548372 and bolts #257379 to 600 ft ibs using SAE #20 oil.

For replacement of shaft #23693, Ref #9, use shaft #98674 W/bushing #143562

NOTE 3

VENDORS PART NO

For posslble identlficatlon problems in orderlng replacement bushlngs, note that the outslde 41ameter of bushlng #1550 Is 1-5/8" and the outside dlameter of bushlng #143562 is 2"

REV E 33098- i

r. cA c,: GIVE MACHINE S/N W/ORDER

( m

! 6

M A N I T O W O C E N G I N E E R I N G CO

r ~

'~LLUST No 4~z~1~-,~-1] MATERIAL UST ON BACK

=,,,d

O QC

O

o Z Q~ IL l U.a

b,)

-E5. i- ~-

42396-I I REv A I M°°EL 4000

STEERING CONTROL (AIR)

~D 0% I >

REF NO

I

I 10230

2 10231

3 70380

4 385113

5 71555

6 10531

7 71557

8 17929

9 17871

I0 2766

Ii 2619

12 71556

13 10226

14 17870

15 10552

PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPTION OF PART PART NO


LEVER W/capscrews, hex nuts and lockwashers

END, Rod

CYLINDER, Air


PIN W/cotter pins


STOP

ROD W/hex Jam nuts

SPRING

WASKER


PIN W/cotter pin


END, Rod

Use Sheets #0-71B, 0-284


RFF

A 42396-1


A Do ~ c~/~ A4onito~0c Co~npa V Im

C O

.q..r \ - ~ . \ ~ - -

o" ~ t

MATERIAL LIST O N BACK

I 42396 _ 2 IREV C I M°°EL

-E5 I-

3000W-3400-3600-3900-3900W-4000W

REF NO

1 2 3 4 5 6 7 i0

13 8 9 ii 12 14

13 8 9 ii 12 14 15 16

17 18 19 20 21

'27

27 28

13 8 9 ii 12 14

13 8 9

STEERING CONTROL (CA~ODY)


2754 2750 2749 11523 11522 10050 429614 2680 22926-2 77982 548696 709771 647552 548632 22924 23020-2 77981 548696 709771 647552 548632 22924 140197 10753 396328 622634 3313 3451 3312 2751 10752 396328 622634 429004 377202 543442 18841

22926-1 18837 548696 709771 647552 548632 22924 23020-1 18904 548696 709771

LEVER W/capscrew, hex nut and lockwasher SHAFT W/woodruff keys LEVER W/capscrew, hex nut and lockwasher YOKE, Steering Clutch BLOCK, Sliding WASHER W/pln, lockwasher and capscrew UNION, Swivel (W/Air Travel Locks only - see note 2) YOKE, Upper SHAFT, Plunger (M3400-4000W Incl )

SHAFT, Plunger NUT, Hex WASHER, Flat SPACER NUT, Hex

YOKE, Plunger W/plpe plug SHAFT, Plunger (M3000-3000W)


YOKE, Plunger PIN W/cotter pin ROD, Reach W/flatwashers and hex nuts PIN, Roll SEAL, Lead and Wire WASHER, Spring Retalning SPRING WASHER AND STOP BELLCRANK W/capscrew, hex nut and lockwasher ROD, Reach W/flatwasher and hex nuts PIN, Roll SEAL, Lead and Wire ADAPTER (1/4" x 1/4") COUPLING NIPPLE (Prior to deslgn change of 4-18-67) GUIDE W/capscrews, hexnuts and lockwashers PLUNGER SHAFT PRIOR TO DESIGN CHANGE OF SEPT SHAFT, Plunger (M3400-4000W Incl )


YOKE, Plunger SHAFT, Plunger (M3000-3000W)

SHAFT, Plunger NUT, Hex WASHER, Flat


REV C

VENDORS PART NO

21~ 1966

42396-2Cont

O

-E5 i- I MODEL 42396-2 Cont t REv C 3000W-3400-360O-3900-3900W-4000W

REF NO

STEERING CONTROL (CARBODY)

PART OUANTITY NUMBER REQUIRED DESCRIPTION OF PART

ii 647§62 12 548632 14 22924

22 18843 23 18840 24 552686 25 18838 26 18839 27 543442 28 18841

i i i

i i 2 1 1 1 1

SPACER NUT, Hex

YOKE, Plunger

FOR AIR TRAVEL LOCKS PRIOR TO DESIGN CHANGE OF SEPT 21, 1966

VENDORS PART NO

GASKET HEAD, Plunger Shaft W/cpascrews and flatwasher (see note i) PACKING, Vee Block BASE W/mach screw, jam nut and lockwasher COVER NIPPLE GUIDE W/capscrews, hex nuts and lockwashers

NOTE i Per deslgn change of Oct 16, 1961, capscrew and washer deleted Part #18840 grooved for snap ring #596663

NOTE 2 For machlne W/Manual Travel Lock Control, delete Ref Nos 7, 27, and 28, and plug air passage with ~" plpe plug

REVC I 42396 - 2 PLEASE GIVE MACHINE SIN W/ORDER

¢J

w~

t.J:J I - ' -


AD. k~,a dgt.e M ~ t l , ' ~ C.~mP~V k,r.

0 ' s

]LLUST No ~144,5" P'lJ

O

U

F- MATERIAL LIST ON BACK w)

42396 - 1 I REV E I MbOEL -E5. i-

3000W-3400-3600-3900-3900W-4000W

REF PART NO NUMBER

1 72288

14 613465

2 91187

3 32351

4 140334

5 385113

6 714688

7 140197

8 70380

9 24417

I0 139060

II 10231

12 17138

13 140340

STEERING CONTROL (ROTATING BED)

DESCRIPTION OF PART I VENDORS

PART NO QUANTITY REQUIRED

2

2

1

1

i

i

2

2

1

1

1

i

1

STOP, Adj W/hex nuts

SCREW, Cap

ROD, Reach W/hex nut

SUPPORT W/capscrews, hex nuts and lockwashers

PIN W/cotter pins

CYLINDER, Air

VALVE, Quick Release

PIN W/cotter pin

END, Rod



LEVER, Forked W/capscrew, hex nut and lockwasher

END, Rod

PIN W/cotter pins

NOTE When thls installation is used for spud handllng, stops #72288 held in "half lock" position W/set screw #620353 (1/4" - 20 x 1/4" allen head)

I I ' E 42396- v I //0-71, 0-284


.C-

L.J

t r

Go

rT~

g]

f0

o

mV

<


A O/vis/on o / t he At~nifi~,v~ Cow,pony, Inc. ivlontlowc~ Wi~consJn

: , t o

m

\

~ \ ~0~ o

~ O

¢~1

v

C O


e v .

e ~

i 43148 - 1

-EZil-

REF. NO.

1 2 3 4 5 6 7 49 6 7 49 8 9 9 9 I0 II 12 13 13a 13b 13c 14 15 16 18

19 ~ 2O 21 i 22 23 24 25 26 26

27 27 28 29 29 30 31 31 32 33 34 35 36

I REV. [ MODEL Q 4000w


73445 4 90245 2 90297 2 75247 2 75246 2 49259 1 73436 2 24811 2 49260 1 73436 2 24811 2

90244 2 335377 2 335378 2 335379 2 74766 2 73553 2 73559 8 496408 I 385177 1 485957 I 583136 1 73562 64 13332 ,8 11747 8 18787 4 ;73560 4 ,73558 ~ 8 17932 6 90255 I 2 72020 4 137087 8 73446 2 162160 1 162161 1 1 162159 2 143969 1 143970 1 166320 24 10742 48 ;17290 75652 48 11712 24 77754 11713 48 . 74767 2 43137 2 10757 4 74748 2

I CRAWLERS (24'0")

(QUANTITIES FOR BOTH CRAWLERS)


RETAINER, Clutch w/hex nuts and lockwashers SHAFT c BELLOWS RING, Retaining w/capscrews and lockwashers COLLAR, Split w/capscrews, hex nuts and lockwashers FRAME, Right crawler (shown)

BUSHING BAR, Guide

FRAME, Left crawler (opposite) BUSHING , i

BAR, Guide SPROCKET, Drive CHAIN~ Crawler (5.00 Pitch- 62 Pitches) (See' Note 1 & 4) CHAIN, Crawler (5.00 Pitch - 62 Pitches) (See Note 1 & 4) CHAIN, Crawler (5.00 Pitch- 62 Pitches) (See • Note 1 & 4) HOSE, Flex PLATE, Cover w/capscrews ROD, Adjusting JACK (Superseded by Ref. No. 13a, 13b, 13c) JACK, Hydraulic HOSE, Flex PUMP, Hydraulic SHIM (Use as required) NUT WASHER ,

PLATE, Keeper w/mach, screws and lockwashers i~ . SPACER PLATE, Cover . ', BOLT (Front and rear inner) ROLLER, Front

BUSHING (See Note 2) WASHER SHAFT, Front roller CHAIN GUARD, Right w/capscrews and lockwashers CHAIN GUARD, Left w/capscrews and lockwashers PAD, Mounting =

GUIDE, Right crawler chain w/capscrews and lockwashers GUIDE, Left crawler chain w/capscrews and lockwashers ROLLER, Intermediate w/screw dowels (See Note 2 and 5) ! BUSHING . . . .

BUSHING '(Aluminum bronze - optional) WASHER SHAFT, Intermediate roller (Use when Ref. #29 10742 is used) SHAFT, Intermediate roller (Use when Ref. #29 17290 is used) LOCK, Shaft w/capscrews BOLT (Rear outer) SPROCKET, Drive

BUSHING (See Note 2) SHAFT, Drive sprocket

PLEASE GIVE MACHINE SIN W/'~°r~c°

R ~ .

Q 43148-1 Cont.

~o

OO

o

Ct

¢3

-E2. I-

' Cont I ~Ev I 43148_ 1 .. Q ! M°oEt 4000W

CRAWLERS (24'0") (QUANTITIES FOR BOTH CRAWLERS)

REF. NO.


37 40246 38 11978 43 74863 44 74867 45 74864 46 74862 47 74865 48 74866

TREAD, Crawler (48") PIN, Tread (See Note 3) PLUNGER, Bumper PLATE, Cover BUMPER CYLINDER, Bumper SPACER SHIM (Use as required)

NOTE I:

NOTE 2:

NOTE 3:

NOTE 4:

104 208 4 4 4 4 4 64

NOTE 5:

Check machine or "Bosic Specifications" page for proper chain identification.

Bushings #10742, 10757, 17290 and 72090 to have g rease groove open end f ac ing c e n t e r l i n e of c rawle r frame.

VENDORS PART NO.

REPLACEMENT CRAWLER CHAIN LINKS:

For 335377 chain use 509077 link For 335378 chain use 508982 link For 335379 chain use 509073 link

Optional Roller, 73442 (forged)

0-145-I (Prior to 1967) 0-471 (1974 and on)


REV. Q 43148 - I

Overs ize p in #147302 (1 -13 /16" d i a . ) i s a v a i l a b l e to replace pin 111978 (I-3/4" dia.)

,,,.,.25


/ .'-. _ ~ •

35 .... --~-

~9

.~ -,%

25-~,..~ 123 , , %

22 .~ 13 "11 12,,~.,~13

19 I . , ~

"-2o

L.O

0"---7

t-~s


!

43369 - 1

REF. NO.

1 2 3 5 9 14 15 33 34 6 7 8 ii 12 13 16 17 18 i9 20 21 22 23 24 25 26 27 31 32 35

PART QUANTITY NUMBER REQUIRED;

182310 i 13306 4 91456 2 43370 1 73550 2 70668 2 70689 4 72389 2 72388 2 3215 6 139608 20 73449 16 10171 1 1,699 3 i 10119 2 70699 1 70692 2 23800 2 16992 2 11467 2 23801 1 12372 28 11915 28 12372 32 11914 64', 11747 4 72255 4 147693 2 72387 1 72390

-El. I-

I MOOEL 4000W

CARBODY

DESCRIPT ION OF PART VENDORS PART NO.

GEAR, Ring and Roller Path PIN W/cotter pins JACK, Push-Pull CARBODY

BUSHING, Horizontal Travel Shaft CAP, Bearing STUD LUG, Left Hand LUG, Right Hand

BUSHING, Steering Control Shaft NUT BOLT PLATE, Cover W/capscrews and lockwashers GASKET ,i

BUSHING, Horizontal Travel Shaft (Split) GASKET, Center Gear Cover LOCK, Steering Clutch COVER, Steering Clutch W/pipe plug, capscrews and lockwashers GASKET (Deleted Feb. 26, 1980) COVER, Hand Hole W/capscrews and lockwashers COVER, Center Gear W/capscrews, lockwashers and pipe plug BOLT, W/elastic stop nut (1-1/8" - 12 x 7½") (See note I) SPACER (1-1/8" I.D.) BOLT W/elastic stop nuts (1½" x 12 x 8") (See note 2) SPACER WASHER BOLT i ANCHOR, Jack LUG, Towing (Optional) PIN W/capscrew and elas£ic stop nut

NOTE i: Torque bolts #12372 to 225 ft. Ibs. using SAE #20 oil.

NOTE 2: Torque bolts #12373 to 575 ft. ibs. using SAE #20 oil.

REV.

J

~o

r.~

(3", ~D

0

> cr~

rr~ 2O

PLEASE GIVE MACHINE S/N W/ORDER I 1 43369 - 1

GROUP F - Attachments

PARTS MANUAL ALPHABETICAL INDEX Group F - Attachments

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Backhitch & Gantry 43208 B1 11/22/63 10/19/82 F1001 Boom 43160 - 05/25/65 11/20/01 F0101 Boom Angle Indicator 22334 B1 01/07/52 09/20/85 F1101 Boom Point 22823 - 08/12/53 03/21/85 F0401 Boom Point 22823 A1 F0401 Boom Point 90432 A1 02/28/64 04/30/83 F0401 Boom Point 90510 - 07/23/64 08/15/80 F0401 Boom Point 90513 B1 07/23/64 03/13/78 F0401 Boom Stop, Clutch Throw-Out 43374 E1 09/24/64 02/01/80 F0201 Boom Stop, Mechanical 42903 E1 06/16/59 05/20/66 F0202 Equalizer/Pull-Out 33139 A1 09/10/64 06/17/66 F0601 Guard Rollers On "A" Frame 42956 A1 10/09/62 09/04/68 F0901 Hook & Weight Ball 75345 C1 03/03/63 03/06/73 F1401 Jib 43730 - 10/07/65 02/25/98 F1301 Jib Backstay 75055 E1 11/20/63 09/08/82 F1302 Lower Block 32703 D1 01/06/64 09/01/71 F1501 Wire Rope Guide 32866 C1 08/13/63 10/26/76 F0701 Wire Rope Guide 33189 A1 12/10/64 06/16/65 F0701 Wire Rope Guide 33686 A1 03/10/66 08/07/68 F0701 Wire Rope Guide 77436 - 02/01/66 11/27/68 F0701 Wire Rope Roller Guide 73833 D1 10/31/62 09/13/79 F0801

08/17/05


A 0 ivJ lJon o~ The / vLc ln , lo .~ Com~nv tn~c. Mon~eowo~, w~cO~Sln

• .~ , ,~ ~ , / 1

.~ ,, ~ j \ ~ , , / / E ,' ,' , ' / /

,' , , , / t <

/ \ - ~ - ~ . ~ ........... : . .~,,~

:' ~ \ " " 7 ~'//

-. \ ) ~ - - ~ ~ _ _ .. ~ _ ~ - --._~_

~ / / '4'

ILLUST. No. 223.3..4.-.A~.!. - - ~TERIAL LISTON BACK

-FII. i-

22334 - i I REV. B I M°DEL 2000-4600 Incl.

BOOM ANGLE INDICATOR

PART QUANTIW NUMBER REQUIRED DESCRIPTION OF PART

| I

PLATE, Base W/capscrews, hex nuts and lockwashers

REF. NO.

1

2

3

4

5

6

7

8

22331

17310

596585

224195

17312

17316

17311

14953

1

1

2

1

i

1

i

i

PIN W/elastic stop nut

RING, Snap

BEARING, Ball

GUARD W/capscrews and lockwashers

GUARD W/capscrews and lockwashers

POINTER

DIAL, Indicator W/mach. screws


VENDORS PART NO.

R~.

B 22334 - 1

t~ t~ t~

m

t~ ~o Lm L~ &..

>

o

rt

ra THE RUST PREVENTIVE COATING "7 " MUST BE REMOVED BEFORE APPLYING / ONE DROP OF LOCTITE 242 /

TSLEBOTHRFT~EsSCREWsIEiLAND THE /

~, / I

\ ' , ~ " , 2 / / Y ~ \ \ V ~ - / /

. . . . .

NOTICE m i~,,l i, l ee l i ~ ~

MANITOWO¢ |NOIN | | IHNO CO. " - t - - ~

=u co.i...,o t , , . l ~ ,s

I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' = ' MOO; co, ~ . . o , ,o USIO 0* iK t l , OI rNO~ll(ttt ~ ANf wal W~AI I~Vt l I~ . . . . . . . . . . . . . . . . . . . . . . . . . =,. WOB i

DO NOT SCALE THIS DRAWING

BILL OF MATERIAL ' ~ & l DESCRIPTION F - - ~

I BUSHING 2 RETAINING PLATE

I SHEAVE I BEARING

!

!

27. O0 DIA.

C~

3479 3480

22824 225272

~ ~ f 2 2 8 2 4

i

, i l

J. i'~11

2 3 . 5 0 DIA. i , f 3479- /

;..._.

I

~--225272 ~ ' ] - 3.94

i

SECT ION " A " - "A "

t 9.12 DIA.

!22812 22813 22816 91014 191017 161079 24003 ,90432 94672

M N ~ ~ ~ 27 IN. ROLLER BEARING . ,.,tm,~,~---'.'-',~-- SHEAVE ASSEMBLY

'=3000-3500-3950W 1.125 WIRE ROPE

I I ~ I S Z N

8- I 0 -82 ~.JW REDRAW CADAM CK LS APP PWR

I~L" l t

8- 12-53 PAT~ I I ¢ l iD .

¢~E l e ,

~ . ICU,

122823

e

I


A D * , , ~ n d Ih* Akin *o,,,.~ C.m~any, kr.. ~ Wkc~man ,,

ILLUST. No..2.2.8.2.3.TA-.1" I MATERIAL LIST ON BAa

Z

LU QO

UJ

O

h,,

I L L I

U.J 3~

I ' " I - " ! 22823 - i REV. A Model

TO./ .

3000-3900 Inclo I ! |,,

ROLLER BFARING SHEAVE ASSEMBLY • (2?" D IAo)

R E F .

NO.

1

3

4

, i ,D i"th "

PAinT NUMBER

2282_~

22.5272

3&79

3 ~ o

DESCR I PT I ON OF PART

s~_.~w w/~. f i t t~g, clo~e ~;~le ~d pipe coupJ_~-~

BEARING, Roller

Q U A N T I T Y

R E Q U I R E D |

1

1

BUSHING

PLATE, Retaining W/roach0 screws

WHEN ORDERING ALWAYS 6lYE MACH INE SERIAL NUMBER

1

2

_ i , , . , l ~2~ . ~ ~.

%

mm

%


A Drvision of TheMonifowo¢ Compony. Jn¢

d

C O .

hlonilowo¢. Wilco~il~

O

s ~ s

25

23

5

23 7 ~ 1 , 12 i ~ ) , I ''13

O,.-ls 32

"~\ / 31 26 29 ~ 32¢

18 %4~,~30a

22


-FI5.1-

32703 - i I R~. D IMODEL,

4000-4000W

LOWER BLOCK ASSEMBLY (150 TON FOR BOOM #17)


i 75068 2 71176 3 75069 4 75067 5 32946 6 647522 24 647521 25 647699

24857 7 72497 8 24854' 9 224020 l0 538303 11 78802 Ii 75165 12 396464 13 622637 14 225358 16 90209 15 74632 17 75166 18 74634 19 74631 22 548457

562159 20 74416 21 74630 23 648079

78825 26 77868 27 396399 28 77869 29 647458 30 70623 31 612453 32 78826

78265 26 77868 27 396399 28 77869 29 647458 30 70623 31 612453 32 78245

73836 26a 72593 28a 70626 30a 70623 32a 73835

396362

QUANTITY REQUIRED DESCRIPTION OF PART '

1 4 i 4 1 4 12 4 6 12 6 6 i 1

2 i 1 i i 1

2 sets

SHAFT KEEPER, Pin W/capscrews and lockwashers SHAFT BOLT W/elastlc stop nut FRAME, Block

SPACER (i" x 3") SPACER (i" x 3-3/8" Long) SPACER (i" x 7-i/8" Long)

SHEAVE ASSEMBLY RETAINER, Bearing W/capscrews SHEAVE (24" Die.) W/gr. fitting BEARING, Roller

NAMEPLATE W/self tap screws NUT (10 7/8" O.D.) (W/Latch Assembly #78825) NUT (9 3/4" O.D.) (W/Latch Assemblies 78265 and 73836) PIN, Roll SEAL, Oil BEARING, Ball SUPPORT, Swivel W/gr. fitting

BUSHING PIN, Swivel SHIM (1/4" Set)

1 1 3 2 i i 1 1 i 1 2 i 1 1 i 1 1 i 2 1 1 i i 1 i 1

BOLT, Shackle NUT, Hex (4") PIN, Cotter (3/8" x 6-3/4")

SHACKLE SPACER (Use as Required) SPACER LATCH ASSEMBLY

DOG, Latch PIN, Roll SPRING SPACER (Weld to 78826) BRACKET, Latch CAPSCREW (3/8 - 16 x 7/8) HANDLE, Latch (6 5/16" O.A.)

LATCH ASSEMBLY (Superseded by 78825) DOG, Latch PIN, Roll SPRING SPACER (Weld to #76245) BRACKET, Latch CAPSCREW (3/8 - 16 7/8) HANDLE, Latch (6 3/4" O.A.)

LATCH ASSEMBLY(Superseded by 78265) DOG, Latch SPRING BRACKET, Latch BOLT, Latch PIN, Roll

PLEASE GIVE MACH,NE S/N W/ORDER "

REV.

D

VENDORS PART NO.

32703 - 1

o

>

m

",4 o b~

o

a) I


A D/v / l i~ o/Me Monl~w~ ComoonV, Inc. MonlM..~0t. W/~o,ns/~

'MATERIAL UST ON BACK

ud

U

I 32866 ,,,- 1


|

2 i74584

1 3215

4 71736

3 71737

5 74585

6 74583

7 901'77

8 10888

9 1985

i0 70236

ii 76855

12 11089

FEV" C

QUANTITY REQUIRED

1

2

i-2-3

2-4-6

I

1

1

i

1

4

i

1

-F7. i- I MODEI.

4ooo-4ooow

wIRE ROPE GUIDE (#17 BOOM)

(i, 2, or 3 SHEAVES)

DESCRIPTION OF PART VENDORS PART,NO.

ROLLER W/gr. fittings

BUSHING

SHEAVE (11-%" Dia.) W/mach. screw dowels

BUSHING

SHAFT, Roller W/cotter pin

SHAFT, Sheave W/cotter pin

FRAME, Rope Gufde (See note i)

PIN, Anchor (See Note i)

PIN, Anchor (See Note i)

BOLT~ "U" W/hex nuts and lockwashers ~

SPACER, Split W/capscrews, hex nuts and lockwashers

WASHER

NOTE i: Per design change of Oct. 26, 1976, Ref. No. 7 altered to accept cotter pins. Ref. #8 is now cotter pin #562132 (5/16" x 4") amd Ref. #9 is now cotter pin #562179 (½" x 6")


IREV. C i 32866 i

--4

C~

co o~ 0%

~-~

o


A D~ .~on ~ /ho A~an~k~q,~ Comi~m~' , Inc. ~ Wkom~

m

,o~

J 13~.,

/ i

/ /

/ I

s

s

I I i

I

s

I

i

I

9


33139 - i


1 12086

2 73834

3 75020

4 15231

4 75021

5 73816

~li6 :; 90585

6 90323

7 90328

8 11413

9 73828

73803

i0 73787

ii 224022

12 24876

13 73812

14 75736

] REV. A I ;~O°EL 4000-4000W

i

EQUALIZER


2 PLATE, Locking

PIN

PIN W/cotter pins

PIN W/cotter pins (M4000)

PIN W/cotter pins (M4000W)

PIN W/cotter pins

SUPPORT, Equalizer Sheave (M4000)

SUPPORT, Equalizer Sheave (M4000W)

SUPPORT, Pivot Sheave

PLATE, Locking W/capscrews and lockwashers

PIN, Pivot Sheave

SHEAVE ASSEMBLY

RETAINER, Bearing W/capscrews

BEARINGj Roller i i

SHEAVE (22½" Dia.)

WASHER, Thrust

LINK, Tie Down (Optional)

2

2

i

i

2

4

2

6

12

6

6

6

2

VENDORS PART NO.

NOTE: For field installation of 1-7/8" Pendants on M40OOW, use pins #15231 and 4 #77740 bushing in support #90323.

R~v.

A 33139 - i

o, cA c= GIVE MACHINE S/N W/ORDER !

~ J t#J

~ J ~o

>

'ii

I"1"1 70

(D

LO t,O

o% %0 o

Do

o

r f

~LJ

<C

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--- . . . .


A Oiviticm a/nto A4c~ik~w~ Company, dL~C. Moniiow~(, Wb~co~Jn

\ G

Cv~

C:}

/ t

/ 0

C ~

%

E

/ / j j / - 0 0'~""!


-F7.1-

I ' 33189 - 1 I REV. A

REF. NO.

1

2

4

3

5

6

7

8

10

9

4

3


90643 1

76249 4

71736 2

71737 4

1985 1

74583 1

10888 1

74585 i

74584 1

3215 2

71736 1

71737 2

I MODIL 4000-4000W

WIRE ROPE GUIDE (BOOM #17)


FRAME, Guide

BOLT, "U" W/hex nuts and lockwashers

SHEAVE (11¼" Dia.) W/mach. screw dowels

BUSHING

ANCHOR, Pin

SHAFT, Sheave W/cotter pin

ANCHOR, Pin

SHAFT, Roller W/cotter pin

ROLLER W/gr. fittings

BUSHING

FOR 3 SHEAVE ASSEMBLY ADD THE FOLLOWING:

SHEAVE (ll¼"Dia.) W/mach. screw dowels

BUSHING


REV. A 33189- 1


A Oivi|io~ o~ ~ e h~K3f~JlO, w¢3C C ~ y , ~1C. A~3~ImM3~ W l ~ i t t ~

,<

t

I0

9

p O

7

MATERIAL LIST Oil BA~.~

I ,33686 - i I REV' A

-F8,1

I Mooa 4000" 4000W

REF. NO.

2

3

4

S

6

7

8

9

i0


I

91264

77509

77436

77452 1

224003

77435

76855

77508

77510

73875

73873

1

2

2

;2

't 4

2

1

1

:1

WIRE ROPE GUIDE (BOOM #17)


FRAME, Guide W/mach. screws, hex nuts, flat washers and lockwashers

GUARD, Sheave W/capscrews, hex nuts and lockwashers

SHEAVE ASSEMBLY

SHEAVE (16" O.D.) W/gr. fitting

i BEARING,I Roller

PLATE, Retaining W/math. screws

SPACER, Split W/mach. screws, hex nuts and lockwashers

SHAFT, Sheave

FOR ROLLER INSTALLATION Delete Ref. #2 and add the following:

BRACKET, Roller W/capscrews, hex nuts and lockwashers

PIN, Roller W/cotter pins

ROLLER W/gr. ffttings

NOTE: For three sheave installation, place addftlonal sheave assembly #77436 between spllt spacers, Ref. #6.

t

PLEASE GIVE MACHINE S/N W/ORDER A 3 3 6 8 6 - 1

t gg i

0 go , 0 t 'q

b A A N I T O W O C E N G I N E E R I N G C O .


I 42903..- i

REF. PART QUAN1 NO. NUMBER

, I I

1 385139 2

2 73333 2

3 703027 2

4 17906 i

15362 i

6 17842 1

8 24768 2

9 73318 2

i0 12198 2

ii 72842 1

ii 72843 1

12 73391 2

13 73800 2'

-F2.2- I MODEL

4000

QUANTITY! REQUIRED

BOOM STOP (BOOMS #13 AND #17) (TELESCOPIC AIR CUSHIONED)

D E S C R I P T I O N O F PART

CYLINDER, Air

BLOCK

VALVE, Check

HOSE, Flex (Supply) (9'4" Long)

HOSE, Flex (To Left Side) (6'0" Long) i

HOSE, Flex (To Right ~ Side) (i'6" Long.)

TUBE, Lower

TUBE, Upper

PIN W/cotter pins

LUG, Right Boom (Welded To Boom)

LUG, Left Boom (Welded To Boom)

PIN W/cotter pins

LUG, "A" Frame (Welded To "A" Frame)

Use #0-307

~EASE G~E MACHINE ~NW/ORDER J i ~ev. E

VENDORS PART NO.

I 42903 - i

~D

O k~

ml

D~

Oo O

10

t't

>


A 0 6 , h ~ n e / ~ M~' l / Immc Comport v, I~c. Mon;~m~c. Wlsconiin

r,,,,, I.JLJ I--

~ 1 7

~14

~12

I

i

"'"16

13

3

L


42956 - 1

REF. NO.

1

2

3

4

5

6

7

8

9

10

l l

12

13

14

15

16

17

PART QUANTI~ NUMBER IREQUIRED

24864 i

73674 4

224078 4

73770 i

73771 1

32676 L:I 1

73774 i ~ i

73673 2

73772 2

12841 2

3331 2

73794 1

73773 1

73657 i

72.193 i

17856 i

73831 i

~F~9. i-i

4000-4000W

WIREROPE GUIDE ROLLER (MACH. W/WIDE AND NARROW DRUMS)

DESCRIPTION OF PART

SHAFT

SPACER

BEARING, Ball

ROLLER

ROLLER

FRAME, Support

BRACKET, Right W/capscrews and lockwashers

SPACER (Weld to "A" Frame)

BRACKET (Weld to "A" Frame)

PIN W/cotter pins

SPRING

STOP

BRACKET, Left W/capscrews and lockwashers

STOP

SUPPORT, Center W/capscrews and lockwashers

GUARD, W/capscrews, hex nuts and lockwashers

STOP

pLEASE GIVE MACHINE S/N W/ORDER . . . . . i

REV.

A

VENDORS PART NO.

42956 - i

~D hn Ox

>

> Co

Yll

© @ , , ® . ®

/ [

; / -, -,-o,,

"lSt '~l /

GP, N T R Y A % ~ E N ~ = L Y ~ ~ / / / hi ] F / / / / T "~. /

, , o . - ¢ :

~'3~03 4"7 OR ~ R.H. ~OOM HOIST DRUM

3~

~/ ADD ~/ASHER~ ~-ACH ,SIDE TO PREVENT 3iDE PLAY IN BOOM. MAX. ~iDE PLAY ALLOWED ~"

DETA IL ~ - A " "El r~-rL'L OR 277009

• ~ Q~ l' OR 2 7 7 0 0 8

3 3 1 3 9

4 3 2 0 8 zt-3Z05

EY 5 "034 -7 -9

~ % _ S r _ . E DETAIL "A- A"

~-t~ 77..4-

O R 2 7 7 0 1 0 ; q 4

~'T.. 6 ~ 4

kioTr= -~

- - ON ROPE GUIOE ASSEMBLY 33189 _ _

90. 3Z o~

7. ' ](= 7 Z E OR 277012

Op'raoM~L

% 0 3 0 5

@

FOR 800MS WITH 2" 5WAGED PENDANT,S SPREADER LENGTH AND LOC~TION PROM LOWER BOON POINT

LOCATION BOO I~1

L E N G T H

8 0 "

SPREADER L E N G T H

2 q ' - - 6"

C o D E S E E

N U M B E R N O T E (P , :%,~ .T~ PENDAN, T~I

76 ~ " 1 7 1 5 8 q - 2 $z

O O " - - I I O " 8 , 9 ~'~" 2 q ' - - 6"" 17158L t -3

1 2 0 ~ - - I q ( ~ 8 8 -~" 5 L P - 6 " 17158L1-~

150 ' - -~d IZl ~'" 5 q " - - 6 " 17158q -(.

]Z

60 FT.-P,A,51C I~OOM

No. D~rW, G.

L IFTC A~aa,E ~ L Y I - ~ V E .~'R,41 HT

A D D I T I O N S TO 15ASIC E~OOPI

),io"t'~= ', 1

A MAX. OF ~'(k~ OF I~OOH(ESUTT (~ INSF-JRT30NL~ ~P/GANTRY UP OR DO~VN

SP~ERbER L~.~T~E~I 54~I; "~ ~3,qc~ ~ L0~YER BOOA4 F~T FO~ ALL ~50084 LIE.UGT~, I

WfTH GANTRY IN LOWERED POSITION, B(X:~M M U ~ T NOT 6E RAISED ABOVE HORfZ-OHTAL AND THE w ~ i ~ , ~ , ~ Lr=~4~'t14 o~= Rr=oo~,~ 'To mE ~ , ( ~ E = E 3 WITH GANTRY LOWERED 15 12.0 FT WITHOUT ,JIB 0/~ ~0 FT. OF 800,M WITH ONe" OF THE FOLLOW/NG: J IB 104

| (~ , . ~ o ~ @ 7 - 9 ~ o o ~ ~ T T "ZCo'--o"

I 4 ~ 2 G 9 G A N T R Y A.-.%SE. M B L Y ( P E N D A N T T Y p E ~

I 5 o ~ 0 3 ~ o o W % To~ 1~,o,.'--.c,"

Z 7 6 7 Z g 0 R 277012 B A S i G B R I D L E ?-~C6" ( D R W ~ . ~ " 7 4 8 0 Z ) [ ] OR #140120

OP-T~O N A,L P~R'TS

@ ~ 0 2 - ~ WIRE POPE P~NC~OP, 30~NT /~,$%~" ?--49~; 8 PENDANT n T T A C H i ~ E N T LUG .(SEE NO'rE 1"~7~

~OR B~) 0 /~ H/~ N 13 I,- I I'-I C.~ , ~_4003 UPPER BOOM POINT AS~'Y ~.-.SI/EAVE STRAIGHT ROLLER .BE'ARIN~. i ~.~-tG(= I./PPER ~30M POINT ASS'Y ?_-SHEAVE TAPE-RE.~ ROLLE/~ 8EARINg.

N O T E ".- T~7 PENDANT ATTACHHENT LUG -- ~_4-~E~) - HAX0 EK:)OP4 TO DE

H,qNDLEI:) ~ / GAN'TP~yUf~I,¢~G F 'T . {~ )OH ~MTT ~ INSF-I~T~ O N L ~ (E)HI N. ~ 0 . OF" LU~:~,~ p. E C O H H E r N D E D ~ 2 ( 5 ~ DIAGR,~PP. I:0~ LOeATIOIV).

( ~ N O T E : .V_JJ.

F_OR_ 8 0 0 M W I T H PE.NDANT5 CHAN~ED F~O.~,"~ ...~PLICEO TO swAr.aED~ USE ~PP,.EADER ,PER INSTRUCT/ON5 i N TAOLE.

V O')FOR BOOM LENGTHS 180 FT. AND LONGE.R) 4 0 F T ( M A ) [ ~ OF J I B NO 113 OR #23 2 [ ~ ' MOUNT ROLLER AND REEVE L ~ -50 F'T (/~AX} OF J{}~ N0~ I JI , 120 . -~1. OR 124

~6(:7/------.~ IF 33189 IS USED W / T ~ EQD" : 7 R L E EE SHT.2 OF

L O A D A N D W H I P L I N E S A I#UVP- . I ~ q H ' O.FT. ~ ~Z.O-FT. ~ - - F ' T , 3 0 L F T . INSF.~'I BRI~--~'.__~RIDL~.~"~;ILt l) I , .ES :GAI~4-F-P4~I.LU ~PREI~,DE.R ¢ ~ l l ~ . l ~

"37.G~)Z. -9 ~'ITH EQUALIZER A T T A C H . LUG~. - - ~ 3 Z ~ g Z - ? - ~/ITHOUT. 7 0 ' I 0 ~ ~ O 0 O ~ . o o

~ Z G 9 3 - ~ WITH E~UALIZER A T T A C H . L ( ~ - - ~ 3 Z G 9 3 - Z WlTHOUT. % 9 0 " o 0 t ~ ~ 0 0 ~ ..= I ~ ~ ' " 0 ~ 0

# ' 3 Z = 9 4 - - ~ WITH EQUALIZEK A1TAC. H. L I . ~ S - - ¢ 3 Z ( ~ 9 4 - - Z WITHOUT. I O ~ i 0 I . . / " ~ 0 ~ . ~ Z O ' : Z ~ O ~

" 3 7 . G ~ 4 - 3 Wi'fH P E N D A N T ' A T T A C H . L U G ~ - - ! ~ 4 " 9 ~ ( 'bEE N O T ¢ :]~"~) I1(!' ~ I / i 0 "~, 0 Z | ~ I " / "L ~ 0 t

,=o' o~--..._ o< . - - / , ] , ~ o . . . . ~ , ~ ~ _ _ o . . . . i o

' ~ - v - - - ~ \ .,~.'--q, o o I " " ' t - - " ~ ° ° | ~ ~ f - , ' ° - - k \ - o - o - - - , , o ' , o , o - , , , _ . o

. . . . . . . . . . . u . ; . @ ~ , l o , ( . / , - I [ . , o , o ~ - _ , -~ I ) ~ l = r ; - =

@

[]

©

G

~.~ NOTE ADDED r~= ~ .¢~ ,J~o

tt-ZO-01 DW ~ADOED SHT. I-~6-60 R.A,r'~

1 OF 2 :~V~l~ $0347-4 [~ MOVED CHART 4-4-¢.,.e, ,._.,,a.[

TO SliT.2 I ADDED c. AM ~ev=~Lo SWAGF.D PENDANTS ~AOOED OK ~ l o ~ T e(tw~¢. Z770t2 -n-¢.8 t...~.(.

NOTE ]Z CLAKFIE~ q ; ~ . ~ l ~ ) , ~ t r - ~ ' _ l , t i¢ 1 _

6-6-66

T-4~7

FLATIE~EO $~RM4D I 5. ZS-& S i ~E~ ~ ~'--(=)" L ANG~.A~f.IP$ iw~c.J

1-12-67 RH8 ' c~,,.t..~

SHT.1 OF :> p~

C

C

I%.%~I ~I B I L L OF MATERIAL

DESCRIPTION ~ ~ ' ~ ' ~ 1 ~ I~

fREOUIRED FOR VAi::::RI OUS BOOM LENGTHS

DRAW ] NG NO, S

BOOM LENGTH (FEET)

70

BO

90

3 2 6 9 2 - 2

3 2 6 9 2 - 9

170

I0 FT INSERT

3 2 6 9 3 - 2

3 2 6 9 3 - 9

20 FT INSERT

0

0

100 1 0

I l O 0 1

120 0 0

1 3 0 1 0

140 0 1

150 0 0

160 1 0

0 I

0

180

190

200

210

220

0

3 2 6 9 4 - 2

3 2 6 9 4 - 9

30 FT INSERT

276722 2 7 6 7 2 3 276724 2 7 7 0 0 8 3 3 2 3 7 ,

ONG. 74801 DWG. 74801 DNG. 74801 DNG.140089

30 FT INSERT BRIDLES BRIDLES BRIDLES SWAGED

WITH J I B lO - FT 20 - FT 30 FT PENDANT BACKSTAY 10 - FT

0

0

0

2

0

0 I

I 0 2

I 0 0

I I O :

0

2 1 0

2 1 2

2 1 0

2

0

2

0

0

2

0

2 7 7 0 0 9 2 7 7 0 1 0 173833 75131 76071

DWG. 1400B9 DWG.140089

SWAGED PENDANT 20 FT

0

SWAGED PENDANT 30 - FT

CABLE ROLLER GU I DE ASS' Y

0

SPREADER SEE NOTE II & Vll

0

0

0 2 O' 0 2 1 0

0 2 2 ' 0 2 1 0

2 2 2 2 2 0

2i 4

.4 Oi

SPREADER SEE NOTE

II g V g VII

33189 ( -~

CABLE ROLLER GUIDE

ASSEMBLY

0

0

I

l 0

I 0

0 0

0 O

0

0

0 6 0 0 6 3 1 0 0

0 6 2 O 6 3 1 0 0

2 6 O 2 6 4 1 0 0

6

8

8

2 ¸

2 ~

5

Oi

2

21

1 0 1

1 0 1

1 0 1

6

8

0

0

8 10

B 10

SEE NOTE V l ON SHT.I OF 2

NOTE" RIGGING DRAWING SHOWN ON SHEET I OF 2 SHEET 1 IS A "TIF" DRAWING

~ , ~ , ~ x c ~ s . i ~ . / DECIMAL PLACES | FABRICATION / NACHINING

I , mLOA,EO. SU~C, T o ~ n m , u P 0 ~ 0 e ~ o . I ( I ) R-ACE 0 .0 I i .12o I , . l e o ] , .o3o t Y ~

~ , ~ oR u~ o,~c~, o. , .~, .~, ,. ~1. (3) ~^cc q.ooo F/-.z//~'.z/h'.//.~.'z/4 ,.Dos I o~?&o. pMEBI I~Y WHA15(XVER I~]RIRENT.~. TO OUIq InTEReStS. / A~]LES I , i .~ , I .o.3o. I ~.~,~

DO NOT SCALE THIS DRAWING I t

BOOM RIGGING ASSEMBLY BOOM I17

^$SEI~. I E$ USED O~

I~:V ISIONS

431 GO SHT. 2 OF 2

l~lIE

11 - 2 0 - 0 1 g~TTf~H NO.

4 3 1 6 0 SHT. 2 OF 2

C

C

M A N I T O W O C E N G I N E E R I N G CO. Division of The Mon/towo¢ Company, I n c , Monitowoc, Wisconsin 54220 27 8

.~,...,~ ~27 a~-.6

F10.1

f16

co

\

/ - . .

.. - . , , / /

23,~'-- - - -~ ' / , ~ / . . . , f ' ~ SEE CTWT.

,-- SEE CAB REAR

/13~,~12

GANTRY TIE DOWN

~ 16

TO CAB REAR

'~26

TQ 1ST OR 2ND CTWT.


-FIO. i-

43208 - i IREV" B I MODEL

4000-4000W

REF. NO.

I 2 31 3 4

5 6 28 7 8

9

6 i0 28 ii 12 13 12 13 14 15 16 17 18 19 20 21 22 23 24 27 30

25 26

25 26 31

GANTRY AND BACKHITCH (CAPACITIES OVER 130 TON)


32684 75048 73807 11413 73784 73803 24876 224022 73787 24894 12086 75044 73804 224022 24877 73787 75045 73661 19927-2 73662 19927-2 71443 73976 24888 73817 161036 73816 73810 24887 73815 71251 72663 73812 73977

12360 73838

12360 73838 72232

GANTRY (15 Foot) GANTRY STRAP, Front W/brass screws

BUSHING PLATE, Keeper W/capscrews and lockwashers PIN SHEAVE ASSEMBLY

SHEAVE (22½" Dia.) BEARING, Roller RETAINER, Bearing W/capscrews

BRACKET, Sheave Support PLATE, Keeper PIN ' '

SHEAVE ASSEMBLY BEARING, Roller SHEAVE (20" Dia.) RETAINER, Bearing W/capscrews

PIN, Lower Gantry SUPPORT, Right Gantry

CAPSCREW SUPPORT, Left Gantry

CAPSCREW BRACKET W/mach. screws and lockwashers PIN, Upper Gantry LINK, Upper Backhitch PIN W/cotter pins DECAL "DANGER" PIN W/cotter pins LINK, Tie LINK, Lower Backhitch PIN W/cotter pins LUG, Tie (Weld to Counterweight) SUPPORT WASHER r PLATE, End

1 4 4 4 2 2 2 2 4 2 8

i 4 i 4

TIE DOWN TO CAB REAR PIN W/cotter pins STRAP, Gantry Anchor

TIE DOWN TO FIRST OR SECOND COUNTERWEIGHT PIN W/cotter pins (See Note) STRAP, Anchor LUG, Tie W/capscrews, hex nuts and lockwashers

NOTE: In top hole of tie lug w/one counterweight; bottom hole w/two counterweights.

REV.

B PLEASE GIVE MACHINE SIN W/ORDER

VENDORS PART NO.

43208-1 Cont.

i

4>.

0 0o

~o kO

oo

1.I o

i-I-

-FIO. i-

Collt . ]REV. I MODEL 43208-1 B 4000-4000W

GANTRY AND BACKHITCH (CAPACITIES OVER 130 TON)

4_1 o

4 .IJ

0 e.~

oo o ¢'.,I o~

REF. NO.

PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPTION OF PART PART NO.

i i

SPHERICAL BEARING SHEAVE INSTALLATION - OPTIONAL

138214 93175 225504 596071 138225 138226 225504 596071 93210

(Delete Sheave Assemblies #73803 and 73804 and Bracket #24894) SHEAVE ASSEMBLY

SHEAVE (22½" O.D.) BEARING, Spherical Roller RING, Snap

SHEAVE ASSEMBLY SHEAVE (19½" O.D.) BEARING, Spherical Roller RING, Snap

BRACKET, Sheave Support


REV. B

43208 - 1

- 4337461

0 Z

~ 3

b 5

0

8

Z

i o ~m

Z

m m

0

o

1

AUTOMATIC BOOM HOIST THROW OUT

43374-1 IREV' E I M°DEL

-F2. I-

3000--40Q0~ Incl.

REF. NO.

1

2

3

4

5

6

7

8

9

9

9

9

11

12

13

14

15

16

17

i8

AUTOMATIC BOOM HOIST THROW-OUT (IND. BOOM HOIST AND AIR CONTROL)

(BOOMS #I, 4, 8, 9, 15, 16, 17, 18, 22, and 52)


1

1

2

1

i

i

1

1

1

1

1

1

I

1

1

1

I

1

I

14815

703983

406921

15379

17235

22938

77787

73420

77140

77942

78892

141945

70918

140747

i715

1720

17236

140194

17232

141170

VENDORS PART NO.

CLAMP W/hex nut

VALVE, "Quick As Wink"

ELBOW, Street

HOSE, Flex

LEVER

SUPPORT

ROD W/jam nuts

SUPPORT W/capscrews, hex nut and lockwasher

ROD, Adjusting W/Jam nut (8" long)

ROD, Adjusting W/jam nut (12" long)

ROD, Adjusting W/Jam nut (5¼" long)

ROD, Adjusting W/jam nut (15½" long)

BUMPER, Rod (Not used on Booms #8, 9, and 22)

PIN W/cotter pin

WASHER

SPRING

WASHER

PIN W/cotter pin

END, Rod

BRACKET (W/operator's station elevated 4 feet) W/capscrews, hex nuts and lockwashers

PLEASE GIVE MACHINE S/N W/ORDER r E 43374-1

mP

- . ~ . / r

C..v_

,-I~

i }


%

L . :~, MATERIAL LIST O N BACI(

-F8. I-

7 3 8 3 3 - 1 I R~ D I M°°EL 4000W L~ CO bo

WIRE ROPE ROLLER GUIDE

(BOOM #17)

REF. NO.

i

3

2

4


596823

77448

224218

73832

225966

73213 2

RING, Snap

SUPPORT, Bearing

BEARING, Flange Mounted (See Note i)

ROLLER

PRIOR INSTALLATION W/OUT SNAP RINGS

BEARING, Flange Mounted

SUPPORT, Bearing W/capscrews and lockwashers

NOTE i: Set screws to be removed from both bearings.

REV. D

VENDORS PART NO.

73833 - i

r~

O0

>

0

' PLEASE GIVE MACHINE SIN W/ORDER ' '


i

i ',O

Eo o

~ J

MATERIAL UST ON BACK l "~

I 75055-I I R ~ . E

REF. NO.

1

2

3


646419 4

563960 4

719062 2

-F13.2- I MODEL

3900-4100W Incl.

J~B BACK STAY (.JIB #123)


SOCKET, Open Wedge W/wedge

PIN W/cotter pin

ROPE, Wire (1-I/8" - 6 x 25 Ex. Imp. Plow Steel I.W.R.C.) (see below for lengths)

WIREROPELENGTHS

BOOM #6 - 59'0" or 17.983 meters

Boom #6T - 59'0" or 17.983 meters

BOOM #7 - 50'0" or 15.240 meters

BOOM #8 - 59'0" or 17.983 meters

BOOM #9, #9A, #39 -:59'0" or 17.983 meters

BOOM #13 - 63'0" or 19.202 meters

BOOM #17 - 63'0" or 19.202 meters

BOOM #22 - 59'0" or 17.983 meters (Booms 90' and up)

BOOM #22 - 67'0" or 20.422 meters (70' or 80' boom)

BOOM #22A - 59'0" or 17.983 meters (Booms 90' and up)

BOOM #22A - 67'0" or 20.422 meters (70' or 80' boom)

BOOM #27 - 50'0" or 15.240 meters

~' =ASE GIVE MACHINE S/N W/ORDER

R~

E 75055-1

,L,i

,I[

M A N I T O W O C

D..~l~'~ o/the M, o n i ~ m Compeer.

E N G I N E E R I N G C O .

4

J

@ /

7

9

' 9

U MATERIAL UST ON BACK

.._.1

- t - (_~

Z

75345 - i

-FI4. i- REV. C JMODEL

4000-4000W

, REF. NO. I

1

2

3

4

5

5

6

11

6

l l

7

8

9

10

HOOK AND WEIGHT BALL (15 TON CAPACITY)


75299

75298

75368

674105

90312

90348

75006

11747

75121

11747

75005

74805

77819

484435

1

1

i

1

i

1

i

1

1

1

2

i

2

i

WEDGE (i-i/8" rope)

SOCKET, Wedge

PIN W/cotter pin

SWIVEL

BALL, Weight (For 500# Assembly)

BALL, Weigh t (for 630# Assembly)

BOLT W/Jam nut and cotter pin (For 500# Assembly)

WASHER

BOLT W/Jam nut and cotter pin.(For 650# Assembly)

WASHER

LINK i

BOLT W/hex nut and cotter pin

SPACER

HOOK, Safety

0-288 'PLEASE GIVE MACHINE S/N W/ORDER

REV. C

VENDORS PART NO.

75345 - i

Lm

~n

C~

k~

Ln

>

O

rt

~7

® -Fg./-

I I N~ 0 o . ~ e i z r ~

I ~ - I ~ . ~ - v i ~ I ~ I

:~ 0 z 1 t uz u Q m ~

O = z ~

z~zoo

I._I~I I I , I~

\ ~ J _/~ ~ T----__/ \

/ \ j / / , j

j ~ ......_ ~ . . . . . . , . I

i

cJ ~a.li

c5 7

c=: _J D_

¢D

b.I

u')

9 0 4 3 2 A I

5

z

! o

i o m

z O

Z m m

z Q

! o ¢

m

m

f,=,,

I " I

0 z

UPPER BOOM POINT SHAFT

-F4. i-

I 90432_1 IRmA IMOOEL

REF. PART NO. .NUMBER

I

i 71327

i 71797

2 90431

3 71593

4 71592

5 75317

6 2185

22823

i0 22824

9 225272

8 3479

7 3480

3900T-4000-4000W

UPPER BOOM POINT (BOOMS #8 - 9 - 17)


1

i

1

2

1

2

2

i

VENDORS PART NO.

GUARD W/capscrews, hex nuts and lockwashers (#8 - 9 Booms)

GUARD W/capscrews, hex nuts and lockwashers (#17 Boom)

GUARD, Rope W/capscrews, hex nuts and lockwashers

END, Shaft W/capscrews and lockwashers

SHAFT

SPACER

WASHER

SHEAVE ASSEMBLY

SHEAVE (27" Dia.) W/gr. fitting, nipple and pipe coupling

BEARING, Roller

BUSHING

PLATE, Retaining W/mach. screws

PLEASE GIVE MACHINE SIN W/ORDER R~. A I 90432 - i

- - 90513A !

I MAbfER

4

9 ~ - - ~ - ~ 1 \

o z

LOWER BOOM POINT SHAFT

! Z

0

0

"t m "~ Z ~ O

Z m m

7, 0

I ° f !

90513 - 1 REV. B

EF. O.

PART NUMBER

QUANTITY REQUIRED

71371 2

621712 4

77739 2

621712 4

73820 1~

90510 6

75599 ~ 12

90511 6

94049

224150 6

75600 i

75601 1

563960 i

646419 i

646417

646415

75228

-F4. i- J MODEI.

4000-4000W

LOWER BOOM POINT SHAFT (BOOM #17)

DESCRIPTION OF PART l VENDORS

PART NO.

PLATE, End

CAPSCREW (1-1/8" - 7 x 2")

PLATE, End W/wire (Special for 1-7/8" Pendants on Shaft #75601)

CAPSCREW (1-1/8" - 7 x 2")

GUARD, Rope W/mach. screws, hex nuts and lockwashers

SHEAVE ASSEMBLY, Roller Bearing (Specify Rope Size)

PLATE, Retaining

SHEAVE W/gr. fitting (24" O.D.) (i" or 1 1/8" wire rope)

SHEAVE W/gr. fitting (24" O.D.) (i~" wire rope)

BEARING, Roller

SHAFT W/gr. fitting (64-1/4" Long - M4000) (1-7/8" Pendants)

SHAFT W/gr. fitting (65-1/4" Long - M4OOOW) (2" Pendants)

PIN W/cotter pin

ANCHOR, Rope W/wedge (i-1/8', wire rope)

ANCHOR, Rope W/wedge (i" wire rope)

ANCHOR, Rope W/wedge (1~" wire rope)

GUIDE, Sheave W/capscrews, hex nuts and lockwashers

PLEASE GIVE MACHINE SIN W/ORDER [R~ B [ 90513 - 1

c

k-

~r I -

g l (0

c ~,.,~

>

o

O-Number

O-NUMBER NUMERICAL INDEX

PUBLICATION REV 0-113 - 0-114 - 0-115 - 0-117 A1 0-117 B 0-117 B1 0-123 A1 0-123 A2 0-147 D2 0-148 - 0-156 C1 0-173 A 0-241 A 0-241 B 0-250 A 0-250 A1 0-284 A 0-288 A1 0-307 - 0-315 B1 0-471 A1 0-502 - 0-512 - 0-71 - 0-72 -

08/17/05

Moisture Ejector Valve ASSEMBLY INSTRUCTIONS

COHPLETE ASSEHBLY ORDER CODE 7025~q

~" ,~,~L ~ j~ . :~ :~,~," ~-, :- .~

_1

REPLACEHENT KIT ORDER CODE 702560 . "

1. Use vise jaw and socket wrenches to disassemble and assemble valve otherwise damage to valve may occur making valve unfit for use.

2. Remove caps from both ends~ Replace rubber pistons, spring and n u t with new parts as in above illustration.

3. Half fill activating end (restricted opening in cap) with heavy oil or grease.

4. Replace caps and tighten. Make sure restricted cap is placed on end with big piston.

M A N I T O W O C | N O I N I E I E I E I N Q CO. 113

, , . ,


• D i , ; s~ o / / ~e A4onitowac Compc=n~,, /r~. A4~ni low~, W~scons/n

-PL,. ,

2 - X - 3 9

N - 2 5 1 9 -

N - I 1 0 8

4 - X - 1 1

2 - X - 3 0 3 ~ , , , ~ . . ~ ~

', IIIII ¢

1 4 . X - 1 0 3 1 ~ "~.~_r

N - I O 9 4 7 - E /

N . 1 0 9 5 2 . A -----.~ N - 1 0 7 6 4

37-J

56

N-109|9-B-- ___~/N.10174 ~ i'~i ~ "--N-223q-G

N - 1 1 3 4 4 - - - - - / N - 11345

RN - I O - G M I D L A N D VALVE WHERE USED " A " CODE NUMBER REPAIR KIT

N 3 4 4 0 N 12316 7 0 3 9 1 3 7 0 2 4 3 4

N 3 4 4 0 W/BRACKET SWINGERS N 12316 A 7 0 2 4 1 8 7 0 2 4 3 4

N 3 4 4 O A W/BRACKET CROWD & RETRACT N 12316 A 7 0 2 4 1 9 7 0 2 4 3 4

!N344OB W/BRACKET " DRUM CLUTCHES & SWING 8RAKE N 1 2 3 1 6 A 7 0 2 4 2 0 7 0 2 4 3 4

" A " SPRING ASSEMBLY(ORDER FROM ABOVE)

N 1 0 5 6 BOOT N 1 0 9 4 7 E INLET COVER

N 1 9 3 7 J PISTON • N 10952 A GASKET

N 2 2 3 9 G VALVE COVER v N 1 1 0 8 7 A INLET VALVE ASSEMBLY

N 2519 D BODY ~ N 11344 WASHER

N 1 0 ! 7 4 VALVE RELEASE SPRING ~ N 11345 D I A P H R A G M

N 1 0 7 6 4 D IAPHRAGM WASHER 2 X 3 9 NUT

N 1 0 9 1 9 B SEAL 2 X 3 0 3 NUT

1 4 X I O 3 1 STUD 4 X l l LOCKWASHER

AusT. ,0..o ...... ;.;..'...l WPARTS FURNISHED IN R N - 1 0 - G REPAIR KIT.

MASTEk

\

i i I

..~- x - t 0 6 5 $ C . ~ F w - - 4.- X- 40LOCK

i

- - 3 - X - 1 7 7 S C R E W [R

li5

,q- 5 C R E W LOCH, WASHF R NUT

-L A, ND P1BLY.

• t

It ((

DOUBLE ACTING POPPET VALVE A N D BRACKET ASSY.

WEIGHT 4.4 I.BS.

RN-IB-A SERVICE REPAIR KIT

,oI~O

"-.</ I ..b./

~AN!TO~i:"OC NO 7C 2411

S~::,~ A]]{ VALVE A.SSF~.

ii i i

adjustments ii i | • i • |

. . . . . . insi'ructlons M A N I T O W O C

A Division o/ The Manitowoc Company, Inc.

E N G I N E E R I N G CO. blanitowoc, Wisconsin

- ADJU.'-~TING ~ RF_..W

:)N

NOTE.: When ordering parts, please use part names above, and give number on brass identifying tag

ORDER CODE 703305 FOR COMPLETE VALVE

TYPE "B e' PRESSURE REDUCING AND REGULATING VALVES

REPAIRS AND SERVICE

All Cash-Acme pressu're reducing and regulating valves are designed tar long life and trouble-free set-- vice. Obviously, however, a functioning or operating piece of equipment such as an automatic valve, starts to wear out just as soon as it is placed in service. Cash-Acme's Type B Valves are des;gned with ease of maintenance foremost in mind.

AC pictured above, the bottom Note Ihat ehe piston and pislon The large strainer screen ts also plug is easily removed Iwilh the spring simply "d r i f t " ou! after Ihe easily removed. Screen i t not valve still in the line). A copper bolfom plug is removed. Piston crimped or fastened in p l a c e . . . covered asbestos gasket not only illuslreted is tar sleam end oil. allowing rapid cleaning or replace- effects a fight closure, but assures ment at all times. The cylinder,

which is exposed below the body, later easy removal by preventing may be eali ly unscrewed. |To sticking or bonding of bottom plug ovoid distortion of cylinder, always Be b4dy. use o socket wrench.)

TO REPLACE DIAPHRAGMS OR PRESSURE SPRING, first back off adiusting screw (by turning counter-clockwise), remove the six assembly bolts, and lift off spring chamber. Spring button, pressure spring, pressure plate and diaphragm are then easily accessible. Note: When reassembling, be sure the pusher post burton is centered properly on the piston post.

i

O-I17


~t i D ~ , a eJ r k e ~ a , ~ ¢,~mi~a f Im ~ W ~

do t'-,, p

( ~ 5

I

\ J

t

I I

e:r,, - '8

(•I1 12

~ .-13


LU

.,,,.d

>.

Z I--. <c - . . I

uJ

Lu

LId a~ G.

I: 0-117- 1


1

2

3

4

5

6

7

8

11

12

13

14

15

9

10

16

I Rev. B

QUANTITY REQUIRED

1

1

1

1 set

1

1

1

1

1

1

1

1

1

1

[

1

-B6.9-C2. I-

M°0Et ALL MODELS

PRESSURE REGULATING VALVE (MANITOWOC #703920 - NORGREN #11-002-012)

. ,|

DESCRIPTION OF PART

SCREW, AdJusting

NUT, Lock

BONNET, Valve

SCREW (Set of 6)

,SPRING REST, Upper

SPRING, Regulating (125 P.S.I;G.)

KIT, Replaceme.nt

DIAPHRAGM

RING, "O"

VALVE

RING,: "O"

SCREEN, Strainer

SPRING, Valve

RING, "0"

BODY, Valve

S F2%T, Valve

PLUG, Valve Guide

VENDORS PART NO.

1094-03

1305-01

1317-02

1288-01

3446-01

529-03

483-01

512-02

PLEASE GIVE MACHINE $/N W/ORDER I R~v. B I o -u7 - 1


L.L,J t ' -"

--.,~

1 i ,, y

/ I

1

9

~ 11

12

~TERIAL LIST ON BACK

ILl

Z

ILl

~')

ILl

0-117-1

REF. NO.

1

2

3

4

5.

6

7

8

ii

'12

13

14

15

9

I0

16

I ~ev. B


I

1

1

1

1 s e t

1

1

1

1

1

1

1

1

1

1

1

1

1

.-B2o~ -B6.9-C2.1-D8o3- I MODEL

ALL MODELS

PRESSURE REGULATING VALVE (MANITOW0C #703920 - NORGREN #11-002-012)


SCREW, Adjusting

NUT, Lock

BONNET, Valve

SCREW (set of 6)

SPRING REST, Upper ....

SPRING, Regulating (125 P.S,I.G.

KIT, Replacement

DIAPHRAGM

RING, "O"

VALVE

RING, "0"

SCREEN, Strainer

SPRING,.Valve

RING, "O"

BODY, Valve

SEAT, Valve

PLUG, Valve Guide

1094-03

1305-01

1317-02

1288-01

3446-01

529-03

483-01

512-02

PLEASE GIVE MACHINE ~S/N W/ORDER I REV. B I 0-11.7 r i

l

O I

-.4

O~


A Divi|ion oF rne ,v~nilowo~ Comp.Dny, Jm:. hlanitowoc, WiKon l in

~4

714557 <[

o

L MATERIAL LIST ON BACK

-B2.5- B17. I-E6. i-

[ 0_123 _ i IREV'A IM°°n ALL

REF. NO.

1 2 3 4 5 6 7 8 9 i0

i 2 3 4 5 6 7 8 9 i0

DIAPHRAGM CHAMBER

PART !OUANTID'" NUMBER IREQUIRED DESCRIPTION OF PART

702441 702472 702409

714685 714556 714471

714470

i i 1 1 i i 2 2 2 2 2

1 1 i 1 i i 2 2 i i 1

MANITOWOC#201430 -MIDLAND #N-36016 u (Supersedes #714557)

COVER, Chamber DIAPHRAGM SPRING PUSH ROD (Special) BODY, Chamber PLUG, Pipe NUT, Hex LOCKWASHER CLAMP BOLT, Clamp NUT, Clamp 2X30

MANITOWOC #714557 - WESTINGHOUSE #P16096-I

COVER, Chamber DIAPHRAGM SPRING PUSH ROD BODY, Chamber RING, Packing NUT, Hex LOCKWASHER CLAMP BOLT, Clamp NUT, Clamp


RE"V.

VENDORS PART NO.

N-15656 N-20151 N-13322

N-15655-A 7XII 2X31 4X19 N-20165 N-13367 2X30

225735 236665 503864 226965 225952 212264 214526 202984 236468 234146 234147

A I 0-123 - i

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>

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LLJ


A Division ot The ~nllowoc Com~ny, Ir~

C O .

Manilowo<, Wisconsin

714557

O

I MATERIAL LIST ON BACK

_ JREV. A JMODEL I 0 123 - 2

-SZ. I-

2900WC

DIAPHRAGM CHAMBER (MANITOWOC #75000)

REF, NO.

i

2

3

4

5

6

7~

8

9

1 0

PART NUMBER

714682

74999

714471

714470

OUANTITY REOUIRED

i

i

1

1

i

1

2

2

1

i

1

DESCRIPTION OF PART

PLATE, Pressure

DIAPHRAGM

SPRING

ASSEMBLY, Push Rod (Cut Thread To 3")

PLATE, Non-Pressure

RING, Packing

NUT . ,

LOCKWASHER

RING, Clamp

BOLT, Clamp Ring

NUT, Clamp Ring

NOTE: This assembly is the same as Manitowoc #714557 (Westinghouse P16096-I) except for the spring.

PLEASE GIVE MACHINE S/N W/ORDER ' - -

REV.

A

VENDORS PART NO. I

225735

234226

226965

225952

212264

214526

202984

236468

234146

234147

0 - 123 - 2

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i

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0 I

1",3

h~

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I-I"

M A N I T O W O C E N G I N E E R I N G C O . Division ot The Monitowoc Compony, I n c . Monifowoc, Wisconsin 54220

(5

TUBING (soft copper) Code Tube No. O.D.

696205 3/16 696210 1/4 696214 5/16 696216 3/6 696218 1/2 696219 5/6 696220 3/4

UNION TEE Code Tube No. O.D. 429315 1/4 429316 3/8 429317.5/16

UNION Code Tube No. O.D, 429349 3/8 429361 1/4 429362 1/2 429397 5/16

UNION ELBOW Code Tube No. O.D. 429372 3/8 429378 1/2 429381 1/4

® NUT

Code Tube No. O.D. 424603 3/8

' 424604 1/2 424605 3/4 424633 5/16 424634 1/4 424635 3/16

FEMALE CONNECTOR Code Tube Pipe No. O.D. Thread 429312 3/16 1/8 429407 1/4 1/8 429830 1/4 1/4

FEMALE ELBOW Code Tube Pipe NO. O.D. Thread 429066 1/4 1/8 429825 1/4 1/4

O FERRULE

Code Tube No. O,D. 424600 1/4 424601 3/4 424602 3/8 424616 5/16 424617 1/2 424618 1/8 424619 3/16

MALE CONNECTOR Code T'ube Pipe No. O.D. Thread 429324 3/4 3/4 429328 3/8 1/2 429351 5/16 1/8 429358 1/2 3/4 429359 1/2 3/8 429363 1/4 1/8 . 429364 1/4 1/4 429365 3/16 1/8 429366 3/8 1/8 429367 3/8 1/4 429368 3/8 3/8

MALE ELBOW Code Tube Pipe No. O.D. Thread 429371 112 112 429373 318 118 429374 114 114 429375 318 114 429376 1/2 3/8 429380 1/4 1/8 429384 3/8 1/2 429385 5/16 1/8 429386 3/16 1/8 429401 1/2 3/4 429422 3/8 3/8 429453 3/4 3/4

Or)

O Z m

I - I - Ll. Z O u

or) of) MJ

Q.

O (J UJ m

l--

I,M n Q,

O CJ

MANITOWOC ENGINEERING CO. Division of The Manitowo¢ Company, Inc.

1 RACK

1 I_ 2

f

Code No.

585739 2 HOLDER 76688 3 RACK 585738

MALE BRANCH TEE

Code Tube Thread No. O.D. Size

429660 3/8 i/8 429623 3/8 1/4

SPECIAL BULKHEAD UNION

Part Tube Thread No. O.D. Size

77959 3/8 1/8

MALE ELBOW Code Tube Pipe No. O.D. Thread

429659 I/4 1/8 429689 I/4 i/4 429633 3/8 I/8 429622 3/8 I/4 429630 3/8 3/8 429940 1/2 3/8

Mani~woc, W~sconsm54220

TUBING

Code Tube No. O.D.

486148 I/4 Impolene Polyallomer 696155 I/4 Flexible nylon 696156 I/4 Seml-rigid nylon 486056 3/8 Flexible nylon 486061 i/2 Flexible nylon

MALE CONNECTOR Code Tube Pipe No. O.D. Thread

429658 1/4 I/8 429692 I/4 i/4 429624 3/8 I/8 429621 3/8 I/4 429631 3/8 3/8 429939 I/2 3/8

UNION TEE

Code Tube No. Size

429971 i/8 429629 3/8

MALE RUN TEE


429625 3/8 I/4

BULKHEAD UNION

Code Tube No. Size

429634 3/8

FEMALE CONNECTOR


429691 I/4 1/4 429820 3/8 i/4 429888 1/2 3/8

QUICK COUPLER

Code Tube Pipe No. O.D. Thread

429645 3/8 i/4 (W/check valve)

429861 3/8 i/4 (W/out check valve)

NUT Code Tube No. O.D.

429628 3/8

QUICK COUPLER

Code Tube No. O.D.

429644 3/8

FERRULE Code Tube No. O.D.

429657 1/4 429627 3/8 429699 i/2

FEMALE ELBOW


429626 13/8 I/4 429889 1/2 3/8

UNION

Code Tube No. O.D.

429643 3/8

M A N I T O W O C E N G I N E E R I N G CO. 0 1 . 1 , 0 7 , , 1

T ~0

T 0

~, O;,,t;on o/ rh* Mon;~,,.'oc Company. | ~

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A D/~ISiC~ ~ /~ke A4mtllo~a~ C ~ y , k~. MQni~owo(, WiK~tk~ ,

(OR'/~[AL) I ' ~ /

SO ~'O~S4~-Ay I ~ X ~ I I ', I~, ] I ( J . SO IOI341-AW

. " ' " ' - W ~ ~ ~ , - ~ ' . , , , o .-SCREW,~"O~P--M'~'OO.-T RrLIFF VALVE / ~ " ' . . . ~ . . - - ~ ~ , - F I T ' T I N G I L U S R I C A T I O N ' M-~O~, V ' ' ' SliT AT so, so r

(SEE CHART) I /4-18 N.PoT.F TAP (ORYSEAL) I ~ . . . . X . . . . I" INLET PORT j - -~ /u . , v l t . ~ -iCVI~S !

4--NUT M - 2 O Z 7 - K - - ~ J j J -- GASKET 20(SIE I--KEY M-20~2- O ~ ~ ~--- | - RING.SNAP - - M -2111-F

"-~ ~ " ~ / - - I - BEARING,NEEDLE --.M-2359 ,-- SHAFT 202044 ~ ".~ ~ ~ ' ~ . . ~

. - ; I ,

. . . . . - I I - - - U o °-

, - ~ E T - , ~ - ~ ~ ~ / ~ - - , O , - - ~ • - - 25/64DtA.-2 HOLES

TW1N mSC PART NO.

X-208OS2-O

x-2oeOsz-E

X-2OGOSE-F

X-208052-G

X-EOSOSE-H

X-2OOOSZ-J

X-208052-M

ROTATION RS.I. JOHN S. SAJq~IF.S PRESSURE PART NO.

R.H. 60 GC- 1494-A- I

L.H. 60 GC- 1494-BA- I

R.H 30 GC'1494" A

R.H. 20 GC-1494-A-2

SEE SEPARATE ORAWINS

SEE S~PARATE DRAWING

I 3o I

l i

ii

~ l .OS

, Z .12

2.81

L - - M-2357

Z-PIN,DOWEL-- M-25S8

CAUTION:

SHEAVE OR COUPLING HALF MUST

HAVE A SLIP FIT OVER PUMP SHAFT

TO PREVENT PUMP DAMAGE.

NOTE :

PUMPS ARE SHOWN AS ASSEMBLED

FOR Roll. ROTATION. POSITION OF

RELIEF VALVE,INLET AND OUTLET

PORTS, AND RELATED PARTS ARE

ROTATED ISO* FOR L#L ROTATION.

SUPPLIER TO STAI~P "IN m ADJACENT

TO INLET PORT &NO "OUTmADJACENT

TO OUTLET PORT.

PERFORMAIIC( SPECIFICATIONS:

I. FLUID KEROSENE OR EQUIVALENT AT 2OOeF.

Z. CAPACITY: 0.6 G.P.N. AT 600RPM. ANO 40P t l Mill.

3. RELIEF VALVE PRESSURE: AS TABULATEO, PLUS OR MINUS SPSI. FROM fULL

FLOW TO SHUT OFF AT 2000 RPM.

4 SUCTION PRESSURE: OPERATE AT SO0 RPM AGAINST ZER0 OISCHARGI[ REA0.

A. SHUT OFF INLET LINE-PUMP MUST PULL 24" HG VACUUM.

B. PUMP AIR FOR ONE MINUTE. SHUT OFF INLET LillE. PUMP MUST PUL4.

4" HO VACUUM.

("4 !

,q.

S e r i e s X - 2 0 8 0 5 2

C O N V E R T E R C H A R G I N G P U M P

M A N I T O W O C E N G I N E E R I N G CO. C~v;s;on ot The A4on~towo.¢ Company, ~ n ¢ . Mon~towo<, W;scons~n-

C1.1

O

"-15

- M A T E R I A L L IST ON BACK

uJ ;> ..J

;> >- t-- LLI LL ,,< 03

MODEL ALL

SAFETY VALVE MEC #702402-0, 702740-0

ITEM PART if QTY. DESCRIPTION OF PART

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

CAP BOLT, Loading NUT, Lock LEVER CASE PLATE, Spring SPRING SPINDLE PIN, Wire SCREW, Lever DISC RING, Adjusting STEM SCREW, Adjusting SCREW, Lock SEAL, Wire

• '".BLY i"'OE I " ~ I O-156 12of21 C-11 PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

LLJ I - - r.r) <~


' A D , ~ , J i o ~ o~ TP, I M a n ~ p o * o ( C o m i c , n ) ' . i r ,~,

I

0

C O .

M ~ l ~ c . Wl~cc~8~n

/ /~L///

5 /

4

\7


I 0 - 173

REF. NO.

3

4

5

6

7

8

9

I0

-~5. i"

i Rev. A I MODEL 1600-4600 Incl. - HOISTS

THROTTLE CONTROL (MANITOWOC #367014 - LINK BELT #IH164)


i

1

i

2

I

3

i

1

i

,2

i

1

DESCRIPTION OF PART

DRUM

BAND, Brake

LINING

RIVET

CAPSCREW

NUT, Lock

CLAMP, Cable

SPRING

HANDLE

BOLT, Stripper W/locknut

BELLCRANK

SHACKLE, Anchor

o l c A e = GIVE MACHINE S/N W/ORDER

REV.

IH166

IH169

IH172

IX1750

IX1755

iX1752

HC2073

IH174

II{165

IX1749

IH167

IH173

VENDORS PARr NO.

0 - 173

> CO --4 m

• . . , . ,

• .,~ ~. - .~. . - : . . , .~. .~: ,

/

J

;-)


A D i v i l / ~ m ~ / ~ e M a n l r o w , o < C o m ~ o n y . I n< .

"', . .

d~

.-'= ~ :E

B

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p

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0 I P " ~ I

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. . . . . . . . . . . . . . . A L j

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~IATERIAL LIST ON BACll

0 - 241 I REV. A

REF. PART QUANTITY NO. NUMBER REQUIRED

i

1

1

1

1

1

i

i

1

i

i

i

i

1

i

i

i

I MODEL 1600-4000 Incl.

WIRING DIAGRAM (CUMMINS ENGINES)

D E S C R I P T I O N OF PART VENDORS PART NO.

SOLENOID, Fuel

NOZZLE, Preheater

BREAKER, Circuit

A~ETER

LAMP, Indicator

RESISTOR

SWITCH (Preheater)

SWITCH, Safety (Not Shown)

SWITCH, Start

SWITCH, Pressure

HOU~[ETER - Electrical

- Mechanical

GAUGES AND PU~

GAUGE, Oil Pressure

GAUGE, Oil Temperature

GAUGE, Fuel Oil Pressure

GAUGE, Water Temperature

PUMP, Priming

All above numbers are Cummins

GLO-PLUG

107889

S2981

108102

66741

115007

68813

104215 :

116816

102057

67864

113809

114810

66733

44118-A

66735

41627-L

100046

Champion AG-2


REV. A 0 i 241

c I

(/ m

FT


o~

A D, , ,s,on of The ~Io~i~o,c~ Company, I~. Manltowo.:, WiKons in

/~ t-~;o.oo,~.l z z i f~lol [e 1~ I~ Igll~ Iol

:rj i

. . . . . . .



-DI.I ~

1600-4000W Incl. ' :

WIRING DIAGRAM (CUMMINS ENGINES)

QUANTITY, REQUIRED

, o

VENDORS DESCRIPTION OF PART PART NO.

SOLENOID, Fuel

BREAKER, Circuit

AMMETER

SWITCH, Start

SWITCH, Pressure

i

SWITCH, By Pass

GAUGE LIST

GAUGE, Oil Pressure

GAUGE, Oil Temperature

GAUGE, Fuel Oil Pressure

GAUGE, Water Temperature

All above numbers are Cummins.

107889

108102

66741

102057

67864

116816

66733

44118-A

66735

41627-L

REV.

0-241


. , -

~ . , .

o

c~

13

I MATERIAL UST ON BACK

-B6.4 - C2.1- CD

I 0 - 250 I R E V . A I M°DEL ALL

I b o L ~ 0 >

REF. NO.

I

2

5

3

4

6

7

8.

9

i'0

ii

12

13

14

15

POPPET VALVE (MANITOWOC #702444 - MIDLAND #N-2446-A)


i

i

i

i

i

1

i

i

i

2

l

i

i

l

4

4

PLUNGER ASSEMBLY, Valve N-10801

BALL, Steel 15-X-i05

PLUNGER, Valve N-I0802-C

INSERT, Ball Seat N-14970

RING, Snap C-I0074

WASHER 4-X-2166

SPRING N-10800-A

BODY, Upper N-10797-A

SEAL* N-I0919-C

GASKET* N-I0805

BODY, Lower N-10798-A

RETAINERASSEMBLY, Seal* C-11472-A

SPRING* N-I0923

CAP N-I0806

SCREW 3-X-I065

LOCKWASHER 4-X-40

Parts marked * included in Repair Kit, Manitowoc #702435, Midland #RN-18A.

1 REV.

A PLEASE GIVE MACHINE SIN W/ORDER

VENDORS PART NO.

0 - 250


• ° .

(I,

13

I MATERIAL UST ON BACK

-B6.4 - C2.1- O I 0 - 250 I REV. A I MODEL

ALL

!

k,'l 0 :>

REF. NO.

1

2

5

3

4

6

7

8,

9

i0

ii

12

13

14

15

POPPET VALVE (MANITOWOC #702444 - MIDLAND #N-2446-A)


i

1

i

1

1

1

2

i

1

1

4

4

PLUNGER ASSEMBLY, Valve N-10801

BALL, Steel 15-X-I05

PLUNGER, Valve N-I0802-C

INSERT, Ball Seat N-14970

RING, Snap C-10074

WASHER 4-X-2166

SPRING N-108OO-A

BODY, Upper N-IO797-A

SEAL* N-I0919-C

GASKET* N-10805

BODY, Lower N-IO798-A

RETAINER ASSEMBLY, Seal* C-11472-A

SPRING* N-I0923

CAP N-I0806

SCREW 3-X-I065

LOCKWASHER 4-X-40

VENDORS PART NO.

Parts marked * included in Repair Kit, Manitowoc #702435, Midland #RN-18A.

' I REV' A PLEASE GIVE MACHINE SIN W/ORDER

0 - 250

C~ LLi t.-- C/)


®®


I 0 - 284 I

] .EV: A

-89.2rB~3.2" ~ 19,.J -iD~o~.3cE5 ". I

1600-4600 Incl. J

AIR CYLINDER (NO PAK CLASS L MODEL E)

J

REF. PART ]QUANTITY NO. NUMBER REQUIRED DESCRIPTION OF PART

VENDORS PART NO.

1 i 1 1 I 1 2 2 1 1 i

; l

4 8 8 I 1 I 1

ROD, Piston GLAND, Packing PACKING, Chevron* HEAD, Rod End TUBE, Cylinder SLEEVE, Rod End Cushion FOLLOWER, Piston ' C U P , Piston* PISTON HEAD, Blank End SLEEVE , Blank End Cushion NUT, Castellate d" i' '~

ROD, Tie NUT, Tie Rod LOCKWASKER PIN, Cotter PLUG, Ball Check BALL, Brass SPRING, Ball Check

NOTE: This illustration and Bill of Material applies to the following cylinders -

21523 - 2~" x 4" stroke 21624 - 3"x 3½" stroke

23535 - 3" x 6" stroke 24040 - 4" x 6" stroke 24323 - 3" x 1-1/16" Stroke 91278 - 4" x 6" stroke 93088 - 3" x 1-1/16" stroke 385113 - 4" x 4" stroke

NOTE: When ordering parts from this parts list for your cylinder, be sure to identify part by name and item number, diameter of cylinder, model of cylinder and serial number on No Pak cylinder label.

NOTE: Parts marked * are available in kit form. Kits include chevron packing and two piston cups. Order $499507 for 3" Cylinder, #499508 for 4" Cylinder.

REv. A 0 - 284

-- PLEASE GIVE MACHINE $/N W/ORDER

o

I

o~

Oo

;=


Q

MATERIAL LIST ON BACK j~'~

t ' ! . ~ ~ ' i ' i . . . .

REF. NO.

I

1

2

3

4

6

i , i l ; , l i

7

9

SW~I~EL I LINK (MANITOWOC #674105-MILLER MODEL GG TYPE 3)


I

1

i ; 1

3

1

1

1 I

i

' 1' i

1

1


SHANK, Eye

SEAL

BEARING

BARREL

,NUT, Shank (2½")

SCREW, Set (5/16"- 18) , ' ~i i I ,:, i: .... ; : :

SCREW, Set (5/16"-18)

FITTING, Grease (1/4" - 28 Zerk)

CAP, Eye

NOTE: Numbers to right are Miller. ordering.

GG-7OIA

G-705

G-704

G-702

G-706

G-708 ! ,

G-707

G-508

GG-703A

Please so specify when

PLEASE GIVE MACHINE S/N W/ORDER A 0 - 2 8 8 - 1

- , i

' l i l l ~ I

I (

:i

MANITOWOC ENGINEERING CO. O i v l s i o n o f The HQni lowo¢ Company, | no .

I ~ [ ~

S 1 2 ]

- r l - l ~

2

L

o 7307 I lo~2

F2.2 MODEL

3000-4000, 888

AIR CYLINDER MEC #385139-0

ITEM

1 2 3 4

ASSEMBLY

0-307

PART #

385139-5

J PAG

2 of

QTY.

SEAL KIT RING, Back-Up O-RING O-RING SEAL, Dust

DESCRIPTION OF PART

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

r


• "A D t ~ k ) n QI 1~e leanlto~¢< Company, In¢-

p,,

..~ :.,~.',

C O .

/4oniPo,.'OC, W i K ~ l n

~I, TERIAL LISI' OH BACK

.BI4.1-

0-315 I REV. B I MODEL 3000-4000W Incl. ] 0

I

REF. NO.

5 Ii

6 7

8 9 i0 12 13

14 15 16

LUB. OIL CIRCULATING PUMP (MANITOWOC #583312-VIK/-NG #5-1050-0731-002)

PART !QUANTITY NUMBER :REQUIRED DESCRIPTION OF PART

583351

583356

583359

583361 583360

583362

i i 6 i

i set

i 1

1 1 1 1 i 1 i 1 i SEAL, 1 1 1 1

HEAD ASSEMBLY PIN, Idler CAP S CREW HEAD

GASKET ASSEMBLY GASKET, Head (Plain) GASKET, Head (Cut Out)

CASING AS S EMBLY CASING BUSHING, Casing

IDLER ASSEMBLY BUSHING, Idler IDLER

ROTOR AND SHAFT ASSEMBLY ROTOR KEY, Rotor SHAFT, Rotor RING, Snap Mech~n~ eal

COLLAR, Set (Use W/seal) GASKET, End Cap CAP, End PIN, Head Locating


VENDORS PART NO.

3-365-001-015 2-431-001-281 2-150-001-255 2-365-001-100 3-310-003-999 2-310-004-802 2-310-005-802 3-182-010-052-02 2-182-010-100 2-093-004-454-02 3-417-003-448-42 2-091-005-454-02 2-417-004-281-40 3-565-057-420-44 2-565-003-280-44 2-596-003-376C 2-605-012-260 2-556-007-375 2-472-014-999 2-288-217-630 2-305-007-806 2-142-003-260 32GC

RFV.

B 0 - 315

to

Lo ",.,4 -4

O

m ;=

M A N I T O W O C E N G I N E E R | N G C O .

Division of lhe Monito~o¢ Compony, ;r~. Monieowoc, W,$consin

o

pUMP (Manitowoc #583136 - Enerpac #P-39-5

4

22 29

25 24 13

!

/ Part numbers are the Venders, Enerpac, Butler, Wjs. 54220. Please so Specify if ordering from Manitowoc Engineering ~o.

When ordering parts, please give Model number and Serial number. See Nameplate for this information.

Ref. No. Part Noz Req. Description No.

i i Plunger Assembly R251.900 20 i Saddle R251.45 21 1 Pin R251.61 2 1 Spring R225.184 3 1 Bearing Thrust R225.155-I 4 1 Screw, Adjusting R225.143-I 5 1 Nut R225.55 6 i Ring, Stop R77.44-I 7 1 Disc R225.71 8 2 Chevron * 9 2 Separator, Cup *

i0 1 Chevron * ii 1 Spreader R77.43-I 12 1 Washer, Spring * 13 1 Nut, Retaining R77.35 14 1 Base R225.05 15 1 Gasket * 16 1 Screw, Retaining R225.302 17 1 Protector, Thread R158.271

I Coupler, Half AR4OO 1 Cap, Dust Z410-1 1 Decal *

Kit, Cylinder Packing Kit, Coupler Packing

RC251K A604K

Ref. No. Part No. Req. Description No. l i Grip C7.550 2 1 Handle C7.900 3 1 Beam BI13.060-I 4 2 Pin, Cotter SI.59 5 i Pin, Beam P76.63 6 1 Pin, Cross P75.57 7 1 Plunger, Pump P16.51 8 1 Nut, Retaining P16.54 9 3 Packing, Pump *

I0 1 Nut, Cup Ret. P16.55 ii 4 Cup, Pump * 12 1 Spreader PI.52-2 13 1 Base B121.005-I 14 2 Packing * 15 1 Nut, Packing MJII-I 16 I Ball * 17 1 Spindle J435.900 18 1 Screen, Oil P807.18 19 2 Ball * 20 l Ball * 21 1 Spring SI.183 22 3 Gasket * 23 1 Plug, Valve CB9.185 24 1 Gasket B159.167 25 1 Valve, By-pass P182.190-2 26 1 Reservoir P16.25 27 i Cap, Reservoir P75.266-I 28 1 Rest., Pump P76.267-I 29 1 Nut P75.181 30 i PJug, Filler BIIO.900 • Kit P39K-I

JACK (Manitowoc #385177 - Enerpac #RSP-251)

g. o 4; 11

M A N I T O W O C E N G I N E E R I N G CO. Ft.t Div~sion of The Manltowoc Company, I n c . Monltowo¢, Wisconsin 54220

0 I

Opposite Lacings (Black) same unless Noted

26'0" (7.925m) Butt q

50347 50429 50479 623540

26'0" (7.925m) Butt 42453 50304

BOOMS #13 AND 17

t $

o \ /

m \

l r "b C

a

m

t / " f I~ e

:p .1 -f e

To Order Lacings see Folio #823

/J i i

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M A N I T O W O C E N G I N E E R I N G CO. Division of The Manitowoc Compony, I n c . Manifowoc, W~sconsin 54220 F1.1

Z


32871 20'O"(6,096m) lnsed 32693 32243 / 32693 3287t E e,

BOOMS #13 AND 17 (Straight Inserts)

32871

e g \

32871

30'0" (9.144m)tnsert 32872

32242 48001 32694 32365 181169-3 32695 32694 623549 48001 32695 623550 / 32872 623551 33237 a g

32365 k 32695 (see d~ail) - - . al

~237

g e ,

~d e

32871

e 32871

< . ~ d /dd

32871

32693

10'0" (3.048m) Insert (Same as 20'-0" insert except quantity is 2 of item d and g per side)

32244 32692

"C

elor h (see detail)

e= 326~ h= -t81.~6g 32695 623549 42001 181169 623549

, d e - 33237

7 e or h. (see detail) d e= 181169-9 I1= ~ 0 1

181169-9

h (see detail)

e = 32872 h = 62~.0 623550 623551 623551

h

Detail of Field ModiflcaUon


M A N I T O W O C E N G I N E E R I N G CO. FI.t Division of The A4an/towoc Compony, Inc. Mon#owoc, W;sconsm 54220 . . . .

o |

BOOMS #13 AND 17


34'0" (10.363m) Top 50255 50303

W

b (50255 Top)

dd (5o~o3 Top) bb aa,

/ ff dd (50303 Top) ee (50255 To~)

," ~ e l l

d, (50303 Top)

m

TO Order Lacings see Folio #823

2-10-83 2-11-70

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M A N I T O W O C E N G I N E E R I N G CO. F1.1 Divil;on ot Thl Man;towoc Company, I n c . Monitowoc, W;sconlin 54220 ""

BOOM #17

(Hammerhead Top)


¢

b j

q

30'0" (10.363m) H/H Top

50407

dd

ee I

cc bb

aa

g

e

c d

x Y I

|

nn

W gg I

JJ

v i i J

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kk

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2-10-83 10-5-71

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M A N I T O W O C E N G I N E E R I N G C O . F1.1 D;v;sion of The Monitowoc Compony, I n c . Monltowoc, Wilsconsin 54220

u ' )

i o

t

5'0" (1.S24m) Insert

180502


15'0" (4.57m) Insert 32657 d

BOOMS #13 AND 17 (Straight Inserts)

TO Order Lacings see Folio #823

2-10-83 3-21-72

Z

. . I

MANITOWOC ENGINEERING CO. F1.1 Divis;on of The Monitowoc Company, | n o . Monitowoc, WiJsconsin 54220

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10'0" (3.048m) Butt

48609

0

\

BOOM #17

I\ J

', g e f


2-10-83 3-30-72

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O~ I

M A N I T O W O C E N G I N E E R I N G CO. ~vil;on ot The Monitowoc Compony, Inc. Mon;towoc, Wiscons;n

#123-123A JIB

Opposite lacings (black) same unless noted.

15' TOP SECTION 32948 42O233 y

ao

a

(

U V \

w I ~

q r

m

.~f

e

\'~ib cc

d c

b

10' UPPER TOP MAST STOP SECTION 173971 m

Ill

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Ye

b

F13.1

C / 0

/A )~j~<~ d 10',NSERT

C

d d d ~

\¢

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f 10' INSERT 173976

To order lacings see Folio #823

03 (3 Z O ,< ._J


e4 .4 ? o

15' Butt Section #49685

15' Butt Section #32944 #33599

JIB #123-123A Left Side and Bottom Lacings Black Opposite Lacings Same Unless Noted.

P

P

' i h

m

i b 0

\e

d

r

r

g

r

' k

m

When ordering give the section or insert number and lacing letter --

Example -- Lacing #33599-E

,p

Z %.;

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M A N I T O W O C E N G I N E E R I N G C O . A D|vLI/¢~ C~ h ManlM~c Cottony,/~c. M c m l K WlscotllL'q

MANITOWOC NO. 714688 - WESTINGHOUSE NO. P52935-3

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EXPLODED V I E W

Manitowoc Number

714693 714694

PARTS LIST

Westinghouse Number Ref. No. Description P52966 1 Body, Valve P5112 2 Diaphragm P5111-6 3 Gasket P52967 4 Cover, Valve P49502 5 Screw, Washer Head

/

T 1-1 /4

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L'L-2-T

L ~ I - I I / 1 6

2-1S/16

T t - l / t 6

t -5/16

OUTLINE V I E W

7-. Used Approx. 1962 to _ _ . (See Reverse Side of Sheet)


A D/vbkm d / ~ e Mm/~,,,.m Company,/m. M=nllm,,,o~ Wbcm~.sln

MANITOWOC NO. 714623 - WESTINGHOUSE NO. 205000

5

3 C 4

2 i Manitowoc Westinghouse Number Number

200010 200011

714571 232017 714605 202587 714616 202588

Ref. No. 1 2 3 4 5

Description Body, Valve Cover, Valve Diaphragm Seat, Spring Spring

Used Approx. 1952 to 1963.

Manitowoc Westinghouse Number Number

204847 211028 203328 211379

714605 202587 714616 202588

Ref. No. 1 2 3 4 5 6

Description Body, Valve Cover, Valve Dampener Diaphragm Seat, Spring Spring

Used Prior to 1952 Approx.

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PARTS DRAWINGS REFERENCE

20729 181195 181533 182455

08/17/05

Index

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP "A" Frame 42959 - 10/15/62 05/06/77 A0101 Air Piping 41459 A2 08/26/52 03/09/67 C0301 Air Piping 41459 A3 08/26/52 03/07/57 C0301 Air Piping 41459 B2 08/26/52 03/07/57 C0301 Air Piping 41459 C1 08/26/52 03/07/57 C0301 Backhitch & Gantry 43208 B1 11/22/63 10/19/82 F1001 Boom 43160 - 05/25/65 11/20/01 F0101 Boom Angle Indicator 22334 B1 01/07/52 09/20/85 F1101 Boom Hoist Auxiliary Brake 32070 F1 10/14/58 02/16/66 B0210 Boom Hoist Control, Independent 42392 C1 05/04/59 07/12/67 B0204 Boom Hoist Drive Shaft, Independent 42197 D1 09/19/58 06/09/80 B0207 Boom Hoist Drive Shaft, Independent 42197 I2 10/24/60 11/14/89 B0207 Boom Hoist, Independent 42196 C1 10/23/58 02/06/67 B0202 Boom Point 22823 - 08/12/53 03/21/85 F0401 Boom Point 22823 A1 F0401 Boom Point 90432 A1 02/28/64 04/30/83 F0401 Boom Point 90510 - 07/23/64 08/15/80 F0401 Boom Point 90513 B1 07/23/64 03/13/78 F0401 Boom Stop, Clutch Throw-Out 43374 E1 09/24/64 02/01/80 F0201 Boom Stop, Mechanical 42903 E1 06/16/59 05/20/66 F0202 Cab 32077 A2 10/18/58 03/13/70 A0201 Cab 32077 K1 10/13/58 04/10/67 A0201 Carbody 43369 J1 09/21/64 02/07/85 E0101 Carbody Lubrication Piping 32233 B1 08/07/59 08/03/83 E0102 Chain & Gear Case 42058 A2 10/30/58 08/06/70 A0401 Chain & Gear Case 42058 C1 10/30/58 08/06/70 A0401 Compressor & Piping 42013 B1 03/01/56 06/13/75 C0101 Compressor & Piping 42013 C3 03/01/56 06/13/75 C0101 Compressor & Piping 42530 D1 03/08/60 06/05/75 C0101 Control Console 32102 A1 10/15/58 C0201 Control Console 32267 D1 11/05/59 08/23/60 C0201 Counterweight & Cab Rear 42964 E1 08/12/63 03/18/70 A0301 Counterweight Handling 42965 A1 10/24/62 A0302 Counterweight Handling 42965 A2 10/24/62 A0302 Crawlers 43148 Q1 09/18/63 01/13/86 E0201 Drum Brake - Front 24278 B1 B0603 Drum Brake - Front 31360 - 10/14/52 12/08/87 B0603 Drum Brake - Front 42183 E1 03/21/59 06/16/66 B0603 Drum Brake - Front 42184 D1 03/31/59 06/16/66 B0603 Drum Brake Booster/Parking Brake 23194 - 03/17/55 12/02/83 B0604 Drum Brake Booster/Parking Brake 42404 F1 05/26/59 02/21/72 B0604 Drum Clutch Control/Band 40013 B1 08/04/31 02/01/62 B0602 Drum Clutch Control/Band 40014 C1 08/05/31 11/05/59 B0602 Drum Shaft - Front 42156 C2 05/05/60 06/14/84 B0601 Drum Shaft - Front 42156 E1 04/06/64 06/14/84 B0601 Engine & Clutch Control 30268 C1 01/30/58 04/13/64 D0501 Engine & Clutch Control 42923 B1 07/10/62 D0501 Engine & Clutch Control 42923 B1 07/10/62 11/12/70 D0501 Equalizer/Pull-Out 33139 A1 09/10/64 06/17/66 F0601 Exhaust Stack 23643 B1 12/20/47 04/08/65 D0102 Guard Rollers On "A" Frame 42956 A1 10/09/62 09/04/68 F0901 Guards 42329 I1 01/20/62 03/28/72 A0501 Hand Levers 24033 B1 04/02/59 11/12/59 B1201 Hook & Weight Ball 75345 C1 03/03/63 03/06/73 F1401 Horizontal Travel Shaft 32907 B1 09/04/63 02/14/84 E0401 Independent Swing Control 42372 C1 05/13/63 09/21/72 B0403 Independent Swing Guards & Lubrication Piping 31574 C1 04/16/54 11/03/72 B0405 Independent Swing Guards & Lubrication Piping 31574 C2 04/16/54 11/03/72 B0405 Independent Swing Outboard Bearing 23806 A1 06/18/58 05/23/85 B0406 Independent Swing Shaft, Horizontal 42365 B1 06/18/64 07/23/75 B0401

08/17/05

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Independent Swing Shaft, Horizontal 42365 G2 10/24/60 07/23/75 B0401 Independent Swing Shaft, Vertical 23439 D1 07/11/56 04/12/85 B0402 Jib 43730 - 10/07/65 02/25/98 F1301 Jib Backstay 75055 E1 11/20/63 09/08/82 F1302 King Pin & Vertical Travel Shaft 33098 E1 08/21/64 10/21/81 E0301 Lower Block 32703 D1 01/06/64 09/01/71 F1501 Lubrication Pump & Piping (Sump) 42366 E1 02/24/59 12/19/64 B1401 Main Drive Shaft 42306 B3 09/23/58 05/28/68 B1301 Main Drive Shaft 42306 H1 11/04/64 08/02/79 B1301 Main Drive Shaft 42306 H2 04/23/58 05/06/74 B1301 Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302 Main Drive Shaft Control 42565 C1 06/28/60 02/18/75 B1302 Mast Hoist Control 24278 B1 05/25/60 06/14/63 B0302 Platform 41946 G1 10/02/58 06/07/71 A0701 Power Plant 41749 B4 10/03/55 12/28/67 D0101 Power Plant 41749 E1 09/14/62 10/07/65 D0101 Power Plant 41749 E2 09/14/62 12/28/67 D0101 Rotating Bed/Hoist Frame/Transporter Platform 42163 C2 04/23/63 12/14/66 A0102 Rotating Bed/Hoist Frame/Transporter Platform 42163 T1 04/23/63 10/17/79 A0102 Slide Pinion Control 42164 B1 06/12/58 08/31/71 B1602 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 90467 C1 04/22/64 04/18/72 B1601 Steering Control 42396 A1 05/11/59 E0501 Steering Control 42396 C2 05/11/59 07/07/81 E0501 Steering Control 42396 E1 06/15/60 01/24/84 E0501 Swing Brake Control 42394 F1 05/11/59 02/21/79 B1802 Swing Lock Control 40341 G1 11/20/40 12/26/69 B1701 Swing Shaft 23688 C1 05/12/58 06/19/81 B1901 Tool Box 32108 B1 01/07/59 06/25/69 A0901 Travel Lock Control 31743 H1 07/12/56 04/24/69 E0601 Wire Rope Guide 32866 C1 08/13/63 10/26/76 F0701 Wire Rope Guide 33189 A1 12/10/64 06/16/65 F0701 Wire Rope Guide 33686 A1 03/10/66 08/07/68 F0701 Wire Rope Guide 77436 - 02/01/66 11/27/68 F0701 Wire Rope Roller Guide 73833 D1 10/31/62 09/13/79 F0801

08/17/05

PARTS MANUAL NUMERICAL INDEX

PUBLICATION REV DESCRIPTION START DATE END DATE GROUP 22334 B1 Boom Angle Indicator 01/07/52 09/20/85 F1101 22823 - Boom Point 08/12/53 03/21/85 F0401 22823 A1 Boom Point F0401 23194 - Drum Brake Booster/Parking Brake 03/17/55 12/02/83 B0604 23439 D1 Independent Swing Shaft, Vertical 07/11/56 04/12/85 B0402 23643 B1 Exhaust Stack 12/20/47 04/08/65 D0102 23688 C1 Swing Shaft 05/12/58 06/19/81 B1901 23806 A1 Independent Swing Outboard Bearing 06/18/58 05/23/85 B0406 24033 B1 Hand Levers 04/02/59 11/12/59 B1201 24278 B1 Drum Brake - Front B0603 24278 B1 Mast Hoist Control 05/25/60 06/14/63 B0302 30268 C1 Engine & Clutch Control 01/30/58 04/13/64 D0501 31360 - Drum Brake - Front 10/14/52 12/08/87 B0603 31574 C1 Independent Swing Guards & Lubrication Piping 04/16/54 11/03/72 B0405 31574 C2 Independent Swing Guards & Lubrication Piping 04/16/54 11/03/72 B0405 31743 H1 Travel Lock Control 07/12/56 04/24/69 E0601 32070 F1 Boom Hoist Auxiliary Brake 10/14/58 02/16/66 B0210 32077 A2 Cab 10/18/58 03/13/70 A0201 32077 K1 Cab 10/13/58 04/10/67 A0201 32102 A1 Control Console 10/15/58 C0201 32108 B1 Tool Box 01/07/59 06/25/69 A0901 32233 B1 Carbody Lubrication Piping 08/07/59 08/03/83 E0102 32267 D1 Control Console 11/05/59 08/23/60 C0201 32340 D1 Main Drive Shaft Control 08/15/60 03/02/84 B1302 32703 D1 Lower Block 01/06/64 09/01/71 F1501 32866 C1 Wire Rope Guide 08/13/63 10/26/76 F0701 32907 B1 Horizontal Travel Shaft 09/04/63 02/14/84 E0401 33098 E1 King Pin & Vertical Travel Shaft 08/21/64 10/21/81 E0301 33139 A1 Equalizer/Pull-Out 09/10/64 06/17/66 F0601 33189 A1 Wire Rope Guide 12/10/64 06/16/65 F0701 33686 A1 Wire Rope Guide 03/10/66 08/07/68 F0701 40013 B1 Drum Clutch Control/Band 08/04/31 02/01/62 B0602 40014 C1 Drum Clutch Control/Band 08/05/31 11/05/59 B0602 40341 G1 Swing Lock Control 11/20/40 12/26/69 B1701 41459 A2 Air Piping 08/26/52 03/09/67 C0301 41459 A3 Air Piping 08/26/52 03/07/57 C0301 41459 B2 Air Piping 08/26/52 03/07/57 C0301 41459 C1 Air Piping 08/26/52 03/07/57 C0301 41749 B4 Power Plant 10/03/55 12/28/67 D0101 41749 E1 Power Plant 09/14/62 10/07/65 D0101 41749 E2 Power Plant 09/14/62 12/28/67 D0101 41946 G1 Platform 10/02/58 06/07/71 A0701 42013 B1 Compressor & Piping 03/01/56 06/13/75 C0101 42013 C3 Compressor & Piping 03/01/56 06/13/75 C0101 42058 A2 Chain & Gear Case 10/30/58 08/06/70 A0401 42058 C1 Chain & Gear Case 10/30/58 08/06/70 A0401 42156 C2 Drum Shaft - Front 05/05/60 06/14/84 B0601 42156 E1 Drum Shaft - Front 04/06/64 06/14/84 B0601 42163 C2 Rotating Bed/Hoist Frame/Transporter Platform 04/23/63 12/14/66 A0102 42163 T1 Rotating Bed/Hoist Frame/Transporter Platform 04/23/63 10/17/79 A0102 42164 B1 Slide Pinion Control 06/12/58 08/31/71 B1602 42183 E1 Drum Brake - Front 03/21/59 06/16/66 B0603 42184 D1 Drum Brake - Front 03/31/59 06/16/66 B0603 42196 C1 Boom Hoist, Independent 10/23/58 02/06/67 B0202 42197 D1 Boom Hoist Drive Shaft, Independent 09/19/58 06/09/80 B0207 42197 I2 Boom Hoist Drive Shaft, Independent 10/24/60 11/14/89 B0207 42306 B3 Main Drive Shaft 09/23/58 05/28/68 B1301 42306 H1 Main Drive Shaft 11/04/64 08/02/79 B1301 42306 H2 Main Drive Shaft 04/23/58 05/06/74 B1301 42329 I1 Guards 01/20/62 03/28/72 A0501

08/17/05

PARTS MANUAL NUMERICAL INDEX

PUBLICATION REV DESCRIPTION START DATE END DATE GROUP 42365 B1 Independent Swing Shaft, Horizontal 06/18/64 07/23/75 B0401 42365 G2 Independent Swing Shaft, Horizontal 10/24/60 07/23/75 B0401 42366 E1 Lubrication Pump & Piping (Sump) 02/24/59 12/19/64 B1401 42372 C1 Independent Swing Control 05/13/63 09/21/72 B0403 42392 C1 Boom Hoist Control, Independent 05/04/59 07/12/67 B0204 42394 F1 Swing Brake Control 05/11/59 02/21/79 B1802 42396 A1 Steering Control 05/11/59 E0501 42396 C2 Steering Control 05/11/59 07/07/81 E0501 42396 E1 Steering Control 06/15/60 01/24/84 E0501 42404 F1 Drum Brake Booster/Parking Brake 05/26/59 02/21/72 B0604 42530 D1 Compressor & Piping 03/08/60 06/05/75 C0101 42565 C1 Main Drive Shaft Control 06/28/60 02/18/75 B1302 42903 E1 Boom Stop, Mechanical 06/16/59 05/20/66 F0202 42923 B1 Engine & Clutch Control 07/10/62 D0501 42923 B1 Engine & Clutch Control 07/10/62 11/12/70 D0501 42956 A1 Guard Rollers On "A" Frame 10/09/62 09/04/68 F0901 42959 - "A" Frame 10/15/62 05/06/77 A0101 42964 E1 Counterweight & Cab Rear 08/12/63 03/18/70 A0301 42965 A1 Counterweight Handling 10/24/62 A0302 42965 A2 Counterweight Handling 10/24/62 A0302 43148 Q1 Crawlers 09/18/63 01/13/86 E0201 43160 - Boom 05/25/65 11/20/01 F0101 43208 B1 Backhitch & Gantry 11/22/63 10/19/82 F1001 43369 J1 Carbody 09/21/64 02/07/85 E0101 43374 E1 Boom Stop, Clutch Throw-Out 09/24/64 02/01/80 F0201 43730 - Jib 10/07/65 02/25/98 F1301 73833 D1 Wire Rope Roller Guide 10/31/62 09/13/79 F0801 75055 E1 Jib Backstay 11/20/63 09/08/82 F1302 75345 C1 Hook & Weight Ball 03/03/63 03/06/73 F1401 77436 - Wire Rope Guide 02/01/66 11/27/68 F0701 90432 A1 Boom Point 02/28/64 04/30/83 F0401 90467 C1 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 04/22/64 04/18/72 B1601 90510 - Boom Point 07/23/64 08/15/80 F0401 90513 B1 Boom Point 07/23/64 03/13/78 F0401

08/17/05

Documents

Part Manual Serie 40112