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Brochure for the Pandrol Re Assembly
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PRODUCT INFORMATIONPANDROL Re SYSTEM
T R A C K S Y S T E M S
PRODUCT INFORMATION
The PANDROL Re System delivers an assembly with faster installation times and a reduced number of components when compared to a traditional e-clip equivalent. This can lead to more productiveengineering possessions for track refurbishment.
Separating the insulator into two parts has
demonstrated greater component life for this
vital element of the rail fastening assembly.
The separate parts can be made from the
same or different materials to further tune
track performance.
As with all PANDROL fastenings, the
PANDROL Re System is backed by many
years of worldwide experience, and an
unmatched depth of technical understanding
from PANDROL’s technical engineers.
With the PANDROL Re System, the rail
pad is supplied with the side post insulators
already attached, reducing time and labour
when laying out and installing the
components on site. The Re System is also
supplied with toe insulators already in place
on the toe of the clip, again reducing
installation time and the number of loose
components on site.
The PANDROL Re System adopts the two-
part insulator concept that was developed
with the PANDROL FASTCLIP system.
CONSTRUCTION OF ASSEMBLY
Rail Pad with integralSidepost Insulators
Toe Insulator
PANDROL Clip Type Re1600
Cast Iron Shoulder
DESIGN FEATURES OF THE PANDROL Re SYSTEM
Replaceability of Components
The PANDROL Re System is virtually
maintenance free, with the component
materials carefully selected to optimise the
useful life of the rail fastening assembly and
sleeper as a whole. However, should you need
to replace a component, it is a simple
procedure to withdraw the clip, without the
need to unfasten bolts or screws.
Testing
PANDROL fastenings are tested against
standards published by the European
Committee for Standardisation (CEN).
PANDROL Re SYSTEM
• Low Cost
• Few, simple components
• Easy to install
• Virtually maintenance free
• Very long life
• High safety level and security
• Potential for mechanisation
• No threads to strip or corrode
• Straighforward use in operations such
as rail changing and destressing
• Elastic fastenings that restrain
the rail under vibration
Threadless
The PANDROL Re System has no threaded
components:
• eliminating the possibility of nuts, bolts
or screws loosening
• eliminating the effect of water freezing
in holes in the sleeper
• eliminating problems which may be
caused by cross-threading
• reducing the effect of corrosion
• reducing the effect of the ingress of dirt
and detritus
PANDROL Rail Fastenings Ltd., 63 Station Road, Addlestone, Surrey KT15 2AR England.
Telephone: +44 1932 834500 Telefax: +44 1932 850858
E-mail: [email protected]: http://www.pandrol.com
Typical performance data
Value Test method Remarks
Dynamic Stiffness (k) 100kN/mm< k< 200kN/mm EN13481-2: 2002 Medium stiffness 20-95kN@4Hz
Clamping force >16kN EN13146-7: 2002 Nominal toe load = 9kN per clip
Creep resistance >9kN EN13146-1: 2002 Onset of slip
Electrical insulation >10k� rail to rail EN13146-5: 2002 Wet, AC, on concrete sleeper
Impact Load Attenuation >30% EN13146-3: 2002 High attenuation
Suitable for use on: Light Rail,
Metro, General Main Line.
Up to 25 tonne axle loads
For use on concrete, steel and
timber sleepers, and non-
ballasted tracks.
TECHNICAL SPECIFICATION
PANDROL Re SYSTEM
Application data (standard products – special variants may be supplied for other applications)
Rail Inclination Suitable for all rail inclinations
Clip Type PANDROL Re1600
Typical Rail Sections 56E1 (BS113A); 54E1 (UIC54); 39E1 (BS80A); BV50
Issue 1July 2010
Note: PANDROL is an innovator and designer of bespoke rail fastenings. The data shown above is indicative of typical performance,
but is naturally dependent on external factors. Should you have different requirements, please contact us to discuss tailoring products
to suit local operating conditions.
The technical information given in this brochure was correct at the time of printing, but the company undertakes a continuing
programme of research and development, and improvements may since have been introduced.