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❹
No.BK-P036-BU
Thread size Tightening torqueN •m [in • lbf]
1. Use one vacuum pad per micro ejector. Using two or more makes it easier for suction failures to occur and extends the time required to reach the set degree of vacuum.
2. There is a risk of wear to one side of the moving parts or defective spring movements if excessive force is applied when piping spring type vacuum pads withbrackets.
3. We recommend use with level workpieces when using the integrated spring type. If the workpiece that is being suctioned is angled, you must thoroughly confirm the operating conditions because the stroke reaches the end of the spring before the bellows deform.
4. Do not use excessive force to press the pad onto the workpiece. As wear, cracks, and pad deformations occur more quickly, position the pad so it is within its range of deformation.
5. Design with sufficient leeway as the mounting screw for the brackets or the mounting screw for the rubber pad may loosen and fall out when using the pad to move workpieces in circular motions. Also, attention is especially required for suction when the workpiece's center of mass is shifted, so check this thoroughly.
Handling instructions and precautions
mark-p
Vacuum pads
Piping
When replacing the rubber pad, refer to the dimension diagrams for fitting the rubber pad and remove the rubber pad, screws, and brackets. Then replace the rubber pad.When attaching rubber pads KPJ-15 and KPJ-20 to brackets, gradually screw in the mounting screws. After the brackets, rubber pad, and mounting screw have been fit, retighten the mounting screw half a turn (180°). When attaching rubber pad KPJ-10 to a bracket, tighten it with a tightening torque of 1.47N •m [13.011 in • lbf]. (Contact your nearest Koganei sales office for more details.)
Replacing the rubber pad
General precautions
Control the tightening torqueof the nut in the ranges listed in the table on the right when mounting the vacuumpad.
These are guidelines for the maximum angle and var iat ion in height that can be suctioned when the suction surface of the workpiece is at an incline or is at variable heights.
Note: Use these as reference values as actual values differ depending on usage conditions.
Tightening torque
Reference material
To reduce piping resistance, make them straight and the length of the piping as short as possible, and avoid spiral piping.
Storage
1. Vacuum pads and the rubber of the pads use a variety of rubber. Rubber degrades when exposed to direct sunlight, oil, water, ozone, etc. Store the pads indoor, enclosedin a polyethylene bag, until immediately before use.
2. The storage temperature should be at roomtemperature.
3. Consider two years from the date of manufacture as a guideline for the storage period.
KPJHF-10 to 20 M4×0.7 0.69 [6.107]KPJVF-10 to 20 M8×1.25 6.86 [60.718]KPJHS-10 to 20 M11×1 8.83 [78.154]KPJVS-10 to 20 M11×1 8.83 [78.154]
Model
Product
Depending on the type of rubber, there are cases when a few uneven spots appear on the outside of the rubber pad; however, these have no effect on performance.When the mater ia l for the rubber pad is halogen-treated NBR or fluorine as a countermeasure for suction marks, wipe off the suction surface with a rag that has beensaturated with IPA (isopropyl alcohol) before use and during periodic maintenance.
Vacuum padsBellows type
Models of rubber pads
Maximum angle Note
Maximum variationin height Note
KPJ-10 15° 3 [0.118]
KPJ-15 15° 5 [0.197]
KPJ-20 15° 6 [0.236]
Rubber pad materials
Halogen-treated NBR Electroconductive silicon
*Each pad can be mounted onconventional brackets.
Incline Step
Pad diameters φ10 [0.394], φ15 [0.591], and φ20 [0.787]
Variation in height
AngleIncline
RoHS compliantproduct
Limited WarrantyKOGANEI CORP. warrants its products to be free from defectsin material and workmanship subject to the following provisions.
The warranty period is 180 days from the date of delivery.
If a defect in material or workmanship is found during the warranty period, KOGANEI CORP. will replace any part proved defective under normal use free of charge and will provide the service necessary to replace such a part.
This warranty is in lieu of all other warranties, expressed or implied, and is limited to the original cost of the product and shall not include any transportation fee, the cost of installation or any liability for direct, indirect or consequential damage or delay resulting from the defects.
KOGANEI CORP. shall in no way be liable or responsible for injuries or damage to persons or property arising out of the use or operation of the manufacturer’s product.
This warranty shall be void if the engineered safety devicesare removed, made inoperative or not periodically checked for proper functioning.
Any operation beyond the rated capacity, any improper use or application, or any improper installation of the product, or any substitution upon it with parts not furnished or approved byKOGANEI CORP., shall void this warranty.
This warranty covers only such items supplied by KOGANEICORP. The products of other manufacturers are covered only by such warranties made by those or iginal manufacturers, even though such items may have been included as the components.
The specifications are subject to change without notice.
Warranty Period
Koganei Responsibility
Limitations •
•
•
•
•
URL http://www.koganei.co.jp
E-mail: [email protected]
1/’16 50 ABAT ©KOGANEI CORP. PRINTED IN JAPAN
OVERSEAS DEPARTMENT3-11-28, Midori-cho, Koganei City, Tokyo 184-8533, JapanTel: 81-42-383-7271 Fax: 81-42-383-7276
KOGANEI INTERNATIONAL AMERICA, INC.39300 Civic Center Dr., Suite 280, Fremont, CA 94538, U.S.A.Tel : 1-510-744-1626 Fax : 1-510-744-1676
SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATIONRoom 2606-2607, Tongda Venture Building No.1, Lane 600, Tianshan Road,Shanghai, 200051, ChinaTel: 86-21-6145-7313 Fax: 86-21-6145-7323
TAIWAN KOGANEI TRADING CO., LTD.Rm. 2, 13F., No88, Sec. 2, Zhongxiao E. Rd., Zhongzheng Dist., Taipei City 100, Taiwan (ROC)Tel: 886-2-2393-2717 Fax: 886-2-2393-2719
KOGANEI KOREA CO., LTD.6F-601, Tower Bldg., 1005, Yeongdeo-dong, Giheung-gu, Yongin-si, Gyeonggi-do,446-908, KoreaTel: 82-31-246-0414 Fax: 82-31-246-0415
KOGANEI (THAILAND) CO., LTD.3300/90, Tower B, Elephant Tower,16th Fl., Phaholyothin Road, Chomphon,Chatuchak, Bangkok 10900, ThailandTel: 66-2-937-4250 Fax: 66-2-937-4254
KOGANEI ASIA PTE. LTD.69 Ubi Road 1, #05-18 Oxley Bizhub, Singapore 408731Tel: 65-6293-4512 Fax: 65-6293-4513
URL http://www.koganei.co.jp
E-mail: [email protected]
Perfect for handling workpieces at variable heights or with incline surfaces.
●❶ ●❸❷
Dimensions mm [in]
φ5
[0.1
97]
10 [0.394] (width across flats)11.5 [0.453] (width across corners)11.5 [0.453] (width across corners)
10 [0.394] (width across flats)
11.5 [0.453] (width across corners)
φ5 [0.197]
45 [1
.772
]
5 [0
.197
] (S
trok
e)
21 [0
.827
]
5 [0
.197
]
10 [0
.394
]
3 [0
.118
]
M11×1
16.2 [0.638] (width across corners)
14 [0.551] (width across flats)
52.5
[2.0
67]
18 [0.709]
3.5
[0.1
38]
6 [0.2
36] (S
troke
)30
[1.1
81]
φ5
[0.1
97] 4
0.5
[1.5
94] 3
[0.1
18]
10 [0.394] (width across flats)
14 [0.551] (width across flats)16.2 [0.638] (width across corners)
M11×1
φ5 [0.197]
17 [0
.669
]10
[0.3
94]
25 [0
.984
]
3 [0
.118
]
M8×1.25
10 [0.394] (width across flats)11.5 [0.453] (width across corners)
15.5
[0.6
10]
22.5
[0.8
86]
10.5
[0.4
13]
18 [0.709]
φ8.5 [0.335]
11.5
[0.4
53]
10 [0.394]
M4×0.7Depth 6 [0.236]
B
B
B
B
φAφA
φA φA
KPJHF-10
KPJHS-10
KPJVF-10
KPJVS-10
KPJHF-15
KPJHS-15
KPJVF-15
KPJVS-15
KPJHF-20
KPJHS-20
KPJVF-20
KPJVS-20
Pad diameterA
Pad diameterA
Pad diameterA
Pad diameterA
Total lengthB
Total lengthB
Total lengthB
Total lengthB
ApplicableTubeSize
ApplicableTubeSize
ApplicableTubeSize
ApplicableTubeSize
10 [0.394]
10 [0.394]
10 [0.394]
10 [0.394]
35.5 [1.398]
65.5 [2.579]
48 [1.890]
58 [2.283]
15 [0.591]
15 [0.591]
15 [0.591]
15 [0.591]
20 [0.787]
20 [0.787]
20 [0.787]
20 [0.787]
40.5 [1.594]
70.5 [2.776]
53 [2.087]
63 [2.480]
41.5 [1.634]
71.5 [2.815]
54 [2.126]
64 [2.520]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Item
Model of pad
Item
Model of pad
Item
Model of pad
Item
Model of pad
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
KPJHF
KPJHS
KPJVF
KPJVS
Materials and suitability of the rubber pads
● Materials and characteristics of the rubber padsHardness
Hs
Temperature range limits ℃ [℉]
Pulling strength
N/cm2 [psi]
Stretch%
Oil resistance(Gasoline)
Oil resistance(Benzol)
Weather resistance
Ozone resistance
Alkali resistance
Acidresistance
Water resistance
Wear resistance
Electric insulation
Tear resistance
DurabilityItem
Materials
Halogen-treated NBR
Electroconductive siliconFluorine as a countermeasure for suction marks
60±5 0 to 100 [0 to 212] 1250 [181250] 420 ◎ △ ◯ × ◯ ◯ ◎ ◎ ◯ ◯ ◎△ △ ◎ ◎ ◎ △ ◯ × × × ◯◎ ◎ ◎ ◎ × ◎ ◎ ◯ ◎ ◯ ◎
290
270
700 [101500]
1100 [159500]
-30 to 200 [-22 to 392]
0 to 200 [0 to 392]
60±560±5
Remark: ◎ Superior (optimal), ◯ good (can be used depending on the conditions), △ possible (thorough confirmation is required), × not possible (cannot be used)Note: This table indicates the general characteristics of rubber. These characteristics and values are not certified values. Give careful consideration to all types of conditions
when using the pads.
Theoretical lifting power
● Theoretical lifting powerPad diameter mm [in]
Degree of vacuum kPa [inHg] pad area A cm2 [in2]φ 10 [0.394]0.785 [0.122]
φ 15 [0.591]1.766 [0.003]
φ 20 [0.787]3.14 [0.005]
-93.3 [-27.561]
-80 [-23.632]
-66.7 [-19.703]
-53.3 [-15.745]
-40 [-11.816]
-26.7 [-7.887]
-13.3 [-3.929]
6.28 [1.412]
4.18 [0.94]
2.10 [0.472]
14.13 [3.177]
9.41 [2.115]
4.72 [1.061]
25.1 [5.643]
16.7 [3.754]
8.4 [1.888]
7.32 [1.646]
5.24 [1.178]
3.14 [0.706]
1.04 [0.234]
16.48 [3.705]
11.78 [2.648]
7.06 [1.587]
2.35 [0.528]
29.3 [6.587]
20.9 [4.699]
12.6 [2.833]
4.2 [0.944]
N [lbf]
Note: Valves in the above table are calculated.
Consider the various multiplying factors
below when configuring a safety margin
for the lifting power of the bellows type
pads.
Picking up while gripped level with
the ground: more than 10x
Picking up while gripped on the side:
forbidden
Mass
● Mass
10 [0.394]Pad diameter mm [in]
Model
KPJHF
KPJVF
KPJHS
KPJVS
Fixed type
SpringType
14 [0.494]
13 [0.459]
35 [1.235]
25 [0.882]
15 [0.591]
16 [0.564]
15 [0.529]
37 [1.305]
27 [0.952]
20 [0.787]
16 [0.564]
15 [0.529]
37 [1.305]
27 [0.952]
g [oz]
Dimensions diagram for the rubber pads mm [in]
●KPJ-10 ●KPJ-15 ●KPJ-20
19 [0
.748
]
6.5
[0.2
56]
15 [0
.591
]
1.7
[0.0
67]
φ18.2 [0.717]
φ20.2 [0.795]
7.5
[0.2
95]
φ14 [0.551]φ9 [0.354]
φ4.8 [0.189]
φ10.5 [0.413]
φ19.5 [0.768]
18 [0
.709
]
14 [0
.551
]
7.5
[0.2
95]φ8 [0.315]
φ16.2 [0.638]φ15.5 [0.610]
φ8 [0.315]
φ14 [0.551]
1.2
[0.0
47]
6 [0
.236
]
φ14.8 [0.583]
13 [0
.512
]
φ6 [0.236]
0.7 [0
.028]
φ11.2 [0.441]
φ6 [0.236]
φ12 [0.472]
φ4.8 [0.189]
5 [0
.197
]4
[0.1
57]
φ10 [0.394]φ9.6 [0.378]
9 [0
.354
]
φ4.8 [0.189]
Order codes
KPJMaterials for the rubber padsHN ES
Halogen-treated NBR Electroconductive silicon
● Models of bellows type vacuum pads (with brackets)
Bracket specificationsHF No spring, standard type, horizontal pipingVF No spring, standard type, vertical pipingHS Integrated spring, standard type, horizontal pipingVS Integrated spring, standard type, vertical piping
Pad size10 φ10 [0.394]15 φ15 [0.591]20 φ20 [0.787]
KPJ● Models of rubber pads (no brackets)
Materials for the rubber pads Volume resistivity Note Identification marks
Halogen-treated NBR 105 to 1012ΩcmElectroconductive silicon 1 to 102Ωcm
-Yellow dot
Volume resistivity and identification marks
● Halogen-treated NBRBy treating the NBR with halogen, we reduced the friction of the rubber by about 88% Note and made it more difficult to leave behind the suction marks that are typical of rubber.Note: Compared to our products, the material is NBR.
● Electroconductive siliconBecause the vacuum pad rubber is electroconductive rubber, it allows static electricity to flow and prevents the formation of a charge.
Note: Standard values of the materials
Horizontal piping, fixed type
KPJHF KPJHS
Horizontal piping, integrated spring typeModel
Item
Applicable tube size Note 2 mm [in]
- 6 [0.236]6×4 [0.236×0.157] 6×4 [0.236×0.157]
10 [0.394], 15 [0.591], 20 [0.787] 10 [0.394], 15 [0.591], 20 [0.787]
Bellows type vacuum pads
Specifications
Note 1: The bracket is common to all the pad sizes that appear in the cell for the pad diameter. (Some of the mounting screws for the rubber pads are different.)Note 2: Choose urethane tubes for the tubes you will be using.
Remark: Each rubber pad can be mounted with conventional brackets (KPHF-□, KPHS-□, KPVF-□, and KPVS-□).
Pad diameter Note 1 mm [in]
Spring stroke mm [in]
-
-
-
-
-
Synthetic rubber: halogen-treated NBR (black), electroconductive silicon (black with a yellow mark), fluorine as a countermeasure for suction marks (blueish grey)
Brass (nickel plated)
Brass (nickel plated)
Stainless steel
Stainless steel
1.0 [0.225]
Brass (nickel plated)Brass (nickel plated)
Spring return force (1/2 stroke) N [lbf]
Main unit
MaterialsGuide
Guide
Spring
Spring
Rubber pad (color)
● Standard type, horizontal piping
Vertical piping, fixed type
KPJVF KPJVS
Vertical piping, integrated spring typeModel
Item
Sizes for the tubes to be used Note 2 mm [in] 6×4 [0.236×0.157]
10 [0.394], 15 [0.591], 20 [0.787] 10 [0.394], 15 [0.591], 20 [0.787]
6×4 [0.236×0.157]-
Pad diameter Note 1 mm [in]
Stroke of spring deformation mm [in]
-
Synthetic rubber: halogen-treated NBR (black), electroconductive silicon (black with a yellow mark), fluorine as a countermeasure for suction marks (blueish grey)
5 [0.197]
1.0 [0.225]
Brass (nickel plated) Brass (nickel plated)
Spring return force (1/2 stroke) N [lbf]
Main unit
Materials
Rubber pad (color)
● Standard type, vertical piping
Materials for the rubber padsHN ES
Halogen-treated NBR Electroconductive silicon
Pad size10 φ10 [0.394]15 φ15 [0.591]20 φ20 [0.787]
Halogen-treated NBR
Color: black Color: black
Electroconductive silicon
Yellow identification mark
* Before use, be sure to read the "Safety Precautions" and "General Precautions" in the general cata-log and the "Precautions" in the reference material on Koganei's homepage.
Dimension diagram for fitting the rubber pads mm [in]
●KPJ-10 ●KPJ-15, KPJ-20
φ6 [0.236]±0.1 [0.004]φ5.2 [0.205] ±0.05 [0.002]
φ2 [0.079]
1.5
[0.0
59]+
0.3
[0.0
12]
0
3.6
[0.1
42]
1.2
[0.0
47]
9.8
[0.3
86]
φ4 [0.157]
M5×0.8
Chamfer not allowed
φ10 [0.394]
M5×0.8
φ10 [0.394]
φ9 [0.354]
11.3
[0.4
45]
3.3
[0.1
30]
M5×0.8
M5×0.8φ2 [0.079]
●❶ ●❸❷
Dimensions mm [in]
φ5
[0.1
97]
10 [0.394] (width across flats)11.5 [0.453] (width across corners)11.5 [0.453] (width across corners)
10 [0.394] (width across flats)
11.5 [0.453] (width across corners)
φ5 [0.197]
45 [1
.772
]
5 [0
.197
] (S
trok
e)
21 [0
.827
]
5 [0
.197
]
10 [0
.394
]
3 [0
.118
]
M11×1
16.2 [0.638] (width across corners)
14 [0.551] (width across flats)
52.5
[2.0
67]
18 [0.709]
3.5
[0.1
38]
6 [0.2
36] (S
troke
)30
[1.1
81]
φ5
[0.1
97] 4
0.5
[1.5
94] 3
[0.1
18]
10 [0.394] (width across flats)
14 [0.551] (width across flats)16.2 [0.638] (width across corners)
M11×1
φ5 [0.197]
17 [0
.669
]10
[0.3
94]
25 [0
.984
]
3 [0
.118
]
M8×1.25
10 [0.394] (width across flats)11.5 [0.453] (width across corners)
15.5
[0.6
10]
22.5
[0.8
86]
10.5
[0.4
13]
18 [0.709]
φ8.5 [0.335]
11.5
[0.4
53]
10 [0.394]
M4×0.7Depth 6 [0.236]
B
B
B
B
φAφA
φA φA
KPJHF-10
KPJHS-10
KPJVF-10
KPJVS-10
KPJHF-15
KPJHS-15
KPJVF-15
KPJVS-15
KPJHF-20
KPJHS-20
KPJVF-20
KPJVS-20
Pad diameterA
Pad diameterA
Pad diameterA
Pad diameterA
Total lengthB
Total lengthB
Total lengthB
Total lengthB
ApplicableTubeSize
ApplicableTubeSize
ApplicableTubeSize
ApplicableTubeSize
10 [0.394]
10 [0.394]
10 [0.394]
10 [0.394]
35.5 [1.398]
65.5 [2.579]
48 [1.890]
58 [2.283]
15 [0.591]
15 [0.591]
15 [0.591]
15 [0.591]
20 [0.787]
20 [0.787]
20 [0.787]
20 [0.787]
40.5 [1.594]
70.5 [2.776]
53 [2.087]
63 [2.480]
41.5 [1.634]
71.5 [2.815]
54 [2.126]
64 [2.520]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Item
Model of pad
Item
Model of pad
Item
Model of pad
Item
Model of pad
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
KPJHF
KPJHS
KPJVF
KPJVS
Materials and suitability of the rubber pads
● Materials and characteristics of the rubber padsHardness
Hs
Temperature range limits ℃ [℉]
Pulling strength
N/cm2 [psi]
Stretch%
Oil resistance(Gasoline)
Oil resistance(Benzol)
Weather resistance
Ozone resistance
Alkali resistance
Acid resistance
Water resistance
Wear resistance
Electric insulation
Tear resistance
DurabilityItem
Materials
Halogen-treated NBR
Electroconductive silicon
60±5 0 to 100 [0 to 212] 1250 [181250] 420 ◎ △ ◯ × ◯ ◯ ◎ ◎ ◯ ◯ ◎△ △ ◎ ◎ ◎ △ ◯ × × × ◯290700 [101500]-30 to 200 [-22 to 392]60±5
Remark: ◎ Superior (optimal), ◯ good (can be used depending on the conditions), △ possible (thorough confirmation is required), × not possible (cannot be used) Note: This table indicates the general characteristics of rubber. These characteristics and values are not certified values. Give careful consideration to all types of conditions
when using the pads.
Theoretical lifting power
● Theoretical lifting powerPad diameter mm [in]
Degree of vacuum kPa [inHg] pad area A cm2 [in2]φ 10 [0.394]0.785 [0.122]
φ 15 [0.591]1.766 [0.003]
φ 20 [0.787]3.14 [0.005]
-93.3 [-27.561]
-80 [-23.632]
-66.7 [-19.703]
-53.3 [-15.745]
-40 [-11.816]
-26.7 [-7.887]
-13.3 [-3.929]
6.28 [1.412]
4.18 [0.94]
2.10 [0.472]
14.13 [3.177]
9.41 [2.115]
4.72 [1.061]
25.1 [5.643]
16.7 [3.754]
8.4 [1.888]
7.32 [1.646]
5.24 [1.178]
3.14 [0.706]
1.04 [0.234]
16.48 [3.705]
11.78 [2.648]
7.06 [1.587]
2.35 [0.528]
29.3 [6.587]
20.9 [4.699]
12.6 [2.833]
4.2 [0.944]
N [lbf]
Note: Valves in the above table are calculated.
Consider the various multiplying factors
below when configuring a safety margin
for the lifting power of the bellows type
pads.
Picking up while gripped level with
the ground: more than 10x
Picking up while gripped on the side:
forbidden
Mass
● Mass
10 [0.394]Pad diameter mm [in]
Model
KPJHF
KPJVF
KPJHS
KPJVS
Fixed type
SpringType
14 [0.494]
13 [0.459]
35 [1.235]
25 [0.882]
15 [0.591]
16 [0.564]
15 [0.529]
37 [1.305]
27 [0.952]
20 [0.787]
16 [0.564]
15 [0.529]
37 [1.305]
27 [0.952]
g [oz]
Dimensions diagram for the rubber pads mm [in]
●KPJ-10 ●KPJ-15 ●KPJ-20
19 [0
.748
]
6.5
[0.2
56]
15 [0
.591
]
1.7
[0.0
67]
φ18.2 [0.717]
φ20.2 [0.795]
7.5
[0.2
95]
φ14 [0.551]φ9 [0.354]
φ4.8 [0.189]
φ10.5 [0.413]
φ19.5 [0.768]
18 [0
.709
]
14 [0
.551
]
7.5
[0.2
95]φ8 [0.315]
φ16.2 [0.638]φ15.5 [0.610]
φ8 [0.315]
φ14 [0.551]
1.2
[0.0
47]
6 [0
.236
]
φ14.8 [0.583]
13 [0
.512
]
φ6 [0.236]
0.7 [0
.028]
φ11.2 [0.441]
φ6 [0.236]
φ12 [0.472]
φ4.8 [0.189]
5 [0
.197
]4
[0.1
57]
φ10 [0.394]φ9.6 [0.378]
9 [0
.354
]
φ4.8 [0.189]
Order codes
KPJMaterials for the rubber padsHN Halogen-treated NBRES Electroconductive siliconLF Fluorine as a countermeasure for
suction marks
● Models of bellows type vacuum pads (with brackets)
Bracket specificationsHF No spring, standard type, horizontal pipingVF No spring, standard type, vertical pipingHS Integrated spring, standard type, horizontal pipingVS Integrated spring, standard type, vertical piping
Pad size10 φ10 [0.394]15 φ15 [0.591]20 φ20 [0.787]
KPJ● Models of rubber pads (no brackets)
● Halogen-treated NBR
Materials for the rubber pads Volume resistivity Note Identification marks
Halogen-treated NBR 105 to 1012ΩcmElectroconductive silicon 1 to 102ΩcmFluorine as a countermeasure for suction marks 1015 to 1018Ωcm
-Yellow dot
-
By treating the NBR with halogen, we reduced the friction of the rubber by about 88% Note and made it more difficult to leave behind the suction marks that are typical of rubber.Note: Compared to our products, the material is NBR.
● Electroconductive silicon
● Fluorine as a countermeasure for suction marks
Volume resistivity and identification marks
Because the vacuum pad rubber is electroconductive rubber, it allows static electricity to flow and prevents the formation of a charge.
Starting at the composition stage, this rubber has had much of the oils that cause suction marks removed as possible to ameliorate the suction marks that are typical of rubber.
Note: Standard values of the materials
Horizontal piping, fixed type
KPJHF KPJHS
Horizontal piping, integrated spring typeModel
Item
Applicable tube size Note 2 mm [in]
- 6 [0.236]6×4 [0.236×0.157] 6×4 [0.236×0.157]
10 [0.394], 15 [0.591], 20 [0.787] 10 [0.394], 15 [0.591], 20 [0.787]
Bellows type vacuum pads
Specifications
Note 1: The bracket is common to all the pad sizes that appear in the cell for the pad diameter. (Some of the mounting screws for the rubber pads are different.)Note 2: Choose urethane tubes for the tubes you will be using.
Remark: Each rubber pad can be mounted with conventional brackets (KPHF-□, KPHS-□, KPVF-□, and KPVS-□).
Pad diameter Note 1 mm [in]
Spring stroke mm [in]
-
-
-
-
-
Synthetic rubber: halogen-treated NBR (black), electroconductive silicon (black with a yellow mark), fluorine as a countermeasure for suction marks (blueish grey)
Brass (nickel plated)
Brass (nickel plated)
Stainless steel
Stainless steel
1.0 [0.225]
Brass (nickel plated)Brass (nickel plated)
Spring return force (1/2 stroke) N [lbf]
Main unit
MaterialsGuide
Guide
Spring
Spring
Rubber pad (color)
● Standard type, horizontal piping
Vertical piping, fixed type
KPJVF KPJVS
Vertical piping, integrated spring typeModel
Item
Sizes for the tubes to be used Note 2 mm [in] 6×4 [0.236×0.157]
10 [0.394], 15 [0.591], 20 [0.787] 10 [0.394], 15 [0.591], 20 [0.787]
6×4 [0.236×0.157]-
Pad diameter Note 1 mm [in]
Stroke of spring deformation mm [in]
-
Synthetic rubber: halogen-treated NBR (black), electroconductive silicon (black with a yellow mark), fluorine as a countermeasure for suction marks (blueish grey)
5 [0.197]
1.0 [0.225]
Brass (nickel plated) Brass (nickel plated)
Spring return force (1/2 stroke) N [lbf]
Main unit
Materials
Rubber pad (color)
● Standard type, vertical piping
Materials for the rubber padsHN Halogen-treated NBRES Electroconductive siliconLF Fluorine as a countermeasure for suction
marks
Pad size10 φ10 [0.394]15 φ15 [0.591]20 φ20 [0.787]
Halogen-treated NBR
Color: black Color: black Color: blueish grey
Electroconductive silicon
Yellow identification mark
Fluorine as a countermeasure for suction marks
* Before use, be sure to read the "Safety Precautions" and "General Precautions" in the general cata-log and the "Precautions" in the reference material on Koganei's homepage.
Dimension diagram for fitting the rubber pads mm [in]
●KPJ-10 ●KPJ-15, KPJ-20
φ6 [0.236]±0.1 [0.004]φ5.2 [0.205] ±0.05 [0.002]
φ2 [0.079]
1.5
[0.0
59]+
0.3
[0.0
12]
0
3.6
[0.1
42]
1.2
[0.0
47]
9.8
[0.3
86]
φ4 [0.157]
M5×0.8
Chamfer not allowed
φ10 [0.394]
M5×0.8
φ10 [0.394]
φ9 [0.354]
11.3
[0.4
45]
3.3
[0.1
30]
M5×0.8
M5×0.8φ2 [0.079]
●❶ ●❸❷
Dimensions mm [in]
φ5
[0.1
97]
10 [0.394] (width across flats)11.5 [0.453] (width across corners)11.5 [0.453] (width across corners)
10 [0.394] (width across flats)
11.5 [0.453] (width across corners)
φ5 [0.197]
45 [1
.772
]
5 [0
.197
] (S
trok
e)
21 [0
.827
]
5 [0
.197
]
10 [0
.394
]
3 [0
.118
]
M11×1
16.2 [0.638] (width across corners)
14 [0.551] (width across flats)
52.5
[2.0
67]
18 [0.709]
3.5
[0.1
38]
6 [0.2
36] (S
troke
)30
[1.1
81]
φ5
[0.1
97] 4
0.5
[1.5
94] 3
[0.1
18]
10 [0.394] (width across flats)
14 [0.551] (width across flats)16.2 [0.638] (width across corners)
M11×1
φ5 [0.197]
17 [0
.669
]10
[0.3
94]
25 [0
.984
]
3 [0
.118
]
M8×1.25
10 [0.394] (width across flats)11.5 [0.453] (width across corners)
15.5
[0.6
10]
22.5
[0.8
86]
10.5
[0.4
13]
18 [0.709]
φ8.5 [0.335]11
.5 [0
.453
]
10 [0.394]
M4×0.7Depth 6 [0.236]
B
B
B
B
φAφA
φA φA
KPJHF-10
KPJHS-10
KPJVF-10
KPJVS-10
KPJHF-15
KPJHS-15
KPJVF-15
KPJVS-15
KPJHF-20
KPJHS-20
KPJVF-20
KPJVS-20
Pad diameterA
Pad diameterA
Pad diameterA
Pad diameterA
Total lengthB
Total lengthB
Total lengthB
Total lengthB
ApplicableTubeSize
ApplicableTubeSize
ApplicableTubeSize
ApplicableTubeSize
10 [0.394]
10 [0.394]
10 [0.394]
10 [0.394]
35.5 [1.398]
65.5 [2.579]
48 [1.890]
58 [2.283]
15 [0.591]
15 [0.591]
15 [0.591]
15 [0.591]
20 [0.787]
20 [0.787]
20 [0.787]
20 [0.787]
40.5 [1.594]
70.5 [2.776]
53 [2.087]
63 [2.480]
41.5 [1.634]
71.5 [2.815]
54 [2.126]
64 [2.520]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Urethane tube6×4
[0.236×0.157]
Item
Model of pad
Item
Model of pad
Item
Model of pad
Item
Model of pad
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
●10 [0.394], 15 [0.591], 20 [0.787]
KPJHF
KPJHS
KPJVF
KPJVS
Materials and suitability of the rubber pads
● Materials and characteristics of the rubber padsHardness
Hs
Temperature range limits ℃ [℉]
Pulling strength
N/cm2 [psi]
Stretch%
Oil resistance(Gasoline)
Oil resistance(Benzol)
Weather resistance
Ozone resistance
Alkali resistance
Acidresistance
Water resistance
Wear resistance
Electric insulation
Tear resistance
DurabilityItem
Materials
Halogen-treated NBR
Electroconductive siliconFluorine as a countermeasure for suction marks
60±5 0 to 100 [0 to 212] 1250 [181250] 420 ◎ △ ◯ × ◯ ◯ ◎ ◎ ◯ ◯ ◎△ △ ◎ ◎ ◎ △ ◯ × × × ◯◎ ◎ ◎ ◎ × ◎ ◎ ◯ ◎ ◯ ◎
290
270
700 [101500]
1100 [159500]
-30 to 200 [-22 to 392]
0 to 200 [0 to 392]
60±560±5
Remark: ◎ Superior (optimal), ◯ good (can be used depending on the conditions), △ possible (thorough confirmation is required), × not possible (cannot be used)Note: This table indicates the general characteristics of rubber. These characteristics and values are not certified values. Give careful consideration to all types of conditions
when using the pads.
Theoretical lifting power
● Theoretical lifting powerPad diameter mm [in]
Degree of vacuum kPa [inHg] pad area A cm2 [in2]φ 10 [0.394]0.785 [0.122]
φ 15 [0.591]1.766 [0.003]
φ 20 [0.787]3.14 [0.005]
-93.3 [-27.561]
-80 [-23.632]
-66.7 [-19.703]
-53.3 [-15.745]
-40 [-11.816]
-26.7 [-7.887]
-13.3 [-3.929]
6.28 [1.412]
4.18 [0.94]
2.10 [0.472]
14.13 [3.177]
9.41 [2.115]
4.72 [1.061]
25.1 [5.643]
16.7 [3.754]
8.4 [1.888]
7.32 [1.646]
5.24 [1.178]
3.14 [0.706]
1.04 [0.234]
16.48 [3.705]
11.78 [2.648]
7.06 [1.587]
2.35 [0.528]
29.3 [6.587]
20.9 [4.699]
12.6 [2.833]
4.2 [0.944]
N [lbf]
Note: Valves in the above table are calculated.
Consider the various multiplying factors
below when configuring a safety margin
for the lifting power of the bellows type
pads.
Picking up while gripped level with
the ground: more than 10x
Picking up while gripped on the side:
forbidden
Mass
● Mass
10 [0.394]Pad diameter mm [in]
Model
KPJHF
KPJVF
KPJHS
KPJVS
Fixed type
SpringType
14 [0.494]
13 [0.459]
35 [1.235]
25 [0.882]
15 [0.591]
16 [0.564]
15 [0.529]
37 [1.305]
27 [0.952]
20 [0.787]
16 [0.564]
15 [0.529]
37 [1.305]
27 [0.952]
g [oz]
Dimensions diagram for the rubber pads mm [in]
●KPJ-10 ●KPJ-15 ●KPJ-20
19 [0
.748
]
6.5
[0.2
56]
15 [0
.591
]
1.7
[0.0
67]
φ18.2 [0.717]
φ20.2 [0.795]
7.5
[0.2
95]
φ14 [0.551]φ9 [0.354]
φ4.8 [0.189]
φ10.5 [0.413]
φ19.5 [0.768]
18 [0
.709
]
14 [0
.551
]
7.5
[0.2
95]φ8 [0.315]
φ16.2 [0.638]φ15.5 [0.610]
φ8 [0.315]
φ14 [0.551]
1.2
[0.0
47]
6 [0
.236
]
φ14.8 [0.583]
13 [0
.512
]
φ6 [0.236]
0.7 [0
.028]
φ11.2 [0.441]
φ6 [0.236]
φ12 [0.472]
φ4.8 [0.189]
5 [0
.197
]4
[0.1
57]
φ10 [0.394]φ9.6 [0.378]
9 [0
.354
]
φ4.8 [0.189]
Order codes
KPJMaterials for the rubber padsHN Halogen-treated NBRES Electroconductive siliconLF Fluorine as a countermeasure for
suction marks
● Models of bellows type vacuum pads (with brackets)
Bracket specificationsHF No spring, standard type, horizontal pipingVF No spring, standard type, vertical pipingHS Integrated spring, standard type, horizontal pipingVS Integrated spring, standard type, vertical piping
Pad size10 φ10 [0.394]15 φ15 [0.591]20 φ20 [0.787]
KPJ● Models of rubber pads (no brackets)
● Halogen-treated NBR
Materials for the rubber pads Volume resistivity Note Identification marks
Halogen-treated NBR 105 to 1012ΩcmElectroconductive silicon 1 to 102ΩcmFluorine as a countermeasure for suction marks 1015 to 1018Ωcm
-Yellow dot
-
By treating the NBR with halogen, we reduced the friction of the rubber by about 88% Note and made it more difficult to leave behind the suction marks that are typical of rubber.Note: Compared to our products, the material is NBR.
● Electroconductive silicon
● Fluorine as a countermeasure for suction marks
Volume resistivity and identification marks
Because the vacuum pad rubber is electroconductive rubber, it allows static electricity to flow and prevents the formation of a charge.
Starting at the composition stage, this rubber has had much of the oils that cause suction marks removed as possible to ameliorate the suction marks that are typical of rubber.
Note: Standard values of the materials
Horizontal piping, fixed type
KPJHF KPJHS
Horizontal piping, integrated spring typeModel
Item
Applicable tube size Note 2 mm [in]
- 6 [0.236]6×4 [0.236×0.157] 6×4 [0.236×0.157]
10 [0.394], 15 [0.591], 20 [0.787] 10 [0.394], 15 [0.591], 20 [0.787]
Bellows type vacuum pads
Specifications
Note 1: The bracket is common to all the pad sizes that appear in the cell for the pad diameter. (Some of the mounting screws for the rubber pads are different.)Note 2: Choose urethane tubes for the tubes you will be using.
Remark: Each rubber pad can be mounted with conventional brackets (KPHF-□, KPHS-□, KPVF-□, and KPVS-□).
Pad diameter Note 1 mm [in]
Spring stroke mm [in]
-
-
-
-
-
Synthetic rubber: halogen-treated NBR (black), electroconductive silicon (black with a yellow mark), fluorine as a countermeasure for suction marks (blueish grey)
Brass (nickel plated)
Brass (nickel plated)
Stainless steel
Stainless steel
1.0 [0.225]
Brass (nickel plated)Brass (nickel plated)
Spring return force (1/2 stroke) N [lbf]
Main unit
MaterialsGuide
Guide
Spring
Spring
Rubber pad (color)
● Standard type, horizontal piping
Vertical piping, fixed type
KPJVF KPJVS
Vertical piping, integrated spring typeModel
Item
Sizes for the tubes to be used Note 2 mm [in] 6×4 [0.236×0.157]
10 [0.394], 15 [0.591], 20 [0.787] 10 [0.394], 15 [0.591], 20 [0.787]
6×4 [0.236×0.157]-
Pad diameter Note 1 mm [in]
Stroke of spring deformation mm [in]
-
Synthetic rubber: halogen-treated NBR (black), electroconductive silicon (black with a yellow mark), fluorine as a countermeasure for suction marks (blueish grey)
5 [0.197]
1.0 [0.225]
Brass (nickel plated) Brass (nickel plated)
Spring return force (1/2 stroke) N [lbf]
Main unit
Materials
Rubber pad (color)
● Standard type, vertical piping
Materials for the rubber padsHN Halogen-treated NBRES Electroconductive siliconLF Fluorine as a countermeasure for suction
marks
Pad size10 φ10 [0.394]15 φ15 [0.591]20 φ20 [0.787]
Halogen-treated NBR
Color: black Color: black Color: blueish grey
Electroconductive silicon
Yellow identification mark
Fluorine as a countermeasure for suction marks
* Before use, be sure to read the "Safety Precautions" and "General Precautions" in the general cata-log and the "Precautions" in the reference material on Koganei's homepage.
Dimension diagram for fitting the rubber pads mm [in]
●KPJ-10 ●KPJ-15, KPJ-20
φ6 [0.236]±0.1 [0.004]φ5.2 [0.205] ±0.05 [0.002]
φ2 [0.079]
1.5
[0.0
59]+
0.3
[0.0
12]
0
3.6
[0.1
42]
1.2
[0.0
47]
9.8
[0.3
86]
φ4 [0.157]
M5×0.8
Chamfer not allowed
φ10 [0.394]
M5×0.8
φ10 [0.394]
φ9 [0.354]
11.3
[0.4
45]
3.3
[0.1
30]
M5×0.8
M5×0.8φ2 [0.079]
❹
No.BK-P036
Thread size Tightening torqueN •m [in • lbf]
1. Use one vacuum pad per micro ejector. Using two or more makes it easier forsuction failures to occur and extends the time required to reach the set degree ofvacuum.
2. There is a risk of wear to one side of the moving parts or defective springmovements if excessive force is applied when piping spring type vacuum pads withbrackets.
3. We recommend use with level workpieces when using the integrated spring type. If the workpiece that is being suctioned is angled, you must thoroughly confirm theoperating conditions because the stroke reaches the end of the spring before thebellows deform.
4. Do not use excessive force to press the pad onto the workpiece. As wear, cracks,and pad deformations occur more quickly, position the pad so it is within its rangeof deformation.
5. Design with sufficient leeway as the mounting screw for the brackets or themounting screw for the rubber pad may loosen and fall out when using the padto move workpieces in circular motions. Also, attention is especially required forsuction when the workpiece's center of mass is shifted, so check this thoroughly.
Handling instructions and precautions
mark-p
Vacuum pads
Piping
When replacing the rubber pad, refer to the dimension diagrams for fitting the rubber pad and remove the rubber pad, screws, and brackets. Then replace the rubber pad.When attaching rubber pads KPJ-15 and KPJ-20 to brackets, gradually screw in the mounting screws. After the brackets, rubber pad, and mounting screw have been fit, retighten the mounting screw half a turn (180°). When attaching rubber pad KPJ-10 to a bracket, tighten it with a tightening torque of 1.47N •m [13.011 in • lbf]. (Contact your nearest Koganei sales office for more details.)
Replacing the rubber pad
General precautions
Control the tightening torque of the nut in the ranges listed in the table on the right when mounting the vacuum pad.
These are guidelines for the maximum angle and var iat ion in height that can be suctioned when the suction surface of the workpiece is at an incline or is at variable heights.
Note: Use these as reference values as actual values differ depending on usage conditions.
Tightening torque
Reference material
To reduce piping resistance, make them straight and the length of the piping as short as possible, and avoid spiral piping.
Storage
1. Vacuum pads and the rubber of the padsuse a variety of rubber. Rubber degradeswhen exposed to direct sunlight, oil, water,ozone, etc. Store the pads indoor, enclosedin a polyethylene bag, until immediatelybefore use.
2. The storage temperature should be at roomtemperature.
3. Consider two years from the date ofmanufacture as a guideline for the storageperiod.
KPJHF-10 to 20 M4×0.7 0.69 [6.107]KPJVF-10 to 20 M8×1.25 6.86 [60.718]KPJHS-10 to 20 M11×1 8.83 [78.154]KPJVS-10 to 20 M11×1 8.83 [78.154]
Model
Product
Depending on the type of rubber, there are cases when a few uneven spots appear on the outside of the rubber pad; however, these have no effect on performance.When the mater ia l for the rubber pad is halogen-treated NBR or fluorine as a countermeasure for suction marks, wipe off the suction surface with a rag that has been saturated with IPA (isopropyl alcohol) before use and during periodic maintenance.
Vacuum padsBellows type
Models of rubber pads
Maximum angle Note
Maximum variation in height Note
KPJ-10 15° 3 [0.118]
KPJ-15 15° 5 [0.197]
KPJ-20 15° 6 [0.236]
Rubber pad materials
Halogen-treated NBR Electroconductive silicon
*Each pad can be mounted on conventional brackets.
Oil which causes suction marks are eliminated.
Incline Step
Pad diametersφ10 [0.394], φ15 [0.591], and φ20 [0.787]
Variation in height
AngleIncline
Heat resistance 200℃ [392 ℉]
Oil-free fluorine is the solution to suction marks
New development
RoHS compliantproduct
Limited WarrantyKOGANEI CORP. warrants its products to be free from defectsin material and workmanship subject to the following provisions.
The warranty period is 180 days from the date of delivery.
If a defect in material or workmanship is found during the warranty period, KOGANEI CORP. will replace any part proved defective under normal use free of charge and will provide the service necessary to replace such a part.
This warranty is in lieu of all other warranties, expressed or implied, and is limited to the original cost of the product and shall not include any transportation fee, the cost of installation or any liability for direct, indirect or consequential damage or delay resulting from the defects.
KOGANEI CORP. shall in no way be liable or responsible for injuries or damage to persons or property arising out of the use or operation of the manufacturer’s product.
This warranty shall be void if the engineered safety devicesare removed, made inoperative or not periodically checked for proper functioning.
Any operation beyond the rated capacity, any improper use or application, or any improper installation of the product, or any substitution upon it with parts not furnished or approved byKOGANEI CORP., shall void this warranty.
This warranty covers only such items supplied by KOGANEICORP. The products of other manufacturers are covered only by such warranties made by those original manufacturers, even though such items may have been included as the components.
The specifications are subject to change without notice.
Warranty Period
Koganei Responsibility
Limitations •
•
•
•
•
URL http://www.koganei.co.jp
E-mail: [email protected]
1/’16 50 ABAT ©KOGANEI CORP. PRINTED IN JAPAN
OVERSEAS DEPARTMENT3-11-28, Midori-cho, Koganei City, Tokyo 184-8533, JapanTel: 81-42-383-7271 Fax: 81-42-383-7276
KOGANEI INTERNATIONAL AMERICA, INC.39300 Civic Center Dr., Suite 280, Fremont, CA 94538, U.S.A.Tel : 1-510-744-1626 Fax : 1-510-744-1676
SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATIONRoom 2606-2607, Tongda Venture Building No.1, Lane 600, Tianshan Road,Shanghai, 200051, ChinaTel: 86-21-6145-7313 Fax: 86-21-6145-7323
TAIWAN KOGANEI TRADING CO., LTD.Rm. 2, 13F., No88, Sec. 2, Zhongxiao E. Rd., Zhongzheng Dist., Taipei City 100, Taiwan (ROC)Tel: 886-2-2393-2717 Fax: 886-2-2393-2719
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KOGANEI (THAILAND) CO., LTD.3300/90, Tower B, Elephant Tower,16th Fl., Phaholyothin Road, Chomphon,Chatuchak, Bangkok 10900, ThailandTel: 66-2-937-4250 Fax: 66-2-937-4254
KOGANEI ASIA PTE. LTD.69 Ubi Road 1, #05-18 Oxley Bizhub, Singapore 408731Tel: 65-6293-4512 Fax: 65-6293-4513
URL http://www.koganei.co.jp
E-mail: [email protected]
NEW Flourine vacuum pads have been added to our offering for specific applications that require no suction marks on surfaces.
Perfect for handling workpieces at variable heights or with incline surfaces.
❹
No.BK-P036
Thread size Tightening torqueN •m [in • lbf]
1. Use one vacuum pad per micro ejector. Using two or more makes it easier for suction failures to occur and extends the time required to reach the set degree of vacuum.
2. There is a risk of wear to one side of the moving parts or defective spring movements if excessive force is applied when piping spring type vacuum pads withbrackets.
3. We recommend use with level workpieces when using the integrated spring type. If the workpiece that is being suctioned is angled, you must thoroughly confirm the operating conditions because the stroke reaches the end of the spring before the bellows deform.
4. Do not use excessive force to press the pad onto the workpiece. As wear, cracks, and pad deformations occur more quickly, position the pad so it is within its range of deformation.
5. Design with sufficient leeway as the mounting screw for the brackets or the mounting screw for the rubber pad may loosen and fall out when using the pad to move workpieces in circular motions. Also, attention is especially required for suction when the workpiece's center of mass is shifted, so check this thoroughly.
Handling instructions and precautions
mark-p
Vacuum pads
Piping
When replacing the rubber pad, refer to the dimension diagrams for fitting the rubber pad and remove the rubber pad, screws, and brackets. Then replace the rubber pad.When attaching rubber pads KPJ-15 and KPJ-20 to brackets, gradually screw in the mounting screws. After the brackets, rubber pad, and mounting screw have been fit, retighten the mounting screw half a turn (180°). When attaching rubber pad KPJ-10 to a bracket, tighten it with a tightening torque of 1.47N •m [13.011 in • lbf]. (Contact your nearest Koganei sales office for more details.)
Replacing the rubber pad
General precautions
Control the tightening torqueof the nut in the ranges listed in the table on the right when mounting the vacuumpad.
These are guidelines for the maximum angle and var iat ion in height that can be suctioned when the suction surface of the workpiece is at an incline or is at variable heights.
Note: Use these as reference values as actual values differ depending on usage conditions.
Tightening torque
Reference material
To reduce piping resistance, make them straight and the length of the piping as short as possible, and avoid spiral piping.
Storage
1. Vacuum pads and the rubber of the pads use a variety of rubber. Rubber degrades when exposed to direct sunlight, oil, water, ozone, etc. Store the pads indoor, enclosedin a polyethylene bag, until immediately before use.
2. The storage temperature should be at roomtemperature.
3. Consider two years from the date of manufacture as a guideline for the storage period.
KPJHF-10 to 20 M4×0.7 0.69 [6.107]KPJVF-10 to 20 M8×1.25 6.86 [60.718]KPJHS-10 to 20 M11×1 8.83 [78.154]KPJVS-10 to 20 M11×1 8.83 [78.154]
Model
Product
Depending on the type of rubber, there are cases when a few uneven spots appear on the outside of the rubber pad; however, these have no effect on performance.When the mater ia l for the rubber pad is halogen-treated NBR or fluorine as a countermeasure for suction marks, wipe off the suction surface with a rag that has beensaturated with IPA (isopropyl alcohol) before use and during periodic maintenance.
Vacuum padsBellows type
Models of rubber pads
Maximum angle Note
Maximum variationin height Note
KPJ-10 15° 3 [0.118]
KPJ-15 15° 5 [0.197]
KPJ-20 15° 6 [0.236]
Rubber pad materials
Halogen-treated NBR Electroconductive silicon
*Each pad can be mounted on conventional brackets.
Oil which causes suction marks are eliminated.
Incline Step
Pad diametersφ10 [0.394], φ15 [0.591], and φ20 [0.787]
Variation in height
AngleIncline
Heat resistance 200℃ [392 ℉]
Oil-free fluorine is the solution to suction marks
New development
RoHS compliantproduct
Limited WarrantyKOGANEI CORP. warrants its products to be free from defectsin material and workmanship subject to the following provisions.
The warranty period is 180 days from the date of delivery.
If a defect in material or workmanship is found during the warranty period, KOGANEI CORP. will replace any part proved defective under normal use free of charge and will provide the service necessary to replace such a part.
This warranty is in lieu of all other warranties, expressed or implied, and is limited to the original cost of the product and shall not include any transportation fee, the cost of installation or any liability for direct, indirect or consequential damage or delay resulting from the defects.
KOGANEI CORP. shall in no way be liable or responsible for injuries or damage to persons or property arising out of the use or operation of the manufacturer’s product.
This warranty shall be void if the engineered safety devices are removed, made inoperative or not periodically checked for proper functioning.
Any operation beyond the rated capacity, any improper use or application, or any improper installation of the product, or any substitution upon it with parts not furnished or approved by KOGANEI CORP., shall void this warranty.
This warranty covers only such items supplied by KOGANEI CORP. The products of other manufacturers are covered only by such warranties made by those original manufacturers, even though such items may have been included as the components.
The specifications are subject to change without notice.
Warranty Period
Koganei Responsibility
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URL http://www.koganei.co.jp
E-mail: [email protected]
1/’16 50 ABAT ©KOGANEI CORP.
OVERSEAS DEPARTMENT3-11-28, Midori-cho, Koganei City, Tokyo 184-8533, JapanTel: 81-42-383-7271 Fax: 81-42-383-7276
KOGANEI INTERNATIONAL AMERICA, INC.39300 Civic Center Dr., Suite 280, Fremont, CA 94538, U.S.A.Tel : 1-510-744-1626 Fax : 1-510-744-1676
SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATIONRoom 2606-2607, Tongda Venture Building No.1, Lane 600, Tianshan Road,Shanghai, 200051, ChinaTel: 86-21-6145-7313 Fax: 86-21-6145-7323
TAIWAN KOGANEI TRADING CO., LTD.Rm. 2, 13F., No88, Sec. 2, Zhongxiao E. Rd., Zhongzheng Dist., Taipei City 100, Taiwan (ROC)Tel: 886-2-2393-2717 Fax: 886-2-2393-2719
KOGANEI KOREA CO., LTD.6F-601, Tower Bldg., 1005, Yeongdeo-dong, Giheung-gu, Yongin-si, Gyeonggi-do,446-908, KoreaTel: 82-31-246-0414 Fax: 82-31-246-0415
KOGANEI (THAILAND) CO., LTD.3300/90, Tower B, Elephant Tower,16th Fl., Phaholyothin Road, Chomphon,Chatuchak, Bangkok 10900, ThailandTel: 66-2-937-4250 Fax: 66-2-937-4254
KOGANEI ASIA PTE. LTD.69 Ubi Road 1, #05-18 Oxley Bizhub, Singapore 408731Tel: 65-6293-4512 Fax: 65-6293-4513
URL http://www.koganei.co.jp
E-mail: [email protected]
NEW Flourine vacuum pads have been added to our offering for specific applications that require no suction marks on surfaces.
Perfect for handling workpieces at variable heights or with incline surfaces.
H101020304H4