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Six Sigma – the Strategy for World Class Manufacturing
BY HIREN KAKKAD | CEO & CO-FOUNDER
STAT MODELLER – ROBUST KIT OF SOLUTIONS
Pacific School of Engineering and Stat Modeller
presents
One of my colleagues shared…
One image of the article published on some business newspaper.
Session Outlineo What is Six Sigma
o Phases of Six Sigma
o Industries and functions where Six Sigma can be Applicable
o Transformation Curve
o 8 myths about Six Sigma
o Some Facts and Figures
o Pay Scale and Opportunities
o Start up guide
o Conclusion Remarks
What is Six Sigma
Define
Measure
AnalyzeImprove
Control 6σ
What is Six Sigma
Discipline Approach
5 Robust Steps
DMAIC
Wide Application
Customer-Focused
Data-DrivenUniversal Language
Sigma Level Vs. Percentage
Example of Six SigmaClient Requirement = 2.5mm +/- 0.25 mm
You collected actual data and plot in the
graph as shown below
Example of Six SigmaMean diameter = 2.50 mm
Standard Deviation = 0.125 mm Process can be improved by
reducing the variation
2s
Example of Six Sigma
Process can be improved by
reducing the variation
3s
Example of Six Sigma
Process can be improved by
reducing the variation
4s
Example of Six Sigma
Process can be improved by
reducing the variation
5s
Example of Six Sigma
Process can be improved by
reducing the variation
6s
Phases of Six Sigma
Define
• Define the Problem
• What, When, Where, How
Measure
• Magnitude of the problem
• Where to reach
Analyze
• Causes and Root Cause of the Problem
• Cause Validation
Improve
• Identify, Select & Implement the Solution
• Before – After Comparison
Control
• Standardize the Practice
• Control Mechanism
Industries and Functions where Six Sigma is Applicable
Industries where Six Sigma Applicable
Engineering Industries
Process Industries
IT Industries Financial Services
Banking Sector
Pharmaceutical/ Health care industries
Automotive industries
Chemical Industries
Functions where Six Sigma Applicable
Quality Production HR Finance Supply Chain
Customer Service
Design
Transformation Curve
Why I like Roller Coaster?
Its ride make me frightened, scared, sick
but gave me excitement, joy and thrills
together !!!
Many people think about Transformation
Time
Tran
sfo
rmat
ion
Transformation Curve
Time
Acc
ep
tan
ce/
Sup
po
rt
Start
Initial Excitement Pick level
Critical PeriodDeepest drop of
roller coaster
Breakthrough result
(Excitement, joy, thrills)
It’s not about the TOOL OR CONCEPT, Its about the CULTURE - WAY OF LIFE
Myths about Six Sigma
8 Myths about Six Sigma Six Sigma is only for automobile company
Six Sigma is only for Big companies, we are very small
Our business process is different
Six Sigma is just a number game
Six Sigma doesn’t focus on customer. And customer is God.
Six Sigma is all about statistics only
Six Sigma is not practical, just theory
Six Sigma doesn’t have Financial impact
Survey Conducted by Minitab
N = 180
Green Belt
24%
Black Belt
51%
Master Black Belt
17%
Champion
8%
Demographics: Six Sigma Practitioners
N = 114
Large Mfg.
35%
Large Svc.
18%
Small Mfg.
32%
Small Svc.
15%
Demographics: Companies
Top 8 Reasons for Failure
Training was poor
Project too small for DMAIC rigor
Project forced into DMAIC format
Project scope too large
No data - bad data
Solution is not implemented
Project selection not financially based
Management Support
350300250200150100500
Rating
126
129
131
150
153
154
231
277
Top Eight Failure Modes by Rating
Causes that didn’t show up on the listo Project was too complex to solve
o No Rewards / Recognition program
o “We didn’t understand the statistics behind Six Sigma”
o Politics
Pay Scale & Opportunities
Pay Scale in India
Source: https://www.greycampus.com/opencampus/six-sigma-black-belt/career-opportunities-for-six-sigma-black-belt
Pay Scale in India
Source: https://www.payscale.com/research/IN/Certification=Certified_Six_Sigma_Black_Belt/Salary
Pay Scale Survey by Indeed.com (Last updated Last updated: April 7, 2020)
Sources: https://www.indeed.com/salaries/Six-Sigma-Black-Belt-Salaries
Opportunities for Six Sigma Professionals
Start up guide for Six Sigma
Levels in Six Sigma
Six Sigma Yellow Belt
Six Sigma Green Belt
Six Sigma Black Belt
Six Sigma Master Black Belt
Upcoming Workshop on Six Sigma
Online Certification Course
on
Six Sigma Green Belt(Date:13th Jun to 19th Jun 2020)
Fees : 2999 INR
Fees : 1499 INR
Register onhttps://statmodeller.com/events/
WhyStat ModellerFor Six Sigma
How we DIFFER from othersExperience in
Different Processes as a Six Sigma
Consultant
Practical Knowledge Sharing
Customized Templates to
Manage Projects
Support in Project Implementation
after Training
Live Demo Project During Training
Completed Six Sigma Project
Industries where Faculty worked as an Expert
Manufacturing Industry
Diamond Industry
Process Industry
Ceramic Industry
Plastic Processing
Industry
Chemical Industry
Electrical and Electronics
Industry
Conclusion Remarks Six Sigma is still effective in this changing era.
If someone says that Six Sigma is going to obsolete, then they must have incomplete understanding of Six Sigma
Due to Agile and Scrum concepts, it may look like there is decrement in Six Sigma demand, but that is limited to only some specific types of industries
About Stat Modeller
About Us
Stat Modeller is formed in 2019 providing services related to
training and consultancy for Operational Excellence, Application
of Statistical Tools and Data Science Tools to solve the problems
of various segments.
We have a team of experts who are having vast experience in
academic, industries, research, consulting etc.
Why Stat ModellerData analysis is an immense part of any problem solving or research. In industry as well as
in research, data plays a vital role. Data is collected in a large quantity. But the challenges
are which technique to be used and how?
To overcome these challenges, Stat Modeller provides the solutions to the industries,
organizations, institutes, universities and individuals who are looking for their data to
analyze with right techniques. Stat Modeller has a team of experts who are having vast
experience in industry, academic, research, consulting etc. who are committed to provide
reliable and quick service to our valuable clients. Client satisfaction is our ultimate
objective.
Services
Domain
Data Science
Business Transformation
in Industries
Research Projects
Training in Institutes/
Universities
Services
Data
Science
• Machine Learning
• R and R Studio
• Python
• SAS
• SPSS
• Minitab
• Excel and Advance Excel
Business Transformation
• Six Sigma
• Lean
• 5-S
• Kaizen
• Kanban
• SPC and SQC and many more
Research Projects
• Research Projects
• Survey Analysis
• Marketing Research etc.
Institutes/ Universities
• Workshops
• Trainings
• Certification Course for Students etc.
Our Expertise
Clients in various Domain
Agro Economics
Agro Business Management
Dairy Economics
Home Science
Mechanical Engineering
Pharmaceutical Sciences
Financial Management
Management Studies
Business Studies
Marketing Management
Library Science
Workshop on Basics of SPSS at
BVM College of Engineering, Vallabh Vidyanagar
Workshop on Role of SPSS in Research at
DDU, Nadiad
3 Days Workshop on Basics of Python at
Department of Statistics, Sardar Patel University
2 + 1 Days Workshop on BASE SAS at
Department of Statistics, Sardar Patel University
Training on R at
Mumbai University
Training on R at
AERC, Vallabh Vidyanagar
Training on R at
FDP, SPU
Training on R at
HRDC, Gujarat University
Training on R at
Charusat University, Changa
Training on SPSS at
Charusat University, Changa
Mr. Hiren Kakkado CEO & Co-founder of Stat Modeller
o More than 8 years of industrial experience
o Certified Lean Six Sigma Black Belt
o Certified Auditor for ISO 9001
o Trained 4000+ participants
o Guided 100+ Improvement projects
o Assisted 25+ Research Projects
o Trainer for in R, Python, SPSS, Minitab, Power BI, Excel, Advanced Excel, Six Sigma, TPM, Kaizen, 5-S, Kanban etc
Quiz Link
http://gg.gg/Six_Sigma_Quiz
Contact us
D-503, Sharnam Happy Homes,
Sayaji Township Road,
Sayajipura,Vadodara - 390019
+91 9898233268
www.statmodeller.com
