N E X T G E N E R A T I O N A L L - E L E C T R I C I N J E C T I O N M O L D I N G M A C H I N E S

440

550

750

935

1125

F E A T U R E S A N D B E N E F I T S

P O W E R L I N E

P O W E R L I N E?????

T H E M O S T P R O D U C T I V E A L L - E L E C T R I C M A C H I N E I N T H E I N D U S T R Y

POWERLINE All-Electric Injection Molding by Milacron. Simpler, faster, cleaner, quieter. With operator-friendlypatented-technology MOSAIC Control. Exclusive MOLDGUARDMold-Protect Software standard on all models. And SIDEWINDERTwo-stage Injection Unit standard on models 440 and up.

N E X T G E N E R A T I O N

P E R F O R M A N C E MOLDGAURD Proprietary Full-StrokeMold Protection

Exclusive rack-and-pinion drives

Unique roller screw injection andejection operation

SIDEWINDER Two-Stage Injection Unitstandard on larger tonnage models

MOSAIC Control standard

M O L D I N G M A C H I N E

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3

41

2

No hydraulic systems. No hydraulic failures. No �uids to store, clean up, dispose of. No noise. Clean, greenmachine. With up to 90% savings in total energy usage.

Fully mechanical power train.

Exclusive roller screw injection and ejection operation.

Lower pro�le. More “user friendly” machine. Tri-directional part removal base design.

Double tubular steel base or sturdy I-Beam base formaximum rigidity.

1 0

1 1

1 2

1 3

1 4

High-speed, high-performance bucket, container, cutlery and specialty

application models also available.

A L L - E L E C T R I C I N J E C T I O N M O L D I N G M A C H I N E S

INCREASED CAPACITY. MAXIMUMVERSATILITY. HIGHEST MELT QUALITY.

That’s what you get with the SIDEWINDERTwo-Stage Injection Unit. The unit isstandard on POWERLINE 440 ton andhigher tonnage machines—in 74, 98 and135 oz. injection capacities. Offers veryeconomical large-shot capability—with up to 30,000 psi pressure—again withsuperior melt quality. Plus precision mini-shot control down to 2% of barrelcapacity. The two-stage unit also offerscompounding, venting and many otheradvantages unique to free-standingextruders.

First-in, �rst-out melt handling.

Quick, easy color change.

Equipped for abrasive materials.

Precision mini-shot control down to 2-3% of barrel capacity.

All with high throughput and high pressure.

S I D E W I N D E RT W O - S TA G E I N J E C T I O N U N I T

POWERLINE 440, 550, 750, 935 and 1125 models available.

27

P O W E R L I N E

72/96/130 - 70mm

7 5 0 S P E C I F I C A T I O N S

English MetricInjection Unit Specifications A B C A B CInjection Capacity, Max. GPPS oz 72 96 130 gm 2,041 2,722 3,686Theoretical Disp in^3 134.1 178.6 243.1 cm^3 2,198 2,926 3,983Injection Performance, Note 1Max. pressure @ rate 30,000 psi@ 23,200 psi 17,000 psi 2,069 bar 1,600 bar 1,172 bar

18.4 in^3/sec @24.5 in^3/sec @36.9 in^3/sec @302 cm^3/sec @401 cm^3/sec @605 cm^3/secMax. rate @ pressure 48.5 in^3/sec 64.6 in^3/sec 87.9 in^3/sec 795 cm^3/sec 1,059cm^3/sec 1,440cm^3/sec

@15,200 psi @11,440 psi @8,400 psi @1,048 bar @789 bar @580 barMax. Inj Speed, Note 1 in/sec 14.75 14.75 14.75 mm/sec 375 375 375Max. Pack Press psi 30,000 23,200 17,000 bar 2,069 1,600 1,172Max. Pull Back Force lbs 25,000 25,000 25,000 N 111,205 111,205 111,205Plunger Stroke in 40.75 40.75 40.75 mm 1,035 1,035 1,035Plunger Diameter in 2.04 2.36 2.76 mm 52 60 70Extruder L/D Ratio-70 mm 30:1Extruder Performance-70 mm rpm 265Barrel Heat Control

No. of Pyrometers (barrel/nozzle) 10/1Total Heat Capacity kw 65.25

Sled Pull-in Force ton 4.1 tonf 3.7

Clamp SpecificationsTonnage ton 750 tonf 680Maximum Daylight in 78.74 mm 2,000Max./Min. Mold Height in 39.37/15.75 mm 1,000/400Max. Mold Wt. lbs 26,700 kg 12,100Max. Clamp Stroke in 39.37 mm 1,000Clamp Speed

Euromap Dry Cycle Time sec < 4.5 sec < 4.5Platen Size in 57.1 x 60.0 mm 1,450 x 1,525Tie Bar Spacing in 40.16 x 40.16 mm 1,020 x 1,020Tie Rod Diameter in 7.09 mm 180Ejector Stroke in 9.84 mm 250Max. Ejector Force ton 16.9 tonf 15.3Max. Eject Speed in/sec 8.9 mm/sec 225

Machine SpecificationsLength, Note 2 in 424.1 mm 10,771Width in 109.0 mm 2,768Height in 105.1 mm 2,671Centerline Height in 58.0 mm 1,474Shipping Weight (Clamp/Injection/Machine Total Weight) lbs 70,000/21,000/91,000 kg 31,751/9,525/41,277

Electric SpecificationsInput Power Source 230 VAC +/- 10% 3Ph 60Hz Std.

Machine kVA 88Optional Core kVA 11 (10 Hp) or 16 (15 Hp)Max. Total Capacity kVA 104

Machine Transformer Size kVA 118

Machine RequirementsWater (Feedthroat) 6 gpm @ 50 psiAir 80 psi @ 20 cfmNotes: 1) Limitations may apply in certain conditions, 2) Working position with sled fwd

PowerSupplyCapacity

30

7 5 0 T E M P L A T E S2768mm 109.0

80mm 3.2

27mm 1.1 Mold Water

Moving Platen

31mm 1.2 Mold Water Stat. Platen

120mm 4.7 Mold Water Stat. Platen

152mm 6.0 Mold Water

Moving Platen

261mm 10.3 Mold Water Stat. Platen

2224mm 87.6

Robot Mtg

2164mm 85.2�

Top Of Strain Rod

593mm 23.3

1360mm 53.5

2060mm 81.1

1199mm 47.2

350mm 13.8 Mold Water Stat. Platen

C L A M P E N D

349.3mm 13.75

25.4mm 1.00

127.0mm 5.00

229.0mm 9.02

770.0mm 30.32

380.0mm 14.96

254.0mm 10.00

Inch Thread Ø0.656, 2.12, Deep .750-10 UNC-2B 1.50 Deep (12) Places Robot Mounting Holes

R O B O T M O U N T I N G P A T T E R N

212mm 8.3

663mm 26.1 Electrical Connect

I N J E C T I O N E N D

104mm 4.1

69mm 2.7

130mm 5.1

175mm 6.9

145mm 5.7

100mm 3.9

M10

F E E D T H R O A T7 0 M M E X T R U D E R

31

P O W E R L I N E7 5 0 T E M P L A T E S

424.0mm 16.69 Distance To K/O Bar Face At Max Eject Stroke

250.0mm 9.84 Eject Stroke

400.0mm 15.75 Height

Min Mold

2000.0mm 78.74 Max Daylight

1000.0mm 39.3 lam Stroke

750.0mm 29.53 To Robot

Mounting Face

336mm 13.2

1619.5mm 63.7

427.6mm 16.8

110.6mm 4.3

600.0mm 23.62 Mold Height Adjustment

Ø180.0mm 7.09

125.0mm 4.92

4.8mm 0.19 Nozzel Protrusion

Ø101.60mm +0.05 0

4.000 +0.001-0.000

Moving Platen Stationary Platen

50.8mm 2.076.2mm 3.0

127.0mm 5.088.9mm 3.5

203.2mm 8.0355.6mm 14.0

508.0mm�20.0

1020.0mm 40.161451.0mm 57.13

127.0mm 5.00177.8mm 7.00

254.0mm 10.00330.2mm 13.00431.8mm 17.00533.4mm 21.00635.0mm 25.00

50.8mm2.076.2mm 3.0

88.9mm 3.5127.0mm 5.0

203.2mm 8.0355.6mm 14.0

508.0mm 20.0

1020.0mm�40.16

1525.0mm�60.04

127.0mm 5.0

177.8mm 7.0254.0mm 10.0

330.2mm 13.0431.8mm 17.0

533.4mm 21.0

635.0mm 25.0

"A" Stationary And Moving Platens"B" Moving Platen"C" Moving Platen"D" Moving Platen

DIE SPACE NT750

example 1290.0mm 50.79

D I E S P A C E

P L A T E N

Hole Description"A" 1.00-8 Unc-2B, 1.88" DP (132) Places Each Platen"B" Ø27.0 Thru (12) Holes

Corresponding Holes In K/O Ø.811" Thru"C" Ø27.0 Thru (1) Hole

Corresponding Hole In K/O 0.500-13 UNC-2B, 1.00" DP"D" Ø52.4 Thru (16) Holes

Corresponding Holes In K/O Ø.811" Thru

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All specifications reflect average values based on typical machine layouts. Actual figures will varydepending on final machine configuration.

If you require more specific data, consult a certified installation print for your particular machine.Performance specifications are based on theoretical data. Due to continual improvements,specifications are subject to change without notice.

Milacron Inc. Plastics Technologies4165 Halfacre Road Batavia, OH 45103 Tel. (513) 536-2000 Fax (513) 536-2624 www.milacron.com

MILACRON, CINCINNATI MILACRON, POWERLINE, XTREEM, SIDEWINDER, MOLDGUARD and the Globe Graphic are trademarks of Milacron Inc. ©2004 Milacron Inc. WINDOWS is a registered trademark of Microsoft Corp. Printed in U.S.A. 6/04 PM860 10M

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