Owner’s Manual - Ginsan€¦ · F. 24211 3/8" MFL X 3/8" MPT Brass Elbow G. 24490 3/8" Close Nipple H. 24889 ¼" MPT Check Valve I. 19068 ¼" Weep Solenoid J. 25305 3/8" Push-Loc

Owner’s ManualTriple Foam System

52817© 2015 - GinSan Industries

www.GinSan.com 800.446.7267

©2015 - GinSan Industries

TRIPLE FOAMSYSTEM Table of Contents

Limited Warranty � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1

System Requirements / Dimensions � � � � � � � � � � � � � � � 2

Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

Start-Up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

Flow Diagram� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

Wiring Diagram � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

GS-30 Timer 24V AC � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7

Part Identification� � � � � � � � � � � � � � � � � � � � � � � � � � � � 8-10

Troubleshooting� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11

Page 1


TRIPLE FOAMSYSTEM Limited Warranty

GinSan Industries (Company) provides a limited one year warranty on components and piece of equipment produced by the Company to be free from defects in material and workmanship� Electrical assemblies see Appendix A, have a limited two year warranty on the controller to be free from defects in material and workmanship� This limitedwarranty does not cover equipment that has been damaged due to misuse, misapplication, modification, altered, neglected, attempted theft, vandalism, connection to improper voltage supply, modification, or such parts that are commonly recognized to be subject to wear in normal usage� Normal use products are, but not limited to, those listed on Appendix B; which are warranted for 90 days� Every component and piece of equipment is packaged to assist in safe handling of the product�

Claims must be submitted in writing within the appropriate coverage period as covered by this warranty, from date of shipment, to the Company’s warranty/repair department� If the return is approved an RMA and labeling instructions will be issued and the product can be returned� Returned product without the appropriate RMA and label will be issued to scrap and all warranties/replacements will be considered null and void� If the product receiving the RMA is not returned within 20 days from date of issuing the RMA then any credit toward the product will be reduced by 25%� If the product is not returned within 30 days of issuing the RMA then any credit will be reduced by 50%� A testing fee of $20�00 will be applied, if the product passes all tests related to the written claim, then the fee will be applied and paid prior to return of the product� If the product fails the test then the fee will not be applied� The Company may charge a 20% restocking fee for returned product and/or an order, which is canceled and/or material has already been ordered and/or received to fill such order�

The Company’s warranty/repair department will inspect all components, submitted under warranty� Warranty replacement will be based solely on the analysis and confirmation that the product defect was caused by material and/or workmanship� The company reserves the right to change the design of the product without assuming any obligation to modify any product previously manufactured or to replace warranted product other than with redesigned product�In some cases it is easier for the customer to send a Company purchased product direct to the manufacturer for replacement� In those cases the customer will be notified that their product falls under that process and should work with that manufacturer directly� Appendix C shows the purchased parts that falls under this case�

This warranty covers the product replacement only; charges for damages, freight and/or labor will not be accepted� There are no warranties expressed or implied which extend beyond this Limited Warranty� The loss of use of the product, loss of time, inconvenience, commercial loss, incidental or consequential damages is not covered� The Company shall not be liable for incidental, special, or consequential damages including without limitation damages resulting from personal, bodily injury or death or damages to or loss of use of property�

APPENDIX A2-Year Warranty ControllersSensortron, Multitron, Touchtron, Timers, Liberator APPENDIX B90-Day Warranty ComponentsPressure Hoses, Swivels, Nozzles, Safety Shut-off Guns, Seals,O-Rings, Shop Vac APPENDIX CPurchased Products that are Handled Direct with the ManufacturerShop Vac, IDX Big Timer, Bill Acceptors, Compressors, Pump Motors

Page 2


TRIPLE FOAMSYSTEM System Requirements / Dimensions

Page 3


TRIPLE FOAMSYSTEM Installation

Step 1Install/mount triple foam system on wall in close proximity to high pressure/low pressure control panel�

Step 2Connect ½” water supply line to water manifold on the back of triple foam system�

Step 3Connect your air to the master pressure regulator, this will need to be adjusted to 85 PSI�

Step 4Run 2, 3/8” tubes to each bay, 1 tube for liquid delivery and 1 tube for air delivery� Each will connect to the foam generator and to the respective bay solenoid� (see page 5)

Step 5 (optional)Install your weep system, run a weep feed from the existing weep on the high pressure/low pressure stand to the weep manifold inlet on the Triple Foam system�

Step 6Connect the function control wire and 24V common from each bay to the GS-46� When you are facing the GS-46, the function wire connects to the left side and the common connects to the right side� (see page 6)

Step 7Plug in power cord into a 120VAC wall receptacle�

Step 8Place Hydrominder pick up tubes in your chosen chemicals�

NOTE: Hydrominder tips should be chosen according to the chemical manufacturers dilution ratio and the tip chart included with the Hydrominder�

Page 4


TRIPLE FOAMSYSTEM Start-Up

Step 1Open all valves1� Incoming water supply2� Underside for chemical feed3� Open ball valve to hydrominder, watch as tanks fill to see that chemical draws and begins mixing in holding tanks

Step 2Start up a bay and select Triple Foam function in the wash bay�

Step 3Adjust air and liquid regulators starting at 10 psi for Air and 15 to 20 psi for liquid� Each chemical is different and adjustments will be neccessary� 10 psi and 15 psi are starting points� Continue to adjust until you achieve the desired foam presentation�

Step 4Refer to page 6 for GS-30 settings�

Page 5


TRIPLE FOAMSYSTEM Flow Diagram

Page 6


TRIPLE FOAMSYSTEM Wiring Diagram

GS-30

1

3456

TIME FORCOLOR

2124816

ON

Solenoid 2Solenoid 3

Solenoid 1 Bay 1

Bay 2

Bay 3

Bay 4

AirSolenoid

LiquidSolenoid

Class 2

Transformer

Powered by24 V

Bay 2 24v Foam System Control BoxBay 1 24v Foam System Control Box

Bay 3 24v Foam System Control BoxBay 4 24v Foam System Control Box

Bay 2 24v Common

Bay 1 24v Common

Bay 3 24v Common

Bay 4 24v Common

Purple Red To 24v Bay Common

To 24v Bay Hot

4 Bay Pictured

Check Valve

Tubes to bay

Optional Weep System

WeepSolenoid

Plumb to weep of existing

equipment

WeepSolenoid

WeepSolenoid

WeepSolenoid

Page 7


TRIPLE FOAMSYSTEM Timer 24 Volt AC

Page 8


TRIPLE FOAMSYSTEM Part Identification

A. 77133 GS-30B. 77097 GS-46C. 107809 120VAC-24VAC Class 2TransformerD. 24635 Master Air RegulatorE. Bay Solenoid Air, call GinSan for part numberF. Bay Solenoid Liquid, call GinSan for part numberG. 17926 Flow Jet PumpH. 25198 ¼" Air RegulatorI. 25198 ¼" Liquid RegulatorJ. 25079 Pop Off ValveK. 25294 3/8" Push-Loc X ¼" MPT Brass ElbowL. 24899 3/8" Check Valve

D

G

K

Location Part # Description

GS-30

1

3456

2 124816

ON

12345678910111213

123456789

10111213

BAYS

A. 77133 GS-30B. 77097 GS-46C. 20316 1 amp Fuse

20317 Fuse HolderD. 18801 120VAC-24VAC TransformerE. 24635 Master Air RegulatorF. Bay Solenoid Air, call GinSan for part numberG. Bay Solenoid Liquid, call GinSan for part numberH. 17926 Flow Jet PumpI. 25198 1/4" Air RegulatorJ. 25198 1/4" Liquid RegulatorK. 25079 Pop Off ValveL. 25294 3/8" Push-Loc X 1/4" MPT Brass ElbowM. 24899 3/8" Check Valve

A. 77133 GS-30B. 77097 GS-46C. 20316 1 amp Fuse

20317 Fuse HolderD. 18801 120VAC-24VAC TransformerE. 24635 Master Air RegulatorF. Bay Solenoid Air, call GinSan for part numberG. Bay Solenoid Liquid, call GinSan for part numberH. 17926 Flow Jet PumpI. 25198 1/4" Air RegulatorJ. 25198 1/4" Liquid RegulatorK. 25079 Pop Off ValveL. 25294 3/8" Push-Loc X 1/4" MPT Brass ElbowM. 24899 3/8" Check Valve

E

H

J

I

C

A

B

L

GS-46

Page 9



Bottom View

A. 24537 3/8" Drain PlugB. 17926 Flow JetC. 24355 3/8" FPT Brass CrossD. 19069 3/8" Liquid Solenoid to Flow JetE. 18288 ½" Cord RestraintF. 24211 3/8" MFL X 3/8" MPT Brass ElbowG. 24490 3/8" Close NippleH. 24889 ¼" MPT Check ValveI. 19068 ¼" Weep SolenoidJ. 25305 3/8" Push-Loc Brass TeeK. 24200 ¼" MFL X 1/4" MPT Brass ElbowL. 25294 3/8" Push-Loc X ¼" MPT Brass ElbowM. 24481 ¼" Hex Brass NippleN. 24550 ¼" FPT Brass Tee

D

A

L

K

C

B

To Flow Jetinlet

H

M

J

E

N

I

Location Part # Description

A

A

E E

DD

OptionalWeep

Manifold

Optional WeepManifold

F G F

Page 10



Master AirRegulatorPN 24635

Air RegulatorPN 25198

Liquid RegulatorPN 25198

0-100 PSI ¼" Liquid Pressure Gauge

PN 24655S0-100 PSI ¼"

Air Pressure Gauge PN 24655S

Hydrominder PN 24725

TRIPLE FOAM

LIQUID

REGULATOR

AIRREGULATOR

AIRREGULATOR

AIRLIQUID

Page 11


TRIPLE FOAMSYSTEM Troubleshooting

SYMPTOM SOLUTION

No delivery to the bays - Check power supply to the unit - 120 VAC - Check transformer output - 24 VAC - Check fuse on the transformer primary side - Check for 24VAC signal voltage from each bay on the GS-46 - No air pressure

Foam has muddy appearance - Increase time per color on the GS-30 timer to 12 seconds, and does not change colors or longer to desired appearance

- The dilution on the blue & red are too high� Install a smaller tip in the hydrominders� Follow the manufacturer’s recommendations for tip size for the blue and red solutions

Only one color of solution is being - Check for loose connection on the solenoids and the distributed to the bays GS-30 timer

System is not delivering a shaving - Air pressure is set too lowcream foam appearance - Liquid pressure is too high - Make sure a foam generator is installed on the supply line - Check for proper dilution on all three of the solutions - If dispensing from the high pressure wand, you will not obtain the high foam appearance - Contact the soap manufacturer

Foam sputters when dispensing - Air pressure is set too high - Liquid pressure is too low

Page 12


TRIPLE FOAMSYSTEM Notes

Documents

Owner’s Manual - Ginsan€¦ · F. 24211 3/8" MFL X 3/8" MPT Brass Elbow G. 24490 3/8" Close Nipple H. 24889 ¼" MPT Check Valve I. 19068 ¼" Weep Solenoid J. 25305 3/8" Push-Loc