6
Organic Prestressing Pedro Alvares Ribeiro do Carmo Pacheco 1 and Anto ´ nio Manuel Ada ˜ o da Fonseca 2 Abstract: The concept of prestressing of civil engineering structures is well known, consisting of the introduction of a set of self- equilibrating forces upon the structure that will try to counteract the internal forces generated in the structure by the external actions. Those prestressing forces depend upon the layout and forces of the cables, not accounting for the variations on the external actions during the life of the structure. The rapid technological evolution of the last quarter of the 20th Century gave credit to structural solutions with adaptive behavior– intelligent structures. Organic prestressing is part of that environment. But it is no more than a prestressing system under on-line control, capable of variation in the forces introduced in the cables, thus improving significantly the prestressing effect. A brief reference to organic prestressing research is presented and the most relevant concepts are described together with the corresponding control algorithms. Undesirable control phenomena are defined and measures to avoid them are presented. Main technological aspects are mentioned. An example is used to emphasize the performance of organic structural solutions. DOI: 10.1061/~ASCE!0733-9445~2002!128:3~400! CE Database keywords: Prestressing; Organic matter; Research. Introduction New concepts on active structural control have been proposed at the end of last decade under the names of ‘‘parastressing’’ ~Mon- tens 1996! and of ‘‘effector systems’’ ~Pacheco et al. 1996!. Both involve control systems where actuators are not external supple- mentary elements, but rather are structural elements themselves. A useful example of an effector system is provided by organic prestressing systems ~OPS! which have been object of several numerical applications ~Pacheco et al. 1996; 1997a,b; Pacheco 1999!#. A prototype is under execution, but its resilience offers no doubt, since OPS makes use of well-known technologies. OPS allows for an ‘‘optimized’’ prestressing, because perma- nent undesirable stresses are avoided and prestressing time- dependent losses are greatly reduced. Furthermore, OPS permit the design of lighter and more slender structures with the same structural materials. These structural solutions do fit particularly well to situations of high ‘‘live-load/dead-load’’ ratio. Fundamental concepts and basic mathematical expressions for the algorithms of an efficient control strategy are presented briefly in the following. Undesirable control phenomena are defined and simple rules to avoid them are proposed. Essentials of OPS tech- nology are synthetically mentioned. By means of one example, the performances of structures with OPS are synthetically pre- sented through some relevant design parameters. Methodology and Formulation A very simple methodology was first developed for simply sup- ported beams ~Pacheco et al. 1996a!. An effective control system was achieved, where the main objective was to ensure no tensions ~or even low compressions! could be generated at predefined con- trol cross sections. The corresponding algorithm consists of a se- quence of two steps. If low compression or high compression are to be avoided, a ‘‘signal’’ is sent by sensors ~step one! when one of those limiting values is reached and, respectively, a ‘‘contrac- tion’’ or ‘‘release’’ ~previous contraction is canceled! process takes place ~step two!. In mathematical terms, this is stated by expression ~1!: D ai ,s Sci ~ G ! 1s Sci t ~ Q ! 1nc t 3s ¯ Sci OPS ,D ci nc t 1Dt 5nc t s Sci ~ G ! 1s Sci t ~ Q ! 1nc t 3s ¯ SCi OPS .D ci nc t 1Dt 5nc t 11 (1) s Sci ~ G ! 1s SCi t ~ Q ! 1nc t 3s ¯ Sci OPS ,D ai nc t 1Dt 5nc t 21 where s Sci ( G ) 5the stress at the relevant fiber in control cross section i due to dead loading; s Sci t ( Q ) 5the stress at the relevant fiber in control cross section i due to live loading at instant t; s ¯ Sci OPS 5the stress increment at the relevant fiber in control cross section i produced by one contraction; nc t and nc t 1Dt 5the num- ber of active contractions at instants t and t 1D t ; nc t 3s ¯ Sci OPS 5the stress at the relevant fiber in control cross section i due to action of the organic prestressing at instant t; D ci and D ai 5the compression margin and the activity margin of the organic system ~these are the stress levels that make the sensors produce signals!. Eq. ~1! and the following equation, together, define the follow- ing activity law of a single OPS system: nc t 50 D ai 52(2) nc t 5nc max D ci 51where nc max 5 maximum number of contractions that the system is able to execute. The generalization of this algorithm to continuous beams is established in a similar manner if the problem takes each single span at a time. For example, for the span represented in Fig. 1, 1 Assistant Professor Faculty of Engineering, Univ. of Porto, Rua Dr. Roberto Frias 4200-465, Porto, Portugal. E-mail: [email protected] 2 Full Professor Faculty of Engineering, Univ. of Porto, Rua Dr. Rob- erto Frias 4200-465, Porto, Portugal. E-mail: [email protected] Note. Associate Editor: Peter W. Hoadley. Discussion open until Au- gust 1, 2002. Separate discussions must be submitted for individual pa- pers. To extend the closing date by one month, a written request must be filed with the ASCE Managing Editor. The manuscript for this paper was submitted for review and possible publication on April 10, 2001; ap- proved on July 11, 2001. This paper is part of the Journal of Structural Engineering, Vol. 128, No. 3, March 1, 2002. ©ASCE, ISSN 0733-9445/ 2002/3-400– 405/$8.001$.50 per page. 400 / JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002

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Organic PrestressingPedro Alvares Ribeiro do Carmo Pacheco1 and Antonio Manuel Adao da Fonseca2

Abstract: The concept of prestressing of civil engineering structures is well known, consisting of the introduction of a set oequilibrating forces upon the structure that will try to counteract the internal forces generated in the structure by the externalThose prestressing forces depend upon the layout and forces of the cables, not accounting for the variations on the external actithe life of the structure. The rapid technological evolution of the last quarter of the 20th Century gave credit to structural solutioadaptive behavior–intelligent structures. Organic prestressing is part of that environment. But it is no more than a prestressing sunderon-line control, capable of variation in the forces introduced in the cables, thus improving significantly the prestressing ebrief reference to organic prestressing research is presented and the most relevant concepts are described together with the cocontrol algorithms. Undesirable control phenomena are defined and measures to avoid them are presented. Main technological amentioned. An example is used to emphasize the performance of organic structural solutions.

DOI: 10.1061/~ASCE!0733-9445~2002!128:3~400!

CE Database keywords: Prestressing; Organic matter; Research.

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Introduction

New concepts on active structural control have been proposedthe end of last decade under the names of ‘‘parastressing’’~Mon-tens 1996! and of ‘‘effector systems’’~Pacheco et al. 1996!. Bothinvolve control systems where actuators are not external suppmentary elements, but rather are structural elements themselA useful example of an effector system is provided by organprestressing systems~OPS! which have been object of severanumerical applications~Pacheco et al. 1996; 1997a,b; Pachec1999!#. A prototype is under execution, but its resilience offers ndoubt, since OPS makes use of well-known technologies.

OPS allows for an ‘‘optimized’’ prestressing, because permnent undesirable stresses are avoided and prestressing tdependent losses are greatly reduced. Furthermore, OPS pethe design of lighter and more slender structures with the sastructural materials. These structural solutions do fit particulawell to situations of high ‘‘live-load/dead-load’’ ratio.

Fundamental concepts and basic mathematical expressionsthe algorithms of an efficient control strategy are presented briein the following. Undesirable control phenomena are defined asimple rules to avoid them are proposed. Essentials of OPS tenology are synthetically mentioned. By means of one exampthe performances of structures with OPS are synthetically psented through some relevant design parameters.

1Assistant Professor Faculty of Engineering, Univ. of Porto, Rua DRoberto Frias 4200-465, Porto, Portugal. E-mail: [email protected]

2Full Professor Faculty of Engineering, Univ. of Porto, Rua Dr. Roberto Frias 4200-465, Porto, Portugal. E-mail: [email protected]

Note. Associate Editor: Peter W. Hoadley. Discussion open until Agust 1, 2002. Separate discussions must be submitted for individualpers. To extend the closing date by one month, a written request musfiled with the ASCE Managing Editor. The manuscript for this paper wsubmitted for review and possible publication on April 10, 2001; aproved on July 11, 2001. This paper is part of theJournal of StructuralEngineering, Vol. 128, No. 3, March 1, 2002. ©ASCE, ISSN 0733-94452002/3-400–405/$8.001$.50 per page.

400 / JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002

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Methodology and Formulation

A very simple methodology was first developed for simply suported beams~Pacheco et al. 1996a!. An effective control systemwas achieved, where the main objective was to ensure no tens~or even low compressions! could be generated at predefined cotrol cross sections. The corresponding algorithm consists of aquence of two steps. If low compression or high compressionto be avoided, a ‘‘signal’’ is sent by sensors~step one! when oneof those limiting values is reached and, respectively, a ‘‘contration’’ or ‘‘release’’ ~previous contraction is canceled! processtakes place~step two!. In mathematical terms, this is stated bexpression~1!:

Dai,sSci~G!1sScit ~Q!1nct3sSci

OPS,Dci⇒nct1Dt5nct

sSci~G!1sScit ~Q!1nct3sSCi

OPS.Dci⇒nct1Dt5nct11 (1)

sSci~G!1sSCit ~Q!1nct3sSci

OPS,Dai⇒nct1Dt5nct21

where sSci(G)5the stress at the relevant fiber in control crosectioni due to dead loading;sSci

t (Q)5the stress at the relevanfiber in control cross sectioni due to live loading at instantt;sSci

OPS5the stress increment at the relevant fiber in control crosectioni produced by one contraction;nct andnct1Dt5the num-ber of active contractions at instantst and t1Dt; nct3sSci

OPS

5the stress at the relevant fiber in control cross sectioni due toaction of the organic prestressing at instantt; Dci and Dai5thecompression margin and the activity margin of the organic syst~these are the stress levels that make the sensors produce sig!.

Eq. ~1! and the following equation, together, define the following activity law of a single OPS system:

nct50⇒Dai52`(2)

nct5ncmax⇒Dci51`

wherencmax 5 maximum number of contractions that the systeis able to execute.

The generalization of this algorithm to continuous beamsestablished in a similar manner if the problem takes each sinspan at a time. For example, for the span represented in Fig

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three control cross sectionsSc1 , Sc2 , andSc3 are considered andthe corresponding stress histories at relevant fibers are shownFig. 2. Those stresses can be controlled by the action of twprestressing cables in the span, as shown in Fig. 3, where the lcable is subordinated to control sectionsSc1 andSc2 and the rightcable is subordinated to control sectionsSc2 and Sc3 . For anextreme span, one single cable is sufficient.

Therefore, the stress control of continuous beams withn spansis achieved by means ofnoc prestressing cables~wherenoc52n22!. The corresponding activity law is expressed by sets of expressions~1!, with each cable subordinated to two control crosssections. This implies an activity law for cablej th as stated in

sSc1 j

t .Dc1 j∧sSc2 j

t .Dc2 j⇒nct1Dt

j 5nctj11

sSc1 j

t ,Da1 j∨sSc2 j

t ,da2 j⇒nct1Dt

j 5nctj21 (3)

~sSc1t .Da1 j

∧sSc2 j

t .Da2 j!∧~sSc1 j

t ,Dc1 j∨sSc2 j

t ,Dc2 j!

⇒nct1Dtj 5nct

j

where

sScijt 5sScij

~G!1sScijt ~Q!1 (

j * 51

2

@nctj * 3sScij

j * # (4)

Eq. ~4! implies that the stress level depends upon the loadinhistory, because it affects the number of contractions at instant~corresponding to loading phase k!. Notwithstanding, if the load-ing history Qh(t) @or Qh(k)# is known, the general case of acontinuous beam withn spans andnoc organic cables can beconsidered by the following general expression:

sScijk 5sScij

~G!1sScijk ~Qh!1 (

j * 51

noc

@nckj * 3sScij

* # (5)

leading to an activity matrixMac for each loading history thatrelates instantt with the activity state of the organic cables. Col-

Fig. 1. Flexural moments at current span of continuous beam undone moving concentrated load

inoeft

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gt

umn k of the matrix relates to a loading phasek of a specificloading historyQh(k) and defines the number of contractions oevery cable.

MacQb5F nc1

1 nc21 nck

1 ncnk1

nc12 nc2

2 nck2 ncnk

2

nc13 nc2

3 nck3 ncnk

3

nc1j nc2

j nckj ncnk

j

nc1noc nc2

noc ncknoc ncnk

noc

G (6)

The complete definition of the organic structural behavior is etablished by all activity matrices, one for every loading history.should be noted that the interactivity of cables is automaticataken into account.

The delay of the response~both mechanical and electronic!, aswell as the consideration of any loading configuration, caneasily integrated into this methodology with no change in tfundamental logic procedures implicit in the mathematical epressions. This is explained in detail in~Pacheco 1999!.

Solutions to Avoid Control Undesirable Phenomena

Two main phenomena may occur when this control strategyapplied: instability and hyperactivity.

Instability occurs when a process of activity cycles, with altenate positive and negative signals, starts~see Fig. 4!. This mayhappen if the stresssSc

OPS control increment is high when com-pared with the modulus of control margins difference (uDa

2Dcu).For example, when there is only one control system, instabi

is avoided if the algorithm verifies condition~7!:

usSiOPSu,uDa2Dcu2( ud i u (7)

where Sud i u represents the sum of the uncertainties modulSimilar expressions are known to account for multisystem insbility problems~Pacheco 1999!. If dynamic effects are important,the correspondent criteria ought to be introduced~Pacheco 1999!.

er

Fig. 2. Stress evolution at relevant fibers of control cross sectiodue to action of moving load

Fig. 3. Solution of two prestressing cables per span for stress control in current span

JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002 / 401

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Hyperactivity occurs when a process of activity cycles, witidentical signals on each control system, starts. The prestresshyperstatic effect associated with an OPS activity at instantk canlead to hyperactivity by inducing the activity of other cables ainstantk11, which in term may induce more activity on the firstand so on~see Fig. 5!.

Hyperactivity is mathematically controlled with some wellknown algebra techniques. Indeed, stress evolution on the confibers due to the control action can be expressed in a modalmulation ~Pacheco 1999!.

@VTT# i5(I 51

noc

f I•s I* •@VaI # i (8)

whereI 5an interactivity mode;f I5the modal contribution fac-tor; s I* 5the stress increment for contraction inI interactivitymode; @Va

l # i5the activity vector inI interactivity mode;@VTT# i

5the vector of stress increments.Obviously, for each interactivity modeI, it is possible to evalu-

ate the following stress increment produced by contraction ofOPS systems atj th control basis~which includes the two controlfibers that activatej th OPS system!:

s I , jINT5s I* •@Va

I # i 5 j (9)

The interactivity coefficient

CjI52

s I , jINT

s jOPSj

(10)

is then the ratio between the control stress produced at conbasisj by all OPS systems in an interactivity mode and the samstress produced by one OPS system on the respective two concross sectionss j

OPSj . If the stress produced by ‘‘other’’ controlsystems in control basisj is as high as the stress produced by OPsystem j, then hyperactivity could occur. This is overcome bimposing conditionCj

I<1 for all OPS systems and on all inter-activity modes.

Fig. 4. Instability

Fig. 5. Hyperactivity occurring on three OPS systems

402 / JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002

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In common structures, hyperactive problems are not to be epected because the prestressing hyperstatic effect is not suppto be very high.

It should be clear that both instability and hyperactivity musbe always studied, and robust solutions are already described~Pacheco 1999!.

Technology

OPS systems are based on well-known technology. The mainements are the organic anchorages, the unbounded tendons,the electronic circuit. All of them have been used with reliablresults~see Fig. 6!. Obviously, the prestressing cables must bunbounded.

The design and construction technologies are similar to tones required in post-tensioned unbounded prestressing sttures, but special attention must be given to fatigue and frettifatigue ~Pacheco 1999!.

Organic anchorages are anchorages with servo-hydraulic stems incorporated. That means that the jacks stand betweenanchorage and the structure~see Fig. 7!. The electronic circuitincludes sensors, electric cables and electronic components,is very similar~Pacheco 1999! to common active control systemcircuits ~see Fig. 8!.

Of course, safety measures are essential. Emergence supplunits and redundant safety systems ought to be considered. Brules and main criteria are already studied for some applicatio~Pacheco 1999!.

Example

The following example provides a synthetic explanation of OPbehavior and corresponds to a real design problem. This was pviously presented~Pacheco et al. 1997a! but later was redesignedto achieve a better fatigue performance~Pacheco 1999!. It con-sists of two parallel viaducts flying over a road junction and located on top of an underground metro station~see Figs. 9 and 10!.High cost of alternative in steel, requirement of minimum fre

Fig. 6. Unbounded tendon

Fig. 7. Organic anchorage

Fig. 8. Details of structures with OPS systems

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height, and the need for the lightest structure, meant a prestresconcrete box girder solution was adopted. This design was omized with a 1.50 m constant depth box girder and a global coventional longitudinal prestressing of 6,015,750 kN m.

For identical loads and design criteria, both taken from sevetexts and codes of practice@OHBDC 1983; Menn 1986; ACI1993; REBAP 1993; Eurocode 2 1994; FIP 1998!, the alternativenonconventional, that is, organic, prestressing leads to a lighbox girder of 1.35 m constant depth with a global longitudinprestressing of 6,175,125 kN m~2.6% more than conventionalprestressing!, of which 27% are OPS. OPS prestressing desirequires the consideration of the ultimate limit state of resistanwith the accidental load of OPS failure.

The prestressing losses are greatly reduced because in OPSpermanent prestressing forces are of small value. Furthermoother losses can be partially compensated by increasing the string forces on the OPS cables~see Fig. 11!.

It should be clear that, under these conditions, the cross stion of the OPS solution~with 23% inertia reduction! with con-ventional prestressing does not satisfy the design criteria.

Diverse loading cases are considered with combinationsmoving loads and distributed continuous loadings. Moving loaare more relevant because the OPS delay is quite insignificwith distributed continuous loadings.

Figure 12 represents permanent and maximum stresses attom fibers under the first load and contractions of all organ

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cables for a loading case with a three axle vehicle (33200 kN)moving from left to right at a speed of 13.89 m/s~50 km/h!.Delay in response of the OPS and interactivity explain the nonsymmetry of thenc curves.

The OPS solution leads to similar minimum compression values, as shown in Figs. 13 and 14, but the following parametehave to be addressed most carefully:~1! fatigue damage in or-ganic cables;~2! deformations;~3! vibrations.

The maximum deflection for the OPS solution~17 mm! issmaller than for the conventional one~20 mm!, but they are bothacceptable~D5L/1934 andD5L/1724, respectively!. The samehappens with vibrations. According to the Rausch method~Menn1986!, both solutions fall within Class A~Classes A, B, C, and Dare acceptable!. Fatigue control is performed by a cumulativecalculation of damage according to Palmgreen-Miner’s rule~Eu-rocode 2 1994!. This damage results from the stress variations onthe organic cables that are generated when contraction/releacycles take place. Figure 15 shows that no organic cable requirreplacement after 20 years of service and some of them shouldable to remain in service for further decades.

Conclusions

OPS solutions can be designed with simple and efficient controstrategies. Increase of slenderness and reduction of structural m

Fig. 9. Elevation and longitudinal section of viaducts

JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002 / 403

Fig. 10. Cross section of viaducts

Fig. 11. Total prestressing losses

Fig. 12. Stresses at bottom fibers and organic cables contractions with three axle vehicle loading case

Fig. 13. Maximum stresses at upper and bottom fibers without OPS

404 / JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002

Fig. 14. Maximum stresses at upper and bottom fibres with OPS

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terial can be achieved using the same quantity of prestressing amaintaining the same levels of structural performances. Furthemore, OPS allow higher prestressing under variable loads withoimplying unacceptable levels of creep.

Deformations, vibrations and fatigue damage have to be cotrolled most carefully but should not imply major difficulties. Thegreat reduction of prestressing losses~of about 50%! and the or-ganic control allow for a more rational use of prestressing. OPsolutions may be a consistent and effective alternative to convetional prestressing solutions, specially when lightness and slederness are envisaged.

The research on organic prestressing is at an early stage avarious applications are being studied, some with even better rsults ~when ‘‘live-load/dead-load’’ ratios are higher!. The experi-mental research is now starting at Oporto University and wilstimulate further knowledge.

Notation

The following symbols are used in this paper:C 5 interactivity coefficient;

G,Q 5 dead loading; live loading;h 5 loading historyI 5 interactivity mode;

j or OPS 5 OPS system;k 5 loading phase;

Mac 5 activity matrix;nOC 5 number of organic cables;

nc 5 number of active contractions;Sci or i 5 control section~relevant fiber in control cross

section!;t 5 instant t;

Fig. 15. Fatigue damage on organic cables after 20 years

ndr-ut

n-

Sn-n-

nde-

l

@VaI # 5 activity vector in I interactivity mode;

@VTT# 5 vector of stress increments;D 5 span/deflection ratio;

Da 5 activity margin;Dc 5 compression margin;Dt 5 time step;

d 5 incertainty;f I 5 modal contribution factor;s 5 stress;

s I* 5 stress increment for contraction in I interactiv-ity mode;

s INT 5 interactive stress increment; ands 5 stress increment.

References

ACI-Part-4 ~Man. of Concrete Practice!. ~1993!. ‘‘Bridge Analysis andDesign,’’ ~5.7.6. Fatigue!, 343R-67.

Eurocode 2.~1994!. ‘‘ENV 1992. Design of Concrete Structures Par2—Concrete Bridges,’’ Draft 8, 5–15.

FIP Commission Design, Working Group on Post-Tensioned Sla~1998!. ‘‘FIP Recommendations for the Design of Post-TensionSlabs and Foundations Rafts,’’ Thomas Telford, 11–20.

Mern, C.~1986!. Prestressed Concrete Bridges. Birkhauser Verlag, 19197.

Montens, S.~1996!. ‘‘A Global Concept for 21st Century Bridges: Parastressing’’ Proc., FIP Symposium on Post-Tensioned Concrete Strtures, London, 739–746.

Ontario Ministry of Transportation and Communications~OHBDC!.~1983!. Ontario Highway Bridge Design Code and Commentary.

Pacheco, P., Ada˜o da Fonseca, A.~1996!. ‘‘Effector Systems in Struc-tures,’’ Conceptual Design of Structures—Proc., IASS Symposium,Stutgard, 339–346

Pacheco, P., Ada˜o da Fonseca A.~1997a!. ‘‘Organically PrestressedMulti-Span Continuous Box Girders,’’ New Technologies in Structural Engineering—Proceedings of the IABSE International Confeence, Lisboa, 527–534.

Pacheco, P., Quinaz, M. C., Ada˜o da Fonseca, A.~1997b! ‘‘ApplyingOrganic Prestressing on Launching Gantries,’’Proc, 1st Encontro deEstruturas Meta´licas e Mistas, Porto, 331–339~in Portuguese!.

Pacheco, P.~1999!. ‘‘Organic Prestressing — an Effector System Example,’’ PhD thesis, Dept. of Civil Engineering, Faculdade de Engeharia da Universidade do Porto~in Portuguese!.

Regulamento de Estruturas de Beta˜o Armado e Pre´-esforcado ~REBAP!.~1993!. Porto Editora, 52–60~in Portuguese!.

JOURNAL OF STRUCTURAL ENGINEERING / MARCH 2002 / 405