Optimize Thermal and Mechanical Design Webinar

8/13/2019 Optimize Thermal and Mechanical Design Webinar

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2013 Aspen Technology, Inc. All rights reserved

Optimize Thermal & MechanicalDesign for Shell & Tube HeatExchangers

Integrated Exchanger Design

August 13, 2013Presenter:

Shelby Hegy, Engineering Product Marketing

Aspen Technology, Inc.


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2013 Aspen Technology, Inc. All rights reserved | 2

EconomicEvaluation

Operationsand Planning

Support

Equipment

Design

BasicEngineering

ConceptualEngineering

SafetyAnalysis

ProcessDevelopment Aspen HYSYS

&

Aspen Plus

aspenONE Engineering


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Ongoing Series of Technical WebinarsEngineering Webinars for education and best practices

UPCOMING WEBINARS OF INTEREST:

Models, Methods, and Data behind Aspen Activated Economics -Aug 20th

Perform Overpressure Protection Analysis in Aspen HYSYS - Sept5th

Optimize Acid Gas Cleaning in Aspen HYSYS - Sept 12th

ON DEMAND WEBINARS OF INTEREST:

Integrate Thermal & Mechanical Heat Exchanger Designs to SaveTime and Reduce Capital Costs

ADDITIONAL RESOURCES: Public Website: www.aspentech.com/products/aspen-edr.aspx

EDR Tutorials: www.aspentech.com/products/edr-tutorials
http://www.aspentech.com/products/aspen-edr.aspxhttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/aspen-edr.aspxhttp://www.aspentech.com/products/aspen-edr.aspxhttp://www.aspentech.com/products/aspen-edr.aspx


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Optimize Thermal & Mechanical

Design for Shell & Tube HeatExchangers

Shelby Hegy, Engineering Product Marketing

Aspen Technology, Inc.


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Agenda

Introduction

Demo of Aspen Exchanger Design & Rating:

Shell & Tube

Shell & Tube Mechanical

Summary

AspenTech Solutions

Case Studies

Q&A


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Challenges Facing Todays Fabricator

Thermal Design/Rating | Mechanical Design | Drawings

Manufacturing

Shell & Tube

CostEstimationShopDrawings

ThermalDesign

MechanicalDesign

How do you get the best performance?


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Mechanical DesignThermal Design

Detailed Engineering

MechanicalSpecialist

ThermalSpecialist

Conceptual Engineering

Scope of aspenONE Engineering Solution

ProcessEngineer

Conventional HX Software Tools

AspenTechsaspenONE Engineering Suite

Simultaneous Optimization is Key to Heat Exchanger Design

Process Simulation



AspenHTFS

ResearchNetwork

Aspen Exchanger Design & Rating Products

Aspen Air CooledExchanger

Aspen Plate ExchangerAspen Plate Fin Exchanger

Aspen Shell & Tube ExchangerAspen Shell & Tube Mechanical

Aspen Fired Heater

Aspen Simulation Workbook

(Aspen Fihr)

(Aspen Acol+)

(Aspen Tasc+)(Aspen Teams)

(Aspen Plate+)(Aspen MUSE)
http://images.google.com/imgres?imgurl=http://www.cencorefining.net/images/stories/dc-h-c.jpg&imgrefurl=http://www.cencorefining.net/home/units_for_sale/27_mmbtu_hr_natural_gas_fired_heaters.html&usg=__E2VSYqNN693ZacU9PpWTsfG3-jQ=&h=640&w=480&sz=90&hl=en&start=7&um=1&tbnid=ZePkH7pGVrhsAM:&tbnh=137&tbnw=103&prev=/images?q=fired+heaters&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.made-in-china.com/image/2f0j00sMFtVgjEHUcHM/Shell-Tube-Heat-Exchanger.jpg&imgrefurl=http://www.made-in-china.com/showroom/heatexchanger11/product-detailvMjxIYBEgtcg/China-Shell-Tube-Heat-Exchanger.html&usg=__SSESbkXsQOKJk_7hzApG6IDYPF4=&h=519&w=845&sz=73&hl=en&start=88&um=1&tbnid=n9_d9JrdlHtNjM:&tbnh=89&tbnw=145&prev=/images?q=shell+&+tube+heat+exchangers&ndsp=21&hl=en&sa=N&start=84&um=1http://images.google.com/imgres?imgurl=http://www.kfas.com.cn/english/image/jhq1.jpg&imgrefurl=http://www.kfas.com.cn/english/jhq.htm&usg=__czF7yjaURkWBDzqK7qeOhhqG25w=&h=365&w=500&sz=44&hl=en&start=25&um=1&tbnid=Ss0UEnIsmAy1_M:&tbnh=95&tbnw=130&prev=/images?q=plate-fin+exchangers&ndsp=21&hl=en&sa=N&start=21&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/abletech/pcat-gifs/products-small/plate-and-frame-heat-exchan.jpg&imgrefurl=http://www.indiamart.com/abletech/heat-exchangers.html&usg=__ZSIUps6uPifEcCeMvpG92Mnl41o=&h=240&w=240&sz=19&hl=en&start=13&um=1&tbnid=FQ9i7It-uZBEDM:&tbnh=110&tbnw=110&prev=/images?q=plate+&+frame+exchangers&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/globalrefrigeration/pcat-gifs/products-small/air-cooled-heat-exchanger.jpg&imgrefurl=http://www.indiamart.com/globalrefrigeration/industrial-refrigeration-equipment.html&usg=__s8-VHpRMY7XHqvYfMheO3280YXA=&h=240&w=240&sz=12&hl=en&start=2&um=1&tbnid=uyYFq_ffGJFQwM:&tbnh=110&tbnw=110&prev=/images?q=air+cooled+exchangers&hl=en&sa=G&um=1



Demo



Advantage #1:The Aspen Physical Properties Advantage

Aspen Properties COMThermoB-JAC Properties

24,000+ Pure Components

30,000+ Binary Pairs

Import from Aspen Plus or Aspen HYSYS File

Ensures consistent properties with the flowsheet

Saves significant amounts of time

OR

Quickly & Easily Specify Components Out of the Box



Advantage #2:EDR Thermal Optimization

Thermal DesignsOptimized Based on

Cost

Aspen Shell & TubeEvaluates 150+

Configurations inSeconds

Notifies User of Warnings &

Errors, including Erosion,Vibration, Maximum

Pressure Drop & More



Optimizes Cost by

Evaluating Materials ofConstruction & Minimizing

Wall Thickness

Optimizes for Safety by

Performing Rigorous CodeCalculations

Advantage #3:Aspen Shell & Tube Mechanical Better Than Other 3rdPartyPressure Vessel Design Programs

Determines Welding &Support Requirements

Considers Wind, SeismicLoads, & Climate

Variations 5-30% Capital Cost Savings



Advantage #4:Integrated Thermal and Mechanical

FinalThermalDesign

MechanicalDesign

MechanicalDesign

Final Thermal

Design

InitialThermalDesign

Significant Time Savings


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Business Benefits of Lifecycle Solution

Achieves energy-optimized and sustainable process designs

Seamlessly use rigorous HX models throughout thesimulation and heat integration design process

Rapidly screen design alternatives

Supports a range of design and operational workflows

Optimize for energy, capital cost, operating cost andprocess performance

AspenTechsaspenONE Engineering Suite


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Typical Manhour Benefits from Aspen EDROver Stand-alone Thermal Design Packages

Elapsed Time per Exchanger Stand aloneThermalPackage

EDR

Thermal design 4 hours 0.5 hour

Thermal/Mechanical/CAD 3rd

Party EDR

Mechanical design 8 hours 0.5 hour

Cost Estimate 4 hours Included withMech

Drawing Package 8 hours 4 hours*

Total Time 24 Hours 5 Hours

* Drawings completed with CAD package


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Why Exchanger Design & Rating

Exchanger Design & Ratingenables optimum

sizing and performance

Reduce heat exchanger capital and operating costs

HX constitute up to 30% of the equipment cost

Up to 90% of the energy cost associated with heat

exchangers and fired heaters Reduce engineering man-hours

Improve reliability and process uptime


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Success Stories

Radiant Heat (FABRICATOR)

Reduced engineering man hours by 75% throughdesign optimization and integration of thermal andmechanical designs

Petrofac Engineering (E&C)

Increased plant capacity by 20%, a $100MM revamp

Integrated rigorous HX designs into HYSYS increasingthe accuracy of the flowsheet and resulting in a onemonth payback period

Dow Chemical (OWNER /OPERATOR)

Used a EDR with Aspen Plus to eliminate oscillationsin column flow resulting in:

Increased column capacity by 13%

Increased capacity by $65 Million


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Pre-register for AspenTechs Beta OnlineCustomer Community

*A link will be provided in the Thank you email after this webinar for your registration opportunity.

To pre-register, please visit

www.aspentech.com/community

Questions? [email protected]
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Questions?

For more information, contact:

[email protected]

[email protected]

[email protected]

http://www.aspentech.com/products/aspen-edr/
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Documents

Optimize Thermal and Mechanical Design Webinar