Omega-Liner Product Information 2019...P243: Take precautionary measures against static discharge. P264: Wash hands thoroughly after handling. P270: Do not eat, drink or smoke when

Omega-Liner Product Information

2019

Omega-Liner Product Information 2019

Table of Contents

Omega-Liner Technical Data Summary ..................................................................... 2 Company Information ......................................................................................................... 3 Product Information ............................................................................................................. 3 Liner Physical Properties ...................................................................................................... 4 Material Information ............................................................................................................ 5

Inner Foil ..................................................................................................................................................... 5 Outer Fleece ............................................................................................................................................. 5 Outer Protective Foils ............................................................................................................................... 5 Reinforcement .......................................................................................................................................... 5 Gliding Foil ................................................................................................................................................. 5 Resin System Data .................................................................................................................................... 6 Resin Physical Data .................................................................................................................................. 6

Omega-Liner Material Test Results .............................................................................18 Omega-Liner Licensed Engineer Certification Example ....................................................................................................................... 38

Omega-Liner Installation Manual .............................................................................. 40

Omega-Liner Curing Tables ....................................................................................... 47 Omega Liner Quality System Overview ..................................................................................................................... 50

Omega-Liner Safety Data Sheet (SDS) ....................................................................... 8

9/24/19 Omega Technical Documents 1

Omega-Liner Technical Data Summary


Omega-Liner Technical Data

Company Information

Certification Owner Omega UV Liner Company

Location Canton, South Dakota

Product Information

Product name Omega Liner

Use of the product since 2017

Inflate procedure Compressed air

Curing method UV or LED Light

Installation technique Pull-in Place

Impregnation Location At manufacturers site

North American Product Classification System Code (NAPCS) 464

MSDS Sheet Available

WRC Classification PT/299/0610-AS

Resin System(s) Unsaturated Polyester Vinyl Ester

Dimension range 6” (150mm) to 63” (1575mm)

Wall thickness in cured condition 3.6 mm – 15.4 mm, in 1.2 mm increments

Number of layers Varies according to thickness, 3-13

Longitudinal seam Yes


Liner Physical Properties

Chemical resistance According to ASTM D 543

Barcol hardness according to ASTM 2583 ≥ 40

Recovery period 70 years

Maximum residual styrene content after curing ≤ 3 %

Square weight per mm wall thickness 28.01 oz/yd2 + 4.42oz/yd2 / - 2.94oz/yd2

Short-term Flexural Modulus In accordance with ASTM D 790 1,600,000 psi

Long-term Flexural Modulus In accordance with ASTM D 790 1,088,000 psi

Short-term flexural strength in relation to ASTM D 790 20,000 psi

Poisson´s ratio according ASTM E132 Axial = 0.279 Radial = 0.171

Reduction factor after 10.000 h Per ASTM D2990 and DIN EN 761 66.4%

Creep behavior after 24 h according per ASTM D2990 < 10 %


Material Information

Inner Foil

Material PE / PA

Thickness of foil Up to 0.20 mm

Outer Fleece

Material PP / PP

Thickness of foil Up to .22 mm

Outer Protective Foils

Material PE / PA / PE


Reinforcement

Gliding Foil

Material HDPE


Reinforcement material Glass fiber stitch bonded fabric, non-woven

Textile glass type West Dominant ECR Glass which is

permanently resistant to chemical agents or corrosion

Specific density 2.62 g/cm3

Allowed stretching in radial direction 4.6 %

Stretching in axial direction 0 %


Resin System Data

UP resin group according to DIN 18820-1

3

UP resin type according to DIN 16946-2

1140

VE resin type according to DIN 16946-2

1310

UP resin based on Isophthalic acid / Neopentyl glycol

Curing agents UV-curing: UV-initiators

Reaction shrinkage of the pure resin 8 %

Content of styrene before curing Approx. 39-42 %

Barcol Hardness in accordance with ASTM D2583

48

Tensile Elongation in accordance with ASTM D 638

3.1%

Resin Physical Data

Viscosity @ 77oF/25oC, RVF Brookfield Spindle #2 @20rpm

800 cps

Peak Exotherm 180 – 215 oF

Flash Point 84 oF


Omega-Liner Material Technical Data


Product name

Product type

Emergency telephone number (with hours of operation)

Section 1. Identification

Chemical family

Supplier's details

Relevant identified uses of the substance or mixture and uses advised against

SDS No.

Uses advised against

Identified uses Used in the Remediation of PipesNo additional information.

Omega Liner Company515 Noid RoadCanton, SD 57013Website: www.omegauvpipe.comPhone Number: +1 (605) 558-1020Hours: 8AM-4pm (Central Time) Monday-Friday

CHEMTREC (US): 24 hours/7 days (800) 424-9300 CANUTEC (Canada): 24 hours/7 days (613) 996-6666

SAFETY DATA SHEETDate of issue: 03/20/2019Date of previous issue: 02/08/2019

Omega Liner, UPComposite Pipe Repair Liner Impregnated With UP Resin AromaticOLC001 (Version: 1.0)

Section 2. Hazards identification

OSHA/HCS status

FLAMMABLE LIQUIDS – Category 3 – H226ACUTE TOXICITY (INHALATION) – Category 4 – H332SKIN CORROSION/IRRITATION – Category 2 – H315SERIOUS EYE DAMAGE/ EYE IRRITATION – Category 2 – H319SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) – Category 3 – H335SPECIFIC TARGET ORGAN TOXICITY (REPEATED EXPOSURE) – Category 1 – H372

Classification of the substance or mixture

Signal wordDanger

Hazard statementsH226: Flammable Solid and vapor.H332: Harmful if inhaled.H319: Causes serious eye irritation.H315: Causes skin irritation.H335: May cause respiratory irritation.H372: Causes damage to organs through prolonged or repeated exposure if inhaled.

Hazard pictograms

Precautionary statements

GHS label elements

GeneralP101: If medical advice is needed, have product container or label at hand.P102: Keep out of reach of children.

This material is considered hazardous by the OSHA Hazard Communication Standard (29 CFR 1910.1200).

Page: 1 of 9Omega Liner, UP9/24/19 Omega Technical Documents 8

Section 2. Hazards identification

PreventionP210: Keep away from heat, sparks, open flames and hot surfaces. - No smoking.P233: Keep container tightly closed.P240: Ground/bond container and receiving equipment.P241: Use explosion-proof electrical/ventilating/lighting/material-handling equipment.P242: Use only non-sparking tools.P243: Take precautionary measures against static discharge.P264: Wash hands thoroughly after handling.P270: Do not eat, drink or smoke when using this product.P271: Use only outdoors or in a well-ventilated area.P280: Wear protective gloves/protective clothing/eye protection/face protection.P260: Do not breathe vapor or mist.

ResponseP370+P378: In case of fire: Use dry chemical, CO₂, water spray (fog) or foam.P309+P311: IF exposed or if you feel unwell: Call a POISON CENTER or doctor/physician if exposed or you feel unwell.P304+P340: IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing.P312: Call a POISON CENTER or physician if you feel unwell.P303+P361+P353: IF ON SKIN (or hair): Take off immediately all contaminated clothing. Rinse skin with water or shower.P332+P313: If skin irritation occurs, get medical advice/attention.P305+P351+P338: IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing.P337+P313: If eye irritation persists, get medical advice/attention.P391: Collect spillage.

StorageP403 + P235: Store in a well-ventilated place. Keep cool.P233: Keep container tightly closed.P405: Store locked up.

DisposalP501: Dispose of contents and container in accordance with all local, regional, national and international regulations.

Hazards not otherwise classifiedExothermic curing reaction upon exposure of internal materials to UV light(IE Sunlight)

Section 3. Composition/information on ingredients

Ingredient name CAS number %

There are no additional ingredients present which, within the current knowledge of the supplier and in the concentrations applicable,are classified as hazardous to health or the environment and hence require reporting in this section.

Substance/mixture :

Occupational exposure limits, if available, are listed in Section 8.

Resin, Initiator Mixture

Styrene 100-42-5 25

Immediately flush eyes with plenty of water for at least 15 minutes, occasionally lifting the upper and lower eyelids. Use of buffered baby shampoo will aid in removal. If irritation persists, get medical attention.

In case of contact, immediately flush skin with plenty of water. Remove contaminated clothing and shoes. If irritation persists, seek medical attention. Wash contaminated clothing before reuse. Clean shoes thoroughly before reuse.

Move the victim to a safe area as soon as possible. Allow the victim to rest in a well-ventilated area. If breathing is difficult,give oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical attention.

Section 4. First aid measures

Eye contact

Skin contact

Inhalation

Ingestion

Description of necessary first aid measures


Section 4. First aid measuresWash out mouth with water. Remove dentures if any. Stop if the exposed person feels sick as vomiting may be dangerous.Do not induce vomiting unless directed to do so by medical personnel. If vomiting occurs, the head should be kept low so that vomit does not enter the lungs. Seek immediate medical attention.

Notes to physicianTreat symptomatically. Contact poison treatment specialist immediately if large quantities have been ingested or inhaled.

Most important symptoms/effects, acute and delayed

See toxicological information (Section 11)

Indication of immediate medical attention and special treatment needed, if necessary

Irritating to mouth, throat and stomach.

Causes serious eye irritation.

Causes skin irritation.

Harmful if inhaled. May cause respiratory irritation.

Eye contact

Skin contact

Inhalation

Ingestion

Over-exposure signs/symptoms

Eye contact

Inhalation

Skin contact

Ingestion

Adverse symptoms may include the following: pain or irritation, watering, redness.

Adverse symptoms may include the following: respiratory tract irritation, coughing.

Adverse symptoms may include the following: irritation, redness.

Adverse symptoms may include the following: Irritating to mouth, throat and stomach..

Section 5. Fire-fighting measures

Fire water contaminated with this material must be contained and prevented from being discharged to any waterway, sewer or drain.

Hazardous thermal decomposition products

Specific hazards arising from the chemical

Decomposition products may include the following materials: carbon dioxide, carbon monoxide, sulfur oxides halogenated compounds, metal oxide/oxides

Flammable liquid and vapor. In a fire or if heated, a pressure increase will occur and the container may burst, with the risk of a subsequent explosion. The vapor/gas is heavier than air and will spread along the ground. Vapors may accumulate in low or confined areas or travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create fire or explosion hazard. This material is harmful to aquatic life with long lasting effects. Fire water contaminated with this material must be contained and prevented from being discharged to any waterway, sewer or drain.

Fire-fighters should wear appropriate protective equipment and self-contained breathing apparatus (SCBA) with a full face-piece operated in positive pressure mode.

Special protective equipment for fire-fighters

Use dry chemical, CO₂, water spray (fog) or foam.

Extinguishing media

Do not use water jet.

Suitable extinguishing media:

Unsuitable extinguishing media

Special protective actions for fire-fighters


Section 6. Accidental release measures

Environmental precautions

Personal precautions, protective equipment and emergency procedures

Stop leak if without risk. Move containers from spill area. Approach release from upwind. Prevent entry into sewers, water courses, basements or confined areas. Wash spillages into an effluent treatment plant or proceed as follows. Contain and collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite or diatomaceous earth and place in container for disposal according to local regulations (see Section 13). Use spark-proof tools and explosion-proof equipment.Dispose of via a licensed waste disposal contractor. Contaminated absorbent material may pose the same hazard as the spilled product. Note: see Section 1 for emergency contact information and Section 13 for waste disposal.

Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers. Inform the relevant authorities if the product has caused environmental pollution (sewers, waterways, soil or air). Water polluting material.May be harmful to the environment if released in large quantities.

Stop leak if without risk. Move containers from spill area. Dilute with water and mop up if water-soluble. Alternatively, or if water-insoluble, absorb with an inert dry material and place in an appropriate waste disposal container. Use spark-proof tools and explosion-proof equipment. Dispose of via a licensed waste disposal contractor.

Methods and materials for containment and cleaning up

For non-emergency personnelNo action shall be taken involving any personal risk or without suitable training. Evacuate surrounding areas. Do not touch or walk through spilled material. Shut off all ignition sources. No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provide adequate ventilation. Cures on exposure to Sunlight. Exothermic Curing Reaction

For emergency responders

If specialised clothing is required to deal with the spillage, take note of any information in Section 8 on suitable and unsuitable materials. Wear appropriate respirator when ventilation is inadequate. Put on appropriate personal protective equipment. See also the information in "For non-emergency personnel".

Small spill

Large spill

Section 7. Handling and storage

Advice on general occupational hygiene

Conditions for safe storage, including any incompatibilities

Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking. Remove contaminated clothing and protective equipment before entering eating areas. See also Section 8 for additional information on hygiene measures.

Store in accordance with local regulations. Store in a segregated and approved area. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see Section 10) and food and drink. Eliminate all ignition sources. Segregate from oxidizing materials. Keep container tightly closed and sealed until ready for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not store in unlabeled containers. Use appropriate containment to avoid environmental contamination. Refer to the product label and/or technical data sheet for further information.

Protective measuresPut on appropriate personal protective equipment (see Section 8). Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking. Remove contaminated clothing and protective equipment before entering eating areas. Do not breathe vapor or mist. Do not ingest. Avoid contact with eyes, skin and clothing. Avoid release to the environment. Use only with adequate ventilation. Wear appropriate respirator when ventilation is inadequate. Do not enter storage areas and confined spaces unless adequately ventilated. Keep in the original container or an approved alternative made from a compatible material, kept tightly closed when not in use. Store and use away from heat, sparks, open flame or any other ignition source. Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Use only non-sparking tools.Take precautionary measures against electrostatic discharges. Empty containers retain product residue and can be hazardous. Do not reuse container.

Precautions for safe handling

Section 8. Exposure controls/personal protection

Control parameters

Occupational exposure limits


Section 8. Exposure controls/personal protection

Styrene ACGIH TLV (United States, 3/2015). Absorbed through skin. TWA: 20 ppm 8 hours. TWA: 85 mg/m³ 8 hours. STEL: 40 ppm 15 minutes. STEL: 170 mg/m³ 15 minutes.OSHA PEL Z2 (United States, 2/2013). TWA: 100 ppm 8 hours. AMP: 600 ppm 5 minutes. CEIL: 200 ppmNIOSH REL (United States, 10/2013). TWA: 50 ppm 10 hours. Form: TWA: 215 mg/m³ 10 hours. STEL: 100 ppm 15 minutes. STEL: 425 mg/m³ 15 minutes.

Ingredient name Exposure limits

Hand protection

Use a properly fitted, air-purifying or air-fed respirator complying with an approved standard if a risk assessment indicates this is necessary. Respirator selection must be based on known or anticipated exposure levels, the hazards of the product and the safe working limits of the selected respirator.

Chemical-resistant, impervious gloves complying with an approved standard should be worn at all times when handling chemical products if a risk assessment indicates this is necessary.

Safety eyewear complying with an approved standard should be used when a risk assessment indicates this is necessary to avoid exposure to liquid splashes, mists or dusts.

Eye/face protection

Respiratory protection

Body protectionPersonal protective equipment for the body should be selected based on the task being performed and the risks involved and should be approved by a specialist before handling this product.

Appropriate engineering controlsUse only with adequate ventilation. Use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits. The engineering controls also need to keep gas, vapor or dust concentrations below any lower explosive limits. Use explosion-proof ventilation equipment.

Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing.Ensure that eyewash stations and safety showers are close to the workstation location.

Hygiene measures

Individual protection measures

Other skin protectionAppropriate footwear and any additional skin protection measures should be selected based on the task being performed and the risks involved and should be approved by a specialist before handling this product.

Section 9. Physical and chemical properties

Physical state

Melting point

Vapor pressure

Relative densityVapor density

Solubility

Odor

pH

Color

Evaporation rateFlash point

Odor threshold

Appearance

Boiling point

Flammability (solid, gas)Lower and upper explosive (flammable) limits

Gelled Liquid, inside Protective materialClear, Green TintedAromatic.0.01 - 0.1 ppm (Styrene)Not applicable.-23.8°F / -30.6°C (Styrene)293°F / 145°C (Styrene)88°F / 31°C (Styrene)< 1 (Butyl acetate = 1)Not applicable.Lower: 1.1% Upper: 6.1% (Styrene) 5.0 mm Hg@ 68°F / 20°C (Styrene) 3.6 (Air = 1) (Styrene )1.1 (Water = 1)Slight.


Section 9. Physical and chemical properties

Auto-ignition temperature

Viscosity

Partition coefficient: n-octanol/water

Molecular weight

Decomposition temperature

Not available.914°F / 490°C (Styrene) Not available.5000 Cp Min1,000 to 15,000

Section 10. Stability and reactivity

Hazardous decomposition products

Conditions to avoidAvoid all possible sources of ignition (spark or flame). Do not pressurize, cut, weld, braze, solder, drill, grind or expose containers to heat or sources of ignition.

Under normal conditions of storage and use, hazardous decomposition products should not be produced.

The product is stable. Stable under recommended storage and handling conditions (see Section 7).Chemical stability

Reactive or incompatible with the following materials: oxidizing materialsIncompatible materials

Possibility of hazardous reactionsUnder normal conditions of storage and use, hazardous reactions will not occur.

ReactivityNo specific test data related to reactivity available for this product or its ingredients.

Section 11. Toxicological information

Acute toxicity

Styrene LC50 Inhalation Gas. Rat 2770 ppm 4 hoursLC50 Inhalation Vapor Rat 11800 mg/m³ 4 hoursLD50 Oral Rat 2650 mg/kg -

Product/ingredient name Result Species Dose Exposure

Carcinogenicity

Mutagenicity

Reproductive toxicity

Irritation/Corrosion

Styrene Eyes - Mild irritant Human - 50 parts per million

-

Eyes - Moderate irritant Rabbit - 24 hours 100 milligrams

-

Eyes - Severe irritant Rabbit - 100 milligrams -Skin - Mild irritant Rabbit - 500 milligrams -Skin - Moderate irritant Rabbit - 100 Percent -

Product/ingredient name Result Score Exposure Observation

Sensitization

Species

Information on toxicological effects

Classification

Styrene - 2B Reasonably anticipated to be a human carcinogen.

Product/ingredient name NTPIARCACGIH

May cause sensitization by skin contact.

No mutagenic effect.

1) Negative Study A published study concluded that the mechanism for producing cancer in mice exposed to styreneis not applicable in human metabolism. (June 2013 Pharmacology & Toxicology 66 (2013))

2) Negative Study A recent update to an extensive study of reinforced plastic workers from 1948-1977 concluded thatthere was no coherent evidence that styrene exposure increased risk of cancer (March 2013 Epidemiology Vol. 24Issue 2)

3) Positive Study Styrene induced pulmonary toxicity and carcinogenicity in mice was shown to be caused by ametabolite of styrene, probably styrene oxide. (Dec.2001 Toxicology Vol.169 Issue 2)


Section 11. Toxicological information

Teratogenicity

InhalationHarmful if inhaled. May cause respiratory irritation.

Irritating to mouth, throat and stomach.Ingestion

Skin contactCauses skin irritation.

Causes serious eye irritation.Eye contact

Symptoms related to the physical, chemical and toxicological characteristics

Skin contact

Ingestion

Adverse symptoms may include the following: respiratory tract irritation, coughing.

Adverse symptoms may include the following: Irritating to mouth, throat and stomach..

Adverse symptoms may include the following: irritation, redness.

Eye contactAdverse symptoms may include the following: pain or irritation, watering, redness.

Specific target organ toxicity (single exposure)

Specific target organ toxicity (repeated exposure)

Aspiration hazard

Potential acute health effects

Not considered to be toxic to the reproductive system.

No known effect according to our database..

No known effect according to our database.

A study of long term effects of workers exposed to styrene levels in the range of 25-35 ppm, 8 hour TWA, indicated a possible mild hearing loss.

No known effect according to our database.

Inhalation

Section 12. Ecological information

LogPow BCF Potential

Bioaccumulative potential

Other adverse effectsNo known effect according to our database.

Product/ingredient name

Styrene 2.95 13.49 low

Product/ingredient name Aquatic half-life Photolysis Biodegradability

Styrene - - Readily

Toxicity

Styrene Acute EC50 4.7 mg/l Fresh water Daphnia - Daphnia magna 48 hoursAcute LC50 4.02 mg/l Fresh water Fish - Pimephales promelas 96 hours

Product/ingredient name SpeciesResult Exposure

Persistence and degradability

Styrene EU 100 % - Readily - 1 days - -

Product/ingredient name Test DoseResult Inoculum

Soil/water partition coefficient (KOC)Not available.

Mobility in soil


Section 13. Disposal considerations

The generation of waste should be avoided or minimized wherever possible. Empty containers or liners may retain some product residues. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor. Disposal of this product, solutions and any by-products should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements. Avoid disposal. Attempt to use product completely in accordance with intended use. Waste packaging should be recycled. Incineration or landfill should only be considered when recycling is not feasible.

Disposal methods

The information in this section contains generic advice and guidance. The list of Identified Uses in Section 1 should be consulted for any available use-specific information provided in the Exposure Scenario(s).

Special precautionsThis material and its container must be disposed of in a safe way. Care should be taken when handling emptied containers that have not been cleaned or rinsed out. Empty containers or liners may retain some product residues. Do not cut, weld or grind used containers unless they have been cleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.

Section 14. Transport information

US DOT:DOT / TDG/ IMDG/IMO / ICAO/IATA and National regulations.

Environmental hazards

UN3077, Environmentally Hazardous Substance, solid, n.o.s.("Styrene"), 9, III RQ = 5825lb Omega Liner = 1000lb Styrene

Marine pollutant: No, composite/mixture, product does not meet standard

Section 15. Regulatory information

Inventories (National and International)

SARA 311/312

Composition/information on ingredients

United States inventory (TSCA 8b)

Australia (AICS)

Canada (DSL)

China (IECSC)

Europe (EINECS)

Japan (ENCS)

Republic of Korea (KECI)

Malaysia (EHS Register)

New Zealand (NZIoC)

Philippines (PICCS)

: All components are listed or exempted.

: All components are listed or exempted.: All components are listed or exempted.: All components are listed or exempted.


: All components are listed or exempted.: All components are listed or exempted.


Taiwan (CSNN)

: Not determined: All components are listed or exempted.: Not determined.

Page: 8 of 9Omega Liner, UP

Additional information

IMO/IMDG: UN3077, Environmentally Hazardous Substance, solid, n.o.s. (29 degrees centigrade), 9, III

UN3077, Environmentally Hazardous Substance, solid, n.o.s., 9, III

UN3077, Environmentally Hazardous Substance, solid, n.o.s., 9, III (D/E)



IATA:

ADR:

RID:

ADN:


Section 15. Regulatory information

SARA 313

Product name

Styrene 100-42-5Form R - Reporting requirements

Styrene Yes. No. No. No. Yes.

Name Fire hazard

Sudden release of pressure

Reactive Immediate (acute)health hazard

Delayed (chronic)health hazard

CAS number

WARNING: This product contains a chemical known to the State of California to cause cancer.California Prop. 65

State regulations

Styrene - 1000 lbs. (453.6 kg)CERCLA RQ -

Section 16. Other information

History

Date of issue

Version

Date of previous issue

:

:

:

Indicates information that has changed from previously issued version.

Notice to reader

The information contained in this data sheet is furnished in good faith and without warranty, representation, or inducement or license of any kind, except that it is accurate to the best of Omega Liner Companies knowledge, or was obtained from sources believed by Omega Liner Company to be reliable. The accuracy, adequacy or completeness of health and safety precautions set forth herein cannot be guaranteed, and the buyer is solely responsible for ensuring that the product is used, handled, stored, and disposed of safely and in compliance with applicable federal, state or provincial, and local laws. Omega Liner Company disclaims liability for any loss, damage or personal injury that arises from, or is in any way related to, use of the information contained in this data sheet.

Key to abbreviations : ATE = Acute Toxicity EstimateBCF = Bioconcentration FactorGHS = Globally Harmonized System of Classification and Labelling of ChemicalsIATA = International Air Transport AssociationIBC = Intermediate Bulk ContainerIMDG = International Maritime Dangerous GoodsLogPow = logarithm of the octanol/water partition coefficientMARPOL = International Convention for the Prevention of Pollution From Ships, 1973 as modified by the Protocol of 1978. ("Marpol" = marine pollution)UN = United Nations

23

2

National Fire Protection Association (U.S.A.)

Health

Special

Instability/Reactivity

Flammability

Reprinted with permission from NFPA 704-2001, Identification of the Hazards of Materials for Emergency Response Copyright ©1997, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety.

Copyright ©2001, National Fire Protection Association, Quincy, MA 02269. This warning system is intended to be interpreted and applied only by properly trained individuals to identify fire, health and reactivity hazards of chemicals. The user is referred to certain limited number of chemicals with recommended classifications in NFPA 49 and NFPA 325, which would be used as a guideline only.Whether the chemicals are classified by NFPA or not, anyone using the 704 systems to classify chemicals does so at their own risk.

03/20/201902/07/2019

2.0


Omega-Liner Material Test Results










Omega-Liner Licensed Engineer Certification Example




Omega-Liner Installation Manual


Installation and Curing Manual for Omega Liner

Delivery and Storage

• The crate or box and the liner must be inspected to assure there is no damage.• The packing list must be compared to the order to assure correct diameter, length and

thickness.• The crate and Liner must be stored according to the specifications of Omega Liner:

The black UV protection foil (on the box) must be used throughout the entire storage time. The yellow outer foil serves as a UV protection during the insertion process, but does not offer permanent protection against UV radiation The Storage temperature must not be below 5 ﮿C or above 25 ْC 40-78 degrees F. The crate must be protected from extreme weather conditions. Do not store in direct sunlight.

Installation of the Omega Liner

• The host pipe must be cleaned by the high-pressure water prior to installation.• A CCTV video must be made and documented prior to installation of new liner to assure that

there are no obstructions remaining in the host pipe. Look for and eliminate sharp protrusionsthat may tear the new liner during installation or inflation.

• A glide foil must be pulled in prior to the pulling in of the new liner. The glide foil is to assurethat the new liner will pull easily and not tear on sharp protrusions from the host pipe.

• The cans or packers must be checked prior to each use and cleaned after each use..• The safety caps must be installed in the manholes.• The translucent outer foil must be cut open in the manhole area so that the liner is tied onto the

packers without outer foils (if the section is dry, otherwise only cut open).• In the intermediate manholes, a 5-10 cm (2 – 4 inches) cut must be made into the outer foils.• In the target manhole, the can or packer must be installed and the liner inflated with

compressed air and secured to prevent blow out.• The light-train must be adjusted to fit the diameter of the new liner being installed.• The light-train must be introduced into the liner with the utmost care. When introducing the

light-train into the tube liner, it is necessary to ensure that the inner foil doesn’t get damaged.• The can or packer must be installed in the closest manhole and secured against blowing out.• The liner must be inflated slowly with 0.02-0.05 bar/min until the operating pressure is reached.

It is good practice to have 3-5 short breaks of approx. 5 minutes during the inflation phase toallow the new liner to stretch slowing. This will also help remove wrinkles.

• After the operating pressure has been reached, the light-train must be pulled slowly and evenlytowards the target manhole; this process must be documented on video to assure both theowner and the contractor have evidence that the liner was properly cured.


• The pre-defined switch-on and switch-off times as well as the starting speed must be taken from the appropriate charts in this manual for size and thickness.

• The optimum curing speed must be taken from the appropriate charts in this manual for diameter and thickness.

• The laminate temperature must not exceed 130 ْC or 266 degrees F. (burning of the inner foil). If the temperatures are too high, the air flow rate must be increased, and the speed must be increased to the maximum value specified in the respective table.

• A 10-minute cooling phase must be observed after the last lamp has been switched off. After Curing and Cool Down

• After removing the packers, a sample must be taken from the installed liner according to the test specifications or the specifications of the customer

• After removing the inner foil, the tightness test according to the DIN EN 1610 must be carried out and documented.

• By means of a video inspection, the section must be examined after the installation, and its condition after rehabilitation must be documented.


Switch-on and switch-off times of the light train

DN (IN)

DN (MM)

Thickness (mm)

Switch-on or Switch off times

Idle time (s)

Lamps (watts)

6-14 150-350 3-6 30 60 (45) 8x400 (600) 16-20 400-500 4-8 30 90 (60) 8x400 (600)

24 600 4-5 60 90 (60) 8x400 (600) 24 600 6 60 120 (90) 8x400 (600)

Idle time is not necessary for 12 lights with 400 watts each.

The individual lamps must be switched on according to the switching intervals, beginning with lamp 1. Once all lamps are switched on, the light train must be started with a speed of 0.25 m/min after the idle time. After that, the speed must be increased by 0.10 m/min every 90 seconds until the predefined curing speed has been reached. 1.5 m before the end, the speed must be reduced by 0.10m/min. 1.0 m before the end, the speed must be reduced by another 0.10 m/min.

Switch-off regulation

The individual lamps or cores must be switched off according to the switch-off intervals, beginning with lamp 1 after the predefined idle time.

DN (IN)

DN (MM)

Thickness (mm)

Switch-on or Switch off times

Idle time (s)

Lamps (watts)

24-31 600 - 800 6 - 12 60 240 4 x 1000 35-47 900 - 1200 7 - 12 90 240 4 x 1000 24-31 600 - 800 6 - 12 45 120 8 x 1000 35-47 600 - 1200 7 - 12 60 120 8 x 1000

double core

24-31 600 - 800 4 - 7 60 (per core) 240 8 x 1000

24-31 600 - 800 8 - 12 120 (per

core) 240 8 x 1000

35-47 900 - 1200 5 - 8 121 (per

core) 240 8 x 1000

35-47 900 - 1200 9 - 12 122 (per

core) 300 8 x 1000


Switch-on and switch-off times light train / double core

The individual lamps or cores must be switched on according to the switching intervals, beginning with lamp 1 or core 1. Once all lamps or cores are switched on, the light train or double core must be started with a speed of 0.15 m/min after the idle time. After that, the speed must be increased by 0.10 m/min every 60 seconds until the predefined curing speed has been reached. 1.5 m before the end, the speed must be reduced by 0.10 m/min.

Switch-off regulation

The individual lamps or cores must be switched off according to the switch-off intervals, beginning with lamp 1 or core 1, after the predefined idle time.

Special profiles or other light train configurations must be requested from Omega Liner.

Pull-in forces, pressures and speeds

The curing process must always be started with the lowest speed. As a reference temperature for the curing process, 80 ْC – 130 ْC should be reached on the 3rd temperature sensor. The speed must be set accordingly within the predefined parameters. In the event of groundwater or cold ambient temperatures (8 ْC and below), the speed must be reduced by at least 10%. For vinyl ester resin liners, speeds must always be reduced by 10%.

For the speeds specified here, the DN-related light source must be used with the corresponding high-performance UV lamps. The temperature sensors must be complete and function properly.

The curing process must always be started with the lowest speed. As a reference temperature for the curing process, 80 ْC – 130 ْC should be reached on the 3rd temperature sensor. The speed must be set accordingly within the predefined parameters. In the event of groundwater or cold ambient temperatures (8 ْC and below), the speed must be reduced by at least 10%. For vinyl ester resin liners, speeds must always be reduced by 10%.

For speeds specified here, the DN-related light source must be used with the corresponding high-performance UV lamps. The temperature sensors must be complete and function properly.

All indications specified here are noncommittal recommendations and are based on general practical experiences. Special job site conditions can lead to lower curing speeds. Therefore, all details are without any guarantee.

In the event that IR monitoring is not available at the start of curing the following procedure should be followed;

1) An above ground curing test should be performed in an equivalently sized pipe section. The settingsfor which shall be taken from the OLC curing manual and curing table, however a cure speed 20% belowthe minimum speed shown on the table shall be used.


2) a sample of this pipe will be sent for laboratory analysis to verify that it meets customerspecifications.

3) upon confirmation and testing result review by customer and OLC the proposed curing speed will beapproved or adjusted.

4) once all conditions are met OLC will approve curing of the full pipe without the need for IR monitoringduring the curing process. If at any time during the curing process, there is a significant change inconditions such as bulb loss or ground water etc. you must contact OLC to discuss any change from theapproved pulling speed.

5) upon completion of cure a copy of the Curing Log and a sample of the completed pipe must be sent toomega to document adherence to the approved protocol.


Exceptions and anomalies to the curing tables

Curing Actions

of liners with a wall thickness of 3 mm

With liners with wall thickness less than 4 mm, the maximum pulling rate can be increased by up to 10%. Here It is a precondition that the temperature on the temperature sensor T3 is greater than 130 ْC.

of egg profiles In the case of egg profiles, select a speed shown in the table such that the diameter range corresponds to the height of the profile. (e.g. egg 800/1200=> select the speed for the DN 1200)

of liners with thermal hardeners

With liners with thermal curing agents, the maximum pulling rate can be increased by up to 20%. Here it is a precondition that the temperature on the temperature sensor is T3 is greater than 130 ْC

of liner with a reaction temperature above 130 ْC and blistering on the inner film

Due to unforeseen site conditions, reaction temperatures above 130 ْC may be reached on the surface of the liner. A clear indication that the reaction temperature is too high during the curing is when the surface of the inner film blisters increasingly. In this case, the specified curing parameters must be increased! Alternatively, the temperature can be reduced by increasing the air flow.

of liners with a reaction temperature below 80 ْC

Low ambient temperatures or ground water levels may result in much lower reaction temperatures during curing. In this case, the pulling rate has to be reduced so that at least it is 80 ْC, measured on the laminate surface.

in the event of a lamp failing during curing

The speed should be interpolated, based on the number of lamps, less 10%. (e.g. specified speed with 8 lamps = 80 cm/min and the failure of one lamp) =>80/8 * 7 functioning lamps * 0.9 = 63 cm/min In the case of egg profiles or the use of dual cores, the speed is to be reduced by 20%!


Omega-Liner Curing Tables


Omega Liner Company 9/24/19 Liner Curing Table

Page 1 of 2

Chain 8 x 400

Chain 8 x 600 8 x 650

LS Chain 10 x 650

Chain 12 x 400

Chain 6 x 1000

Chain 9 x 1000

LS Core Chain

5 x 2000

Double Core

2 x 4000

Double Core

3 x 4000

Prokassro Super Core

2 x 6000

IBGSuper Core 1 x 12000

IST Super Core

3 x 6000

2.4 1.4 - 1.6 1.8 -2.1 1.8 -2.1 1.8 -2.13.6 1.3 - 1.5 1.6 - 1.8 1.6 - 1.8 1.6 - 1.84.8 1.2 - 1.4 1.4 - 1.6 1.4 - 1.6 1.4 - 1.62.4 1.3 - 1.5 1.8 - 2.0 1.8 - 2.0 1.8 - 2.03.6 1.2 - 1.4 1.5 - 1.7 1.5 - 1.7 1.5 - 1.74.8 1.0 - 1.2 1.3 - 1.5 1.3 - 1.5 1.3 - 1.56.0 0.9 - 1.1 1.1 - 1.3 1.1 - 1.3 1.1 - 1.32.4 1.2 - 1.4 1.7 - 1.9 1.7 - 1.9 1.7 - 1.93.6 1.0 - 1.2 1.5 - 1.7 1.5 - 1.7 1.5 - 1.74.8 .9 - 1.1 1.3 - 1.5 1.3 -1.5 1.3 -1.56.0 .8 - 1.0 1.1 - 1.3 1.1 -1.3 1.1 -1.33.6 1.0 - 1.2 1.1 - 1.3 1.1 - 1.3 1.1 - 1.34.8 .8 - 1.0 .9 - 1.1 .9 - 1.1 .9 - 1.16.0 .7 - .9 .8 - 1.0 .8 - 1.0 .8 - 1.03.6 0.8 - 1.0 .9 - 1.1 0.9 - 1.1 0.9 - 1.14.8 .7 - .9 .8 - 1.0 .8 - 1.0 .8 - 1.06.0 .5 - .7 .6 - .8 .6 - .8 .6 - .84.8 .7 - .9 .8 - 1.0 .8 - 1.0 .8 - 1.06.0 .5 - .7 .6 - .8 .6 - .8 .6 - .84.8 .6 - .75 .7 - .85 .7 - .85 .7 - .856.0 .5 -. 65 .6 - .75 .6 - .75 .6 - .75 "Pull Speed" = lowest number in range from Table4.8 .5 - .65 .6 - .75 .6 - .75 .6 - .75 "Start-up Delay" = time in seconds between each bulb ignition and shutdown6.0 .4 - .55 .5 - .65 .5 - .65 .5 - .657.2 .3 - .45 .4 - .55 .4 - .55 .4 - .554.8 .5 - .65 .6 - .75 .6 - .75 .6 - .756.0 .4 - .55 .5 - .65 .5 - .65 .5 - .657.2 .3 - .45 .4 - .55 .4 - .55 .4 - .554.8 .7 - .9 .8 - 1.0 .8 - 1.0 .8 - 1.0 .8 - 1.0 1.1 - 1.3 1.1 - 1.3 1.1 - 1.36.0 .65 - .85 .75 - .95 .75 - .95 .75 - .95 .75 - .95 1.0 - 1.2 1.0 - 1.2 1.0 - 1.27.2 .6 - .8 .7 - .9 .7 - .9 .7 - .9 .7 - .9 .9 - 1.1 .9 - 1.1 .9 - 1.18.4 .55 - .75 .65 - .85 .65 - .85 .65 - .85 .65 - .85 .8 - 1.0 .8 - 1.0 .8 - 1.09.6 .45 - .65 .55 - .75 .55 - .75 .55 - .75 .55 - .75 .7 - .9 .7 - .9 .7 - .910.8 .35 - .55 .45 - .65 .45 - .65 .45 - .65 .45 - .65 .6 - .8 .6 - .8 .6 - .86.0 .4 - .6 .5 - .8 .5 - .8 .5 - .8 .5 - .7 .75 - .95 .7 - .9 .75 - .957.2 .3 - .5 .4 - .6 .4 - .6 .4 - .6 .4 - .6 .7 - .9 .6 - .8 .7 - .98.4 .2 - .4 .3 - .5 .3 - .5 .3 - .5 .3 - .5 .65 .85 .5 - .7 .65 .856.0 .4 - .6 .5 - .7 .5 - .7 .5 - .7 .5 - .7 .7 - .9 .7 - .9 .7 - .97.2 .3 - .5 .4 - .6 .4 - .6 .4 - .6 .4 - .6 .65 - .85 .6 - .8 .65 - .858.4 .2 - .4 .3 - .5 .3 - .5 .3 - .5 .3 - .5 .6 - .8 .5 - .7 .6 - .89.6 .1 - .3 .2 - .3 .2 - .3 .2 - .3 .2 - .3 .55 - .75 .4 - .6 .55 - .756.0 .3 - .5 .4 - .5 .4 - .5 .4 - .5 .4 - .5 .6 - .8 .55 - .65 .6 - .87.2 .2 -.4 .25 - .35 .25 - .35 .25 - .35 .25 - .35 .55 - .75 .45 - .65 .55 - .758.4 .1 - .3 .15 - .25 .15 - .25 .15 - .25 .15 - .25 .5 - .7 .4 - .6 .5 - .79.6 .05 - .1 .05 - .1 .05 - .1 .05 - .1 .05 - .1 .3 - .5 .35 - .55 .3 - .57.2 .2 - .4 .3 - .4 .3 - .4 .3 - .4 .4 - .6 .45 - .65 .45 - .65 .45 - .65 .8 - 1.0 .8 - 1.0 .8 - 1.08.4 .1 - .3 .15 - .35 .15 - .35 .15 - .35 .35 - .55 .4 - .6 .4 - .6 .4 - .6 .7 - .9 .7 - .9 .7 - .99.6 .05 -.2 .05 - .3 .05 - .3 .05 - .3 .3 - .5 .35 - .55 .35 - .55 .35 - .55 .6 - .8 .6 - .8 .6 - .810.8 .05 - .1 .05 - .2 .05 - .2 .05 - .2 .25 - .5 .3 - .5 .3 - .5 .3 - .5 .5 - .7 .5 - .7 .5 - .78.4 .1 - .3 .15 - .35 .15 - .35 .15 - .35 .2 - .4 .25 - .45 .25 - .45 .25 - .45 .7 - .9 .7 - .9 .7 - .99.6 .05 - .1 .05 - .2 .05 - .2 .05 - .2 .15 - .35 .2 - .4 .2 - .4 .2 - .4 .6 - .8 .6 - .8 .6 - .8 .65 - .8510.8 .03 - .1 .03 - .1 .03 - .1 .03 - .1 .1 - .3 .15 - .35 .15 - .35 .15 - .35 .5 - .7 .5 - .7 .5 - .7 .55 - .7512 .01 - .05 .01 - .05 .01 - .5 .01 - .5 .08 - .25 .1 - .3 .1 - .3 .1 - .3 .4 - .6 .4 - .6 .4 - .6 .45 - .65

10.8 .025 - .1 .025 - .1 .65 - .85 .65 - .85 .65 - .85 .7 - .912 .02 - .07 .02 - .07 .55 - .75 .55 - .75 .55 - .75 .6 - .8

13.2 .01 - .05 .01 - .05 .45 -.65 .45 -.65 .45 -.65 .5 - .710.8 .02 - .1 .025 - .1 .45 - .65 .45 - .65 .45 - .65 .55 - .7512 .02 - .07 .02 - .07 .35 - .55 .35 - .55 .35 - .55 .4 - .6

13.2 .01 - .05 .01 - .05 .25 - .45 .25 - .45 .25 - .45 .3 - .514.4 .01 - .04 .01 - .04 .2 - .4 .2 - .4 .2 - .4 .25 - .4510.8 .45 - .65 .45 - .65 .45 - .65 .5 - .712 .35 - .55 .35 - .55 .35 - .55 .4 - .6

13.2 .25 - .45 .25 - .45 .25 - .45 .3 - .514.4 .15 - .35 .15 - .35 .15 - .35 .2 - .410.8 .4 - .6 .4 - .6 .4 - .6 .45 - .6512 .3 - .5 .3 - .5 .3 - .5 .35 - .55

13.2 .2 - .4 .2 - .4 .2 - .4 .25 - .4514.4 .1 - .3 .1 - .3 .1 - .3 .15 - .35

54 1372 250 (3.7)

16

10

8

6 152

12

15 381

500 (7.25)406

500 (7.25)

203

550 (8.0)

500 (7.25)

500 (7.25)

550 (8.0)

254

305

457 450 (6.5)

914

30

36

42

48

20

21

24

27

52

Thickness (mm)

Diameter (mm)

Diameter (in)

250 (3.7)

1067

1219

1321

1524

1600

508

533

610

686

762

18

60

63

350 (5.0)

400 (5.8)

400 (5.8)

350 (5.0)

300 (4.4)

300 (4.4)

250 (3.7)

Once all bulbs are lit wait one additional delay period then proceed at .5 meters/minute for .5 meters

250 (3.7)

Curing Speed Range Meters / Minute

Operating pressure at

least mbar (psi)

250 (3.7)

Note: For Small Diameters and Cold temperatures additional pressure may be needed to fully calibrate the Liner. Liner must have full safety caps and be

monitored at all times if exceeding the operating pressure. Pressure should be increased at 50mb increments with 3-5min delay at each step until calibration is

achieved. Pressure should then be reduced incrementally to the specified operating pressure.

250 (3.7)

(Length of Train/Pull Speed)/Number of Bulbs = Startup Delay

"Length of Train" = distance from 1st Bulb Center to Last Bulb Center

To determine Bulb Start-up/Shutdown spacing use the following calculation;

Recommended for this size Not ideal for this size, consider a larger train This application may cause excessive heating of inner foil consider a lower wattage

For large diameters over 52" particular care should be taken to ensure IR sensors face towards the pipe surface furthest from the bulbs if not running centered in pipe. This will ensure the most accurate feedback of state of liner cure.

Whenever curing pipes that fall outside of the settings in this table please contact omega for guidance on recommended settings.

For unusual shapes such as eggs, Ovals or archs, use largest dimension of pipe to select curing speed. For oversizes in large elipses and Arches, use closest listed size and use 60- 80% of indicated speed as a guideline. Additionally perform a thump test on starting bell to verify intended pulling speeds.

Omega Liner Curing Guidelines

Refer to Omega Installation Manual on proper use of this table. This table represents estimated curing speeds, However IR sensor readings must be used to monitor curing and speeds adjusted accordingly. This table is inteded for use with Omega Liner Company Products and may not be applicable to other vendors products.

For Spacing on large cores use center of bulb group for length and the number of cores for Bulb Count in the Start-up/Shutdown Calculation


Omega Liner Company 9/24/19 Liner Curing Table

Page 2 of 2

Chain 8 x 400

Chain 8 x 600 8 x 650

LS Chain 10 x 650

Chain 12 x 400

Chain 6 x 1000

Chain 9 x 1000

LS Core Chain

5 x 2000

Double Core

2 x 4000

Double Core

3 x 4000

Prokassro Super Core

2 x 6000

IBGSuper Core 1 x 12000

IST Super Core

3 x 6000

2.4 4.7 - 5.3 6 - 7 6 - 7 6 - 73.6 4.3 - 5 5.3 - 6 5.3 - 6 5.3 - 64.8 4 - 1.4 4.7 - 5.3 4.7 - 5.3 4.7 - 5.32.4 4.3 - 5 6 - 6.6 6 - 6.6 6 - 6.63.6 4 - 4.7 5 - 5.7 5 - 5.7 5 - 5.74.8 3.3 - 4 4.3 - 5 4.3 - 5 4.3 - 56.0 3 - 3.7 3.7 - 4.3 3.7 - 4.3 3.7 - 4.32.4 4 - 4.7 5.7 - 6.3 5.7 - 6.3 5.7 - 6.33.6 3.3 - 4 5 - 5.7 5 - 5.7 5 - 5.74.8 3 - 3.7 4.3 - 5 4.3 - 5 4.3 - 56.0 2.7 - 3.3 3.7 - 4.3 3.7 - 4.3 3.7 - 4.33.6 3.3 - 4 3.7 - 4.3 3.7 - 4.3 3.7 - 4.34.8 2.7 - 3.3 3 - 3.7 3 - 3.7 3 - 3.76.0 2.4 - 3 2.7 - 3.3 2.7 - 3.3 2.7 - 3.33.6 2.7 - 3.3 3 - 3.7 3 - 3.7 3 - 3.74.8 2.4 - 3 2.7 - 3.3 2.7 - 3.3 2.7 - 3.36.0 1.7 - 2.4 2 - 2.7 2 - 2.7 2 - 2.74.8 2.4 - 3 2.7 - 3.3 2.7 - 3.3 2.7 - 3.36.0 1.7 - 2.4 2 - 2.7 2 - 2.7 2 - 2.74.8 2 - 2.5 2.4 - 2.9 2.4 - 2.9 2.4 - 2.96.0 1.7 - 214.5 2 - 2.5 2 - 2.5 2 - 2.5 "Pull Speed" = lowest number in range from Table4.8 1.7 - 2.2 2 - 2.5 2 - 2.5 2 - 2.5 "Start-up Delay" = time in seconds between each bulb ignition and shutdown6.0 1.4 - 1.9 1.7 - 2.2 1.7 - 2.2 1.7 - 2.27.2 1 - 1.5 1.4 - 1.9 1.4 - 1.9 1.4 - 1.94.8 1.7 - 2.2 2 - 2.5 2 - 2.5 2 - 2.56.0 1.4 - 1.9 1.7 - 2.2 1.7 - 2.2 1.7 - 2.27.2 1 - 1.5 1.4 - 1.9 1.4 - 1.9 1.4 - 1.94.8 2.4 - 3 2.7 - 3.3 2.7 - 3.3 2.7 - 3.3 2.7 - 3.3 3.7 - 4.3 3.7 - 4.3 3.7 - 4.36.0 2.2 - 2.9 2.5 - 3.2 2.5 - 3.2 2.5 - 3.2 2.5 - 3.2 3.3 - 4 3.3 - 4 3.3 - 47.2 2 - 2.7 2.4 - 3 2.4 - 3 2.4 - 3 2.4 - 3 3 - 3.7 3 - 3.7 3 - 3.78.4 1.9 - 2.5 2.2 - 2.9 2.2 - 2.9 2.2 - 2.9 2.2 - 2.9 2.7 - 3.3 2.7 - 3.3 2.7 - 3.39.6 1.5 - 2.2 1.9 - 2.5 1.9 - 2.5 1.9 - 2.5 1.9 - 2.5 2.4 - 3 2.4 - 3 2.4 - 310.8 1.2 - 1.9 1.5 - 2.2 1.5 - 2.2 1.5 - 2.2 1.5 - 2.2 2 - 2.7 2 - 2.7 2 - 2.76.0 1.4 - 2 1.7 - 2.7 1.7 - 2.7 1.7 - 2.7 1.7 - 2.4 2.5 - 3.2 2.4 - 3 2.5 - 3.27.2 1 - 1.7 1.4 - 2 1.4 - 2 1.4 - 2 1.4 - 2 2.4 - 3 2 - 2.7 2.4 - 38.4 0.7 - 1.4 1 - 1.7 1 - 1.7 1 - 1.7 1 - 1.7 2.2 - 2.9 1.7 - 2.4 2.2 - 2.96.0 1.4 - 2 1.7 - 2.4 1.7 - 2.4 1.7 - 2.4 1.7 - 2.4 2.4 - 3 2.4 - 3 2.4 - 37.2 1 - 1.7 1.4 - 2 1.4 - 2 1.4 - 2 1.4 - 2 2.2 - 2.9 2 - 2.7 2.2 - 2.98.4 0.7 - 1.4 1 - 1.7 1 - 1.7 1 - 1.7 1 - 1.7 2 - 2.7 1.7 - 2.4 2 - 2.79.6 0.4 - 1 0.7 - 1 0.7 - 1 0.7 - 1 0.7 - 1 1.9 - 2.5 1.4 - 2 1.9 - 2.56.0 1 - 1.7 1.4 - 1.7 1.4 - 1.7 1.4 - 1.7 1.4 - 1.7 2 - 2.7 1.9 - 2.2 2 - 2.77.2 0.7 - -1.4 0.9 - 1.2 0.9 - 1.2 0.9 - 1.2 0.9 - 1.2 1.9 - 2.5 1.5 - 2.2 1.9 - 2.58.4 0.4 - 1 0.5 - 0.9 0.5 - 0.9 0.5 - 0.9 0.5 - 0.9 1.7 - 2.4 1.4 - 2 1.7 - 2.49.6 0.2 - 0.4 0.2 - 0.4 0.2 - 0.4 0.2 - 0.4 0.2 - 0.4 1 - 1.7 1.2 - 1.9 1 - 1.77.2 0.7 - 1.4 1 - 1.4 1 - 1.4 1 - 1.4 1.4 - 2 1.5 - 2.2 1.5 - 2.2 1.5 - 2.2 2.7 - 3.3 2.7 - 3.3 2.7 - 3.38.4 0.4 - 1 0.5 - 1.2 0.5 - 1.2 0.5 - 1.2 1.2 - 1.9 1.4 - 2 1.4 - 2 1.4 - 2 2.4 - 3 2.4 - 3 2.4 - 39.6 0.2 - -0.7 0.2 - 1 0.2 - 1 0.2 - 1 1 - 1.7 1.2 - 1.9 1.2 - 1.9 1.2 - 1.9 2 - 2.7 2 - 2.7 2 - 2.710.8 0.2 - 0.4 0.2 - 0.7 0.2 - 0.7 0.2 - 0.7 0.9 - 1.7 1 - 1.7 1 - 1.7 1 - 1.7 1.7 - 2.4 1.7 - 2.4 1.7 - 2.48.4 0.4 - 1 0.5 - 1.2 0.5 - 1.2 0.5 - 1.2 0.7 - 1.4 0.9 - 1.5 0.9 - 1.5 0.9 - 1.5 2.4 - 3 2.4 - 3 2.4 - 39.6 0.2 - 0.4 0.2 - 0.7 0.2 - 0.7 0.2 - 0.7 0.5 - 1.2 0.7 - 1.4 0.7 - 1.4 0.7 - 1.4 2 - 2.7 2 - 2.7 2 - 2.7 2.2 - 2.910.8 0.1 - 0.4 0.1 - 0.4 0.1 - 0.4 0.1 - 0.4 0.4 - 1 0.5 - 1.2 0.5 - 1.2 0.5 - 1.2 1.7 - 2.4 1.7 - 2.4 1.7 - 2.4 1.9 - 2.512 0.1 - 0.2 0.1 - 0.2 0.1 - 1.7 0.1 - 1.7 0.3 - 0.9 0.4 - 1 0.4 - 1 0.4 - 1 1.4 - 2 1.4 - 2 1.4 - 2 1.5 - 2.2

10.8 0.1 - 0.4 0.1 - 0.4 2.2 - 2.9 2.2 - 2.9 2.2 - 2.9 2.4 - 312 0.1 - 0.3 0.1 - 0.3 1.9 - 2.5 1.9 - 2.5 1.9 - 2.5 2 - 2.7

13.2 0.1 - 0.2 0.1 - 0.2 1.5 - 2.2 1.5 - 2.2 1.5 - 2.2 1.7 - 2.410.8 0.1 - 0.4 0.1 - 0.4 1.5 - 2.2 1.5 - 2.2 1.5 - 2.2 1.9 - 2.512 0.1 - 0.3 0.1 - 0.3 1.2 - 1.9 1.2 - 1.9 1.2 - 1.9 1.4 - 2

13.2 0.1 - 0.2 0.1 - 0.2 0.9 - 1.5 0.9 - 1.5 0.9 - 1.5 1 - 1.714.4 0.1 - 0.2 0.1 - 0.2 0.7 - 1.4 0.7 - 1.4 0.7 - 1.4 0.9 - 1.510.8 1.5 - 2.2 1.5 - 2.2 1.5 - 2.2 1.7 - 2.412 1.2 - 1.9 1.2 - 1.9 1.2 - 1.9 1.4 - 2

13.2 0.9 - 1.5 0.9 - 1.5 0.9 - 1.5 1 - 1.714.4 0.5 - 1.2 0.5 - 1.2 0.5 - 1.2 0.7 - 1.410.8 1.4 - 2 1.4 - 2 1.4 - 2 1.5 - 2.212 1 - 1.7 1 - 1.7 1 - 1.7 1.2 - 1.9

13.2 0.7 - 1.4 0.7 - 1.4 0.7 - 1.4 0.9 - 1.514.4 0.4 - 1 0.4 - 1 0.4 - 1 0.5 - 1.2

12 305 500 (7.25)

15 381 500 (7.25)

16 406 500 (7.25)

18 457 450 (6.5)

20 508 400 (5.8)

21 533 400 (5.8)

24 610 350 (5.0)

27 686 350 (5.0)

30 762 300 (4.4)

36 914 300 (4.4)

42 1067 250 (3.7)

48 1219 250 (3.7)

52 1321 250 (3.7)

54 1372 250 (3.7)

60 1524 250 (3.7)

To determine Bulb Start-up/Shutdown spacing use the following calculation;

(Length of Train/Pull Speed)/Number of Bulbs = Startup Delay

"Length of Train" = distance from 1st Bulb Center to Last Bulb Center

Once all bulbs are lit wait one additional delay period then proceed at 1.5 feet/minute for 1.5 feet

Note: For Small Diameters and Cold temperatures additional pressure may be needed to fully calibrate the Liner. Liner must have full safety caps and be

monitored at all times if exceeding the operating pressure. Pressure should be increased at 50mb increments with 3-5min delay at each step until calibration is

achieved. Pressure should then be reduced incrementally to the specified operating pressure.

Omega Liner Curing Guidelines

Curing Speed Range Feet / MinuteDiameter

(in)Diameter

(mm)Thickness

(mm)

Operating pressure at

least mbar (psi)

6 152 550 (8.0)

8 203 550 (8.0)

10 254 500 (7.25)

For unusual shapes such as eggs, Ovals or archs, use largest dimension of pipe to select curing speed. For oversizes in large elipses and Arches, use closest listed size and use 60- 80% of indicated speed as a guideline. Additionally perform a thump test on starting bell to verify intended pulling speeds.

Whenever curing pipes that fall outside of the settings in this table please contact omega for guidance on recommended settings.

Refer to Omega Installation Manual on proper use of this table. This table represents estimated curing speeds, However IR sensor readings must be used to monitor curing and speeds adjusted accordingly. This table is inteded for use with Omega Liner Company Products and may not be applicable to other vendors products.

Not ideal for this size, consider a larger train This application may cause excessive heating of inner foil consider a lower wattage

For large diameters over 52" particular care should be taken to ensure IR sensors face towards the pipe surface furthest from the bulbs if not running centered in pipe. This will ensure the most accurate feedback of state of liner cure.

63 1600 250 (3.7)

Recommended for this size

For Spacing on large cores use center of bulb group for length and the number of cores for Bulb Count in the Start-up/Shutdown Calculation


Omega Liner Company Quality System Overview


This is to certify that the management system of

Omega Liner Company 515 Noid Road Canton, SD 57013

has been assessed and certified as meeting the requirements of

ISO 9001:2015

This certificate of registration remains valid subject to satisfactory surveillance audits for the following activities:

Sales and customer service, purchasing, receiving, manufacturing, warehousing and distribution of underground liners.

Certificate Number: QSR-1135 Certified since August 23, 2019 Date issued August 28, 2019 Date of certification August 23, 2019 Valid until August 22, 2022


515 Noid Road | Canton, SD 57013 | 605-558-1020 | Fax 605-558-1019 WWW.OMEGAUVPIPE.COM

Plant Quality System Overview

The Omega Liner Company production facility located in Canton, South Dakota utilizes a comprehensive quality control system to ensure production of consistent product for our customers. Much about the production of liner products is proprietary in nature however the quality measures are consisitent with all recognized quality systems. Below find a summary and description of the key points and metrics of the quality system.

Raw Materials

All raw materials used in the production process are verified to ensure fitness for use in our liners. The following metrics and information is obtained on all raw materials;

• Chemical Productso Certificate of Analysiso Vendor supplied application data(thickening profiles etc)o Predelivery sampling and testingo Post delivery profile development prior to use in producto Daily preproduction verificationo Temperature controlled bulk storage facilitieso Mixer equipped storage tanks to maintain homogeneityo Samples from each liner production runo Retain samples monitored and thickening curve documentedo Documentation of application rates to verify proper mixing

• Dry Productso Certificate of Specificationo ECR certification for Glass Fibero Visual Inspectiono Lot Number tracking of all rolled goods


Dry Liner Production

Dry liner production brings together the various non cemical components and assembles them as needed for the requested liner product. The following measures are utilized to accurate and consisitent assembly.

• Visual inspection of all materials during layout process• All liner layers fitted per established sizes and verified every 4’• Each Dry and Pre liner assigned unique Dry Liner Serial Number• Lot Numbers of all products attached to Dry Liner Serial Number• Dry liners are stored in climate controlled warehouse until ready for Wetout

Liner Wetout

Once a liner is requested by the customer it is prepared for wetting out with resin. The following activities and information are utilized to ensure on specification product.

• Liner assigned a Unique Wetout Number/Liner ID Number• A controlled Spreadsheet calculator is utilized to calculate the appropriate resin

charge and liner weight estimates• Dry Liners weighed and compared to Calculator estimate for consisitency• Preestablished Wetout equipment settings used to set machines• Dry liner ends sealed and vacuum applied to remove any residual moisture and

air from within the liner construction.• Standard Instruction and Data collection form prepared and updated

throughout the wetout process• Liner Thickness measured and recorded at variable intervals• Visual inspection by trained operator at each stage in the wetout process• Visually inspected on through light table and video recorded for proper wetout

assurance(detection of air or other anomalies)• Final rigid roller calibration roller• Liner Printed with footage data• Visual inspection on crate loading• Post wetout Liner weight recorded• Liner actual weight and Resin percent by weight calculated and compared to

expected.• Weekly calibration and post maintenance calibration of all wetout equipment.• Liner Data Sheet prepared and attached to the liner(example below)

Quality Monitoring

Liner Weight and Resin data are collated and analyzed by staff to establish effectiveness of wetout system settings. Charts, tables and other statistical procedures are utilized to evaluate liner data and where appropriate establish acceptance criteria for product evaluation.

All data is tagged to Liner ID numbers to ensure traceablity to a particular liner.



Omega Liner Company Weight Calculation r )ort

Liner Data Input Weight

Diamete

Length

Desired Wall Thickness

42

150

10.8

Yes Liner ID WO-2018-010-187 I Extra Resin Desired 100

MG0% -Vacuum Thickness Dry Liner Weight 4059

Calculated Liner Data

Layers Required[ 9 ] Liner Wall Thickness [ 10.8

Extra ResinDesired lb IF OF COF

100 0.36 0.33 0.70

Pipe Comoonent Weiohts Circumferenc lb/ft I lb/ft I lb/ft I lb/fVlaver

Size e lnnerfoil I Outerfoil I Fleece l Fiberolass 4 2 131.88 0.396 I 0.622 I

Estimated Estimated Liner Length Dry liner liner Weight,

' ft Weioht, lb WeiQht, lb lb/ft 150 3971 6881 45.87

Dry Liner Weight 4059

Difference Estimated Total From Estimate liner Resin

-88 Wei ht Weight 6881 3010

Based on Ory Weight 7036 3077

Total Resin Pumps Pumps Bottom

Pumos 1479 888

% 100% 60% 11/2 Liner Pump 740 444

Resin Pumped§ '>Z'ii:,

Total Box Weight 7fA/ Tare Weight (:,/LI Baby Weight / 'i 1

1.9751191

0.171 I 2.810

Resin weight, Total fiber resin

lb/ft weight, lb 19.40 2910

29n

Dry Liner Calculated

Thickness, mm- 23.8

Actual Settings

Pumps Too S92 40%296

w, !tout Date

!weight%

FL Total Foils 0.22 2.20

I lb/ft/lave� lb/ft I Resin I MaOI 2.120 I 0.036

Total Ory Liner Resin Calculated

Weight, Thickness,lb mm

3010 23.8 I 3077.3

Enter Data Points Here Data for Tracking Sheet

5/24/2018

Fiber Resin

57 43

Total Layer Circumfe

Weicht, rence, in

4.9651 130.5

Liner Width, # layers

in Fiber 65.2 9

Nominal

M:ol Thickness,

mm 10.8 ,_

)


Omega Liner Liner Information Sheet

I CLIENT NAME: This Customer

PROJECT NAME: Great Customer

STREET NAME: great street

MANHOLE 1: TO MIDDLE MANHOLE: TO MANHOLE 2: ---- ---- -----

LENGTH

695 ft (ft)

FOR USE IN RUN LENGTHS:

Dry Liner No.

UNER SERIAL NO:

THICKNESS

2.4mm

Cmml

DL-2018-09-171

WO-2018-010-186

UNER WET OUT DATE: Friday, October 12, 2018

DIAMETER

8" Cinch}

ATTENTION: To ensure liner and maximum life span, keep stored in shipping crate and out of weather, moisture, UV sun rays and other harsh conditions. Use "Sliding foil" for EVERY liner installation to protect YELLOW or ORANGE Ou� Foll from any and all damages.

SEE PROTOCOLS IN "STANDARD TERMS AND CONDMONS OF SALE" FOR OTHER INSTRUCTIONS

Resin Fiberglass Box weight Type: POL VESTER Type: BATCH#: K18 ECR

�A _m_o_u _n _t:_o _____ __. I mgo 1.9

BOX Top

Center

Bottom

203 lbs

Safety sleeve / Reg.

Inst. inner foil

Shipping weight

17061bs

Safety sleeve w. Zipper

I I Sliding foil

Signature. ___________ _ Date Friday, October 12, 2018


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