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Océ CS9060 User’s Guide Eco Solvent

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Océ CS9060

User’s Guide

Eco Solvent

User’s Guide Océ CS9060 printer

2 AP-75770 – Rev 1.1 -19/11/2007,

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User’s Guide Océ CS9060 printer

3 AP-75770 – Rev 1.1 -19/11/2007,

COPYRIGHT NOTICE COPYRIGHT © 2007 Océ-Technologies B.V. All rights reserved. This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the Océ CS9060 Eco-Solvent printer. In consideration of the furnishing of the information contained in this document, the party to whom it is given, assumes its custody and control and agrees to the following: The information herein contained is given in confidence, and any part thereof shall not be copied or reproduced without written consent of Océ-Technologies B.V. This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so. November 2007 Published: Océ-Technologies B.V.

St. Urbanusweg 43 Venlo, The Netherlands, P.O. Box 101, NL 5900 MA Venlo

User’s Guide Océ CS9060 printer

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IMPORTANT NOTICE

For users in Europe This is a Class A product approved for industrial environments. In a domestic environment this product may cause radio interference in which case you may be required to take adequate measures. Change the direction of the receiving antenna or feeder.

Trademarks mentioned in this guide • Océ, CS9060 are registered trademarks or product names of Océ-Technologies B.V. • Windows95, Windows98, Windows NT4.0, Windows2000, Windows XP, and MS-DOS are registered

trademarks or product names of Microsoft Corporation. • Other company and product names may be registered trademarks or product names.

Notes

• The product and the contents of this publication may be changed without prior notification. • Océ-Technologies B.V. has made the best efforts to keep this publication free from errors, but if you

find any uncertainties or misprints, please call us or the reseller from which you bought this equipment. • Océ-Technologies B.V. shall not be liable for any damages or troubles resulting from the use of this

equipment or this guide.

IMPORTANT NOTICE

For users in Europe This is a Class A product approved for industrial environments. In a domestic environment this product may cause radio interference in which case you may be required to take adequate measures. Change the direction of the receiving antenna or feeder. This product is subject to the WEEE regulations.

For users in North America This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

User’s Guide Océ CS9060 printer

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ABOUT THIS GUIDE Purpose and Target Readers Thank you for purchasing this printing product. We are so grateful to you! This guide explains preparations before use and operation procedures for Océ’s Full Colour Inkjet printer CS9060 series. This guide is prepared for the owners and operators of this product. Before using this printer, fully understand the contents and directions in this guide. Guide Configuration Section Contents

1 Safety instructions This chapter explains about the printer installation, warning terms which the operator needs to know, caution items and warning labels stuck on the printer main unit.

2 Product overview This chapter explains about the features of the printer along with the names and functions of each part.

3 Installing the unit This chapter explains how to install the printer. 4 Handling the printer This chapter explains how to handle the printer. 5 Periodical Maintenance This chapter explains the step of the maintenance.

6 Troubleshooting This chapter describes possible troubles during the use of this product and countermeasures.

Notes

• 1 Safety instructions through 4 Handling the printer must be read before using the printer. • Read 5 Periodical Maintenance through if necessary.

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User’s Guide Océ CS9060 printer

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TABLE OF CONTENTS 1 REGULARISATION AND SAFETY INFORMATION.....................................................9

1.1 COMPLY WITH FOLLOWING REGULATIONS ...................................................................10 1.2 WARNINGS, CAUTIONS AND NOTES.............................................................................10 1.3 IMPORTANT SAFETY INSTRUCTIONS ............................................................................11 1.4 WARNING LABELS.....................................................................................................13

2 PRODUCT OVERVIEW...............................................................................................17

2.1 FEATURES ...............................................................................................................18 2.2 NAME OF THE PARTS AND FUNCTIONS.........................................................................19 2.3 PRINTER MODE.........................................................................................................24

3 INSTALLING THE UNIT..............................................................................................25

3.1 INSTALLATION PROCEDURE........................................................................................26 3.2 POWER CABLES CONNECTIONS ..................................................................................27 3.3 SWITCHING THE POWER ON / OFF...............................................................................29 3.4 INSTALLING INK CASSETTES FOR THE FIRST TIME .........................................................31 3.5 CONNECTING THE PRINTER TO THE PC.......................................................................36 3.6 DISPOSAL OF WASTE FLUIDS. .....................................................................................37 3.7 TRANSFER AND TRANSPORTATION .............................................................................38

4 HANDLING THE PRINTER .........................................................................................41

4.1 MAKING THE PRINTER READY-TO-PRINT ......................................................................43 4.2 GENERAL INFO ON USABLE MEDIA ..............................................................................44 4.3 HANDLING AND INSTALLING MEDIA .............................................................................46 4.4 TEST PRINT .............................................................................................................67 4.5 ADJUST PRINT ..........................................................................................................72 4.6 MENU SETUP ON THE OPERATION PANEL.....................................................................78 4.7 PANEL SETUP MENU .................................................................................................81 4.8 OPERATING FROM THE OPERATION PANEL ..................................................................96

5 PERIODICAL MAINTENANCE .................................................................................101

5.1 DONE BY END USER ................................................................................................102 5.2 DONE BY AUTHORIZED OCÉ TECHNICIAN..................................................................119

6 TROUBLESHOOTING ..............................................................................................121

6.1 WHEN YOU CANNOT GENERATE GRAPHICS IN THE WAY YOU WANT...............................122 6.2 WHEN MEDIA IS JAMMED .........................................................................................130 6.3 TROUBLESHOOTING................................................................................................132 6.4 ERROR MESSAGES .................................................................................................138

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User’s Guide Océ CS9060 printerChapter 1: Safety Instructions

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1 REGULARISATION AND SAFETY INFORMATION

1.1 COMPLY WITH FOLLOWING REGULATIONS ...................................................................10 1.2 WARNINGS, CAUTIONS AND NOTES.............................................................................10 1.3 IMPORTANT SAFETY INSTRUCTIONS ............................................................................11 1.4 WARNING LABELS.....................................................................................................13

1.4.1 Handling the operation procedure labels .........................................................13 1.4.2 Locations and types of warning labels .............................................................13

User’s Guide Océ CS9060 printerChapter 1: Safety Instructions

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1.1 COMPLY WITH FOLLOWING REGULATIONS

The CE marking is a mandatory European marking for certain product groups to indicate conformity with the essential health and safety requirements set out in European Directives. By affixing the CE marking, the manufacturer, his authorized representative, or the person placing the product on the market or putting it into service ensures that the item meets all the essential requirements of all applicable EU directives and that the applicable conformity assessment procedures have been applied.

Your product is designed and manufactured with high quality materials and components, which can be recycled and reused. When this crossed-out wheeled bin symbol is attached to a product it means the product is covered by the European Directive 2002/96/EC – WEEE regulation. Please inform yourself about the local separate collection system for electrical and electronic products. Please act according to your local rules and do not dispose of your old products with your normal household waste. The correct disposal of your old product will help prevent potential negative consequences for the environment and human health.

Caution

• When performing an installation or an operation of the printer, be sure to follow the directions and warnings mentioned in this book.

1.2 WARNINGS, CAUTIONS AND NOTES The contents of alarm displays included in this User’s Guide and warning label stuck on the main body of the printer are classified into three categories according to the degree of danger. Understand the meaning of the following warning terms and follow the contents (instructions) in this guide.

Warnings Meaning

Important If ignored, it would lead to dangerous situations where death or serious injury may be caused.

Caution If ignored, it would lead to a dangerous situation, causing slight or middle class illness, or damage to the product or parts of the product.

Notes Used for a special caution and for information that needs to be emphasized.

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1.3 IMPORTANT SAFETY INSTRUCTIONS In order to use the printer safely, the general notes which must be followed are explained.

Symbol Meaning

Indicates ‘prohibited’ operations.

Indicates required operations.

Important

Do not install the printer in places where there is a possibility that the printer may be damaged or might fall by chance. For example:

• On a shaky stand • Slanting location • Places where vibration of other machines etc. is transmitted

Do not stand on the printer or do not place heavy things on top of it. The printer may be damaged or might fall.

Cover the printer with a blanket or cloth like table cloth and do not close the vent. If the vent is closed, the printer could accumulate heat inside and may cause fire.

Do not install the printer in places where the humidity is high or in a dusty environment. It could lead to an electric shock and/or fire.

Do not use damaged power cables. It could lead to an electric shock and / or fire.

Do not take out or insert the power plugs with wet hands. This could lead to an electric shock.

Do not connect earth cables in the following areas : • Gas pipes. Doing so may cause fire or an explosion. • Earth terminals for telephone lines or lightning rods. Doing so may cause a large flow of voltage

if lightning occurs. • Water pipes or faucets. If there is a plastic part in the pipe, the grounding will not work correctly.

Do not store combustible materials on the print platform. It could lead to fire when raising the temperature.

Do not insert or drop metal or objects which are easily combustible through the openings such as fresh air inlet into the printer. It could lead to an electric shock and fire.

When foreign substances or liquids such as water enter the printer, do not use the printer. It could lead to an electric shock and / or fire. Immediately switch OFF the power, disconnect the power plugs from the electric socket, and contact your local Océ representative.

While installing optional items, be sure to Switch OFF the printer and pull out the power plugs. It could lead to an electric shock.

Wire the various codes (cable) as explained in the User’s Guide. Wrong wiring could cause fire.

Be sure to use the power cables supplied with the printer. If other power cables are used, it could cause an electric shock or fire.

Make sure to use only the specified power supply (AC 100 V - 120 V or AC 220 V - 240 V). If a power supply other than the specified voltage is used, it could cause an electric shock and fire.

Take power for the printer directly from the power socket (AC 100 V - 120 V or AC 220 V - 240 V). Do not use complex multiple plugs on the same socket. This could generate heat and might cause fire.

Be sure to use a dedicated power socket with earth wire for the power supply, and connect it to the earth wire. If the earth wire is not connected, an electric shock or fire may occur.

The waste fluid from the printer is a waste oil (waste ink) of industrial waste. Proper waste fluid disposal according to industrial waste disposal laws and ordinances of your local governments are required. Consign disposal of waste fluids to specialized processor.

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Caution

Pay attention to the following points, while handling the power cables. • Do not do anything forcefully on the power cables. • Do not keep heavy objects on the power cables. • Do not bend, twist or pull the power cables by force. • Do not route the power cables near heating appliances.

Verify that no foreign substances such as dust are stuck on the power plugs. If you have controlled this, make sure that the power plugs are firmly inserted to the edge of the power socket. Mishandling of the power cables could lead to a fire.

While handling the ink cassettes, pay attention so that the ink does not get into your eyes or stick to your skin. If the ink gets into your eyes or sticks to your skin, immediately wash off with water. It might possibly cause irritation and light inflammation of your eyes. In case of any abnormality, consult a physician immediately.

Do not disassemble the ink cassette. If disassembled, there is a possibility that the ink might come into contact with your eyes or skin.

Be careful that your fingers are not caught when opening or closing the media cover.

Do not operate the media set lever during printer initialization. If the carriage portion and the pressure roller portion touch each other, there is a possibility that the printer may break down.

Do not touch the media guide during printing. It is hot and may cause burns.

Do not touch the media feed slot, platen or media guide while heaters are operating. They are hot and may cause burns.

Do not use volatile solvents such as thinner, benzene, or alcohol. These could damage the paint.

Be careful that moisture does not enter the printer. There is a possibility that the electric circuits inside the printer might get short circuited.

Do not open covers attached with screws under any circumstance. This could cause an electric shock or printer breakdown.

While cleaning with the wiper • Do not touch the cleaning wiper and head cap unit.

Head cleaning may not be operated correctly because of the grease attached. • Make sure to wipe the print head with a dry poly-knit wiper.

Do not make the main body of the printer slanting or place it in a vertical position or do not keep the printer upside down. There is a possibility that ink inside the printer may leak. Moreover, normal operation after shifting (to these positions) cannot be guaranteed.

Opening and moving the printer to the installation place should be done by :

• CS9060: 4 or more persons

While taking out the printer from the container box, make sure to remove the vinyl sheet and hold the handles on the printer side. If the printer is lifted with the vinyl sheet attached, there is a possibility that the printer might fall and might be damaged.

• Installation of the stand to the printer should be done by 4 or more persons.

While installing the stand, be sure to switch OFF the printer power and to pull out the power plugs. It could lead to an electric shock.

If the printer is not used for a longer period, make sure to pull out the power plugs from the power sockets for safety reasons.

Make sure to connect an earth wire to the earth connection which meets the following standards :

• Earth terminal of power socket • Earth wire with copper plate which is buried at 650 mm or more, deep in the ground.

Set the roll media on an even surface such as a desk etc. If the roll media is set in such a way that the scroller is standing vertical, there is a possibility that the scroller might get damaged.

Keep the working area well-ventilated. This to prevent fire and operators from feeling sick from bad air.

When printing is finished, the media guide is at high temperature. Wait until the media guide cools off.

Pay attention when you cut roll media. Mishandling the razor blade may cause a cut in your finger or hand. • When you hold media, do not place your finger on the media cut groove. • Move the razor blade along the media cut groove.

Be sure to switch OFF the power, and disconnect the power plugs when cleaning the printer.

Move the printer maintaining it in a horizontal position.

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1.4 WARNING LABELS A warning label is used on parts of the printer which especially needs your attention. Understand the locations and the descriptions of the danger associated with each label before operating the printer.

1.4.1 Handling the operation procedure labels

1.4.2 Locations and types of warning labels

4 3 2 15 6

6

8

9

7

Notes

• Check whether all the warning labels can be read. If the letters or illustrations on the label are not clear, remove the dirt from the label.

• Use cloth, water and neutral detergent to remove dirt from the warning label. Avoid either organic solvents or gasoline.

• It is necessary to replace the labels if they are damaged, lost or illegible. If the warning labels have to be replaced, contact your local Océ representative.

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No. Types of warning labels

1

2

3

4

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5

6

7

8

9

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User’s Guide Océ CS9060 printerChapter 2: Product overview

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2 PRODUCT OVERVIEW 2.1 FEATURES 18 2.2 NAME OF THE PARTS AND FUNCTIONS 19

2.2.1 Front section 19 2.2.2 Rear section 20 2.2.3 Operation panel 21

2.3 PRINTER MODE 24

2.3.1 Normal mode 24 2.3.2 Setup menu display 24 2.3.3 Changing the printer mode 24

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2.1 FEATURES (1) High-speed output The new type print head achieves high-speed output. It is compatible with media up to 1615 mm in width. (2) Wide variety of compatible media The head is adjustable to two levels of height and compatible with media between 0.08 mm and 0.3 mm in thickness. 3) Vibrant colour reproduction Four colours of ink are used for printing in order to reproduce sharp and vivid colours. This printer uses 220 ml of large capacity solvent ink cassette with a dedicated IC chip. This cassette can control the ink quantity for printing improving productivity. Use of variable dot can also improve colour reproduction. (4) Multi-heater Heaters are installed at three locations (pre-heater, fixer (platen), dryer) allowing the solvent ink to fix better on the media and dry more quickly. (5) Effective use of media A JOG feature is provided to allow setting of the print starting position as required. Printing can be performed on media that has already been printed on. This allows effective use of left margins.

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2.2 NAME OF THE PARTS AND FUNCTIONS

2.2.1 Front section

13

1

4

12

2133

10

11

5

8

9

6

5

10

7

12

N° Name Function

1 Media loading lever

Used to fix or release the media. • Lower the lever to fix the media. • Lower the lever further to fix the media more firmly. Used to improve the

accuracy of media feeding. • Raise the lever to release the media.

2 Operation panel Operation condition setting, printer display and various function settings are performed.

3 Front cover Used to prevent that a user comes in contact with the driving mechanism during the printer operation. Opened and closed when media is set or jammed. It is normally closed.

4 Waste fluid tank Used for collecting waste ink discharged from the printer. 5 Stand To install the printer on a levelled floor.

6 Media guide Used to feed the media smoothly when the media is set or printed. The printer has also an incorporated heater (after heater) to dry the ink.

7 platen Installed inside of the front cover. The heater (platen heater) to dry ink is installed.

8 pressure rollers Installed inside of the front cover. Press and hold the media when printing.

9 Media cut groove Installed inside of the front cover. Used to cut media straight.

10 Maintenance cover

Used to prevent the user from touching the inner mechanical section. Open and close in the following cases.

• When cleaning the wiper. • When cleaning around the printer.

It is normally closed.

11 Waste fluid valve Open and close when discharging the waste fluid from the waste fluid tank. It is normally closed.

12 adjuster Used to install the printer horizontally 13 Media retainers To prevent media to curl up at the sides. This way you avoid head strikes and damage.

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2.2.2 Rear section

24

1

5 6 7 1

3

No. Name Function

1 Roll media holders Used to load the roll media. Include flanges where roll media is attached, and the levers that fix the roll media holders.

2 Media feed slot Used for feeding media 3 Ink cassette slot Insert the ink cassette

4 Media guide

Used for smoothly feeding through media when the media is set or printed. The CS9060 printer also incorporates a pre-heater element to warm up the installed media before printing.

5 AC inlet Used to connect the power cables. 6 USB connector Not used for this printer

7 Network interface connector Connects a network interface cable.

Notes

• There are two optional winding systems available for the Océ CS9060

o Unwinder/Winder 100 o Motorized winding system with tensioning (T winder)

• Please refer to the User Guide of the chosen system to know how to correctly load media Refer to the pricing sheet for more details of these systems. • If you do not use one of the above winding systems. You have to use the scroller which is supplied with

the printer.

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2.2.3 Operation panel

Notes

Refer to the following for details regarding the operation method of the operation panel. • When performing menu setting from the operation panel: “Menu setup on the operation panel” • When performing various operations in the operation panel: “Operating from the operation panel”

8, 9

3

15

17

166

5

1112

1

1314

10

274

Notes

• The operation keys are assigned with different functions and names depending on the printer status (Normal or Setup menu display) for details about the printer status, please refer to: “Printer Status”

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(1) Operation keys in the Normal mode No. Key Normal Setup menu display

1 [Menu] key Changes to Setup menu Shifts from Setup menu display to Normal.

[Enter] key ---- The menu to set is selected and it shifts to the next hierarchy. The setting is determined and saved 2

[Cleaning] key Hold this key for two seconds or more to clean the print head.

----

3 [Cancel] key

• When printing: Forcefully terminates printing and deletes one file of the remaining data.

• When receiving or analyzing: deletes data that is already received and analyzed, and delete the next data

Returns to the previous menu. Changes made in the settings are discarded. Shifts from Setup menu display to the normal display.

[<] key ---- This menu changes the set value. • Origin menu.

4 [Nozzle Check] key

Hold this key for two seconds or more to perform a Nozzle Check printing.

----

5 [>] key

Sets Cleaning Mode. The lamp of the Cleaning Mode that you set lights up (green)

With this key you can go down in the menu level of the directory tree.

[Backward feed↑] Media is fed in the reverse direction. ----

6 [+] key ----

• Changes to the previous item in the displayed menu.

• The setting is changed to the forward direction. • The numeric value is increased during

numerical input.

[Forward feed ↓] Media is fed in the forward direction. ----

7 [-] key ----

• Changes to the previous item in the displayed setting.

• The setting is changed to the reverse direction. • The numeric value is decreased during

numerical input.

8 [Power] key Switches the printer ON or OFF Switches the printer ON or OFF

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(2) Display section.

No. Name Colour Status Description Lamp ON Power ON Lamp blinks

An error has occurred. Error content is displayed on the LCD 9 Power lamp green

Lamp OFF Power OFF

Lamp ON • Analyzing received data. • Printing.

Lamp blinks Receiving data 10 Data lamp Orange

Lamp OFF Data is not received nor analyzed. Lamp ON The head height is set to High

11 High Lamp Green Lamp OFF The head height is set to Low Lamp ON The head height is set to Low

12 Low Lamp Green Lamp OFF The head height is set to High Lamp ON The Effect menu is set to Wave.

13 Wave Lamp Green Lamp OFF The Effect menu is set to None. Lamp ON The Effect menu is set to Fine or Super Fine

14 Fine & S.Fine lamp Green Lamp OFF

The Effect menu is set to Wave. When the Wave lamp is switched OFF, the Effect menu is set to None.

15 Strong lamp Green Lamp ON • Cleaning Mode is set to Strong. • When the Normal lamp is also switched ON, Cleaning

Mode is set to Economy. Lamp OFF Cleaning Mode is set to strong.

16 Normal lamp Green Lamp ON Cleaning Mode is set to Normal. When the Strong lamp is also switched ON, Cleaning Mode is set to Economy.

Lamp OFF Cleaning Mode is set to Strong.

17 LCD display section --- --- Displays operation status of the printer or an error

message.

Notes

• When an error requiring a restart (fatal malfunction for the printer operation) occurs, all lamps blink with an alarm.

• If the error persists, even when the malfunction is fixed, contact your local Océ representative.

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2.3 PRINTER MODE

2.3.1 Normal mode The printer is ready to print.

• The media has been loaded and the media type has been set. • Various functions for printing can be performed on the operation panel. • The message ‘Ready to print’ is shown.

2.3.2 Setup menu display Various settings regarding printing can be made from the operation panel. The various functions for printing can be performed on the operation panel. In this mode, various setup items (IP address, etc…) can be set on the operation panel.

2.3.3 Changing the printer mode (1) Changing from Normal mode to Menu mode.

Action: Press the [Menu] key on the operation panel. Result: The display is in “Menu’ mode”, from now on called the “Setup Menu display”.

The following message appears: "Menu 1: Setup>".

(2) Changing from Menu mode to Normal mode Action: Press the [Cancel] key on the operation panel. Result: The printer returns to the Normal mode.

Notes

• When the printer is in Menu mode and the keyboard remains untouched for 3 minutes, the printer will automatically return to Normal mode.

Notes

• For details on Status messages, refer to “Status messages”. • For details on the Setup menu, refer to Menu setup on the operation panel”.

Notes

• Essential settings for normal printing can be modified on the printer driver, the graphics application software or via the operation panel.

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3 INSTALLING THE UNIT 3.1 INSTALLATION PROCEDURE 26 3.2 POWER CABLES CONNECTIONS 27

3.2.1 Connection procedure 28

3.3 SWITCHING THE POWER ON / OFF 29

3.3.1 Switching the power ON 29 3.3.2 Switching the power OFF 30

3.4 INSTALLING INK CASSETTES FOR THE FIRST TIME 31

3.4.1 Replacing ink Cassettes 34

3.5 CONNECTING THE PRINTER TO THE PC 36

3.5.1 System requirements 36 3.5.2 Selecting cables 36 3.5.3 Connecting network interface cable 36

3.6 DISPOSAL OF WASTE FLUIDS. 37 3.7 TRANSFER AND TRANSPORTATION 38

3.7.1 Transferring the printer 38 3.7.2 Transporting the printer 40

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3.1 INSTALLATION PROCEDURE

Installation procedure when using the network connection

Starting point: ASSEMBLED CS9060 ↓

Step Action Reference

1 Connect the power cables. Power Cables Connections

2 Install the ink cassettes. Installing ink cassettes for the first time

3 Connect the printer to the PC. Connecting network interface cable ↓

Result: FULLY- INSTALLED CS9060

Notes

• For more information on this topic please refer to the Installation Guide.

Notes

• Do not open the front cover during printing. If the front cover is opened, printing will be interrupted. • Printing restarts if you close the front cover. However you are not guaranteed to have a high print

quality

Notes

• There are two optional winding systems available for the Océ CS9060

o Unwinder/Winder 100 o Motorized winding system with tensioning (T winder)

• Please refer to the User Guide of the chosen system to know how to correctly install the winding system Refer to the pricing sheet for more details of these systems. • If you do not use one of the above winding systems. You have to use the scroller which is supplied with

the printer.

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3.2 POWER CABLES CONNECTIONS

Important

• Make sure to use the supplied power cables. Use of different cables may result in an electric shock or fire.

• Do not use damaged power cables. Doing so may result in an electric shock or fire. • The printer its disconnect device is the plugs on the power cables.

Important

• Do not attempt to plug in electrical plugs with wet hands. Doing so may result in an electric shock.

• Be sure to use the specified voltage (AC 100V-120V/220V-240V). Otherwise, an electric shock or fire may occur.

• Use electricity directly from a power outlet (AC 100V-120V/220V-240V). Do not put many loads on one electrical outlet. Otherwise, heat may be generated, causing fire.

• Be sure to use an outlet with an earth terminal, and to use the terminal correctly. Otherwise, electric shock or fire may occur.

• Do not connect earth cables to : o Gas pipes. Doing so may cause fire or an explosion. o Earth terminals for telephone lines or lightning rods. Doing so may cause a large flow of

voltage if lightning occurs. o Water pipes or faucets. If there is a plastic part in the pipe, the grounding will not work

correctly.

Caution

• Follow the instructions below when handling the power plugs. Otherwise, fire may occur. o Wipe away dust and any other residue before inserting the plugs. o Ensure that the plugs are firmly inserted as far as it will go.

• Ensure that the plugs have been disconnected from the power sockets when they are not used for a long time.

• Earth wires must be connected to wires or terminals that fulfil the following conditions : o Power sockets with earth terminals.

• Earth wires with copper, at least 650 mm under the ground.

Caution

• Be careful when handling the power cables : o Do not make any modifications to the power cables. o Do not place anything heavy on the power cables. o Do not bend, twist, or pull the cables. o Do not wire the cables near equipment that generates heat.

Notes

• When the power supply of the printer is ON, do not pull out the power cables from the socket. Whenever the plugs are pulled out from the socket, allow one minute or more before inserting the plugs in the sockets again.

• Contact the retail outlet of purchase, when the earth connection cannot be established, or when the earth connection is not given.

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3.2.1 Connection procedure Step 1 : Make sure that the power key is switched OFF.

Notes

• The power is switched ON when the [Power] key of the operation panel is pressed. In that case, press the key once again to switch OFF the power.

Step 2 : Plug the power cables to the AC inlet at the back of the printer.

1

2

No. Name 1 AC inlet

Notes

• If a power cable is damaged, contact your local Océ representative.

Notes

• If you cannot use earth terminals nor find any of them, contact your local Océ representative. • Do not unplug the power cables when the printer is ON. If the power cables have been unplugged,

leave the printer for at least 1 minute before plugging the cables in again.

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3.3 SWITCHING THE POWER ON / OFF

3.3.1 Switching the power ON Step 1 : Press the [Power] key on the operation panel to switch ON the printer.

• The Power indication light on the operation panel lights green.

• The printer starts initializing. • When the initialization is completed, the printer enters the normal status.

Notes

• If there is a problem during initial operation, the printer displays a message on the operation panel and may stop operating. In the case the operation stops, refer to "Troubleshooting”.

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3.3.2 Switching the power OFF Be sure to read and understand the safety warnings before handling the printer.

Step 1 : Before powering OFF, be sure that:

• Printing or other operations are stopped or finished. • The printer (and operation panel) is in normal mode. • The head height adjustment lever is lowered

Step 2 : Press the [Power] key on the operation panel to switch OFF the printer.

• The Power indicating light on the operation panel switches OFF.

Notes

• If the [POWER] key is pressed or the power indication light lights up green, the power is ON. • Press the key once again and switch OFF the power.

• “Power OFF" is displayed on the operation panel.

Notes

• If the head height adjustment lever is raised, “Change Head Gap Low” is displayed. Lower the lever.

No. Name 1 Head height adjustment lever

• All the indication lights on the operation panel and the LCD monitor are switched OFF.

• The printer automatically switches the power OFF.

Notes

• If there is a problem during the Power OFF sequence, the printer displays a message on the operation panel and may stop operating. In the case operation stops, refer to “Troubleshooting”.

• After switching OFF the printer, wait for 10 seconds or longer to switch it ON again.

Step 3 : Raise the media hold lever after the powering OFF cycle, so you will not damage the media by

the pressure of the grid rollers.

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3.4 INSTALLING INK CASSETTES FOR THE FIRST TIME

Caution

• When handling ink cassettes, be careful not to get ink into your eyes or on your skin. However, if this happens, flush immediately with water. Otherwise, your eyes may become slightly inflamed. If you feel discomfort, immediately consult a doctor.

• Do not disassemble ink cassettes. Otherwise, ink may get into your eyes or on your skin. • Do not shake ink cassettes. Doing so may cause ink leakage.

Notes

• When filling ink in the machine, use the ink cassette of original product manufacturer. This printer has been adjusted for use of genuine ink cassettes. In case of using ink cassette which is not a product of the original manufacturer, o Printing might become blurred and end of ink in the cassette might no longer be correctly detected. o The problems caused by doing so will not be covered by the warranty and repair expenses will be

paid by the customer. • Do not shake the ink cassettes strongly, this to avoid ink leaking out of the cassette. • Do not disassemble the ink cassette. A disassembled ink cassette cannot be used. • Make sure to use a dedicated cleaning fluid (model No.: RJ80U-22-CLN). • Before installing the ink cassette, shake it gently. Doing so will preserve printing quality. • When storing the ink cassettes in a cold room, be sure to take them out of stock at least 3 hours before

using them. • Insert or remove the ink cassette not more than 10 times.

If the ink cassette is inserted or removed 10 times or more, it cannot be used even if there is some remaining ink inside.

• A dedicated smart chip is included with the ink cassette for this printer. If you insert or remove the ink cassette during printing, information contained in the smart chip may be damaged and the ink cassette may be obsolete.

To install the ink cassettes, follow the steps below. Step 1 : Switch ON the printer.

• The printer starts initialization.

• The operation panel displays "[start ink charge ==> E]”, press Enter.

• The operation panel displays "during washing”.

• The shipping liquid is being flushed out.

• If the operation panel displays “wash retry?” select Yes. (Repeat “wash retry” until shipping liquid is coming through to the tank, then select ‘No’.

• The operation panel displays “insert cleaning cassettes”.

Step 2 : Take out the cleaning cassette from the solvent resistant blister.

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Step 3 : Install the cleaning cassette into the ink cassette slot.

o Keep the ▲ mark facing up and insert the cleaning cassette into the slot of the printer. o Insert the cleaning cassette to the end of the slot.

1

2

No. Name 1 Cleaning cassette 2 Cleaning cassette slot

• The printer starts filling cleaning fluid.

Step 4 : "During washing" is displayed on the operation panel and the printer starts head cleaning. Step 5 : After the head cleaning the display shows “Remove Cartridges” Step 6 : "Insert InkCartridge" is displayed on the operation panel after the head cleaning. Step 7 : Take out the ink cassette from the solvent resistant blister and shake it gently 2-3 times.

• Slots for ink cassettes are specified depending on colours of ink cassettes. Match the colour

marked by the side of slot with the colour of the ink cassette. • Keep the ▲ mark facing up and insert the ink cassette into the slot of the printer. • Insert the ink cassettes in the printer as follows : • The ink cassettes must be inserted in a specific slot according to the type and colour used. • Insert the cassettes with the arrow mark “▲” face-up and pointing to the rear of the printer. • Insert the cassettes as far as possible.

• Install all four colours.

1

5432

No. Name 1 Ink cassette 2 Ink cassette slot K 3 Ink cassette slot C 4 Ink cassette slot M 5 Ink cassette slot Y

Notes

• The CS9060 ink cassettes have been developed in such a way that miss-insertion is not possible. For each colour, a different design is used, i.e., fins are placed at the outside of each cassette, at different locations, depending on which colour is used.

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Result: The operation panel displays "Ink Refill **%", and the initial ink replenishment starts.

• The ink replenishment takes about five minutes. Initial ink replenishment and pause operation are repeated during initial filling.

• When “100%” is displayed, the ink replenishment is complete. • After the first ink fill, the displays shows “Subtank Refill” • The operation panel displays "Subtank Refill **%", • It takes about 5 min to refill the subtank. • After the ink replenishment the operation panel displays “Media End”

Notes

• If the Nozzle check printing is performed immediately after the ink replenishment is completed, the printed line may become blurred or it might be printing partially.

• In such cases, follow the Operation Manual (Head Cleaning). Charge a small amount of ink and check the printing result. If there is no improvement in the print result even after refilling a small amount of ink, leave the printer for one hour of more, and refill a small amount of ink again. If there is still no improvement, contact your local OCÉ representative.

Notes

During ink filling : • Do NOT switch OFF the printer. • Do NOT pull out the printer power cables. • Do NOT open the front cover. • Do NOT push the media hold lever to the back side.

Notes

• After an initial ink fill, the following can occur : o Printed lines become blurred. o White lines appear in the prints.

• If this is the case, perform a head cleaning, two to three times, as shown in the chapter “Head

cleaning”, and check the results. • If the quality of the printed image has not improved, even after performing head cleaning, then leave

the printer unused for more than one hour. After that, perform another head cleaning and check the printed image. If the quality still has not improved, contact your local Océ representative.

Notes

• Only use Océ original ink for CS9060 printers. This printer has been adjusted for use of genuine ink cassettes. In case of using non genuine ink cassettes, notice the following :

o Printing might become blurred and the end of ink in the cassette might no longer be correctly detected.

o The problems caused by the use of non original ink cassettes will not be covered by the warranty and repair costs will be at the expense the customer.

• When ink cassettes are moved from a cold place to a warm place, keep the ink cassettes unused for three hours or more in the printing environment.

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3.4.1 Replacing ink Cassettes (1) Replacement time

When “[****] InkNearEnd” is displayed on the operation panel the alarm buzzer sounds continuously. • This message is displayed when there is a small amount of ink remaining in the ink cassette. • To stop the buzzer, press [ENTER]. • Prepare the ink cassette for replacement.

When “[****] InkEnd” is displayed on the operation panel. • This message is displayed when there is no ink remaining in the ink cassette. • When “[****] InkEnd” is displayed on the operation panel the alarm buzzer sounds

continuously. To stop the buzzer click the [ENTER] key. • Immediately replace it with the new ink cassette.

Notes

• [****] in the messages of the ink cassette replacement indicates the colour that is almost empty or runs out, using the following characters.

o K: black o C: Cyan o M: Magenta o Y: yellow

• Only remove and insert ink cassettes at the time of replacement. Not doing so may result in incorrect printing behaviour due to failures such as nozzle loss, or air which might come in the ink tubes.

• If "Ink End" appears, it is not possible to print until the new ink cassette has been inserted. • If there is no new ink cassette for replacement, leave the empty ink cassette into the printer. Leaving

the printer without ink cassettes inside the ink cassette slots may result in head clogging.

(2) Cassette Types

Our genuine ink cassettes that can be used for the Océ CS9060 printer are as follows. Description Model No. Ink cassette K (Black: 220ml) 29952249 Ink cassette C (Cyan: 220ml) 29952250 Ink cassette M (Magenta: 220ml) 29952251 Ink cassette Y (Yellow: 220ml) 29952252

Notes

• Only use Océ original ink. This printer has been developed for use of genuine ink cassettes. In case of using non genuine ink cassettes, notice the following : o Printing might become blurred and the end of ink in the cassette might no longer be correctly

detected. o The problems caused by using non genuine ink cassettes will not be covered by the warranty and

repair expenses will have to be paid by the customer. • When the ink cassette is moved from a cold place to a warm place, keep the ink cassette unused for

three hours or more in the printing environment.

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(3) Replacement steps

Caution

• When handling ink cassettes, be careful not to get ink into your eyes or on your skin. However, if this happens, flush immediately with water. Otherwise, your eyes may become slightly inflamed. If you feel discomfort, immediately consult a doctor.

• Do not disassemble ink cassettes. Otherwise, ink may get into your eyes or on your skin.

Notes

• Do not shake ink cassettes. Doing so may cause ink leakage. • Do not disassemble the ink cassette. A disassembled ink cassette cannot be used. • When an ink cassette is moved from a cold place to a warm place, keep the ink cassette unused for

three hours or more in the printing environment. • Do not refill the ink cassettes.

Doing so may result in incorrect printing. • Insert or remove the ink cassette at the time of replacement only.

Inserting or removing ink cassettes except at the time of replacement may result in incorrect printing.

To replace ink cassettes, follow the steps below

Notes

• Do not replace ink cassettes when the printer is switched OFF. Doing so may result in incorrect detection of the remaining ink and result in abnormal printing behaviour.

Notes

• A used ink cassette should be put in a vinyl bag or a bag used for this kind of waste. Disposal of an ink cassette has to be done in compliance with the regulations and instructions of the local authorities.

Notes

• Open the ink cassette solvent resistant blister just before attaching the ink cassette into the cassette slot. Leaving the ink cassette open for a long time may result in an abnormal printing.

• Replace the ink cassette within 6 months after installing it into the printer. • Insert or remove the ink cassette not more than 10 times. This to prevent that the smart chip or its

reader would be worn out and malfunction in this way. If inserted or removed more then 10 times the ink cassette could malfunction even if there is some ink remaining.

Notes

• The printer resumes printing when you have replaced (an) ink cassette (s) after an ink end occurred during printing.

Step 1 : Verify that the printer has been switched ON. Step 2 : Remove the empty ink cassette(s) from the ink cassette slot (s) Step 3 : Unpack the new ink cassette(s). Step 4 : Insert the new ink cassette(s) Step 5 : Verify that the printer returns to the Normal mode

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3.5 CONNECTING THE PRINTER TO THE PC

3.5.1 System requirements For details about the system requirements, please refer to the documentation of the RIP software of your choice.

3.5.2 Selecting cables The printer is equipped with a network interface and a USB interface to connect it with a PC. A network interface cable or an USB cable is required to connect the PC with the printer.

Notes

• To connect the printer via a network interface cable, refer to “Connecting network interface cable” • The USB connection is reserved for service technicians only.

3.5.3 Connecting network interface cable Step 1 : Switch OFF both the printer and the PC. Step 2 : Plug the network interface cable into the network interface connector located at the back of the

printer.

21

No. Name 1 Network interface cable 2 Network interface connector

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3.6 DISPOSAL OF WASTE FLUIDS.

(1) Disposal period. Dispose the waste fluids in the following cases.

When the waste fluid tank is more than half full.

When “Waste Ink Tank Full” is displayed on the operation panel. (2) Disposal method.

Important

• The waste fluid from the printer is industrial waste. Proper waste fluid disposal according to industrial waste disposal laws and ordinances of your local government is required. Consign disposal of waste fluids to a specialized processor.

Step 1 : Prepare an empty container such as a supply waste fluid bottle, to contain the waste fluid. Step 2 : Lay a protective material on the floor under the waste fluid tank. Step 3 : Open the waste fluid valve, and transfer the waste fluid to the container.

Notes

• When transferring the waste fluid to the empty container, put the container close to the waste fluid valve, so it could not splash.

1

2

No. Name 1 Waste fluid valve 2 Empty container

Step 4 : After transferring the waste fluid to the empty container, close the waste fluid valve securely.

1

2

Step 5 : Wipe the opening of the waste fluid valve with a cloth, etc.

• Disposal of waste fluids is now complete.

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3.7 TRANSFER AND TRANSPORTATION

3.7.1 Transferring the printer

Caution

• Keep the printer horizontally while transferring. • Do not make the main body of the printer slanting or place it in a vertical position, nor keep the

printer upside down. There is a possibility that the ink inside the printer may leak. Moreover, normal operation after shifting to these positions cannot be guaranteed.

When using the dedicated stand, transfer the printer according to the procedure below. (1) Pre-transfer steps Step 1 : Verify that the printer has been switched OFF. Step 2 : Verify that the butterfly bolts attaching the stand with the printer, are well fixed. Step 3 : Verify that the printer head is in the rightmost position. Step 4 : Attach the protective material (metal plate) for attaching the head unit, and fix it with

thumbscrews.

Step 5 : Remove the scroller. Step 6 : Unplug and remove all cables. Step 7 : Release the lock of the caster wheels and transfer the printer.

Notes

• The casters supplied with the dedicated stand are manufactured for a small transfer on a plain surface. When moving the printer outdoors, and in places with big step differences, then move the stand and printer separately. For further details please refer to the Installation guide.

No. Name 1 Head unit 2 Butterfly screw 3 Head unit fastening material (metal plate)

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(2) Steps after transfer Step 1 : Choose a suitable place to install the printer.

Refer to “Installation guide” Step 2 : Verify that the butterfly bolts fixing the stand with the printer are well fixed. Step 3 : Connect all cables. Step 4 : Perform a nozzle check, and verify that there is no clogging in the printer head.

Refer to “Nozzle check” Step 5 : Perform a head alignment.

Refer to “Adjust print”

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3.7.2 Transporting the printer When transporting the printer, it is necessary to pack the printer as it was shipped, using the protective materials and packing materials to protect the printer from vibration and shocks.

Notes

• When transporting the printer, consult your Océ product representative.

(1) Pre- transport procedure Step 1 : Switch ON the printer. Step 2 : Verify that the printer is in Normal mode.

Step 3 : Remove all ink cassettes.

Step 4 : Switch OFF the printer.

• Result: The operation panel displays "Transport Mode", and the printer starts the ink rejecting operation.

• The ink rejecting operation takes about 2 minutes.

Step 5 : Verify that the power light faints when the ink rejection operations has been finished. Step 6 : Remove the scroller or the optional winding system.

Step 7 : Remove all cables.

Step 8 : Attach the protective material (metal plate) to the head unit, and fix it with thumbscrews.

No. Name 1 Head unit 2 Butterfly screw 3 Head unit fastening material (metal plate)

Step 9 : Remove the printer from the stand. Refer to: “Installation guide” Step 10 : Repack the printer.

(2) Post-transport procedure Step 1 : To perform unpacking, assembling, and placing the printer. Please refer to: “Installation guide” Set the printer in an available condition. Please refer to “Transferring the printer” and “Steps after transfer”

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4 HANDLING THE PRINTER

4.1 MAKING THE PRINTER READY-TO-PRINT 43 4.2 GENERAL INFO ON USABLE MEDIA 44

4.2.1 Media compatibility 44 4.2.2 Printing area 44 4.2.3 Notes on handling media 45 4.2.4 Notes on storing media 45

4.3 HANDLING AND INSTALLING MEDIA 46

4.3.1 Installing roll media 46 4.3.2 Setting roll media 50 4.3.3 Setting media type 57 4.3.4 Head height adjustment 59 4.3.5 Step adjustment 60 4.3.6 Replacing roll media 64

4.4 TEST PRINT 67

4.4.1 Overview and functions of the test prints 67 4.4.2 Performing a test print 67 4.4.3 Nozzle check 69 4.4.4 Mode Print 69 4.4.5 Setup print 70 4.4.6 Palette print 71

4.5 ADJUST PRINT 72 4.6 MENU SETUP ON THE OPERATION PANEL. 78

4.6.1 Menu setup procedure 78 4.6.2 Panel setup menu overview. 80

4.7 PANEL SETUP MENU 81

4.7.1 MediaType menu 82 4.7.1.1 User media menu 82 4.7.1.2 Print Mode menu 83 4.7.1.3 Dist.Adj menu 83 4.7.1.4 Init.Adj.Print menu 84 4.7.1.5 Init.Adj.Change menu 84 4.7.1.6 Confirm Print menu 84 4.7.1.7 Micro Adj. Print menu 84 4.7.1.8 Micro Adj.Change menu 84 4.7.1.9 Pre Heater menu 85 4.7.1.10 Fixer (platen) menu 85 4.7.1.11 Dryer menu 86 4.7.1.12 Standby Heating menu 86 4.7.1.13 Vacuum Fan menu 86

4.7.2 Effect menu 87 4.7.3 Flushing menu 87

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4.7.3.1 Flushing return count menu 88 4.7.4 Side Margin menu 88 4.7.5 Media Initial menu 88 4.7.6 Media Width menu 89 4.7.7 Origin menu 90 4.7.8 Prev. Stick menu 90 4.7.9 Head fan menu 91 4.7.10 CR Movement menu 91 4.7.11 Overwrite Cnt menu 91 4.7.12 Overwrite Wait menu 91 4.7.13 Slant Check menu 92 4.7.14 Auto Cleaning menu 92 4.7.15 Ink Status menu 92 4.7.16 Roll Length menu 93

4.7.16.1 Roll media Length menu 93 4.7.17 Head Wash menu 93 4.7.18 CR Maintenance menu 94 4.7.19 Initialization menu 94 4.7.20 Life Times menu 94 4.7.21 IP Address menu 95 4.7.22 Subnet Mask menu 95 4.7.23 Gateway menu 95

4.8 OPERATING FROM THE OPERATION PANEL 96

4.8.1 Feeding media 96 4.8.2 Stop printing 97 4.8.3 Pause printing 97 4.8.4 Cutting media 98 4.8.5 Changing and confirming settings while printing. 99

4.8.5.1 Procedure for changing and confirming settings while printing. 99 4.8.5.2 Settings that can be changed or confirmed while printing. 100

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4.1 MAKING THE PRINTER READY-TO-PRINT

Starting point: FULLY- INSTALLED CS9060 ↓

Step Action Reference

1 Choose the appropriate media. General info on usable media

2 Install and load the media. Installing roll media Loading roll media

3 Set the media type Setting media type

4 OPTIONAL : Adjust the head height Head Height Adjustment

5 Set the printing conditions. Menu setup on the operation panel

6 OPTIONAL: Perform (a) test

plot(s) and perform adjusting, cleaning and replacing actions

when needed. Test Print

Result: READY-TO-PRINT CS9060

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4.2 GENERAL INFO ON USABLE MEDIA

4.2.1 Media compatibility

The Océ CS9060 Eco-Solvent printer offers a wide media compatibility with both uncoated and coated media. The appropriate media needs to be selected in accordance with the application type. Océ offers a selection of dedicated coated and uncoated Eco-Solvent media. Next to this, a wide range of media from known media brands in the market have been tested and found compatible with the CS9060 printer.

Notes

• For details on the recommended media, VISIT www.oce.nl or contact your local Océ representative. • If printer failures or malfunctions occur by using non compatible media :

o The printer will not be covered by the warranty and repair expenses will have to be paid by the customer.

o For details, refer to: ”Periodical Maintenance” ”Troubleshooting”

• If repair is necessary, contact your local Océ representative.

Notes

• When tested and compatible media is used, the print quality is set according to each media type. For the settings, refer to “Application details”.

• When printing on non compatible or non-tested media : o Refer to the media specifications of the media supplier for information on the media type or

appropriate settings for this printer. o Set the printing quality according to “User media menu”

4.2.2 Printing area

The printable area of the CS9060 is as follows:

a

c

bd

Printable Area

a=Max. 15mmb=5mm~25mmc=5mmd=5mm~25mmM

edia

feed

ing

dire

ctio

n

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4.2.3 Notes on handling media

Notes

• Use compatible media under an appropriate environment. The appropriate temperature and humidity ranges for printing are shown below.

Temperature Humidity Recommended range

22°C to 30°C 40% to 60%

Change rate Within 2°C per hour Within 5% per hour

• Do not use folded or torn media. • The size of media can change according to temperature and humidity variations in the print

environment. Therefore, place the media minimum 30 minutes in the print environment before use, to let it acclimatize to the print environment.

• Printing on media without having it acclimatized to the printing environment might cause media jams and bad print quality, caused by media expansion or contraction.

• Media has a printable side and a non-printable side. Printing on the non-print side can cause blurs and blots.

• Always handle media with dry and clean hands to avoid bad print quality. • When the printer will be unused for more than 24 hours, remove the media to prevent media floating,

media jams, and degradation of the print quality. • Avoid using media in cold places and dry places, especially when printing formal documents. • Always store the media in its original packing material. • Do not throw away the individual box and bag. Use them for storing media.

4.2.4 Notes on storing media

Notes

• Avoid storing media in rooms with high temperature and high humidity. • Avoid direct sunlight on stored media. • Always repack sheet media in its original packing and store it in a horizontal position. • After removing the unused roll media from the scroller, wind it properly, wrap it in an individual bag and

store it in an individual box. • Keep the media dry.

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4.3 HANDLING AND INSTALLING MEDIA

Notes

• Refer to “General info on usable media” for details on media handling. • It is recommended to use tested and compatible media for this printer.

Refer to the following topics for types and details of media: o “General info on usable media”

4.3.1 Installing roll media

Notes

• There are two optional winding systems available for the Océ CS9060

o Unwinder/Winder 100 o Motorized winding system with tensioning (T winder)

• Please refer to the User Guide of the chosen system to know how to correctly load media Refer to the pricing sheet for more details of these systems. • If you do not use one of the above winding systems. You have to use the scroller which is supplied with

the printer. • For media with a three inch core, three inch core adapters have to be used.

Notes

• Set the roll media on a flat and levelled surface. • If the roll media and scroller are placed in a vertical position, the scroller might get damaged.

Notes

• The following roll media can be attached to the scroller supplied with this unit. o Media tube diameter: three inches, outside diameter of media: 150mm or less, weight: 30kg or less.

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Step 1 : Loosen the fixing levers on the right and left side of the rear. Set the distance between the roll media holders wider than the roll media width.

1 3

41

2

2 4

No. Name 1 Roll media holder (left) 2 Roll media holder (Right) 3 Roll media 4 Fixing lever

Step 2 : Fixed the Roll media holder (Left)

1

1

2

No. Name 1 Roll media holder (left) 2 Fixing lever

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Step 3 : Set the roll media to the roll media holder (left)

1 2

No. Name 1 Roll media holder (left) 2 Roll media

Step 4 : Set the roll media to the roll media holder (right) and fix the fixing lever.

1

3

2 No. Name 1 Roll media holder (right) 2 Roll media 3 Fixing lever

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Step 5 : Loosen the fixing levers of the right and left roll media holders, move the roll media to the centre and tighten the levers.

Notes

• Fix the roll media holders by pressing the holders to the printer.

23

31 2

13

4 4

No. Name 1 Roll media holder (left) 2 Roll media holder (right) 3 Roll media 4 Fixing lever

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4.3.2 Setting roll media

Notes

• There are two optional winding systems available for the Océ CS9060

o Unwinder/Winder 100 o Motorized winding system with tensioning (T winder)

• Please refer to the User Guide of the chosen system to know how to correctly load media Refer to the pricing sheet for more details of these systems. • If you do not use one of the above winding systems. You have to use the scroller which is supplied with

the printer.

Step 1 : Switch ON the printer.

Caution

• Do not operate the media loading lever during initial operation. The print head may touch the pressure roller, and cause a malfunction.

The printer starts the initializing operation.

• “Media End” is displayed on the operation panel.

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Step 2 : Raise the media loading lever.

1

No. Name 1 Media loading lever.

• “Lever Up” is displayed on the operation panel. Step 3 : Open the front cover.

1

No. Name 1 Front Cover

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Step 4 : Set the roll media to the media feed slot.

Notes

• If the end of the roll media is not wound tightly, wind it tightly again, and than load it.

1

2

No. Name 1 Roll media 2 Media feed slot

Step 5 : Pull the roll media out about 1m from the front media feed slot which is located inside of the front

cover.

1

2

No. Name 1 Roll media 2 Media feed slot

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Step 6 : Rewind the roll media a little by rolling the flange on the roll media holder while holding the edge of the media, eliminate any slack or slant.

Notes

• If you set the roll media free while rewinding, the roll media will fall out from the media feed slot on the rear of the product.

• Confirm that the right edge of the roll media does not go beyond the loading mark. If it does, it may affect print quality.

No. Name 1 Roll media 2 Media loading mark

Notes

• When setting the roll media, set both sides of the media at least 5mm away from the edge of the pressure roller. Slippage or creases may occur during printing.

5mm 5mm 5mm5mm

2

1

2

1

2

1

No. Name 1 Roll media 2 pressure rollers

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Step 7 : If the edge of the roll media is set less than 5 mm from the edge of the pressure roller, follow the procedure below to adjust the position of the roll media.

Loosen the fixing levers of the right and left roll media holders, and move the roll media to left or

right. After moving the roll media, fix it with fixing levers of the right and left roll media holders.

Notes

• Fix the roll media holders by pressing the holders to the printer.

23

31 2

13

4 4

No. Name 1 Roll media holder (Left) 2 Roll media holder (right) 3 Roll media 4 Fixing lever

Step 8 : Lower the media loading lever

1

No. Name

1 Media loading lever

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Notes

• When loading the new roll media, cut the front edge of the media if it is not straight. Please refer to “Cutting media”.

• When loading media that does not feed well, lower the media loading lever further.

1

No. Name 1 Media loading lever

Step 9 : Close the front cover.

1

No. Name 1 Front cover

The Media type setup menu is displayed on the operation panel.

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Step 10 : Press the [+] key or the [-] key to select the type of the loaded media.

Step 11 : Press the [ENTER] key on the operation panel

• The media type is set. • “Media Initial” is displayed on the operation panel and media initial operation starts.

Notes

The printer starts the media initialization without setting the media type when • The [Cancel] key of the operation panel is pressed. • No key operations are performed on the operation panel for 10 seconds.

• After media initial operation is complete, “Ready to print” is displayed on the operation panel and the

display shifts to Normal.

• The media is now correctly loaded.

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4.3.3 Setting media type Introduction: When you have loaded the media in the CS9060, you will have to set the media type. The Media setup menu is displayed after the media hold lever is pushed from the backward position to the forward position. (= lever down)

1

No. Name 1 Media hold lever

Notes

The printer starts the media initialization without setting the media type when • The [Cancel] key of the operation panel is pressed. • No key operations are performed on the operation panel for 10 seconds.

Procedure: Step 1 : Verify that the printer has been switched ON, and the media has been loaded.

Result: After the media is loaded, the display shifts to the Media setup menu.

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Notes

Refer to the following topics to load media: • Installing roll media • Loading roll media

Step 2 : Press the [Setting value +] key or [Setting value-] key on the operation panel to select the correct media type.

Step 3 : Press the [Enter] key on the operation panel to confirm your choice.

Result: • The media type is determined • The operation panel displays "Media Initial", and the media initialisation starts.

Step 4 : After media initialization, the operation panel displays "Ready to Print" and the printer shifts to

normal Step 5 : When using the roll media, wind back the roll media to avoid slackness at the back.

Notes

The printer starts the media initialization without setting the media type when • The [Cancel] key of the operation panel is pressed. • No key operations are performed on the operation panel for 10 seconds.

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4.3.4 Head height adjustment When used? Use the head height adjustment feature when printing at high speeds or when using strongly curved media. This way you prevent the print head from touching the media.

Notes

• If the head height adjustment lever is raised, high print quality will not be guaranteed. • Do not open the front cover nor change the head height during printing. If the head height is changed,

the head alignment will be changed and high print quality will no longer be guaranteed. • To perform a head alignment, refer to “Head height alignment”

Procedure: Step 1 : Open the front cover.

1

No. Name 1 Front cover

Step 2 : Change the head height by moving the head height adjustment lever. ( Orange)

Notes

• Do not raise the head height adjustment lever higher than the following position, doing so may damage the printer.

High

1

No. Name 1 Head height adjustment lever

The high lamp on the operation panel lights up in green

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Step 3 : Close the front cover.

1

No. Name 1 Front cover

4.3.5 Step adjustment

After every printed swath, the media is fed a certain distance. Depending on the kind of media (weight, backing) another media feed compensation has to be set. This to avoid the following phenomenon:

• Printed swaths overlap. • White lines between every swath.

In such cases, follow the procedure below and adjust the media feed compensation value. Step 1 : Display the Media feed compensation menu on the operation panel. Step 2 : Press the [Menu] key on the operation panel.

• Shift to the Setup menu display. • The operation panel displays "Menu 1: Setup>".

Step 3 : Press the [>] key on the operation panel.

• The operation panel displays "Set1: MediaType". Step 4 : Press the [Enter] key on the operation panel.

• The operation panel displays "Media: Type 1". Step 5 : Press the [+] key or [–] key to select the media type you wish to use. Step 6 : Press the [Enter] key on the operation panel.

• The operation panel displays "**>1: Print Mode".

Notes

• The selected media (Type 1-30) is displayed in "**". Please refer to “Media Type menu”

• Press the [+] key or [–] key to select "**>2: PF Adjust>". • Press the [>] key on the operation panel.

o The operation panel displays "PF1: Initial Print".

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Step 7 : Perform the initial adjust print.

• Press the [Enter] key on the operation panel. o The operation panel displays "Feed Length: 250 mm".

Notes

• The length that the media is fed for initial adjustment printing is normally set at 250 mm. • If you make the feeding length longer, the accuracy of the Media feed compensation improves.

If you want to change the feeding length, press the [+] key or [–] key and change the set value.

• Press the [Enter] key on the operation panel.

o The operation panel displays "Printing". o Start Initial adjustment printing.

211

No Name 1 Feed length 2 Media feeding direction

o When the initial adjustment printing is complete, the printer enters the normal status

• After the initial adjustment printing, cut the media. See “Cutting media”

Step 8 : Measure the distance between two “+” signs in the initial adjustment print using a measurement

tool, such as a ruler. Step 9 : Set up Initial Adjust Change.

• Press the [+] key or [–] key to select "PF2: Initial Change".

• Press the [Enter] key on the operation panel. o The operation panel displays "Init: 250.0/250mm".

• Press the [+] key or [–] key and enter the measured value in step 3. • Press the [Enter] key on the operation panel

o The initial adjustment value is saved. o The operation panel displays "PF2: Initial Change".

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Step 10 : Perform the Confirm Print.

• Press the [+] key or [–] key to select "PF3: Confirm Print". • Press the [Enter] key on the operation panel.

The operation panel displays "Feed Length: 250 mm".

Notes

• The length that the media is fed (feeding length) for confirmation adjustment printing is normally set at 250 mm.

• If you make the feeding length longer, the accuracy of the Media feed compensation improves. If you want to change the feeding length, press the [+] key or [–] key and change the set value.

• Press the [Enter] key on the operation panel.

o The operation panel displays "Printing". o Start Confirmation adjustment printing.

211

No. Name 1 Feed length 2 Media feeding direction

• After the confirmation adjustment printing, cut the media. For more information, please refer to: “

Cutting media”

Step 11 : Measure the distance between two pluses in the confirmation adjustment print using a measurement tool, such as a ruler, confirm that the distance matches the feeding length when printing.

• If the distance does not match the feeding length, follow the procedure from 1 to 5 and re-adjust.

• If the distance matches the feeding length, proceed to step 15.

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Step 12 : Perform Micro adjustment printing.

• Display the Media feed compensation menu on the operation panel.

• Press the [+] key or [–] key to select "PF4: Micro Adj. Print".

• Press the [Enter] key on the operation panel. o The operation panel displays "Printing". o Start Micro adjustment printing.

Current adjustment value

2

1

0

1

2

• After the micro adjustment printing is completed, the operation panel displays "PF4: Micro Adj. Print".

Step 13 : Refer to the illustrations below and check the printing result.

Input the adjustment value

Step 14 : Set up the Micro Adjustment Change.

• Press the [+] key or [–] key to select "PF5: Micro Adj.Change". • Press the [Enter] key on the operation panel.

o The operation panel displays "Micro: 0pulse".

• Press the [+] key or [–] key and enter the micro adjustment value according to the printing result in step 16.

• Press the [Enter] key on the operation panel.

o The micro adjustment value is saved. o The operation panel displays "PF5: Micro Adj.Change". o The Media feed compensation is complete.

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4.3.6 Replacing roll media (1) Replacement time Replace roll media if... …the roll media runs out. • The operation panel displays "End of Roll". • If the media runs out during printing, the printer stops printing. • If you want to change the media type. (2) Replacement steps

Notes

• There are two optional winding systems available for the Océ CS9060

o Unwinder/Winder 100 o Motorized winding system with tensioning (T winder)

• Please refer to the User Guide of the chosen system to know how to correctly replace roll media Refer to the pricing sheet for more details of these systems.

Caution

• Be careful that you don’t get your fingers caught between the front cover and the printer if you open or close the front cover.

1. Remove the installed roll media.

Step 1 : Verify that

• the printer has been switched ON, • the printer is in Normal mode, and • The printer is NOT printing.

Step 2 : Push the media hold lever backward (lever up).

1

Nr. Name 1 Media loading lever

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Step 3 : Turn the flanges of the roll media holders and wind roll media

11 2

Step 4 : Loosen the lever of the right roll media holder and remove the media

3 1

1 2

Nr. name 1 Roll media holder (right) 2 Fixing lever 3 Roll media

Nr. Name 1 Roll media holders 2 Roll media

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Step 5 : Take the same procedure as in step 4, remove the roll media from the left roll media holder.

21 3

1 3

Nr. name 1 Roll media holder (left) 2 Fixing lever 3 Roll media

To load another roll media, refer to: “Setting media”

Notes

• To load another roll media, refer to: “ Setting media” • Store the roll media you do not use according to: Notes on storing media • Attach the movable flange to the scroller when you do not set roll media, this to set the scroller to the

printer.

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4.4 TEST PRINT

4.4.1 Overview and functions of the test prints

Testplot Function Action to be performed when needed

Nozzle Check To check the head nozzles. Perform a head cleaning. Mode print To check the print conditions. Change print conditions. Setup print To check the current setup of the printer. Change setup. Palette Print To compare output colours with printing colours. Check colour mode

4.4.2 Performing a test print Step 1 : Verify that the printer has been switched ON and that media more than A3 size has been loaded.

See “Installing roll media” and “Loading roll media” Step 2 : Verify that the printer is in Normal mode. Step 3 : Press the [Menu] key on the operation panel.

Result: • The first submenu of the Setup menu is displayed. • The operation panel displays "Menu 1: Setup>". • The printer is in Menu mode.

Step 4 : Press the [-] key on the operation panel.

Result: The operation panel displays " Menu 2: Test Print>“

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Step 5 : Press the [>] key on the operation panel

Result: • The operation panel displays “Test1: Nozzle Check”. • The display enters the Test Print menu

Step 6 : Press the [+] key or [-] key on the operation panel to select the item you want to print and press

the [Enter] key. Submenus: · Nozzle Check · Mode print · Setup print · All Set List · Palette print

Result: Printing starts for the selected submenu.

Notes

• Please refer to the following topics for details on each item of the test print list: Nozzle Check to Palette print

• When "Banner 1" or "Banner 2" is set in the Print Mode menu, "PalettePrint" is not displayed on the Test Print menu.

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4.4.3 Nozzle check Used to check whether there are any head clogging, missing nozzles or misfiring nozzles.

Notes

• If the nozzle check result indicates that the checked points are blurred or missing, clean the head. See Head cleaning. Perform the nozzle check once again after the head has been cleaned.

Notes

• For the printing procedure, refer to “Performing a test print”.

4.4.4 Mode Print Used to confirm the following printing conditions:

• Printing data • Print mode • Effect • Pre heater set temperature • Fixer (Platen) heater set temperature • Drier heater set temperature • Adjustment value

Notes

• For the printing procedure, refer to “Performing a test print”.

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4.4.5 Setup print Checks the current settings of the printer.

Notes

• User media and print mode lists are printed only when "ALL Set List" is selected. • For the printing procedure, refer to “Performing a test print”.

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4.4.6 Palette print Used to compare pen colours used on the computer to the printing colours.

Notes

• When “Banner 1” or “Banner 2” is set in the Print Mode menu, “PalettePrint” is not displayed on the Test Print menu.

• For the printing procedure, refer to “Performing a test print”.

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4.5 ADJUST PRINT

Notes

• This printer has been adjusted for optimum print quality before shipment at the factory. • Align the print head when the print quality decreases after the installation environment or the media has

been changed.

Align the print head as described in the following procedure: Step 1 : Switch ON the printer.

Step 2 : Load more than A3 size print media.

Step 3 : Confirm that the printer functions normally.

Step 4 : Press the [Menu] key on the operation panel.

Result: • The operation panel displays "Menu 1: Setup>". • Shifts to the Setup menu display.

Step 5 : Press the [>] key on the operation panel.

• “Set1: MediaType” is displayed on the operation panel

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Step 6 : Press the [+] or [–] key on the operation panel to select the media type to use.

Step 7 : Press the [Enter] key on the operation panel.

• “**>1: PrintMode” is displayed on the operation panel.

Step 8 : Press the [Enter] key on the operation panel.

• “Mode: quality 1” will be displayed on the operation panel. • The display shifts to the printing mode menu. • Select the printing mode you want to use.

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Step 9 : Press the [+] or [–] key on the operation panel to select "Adj.4: Bi-D Quality".

Step 10 : Press the [CANCEL] key on the operation panel several times.

• The operation panel shifts back to normal. • Displays the adjustprint menu on the operation panel.

Step 11 : Press the [menu] key on the operation panel.

• “Menu1:Setup>” is displayed on the operation panel • The operation menu shifts to the setup menu display.

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Step 12 : Press the [>] key on the operation panel.

• “Adj 1 Confirm” is displayed on the operation panel.

• The display enters the adjustprint menu. Step 13 : Press the [Enter] key on the operation panel.

• A confirmation pattern for quality adjustment is printed.

1A1B2A3A4A 2B3B4B

1A1B2A3A4A 2B3B4B Q

1A1B2A3A4A 2B3B4B1A1B2A

1A1B2A

• After the confirmation pattern is printed, the operation panel displays "Adj.1: Confirm".

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Step 14 : Check that the confirmation pattern printing result is as follows.

1A1B2A3A4A 2B3B4B

1A1B2A3A4A 2B3B4B Q

1A1B2A3A4A 2B3B4B1A1B2A

1A1B2A

• When the printing result is :

You do not to need perform an Alignment.

• When the printing result is : You need to perform an Alignment.

• Register a set value for Bi-D Quality (two-way printing/quality priority mode). Step 15 : Press the [+] or [–] key on the operation panel to select "Adj.4: Bi-D Quality".

Step 16 : Press the [Enter] key on the operation panel.

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• Start "Bi-D Quality" pattern printing. • Check the BI-D Quality pattern printing and select the number corresponding to the lines that are most

closely aligned. • “4” is selected in the next printing sample.

Step 17 : Press the [+] or [–] key to set the number that you have selected.

Step 18 : Press the [Enter] key on the operation panel.

• The set value for BI-D Quality is registered. • “Adjust5 BI-D quality” is displayed on the operation panel.

• Register the setting for Bi-D Normal (two-way printing/normal mode) in the same way as in previous steps.

Step 19 : Press the [CANCEL] key on the operation panel to exit from the setup.

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4.6 MENU SETUP ON THE OPERATION PANEL.

4.6.1 Menu setup procedure Step 1 : Confirm that the operation panel is in the Normal mode. Step 2 : Press the [menu] key on the operation panel.

Step 3 : “Menu 1: Setup>” is displayed on the operation panel. Step 4 : Press “>”, the operation panel shifts to the Setup menu display. Step 5 : Press the [+] key or the [-] key on the operation panel to select a setup item and press the

[ENTER] key.

• The settings will be confirmed. • When setup items have a submenu, the display shifts to the next menu.

Notes

• When a setup item has a submenu, “>” is displayed on the right end of the LCD monitor.

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Step 6 : The setting in the blinking part on the LCD monitor of the operation panel can be changed. Press the [+] key or the [-] key to change the setting.

Step 7 : To save the changed setting, press the [ENTER] key on the operation panel.

The setting is saved and the next setup item is displayed.

Notes

• If you press the [CANCEL] key, [+] key or the [-] key without pressing the [ENTER] key after changing a setting, the change will not be saved.

Step 8 : Press the [CANCEL] key on the operation panel to exit from the setup.

The previous setup menu is displayed. When the main menu is displayed, the screen turns to Normal.

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4.6.2 Panel setup menu overview. The following items can be found in the Panel setup menu.

Setup item Description Setup menu Various settings of the printer are configured.

Test print menu Performs a nozzle check of the print head and setup list. Adjust print menu. Print and adjust test patterns for alignment.

Cleaning menu Perform head cleaning Selection menu set up the contents of the setup menu

For details regarding the setup menu, refer to “Panel setup menu”

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4.7 PANEL SETUP MENU In the table below you will find the complete menu structure and its function:

Setup item Description

Set1: MediaType Set up the media type for printing. Set2: Effect Set up the Effect menu. Set3: Flushing Set up the Flushing operation while printing. Set4: Side Margin Set up the right and left margin when printing.

Set5: Media Initial Set up whether the media width and edge are detected when initializing the media.

Set6: Media Width/MediaWidth

Set up the media width from the loading mark to the left end if media detection is not performed when initializing the media. Display the detected media width if media detection is performed when initializing the media.

Set9: Origin Set the start position of the printing data. Set10: Prev. Stick Set up to prevent media from sticking when printing. Set11: HeadFan Set up head fan operation Set12: CR Movement Set up the distance to move the print head while printing. Set13: Overwrite Cnt Set up the Overwrite Cnt per swath. Set14: Overwrite Wait Set up the waiting time while overwrite printing. Set15: Slant Check Set up the slanting detection between two consecutive print jobs Set16: Auto Cleaning Set up the auto cleaning time while printing.

Set17: Ink Status Display the remaining ink level of the ink cassette that was installed into the ink cassette slot.

Set18: Roll Length Set up the roll media length. Set19: Head Wash Unlocks carriage from home position in order to be able to clean the wiper. Set20: CR Maintenance Clean the wiper. Set21: Initialization The parameter values of the printer are restored to their factory defaults Set22: Life Times Display the operational life time of each part. Set23: IP Address Set the IP address of the printer. Set24: Subnet Mask Set the subnet mask of the printer. Set25: Gateway Set the Gateway.

Set26: Temporary The settings of "OFF" or "ALL OFF" in the Selection menu are displayed in the setup menu temporary.

— [Cancel] key: Shift to the previous hierarchy.

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4.7.1 MediaType menu

Setup item Setting Value Description Type 1 Type 2

... Type 29

Media

Type 30

Set up the media type for printing. It is possible to set 30 different user settings as "Type 1-30" for printing. [Enter] key: Shift to the next hierarchy. refer to: User media menu

— [Cancel] key: Save the setting value and shift to the previous hierarchy. refer to Setup menu

4.7.1.1 User media menu

Notes

• If non-compatible media is used, the following problems may occur: o Media detection error o Slant, snag and wrinkle of media o Media jams o Optimum printing quality cannot be obtained due to blots, blurs and dirt of ink. o End detection of roll media cannot be performed, etc.

The problems caused by the use of non-compatible will not be covered by the warranty and repair expenses will be paid by the customer. For details, contact your Océ representative.

Setup item Setting Value Description

Print mode

Set up the print mode according to the used print data or print speed. • [Enter] key: Shift to the next hierarchy.

refer to Print mode menu

PF Adjust

Various settings on the Media feed compensation can be set. • [>] key: Shift to the next hierarchy.

refer to Dist. Adj menu

Pre Heater Set up the Pre Heater temperature. • [Enter] key: Shift to the next hierarchy.

refer to Pre heater menu

Fixer (platen) Set up the Platen Heater temperature. • [Enter] key: Shift to the next hierarchy.

refer to Platen heater menu

Dryer Set up the After Heater temperature. • [Enter] key: Shift to the next hierarchy.

refer to After heater menu

StandbyHeating

Set up whether the heater is preheated while in standby mode. • [Enter] key: Shift to the next hierarchy.

refer to StandbyHeating menu

Vacuum Fan Set up the vacuum fan operation • [Enter] key: Shift to the next hierarchy.

refer to Vacuum fan menu

Type 1 to 30

— • [Cancel] key: Shift to the previous hierarchy. refer to Media type menu

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4.7.1.2 Print Mode menu Set up the printing mode according to the used print data or print speed.

Resolution print mode

Head Media Print Passes Dir Drop Family/

Drop Size(2) Head

Speed(3) Max. Print Width (mm)

quality1 1440 1440 16 uni Small Slow 1615

quality2 1440 720 8 uni Small Slow 1615

quality3 720 720 8 uni Small Slow 1615

quality4 720 720 8 bi Small Slow 1615

quality5(1) 720 720 8 bi Large Slow 1615

graphics1 720 720 8 uni Small Fast 1615

graphics2 720 720 8 bi Small Fast 1615

graphics3(1) 720 720 8 bi Large Fast 1615

banner1 540 720 6 uni 14 ng Fast 1615

banner2 540 720 6 bi 7 ng Fast 1615

banner3 720 720 4 uni Small Slow 1615

banner4 720 720 4 bi 14 ng Fast 1615

Remark: Print width: 1615 mm (1) Print modes only selectable via RIP and not visible on the panel (2) Large Drop Family - VSD1 : 7 – 14 – 21 ng / Small Drop Family - VSD3 : 3.5 – 7 – 12.5 ng (3) Head speed: Slow = ± 240 cps = 610 mm/s and Fast = ± 320 cps = 813 mm/s cps = 0.1 inch per second (4) If i²/Waving is switched OFF, the print speed increases by approximately 4%. 4.7.1.3 Dist.Adj menu Various settings on the Media feed compensation can be set.

Setup Item Setting Value Description

Init.Adj.Print Perform the initial adjust print. • [Enter] key: Shift to the next hierarchy.

Init.Adj.Change

Set up Initial Adjust Change. • [Enter] key: Shift to the next hierarchy.

Confirm Print

Perform the Confirm Print. • [Enter] key: Shift to the next hierarchy.

Micro Adj. Print

Perform the Micro Adjustment Print. • [Enter] key: Shift to the next hierarchy.

Micro Adj.Change

Set up the Micro Adjustment Change. • [Enter] key: Shift to the next hierarchy.

PF

— • [Cancel] key: Shift to the previous hierarchy.

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4.7.1.4 Init.Adj.Print menu

Setup Item Setting Value Description

100 mm to <250 mm> to 500 mm

Change the length (feed length) of the media feed direction for the initial adjust print. • [Enter] key:

The setting value is determined. "Printing" is displayed on the operation panel and the initial adjust print is started. After printing, the printer enters in the normal status.

Feed Length

— • [Cancel] key: Cancel the setting value and shift to the previous hierarchy.

4.7.1.5 Init.Adj.Change menu

Setup Item Setting Value Description 200.0 mm to <250.0 mm> to 300.0

mm Set up Initial Adjust Change.

Init. —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy.

4.7.1.6 Confirm Print menu

Setup Item Setting Value Description

100 mm to <250 mm> to 500 mm

Change the length (feed length) of the media feed direction for the Confirm Print. • [Enter] key:

The setting is determined. "Printing" is displayed on the operation panel and initial adjust print is started. After printing, the printer enters the normal status.

Feed Length

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy.

4.7.1.7 Micro Adj. Print menu

Setup Item Setting Value Description

Printing Print the PF pattern (micro adjustment) with a focus on the micro adjustment value. • Printing interval: ± 1 pulse Micro Adj. Print

• [Cancel] key: Shift to the previous hierarchy. If the printer is terminated during printing it shifts to the previous level.

4.7.1.8 Micro Adj.Change menu

Setup Item Setting Value Description

–20 pulse to <0 pulse > to 20 pulse Set up the Micro Adjustment Change.

Micro Adj.Change —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy.

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4.7.1.9 Pre Heater menu Set up to acclimatize and preheat the media before printing.

Notes

• The temperature to be set for the Pre Heater varies depending on the media which is used. For recommended temperature settings of Pre Heater, refer to the "Recommended media list".

Setup Item Setting Value Description

OFF / <30° C> to 50° C

Set up the Pre Heater temperature. 23

1

1. Roll media 2. Pre Heater 3. Print head

Pre Heater

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. ► User media menu

4.7.1.10 Fixer (platen) menu Set up this menu to warm up the loaded media and improve the printing quality. (Ink fixation)

Notes

• The temperature to be set for the Fixer (Platen) varies depending on the media which is used. For recommended temperature settings of Fixer (Platen), refer to the "Recommended media list".

Setup Item Setting Value Description

OFF / <30° C> to 50° C

Set up the fixer (platen) temperature. 23

1

1. Roll media 2. Fixer (Platen) Heater 3. Print head

Fixer (platen) Heater

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. ► User media menu

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4.7.1.11 Dryer menu

Notes

• Temperature to be set for the after Heater varies depending on the media which is used. For recommended temperature settings of the after heater, refer to the "Recommended media list".

Setup Item Setting Value Description

OFF / <30° C> to 50° C

Set up the after Heater temperature. 2 3

1

1. Roll media 2. Dryer- After heater 3. Print head

After Heater

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. ► User media menu

4.7.1.12 Standby Heating menu

Set up whether each heater is preheated (idle heat) while in standby mode.

Setup Item Setting Value Description OFF Idle heat is not performed.

<ON> Set up whether each heater is preheated while in standby mode.

StandbyHeating —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. ► User media menu

4.7.1.13 Vacuum Fan menu

Setup Item Setting Value Description Low Set when using soft media

<High> Set when regular media is used.

Vacuum Fan —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. ► User media menu

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4.7.2 Effect menu Use this menu to improve the print quality by means of intelligent interweaving print algorithms (i²)

Setup Item Setting Value Description

None 1 None 2

The effect function is not used. If obvious white lines or uneven print density appear on the printed media in “ None1”, set it to “None2”

<Wave 1> Wave 2

The printing joint will be the wave form. It will improve the print quality. If obvious white lines or uneven print density appear on the printed media in “ Wave 1”, change the setting to “Wave 2”

Fuzz 1 Fuzz 2

This waveform gives a fuzzy joint between the consecutive print passes improving overall print quality. Set up this menu when obvious white lines or uneven print density appear on printed media in “Wave”. If obvious white lines or uneven print density appear on printed media in “Fuzz 1” set “Fuzz 2”

Fine&Wave 1 Fine&Wave 2 Fine&Wave 3 Fine&Wave 4

Perform printing at a slower speed compared with “Wave” Set up this menu when you want to improve the print quality compared with “Wave”. If obvious white lines or uneven print density appear on the printed media in Fine&Wave1, change the setting to the one with the best print result in “Fine&Wave 1 to 4”

A-S.Fine&Wave

Performs “Wave” printing using one side of the nozzles of the print head. Since only one side of the nozzles is used, printing speed becomes half of “Wave1to 4”. Set up this menu when you want to improve the print quality compared with “Fine&Wave1 to 4”

B-S.Fine&Wave

Performs “Wave” printing using the other side of the nozzles of “A-S.Fine&Wave” since only one side of the nozzles is used, printing speed becomes half of “Wave1to4”. Set up this menu when you want to improve the print quality compared with “Fine&Wave1 to 4”

Effect

• [Enter] key: Save the setting and shift to the previous menu. • [Cancel] key: Cancel the setting and shift to the previous

menu. Refer to: Setup menu

4.7.3 Flushing menu

Setup Item Setting Value Description

Origin Flushing is done in the spitting box. • [Enter] key: Save the setting and shift to the previous

hierarchy.

<On Media>

Flushing is done on the page margins. • [Enter] key: Save the setting value and shift to the previous

hierarchy. Refer to: Flushing return count menu

Flushing

— • [Cancel] key: Cancel the setting and shift to the previous

hierarchy. Refer to: Setup menu

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4.7.3.1 Flushing return count menu Set the frequency (flushing return count) that the print head returns to the original spitting box when setting "On Media" in the Flushing menu.

Notes

• When increasing the flushing return count, clogging may occur while printing continuously.

Setup Item Setting Value Description

Once to < 5 times > to 999 times

Set the flushing return count. Example o Once: return to the original spitting box every time the print

head goes and returns once. o 5 times: return to the original spitting box every time the

print head goes and returns five times. Return count

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy.

4.7.4 Side Margin menu

Setup Item Setting Value Description <5 mm> to 25 mm

Set the side margin.

Count —

• [Enter] key: Save the setting value and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting value and shift to the previous hierarchy. Refer to: Setup menu

Notes

• When selecting "On Media" in the Flushing menu, the value of the Side Margin is set automatically.

4.7.5 Media Initial menu Set up whether the media width and edge will be detected when initializing the media.

Setup Item Setting Value Description

OFF

The media is not detected.

Notes

• When media initial menu is set to “OFF”, you can manually set the media width in the media width menu. Refer to: Media Width / Media Width menu

Init.

Top&Width Detect the media width and edge while initializing the media. <Width> Detect the media width while initializing the media.

• [Enter] key: Save the setting value and shift to the previous hierarchy. • [Cancel] key: Cancel the setting value and shift to the previous

hierarchy. Refer to: Setup menu

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4.7.6 Media Width menu If media detection is switched OFF, the media width menu allows you to manually enter the media width.

1. Media Width menu

Notes

• Setting a larger value than the actual media width in the Media Width menu may cause ink to be fired onto the printer.

Setup Item Setting Value Description

<1,000 mm> to 1625 mm Set the media width.

Media Width —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. Refer to: Setup menu

2. MediaWidth menu Setup Item Setting Value Description

**** mm

Display the media width that is detected while initializing. MediaWidth

— [Cancel] key: Shift to the previous hierarchy. Refer to: Setup menu

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4.7.7 Origin menu Set this menu when reprinting on the margin, when the printing data position is changed to the position of the already printed media.

Setup Item Setting Value Description • X (media feeding distance):

00000 mm to 9,999 mm • Y (print head transferring

distance): 00000 mm to 99999 mm

Change the print head position and media feeding distance with the following keys. • [>] key: Decrease the print head transferring distance. • [<] key: Increase the print head transferring distance. • [+] key: Increase the media feeding distance. • [–] key: Decrease the media feeding distance.

XX 0

2

1

Y

Y

1. Starting position 2. Media feeding direction

• [Enter] key: Display "Moving Origin Pos.", and move the print head to the starting position. The operation panel displays the following contents.

Origin

Confirm Position→E

• [Enter] key or after a certain period of time: The setting value is determined. Print head returns to the original position. Save the setting and shift to the previous hierarchy. Refer to: Setup menu

— • [Cancel] key: Cancel the setting and shift to the

previous hierarchy. Refer to: Setup menu

4.7.8 Prev. Stick menu Setup Item Setting Value Description

OFF Sticking prevention is not performed <ON>

The sticking prevention is performed. Feed the media back and forth to prevent sticking.

Prev. Stick

• [Enter] key: Save the setting value and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting value and shift to the previous hierarchy. Refer to: Setup menu

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4.7.9 Head fan menu Activate the head fan if blurring or dot losses occur during printing. Setup item Setting Description

Headfan <OFF> The fan is not activated ON Activates the fan ----- [CANCEL] key: saves the setting and shifts to the previous menu

4.7.10 CR Movement menu Set up the range to move the print head while printing.

Setup Item Setting Value Description

<Data>

The print head movement equals the print data width. Improve the print speed since decreasing the transferring range of the print head.

Machine The print head moves from origin to the maximum media width. CR Movement

• [Enter] key: Save the setting value and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting value and shift to the previous hierarchy. Refer to: Setup menu

4.7.11 Overwrite Cnt menu

Setup Item Setting Value Description <once> to 9 times

Set the overwrite count.

Overwrite Cnt —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. Refer to: Setup menu

4.7.12 Overwrite Wait menu

Notes

• By increasing the overwrite wait time, you allow more time for the ink to settle and fix.

Setup Item Setting Value Description

<0s> to 0.1s to 5.0s Set the Overwrite Wait time.

Overwrite Wait —

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. Refer to: Setup menu

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4.7.13 Slant Check menu

Setup Item Setting Value Description OFF Slant Check is not performed.

<ON> Slant Check is performed between two consecutive print jobs. Slant Check

• [Enter] key: Save the setting and shift to the previous hierarchy. • [Cancel] key: Cancel the setting and shift to the previous

hierarchy. Refer to: Setup menu

4.7.14 Auto Cleaning menu Perform an auto clean to prevent the print head from clogging.

Setup Item Setting Value Description OFF The auto cleaning is not performed.

1 hours 2 hours 3 hours 4 hours 5 hours 6 hours 9 hours

12 hours 18 hours 24 hours

When the selected time is reached, the auto cleaning is performed.

Auto Cleaning

• [Enter] key: Save the setting and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. Refer to: Setup menu

4.7.15 Ink Status menu

Notes

• When displaying the Ink Status menu, use genuine ink cassette. When using ink cassette other than the genuine ones, the ink status will not be displayed correctly.

Setup Item Setting Value Description

0 - 100 (Unit: %) Remaining ink quantity of K, C, M and Y colour is displayed. KCMY — • [Cancel] key: Shift to the previous hierarchy.

Refer to: Setup menu

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4.7.16 Roll Length menu

Setup Item Setting Value Description

<OFF>

Roll Length is not used. • [Enter] key: Save the setting and shift to the previous

hierarchy. Roll1

Roll2

Roll3

Set up the roll media length. The Roll Length setting can be set for "Roll1" to "Roll3".

• [Enter] key: Save the setting and shift to the next hierarchy. Refer to: Roll length menu

Roll media

— • [Cancel] key: Cancel the setting and shift to the previous

hierarchy. Refer to: Setup menu

4.7.16.1 Roll media Length menu

Setup Item Setting Value Description

1m to <30m> to 99m

Set the roll media length.

Notes

• When replacing the roll media, adjust the roll media length again.

• If the roll media length is not set, the residual quantity of roll media will not be displayed correctly.

Length

• [Enter] key: Save the setting value and shift to the previous hierarchy.

• [Cancel] key: Cancel the setting and shift to the previous hierarchy. Refer to: Setup menu

4.7.17 Head Wash menu

Notes

• Make sure to use a genuine cleaning fluid (model No.: 29952256).

Setup Item Setting Value Description

Start

Perform head cleaning. • [Enter] key:

Perform the head cleaning operation. The operation panel displays the following contents.

Head Wash

Remove cassettes

Remove the ink cassette, and install the cleaning cassette. Refer to: Replacing ink cassettes

— • [Cancel] key: Shift to the previous hierarchy without the head cleaning

operation. Refer to: Setup menu

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4.7.18 CR Maintenance menu

Setup Item Setting Value Description

Start

Clean the wiper. • [Enter] key:

The print head moves to the centre. The wiper moves forward. CR Maintenance

End

Cleaning the wiper is complete. • [Enter] key:

Print head returns to the original position. The wiper returns to the original position.

— • [Cancel] key: Shift to the previous hierarchy without the wiper

cleaning operation. Refer to: Setup menu

4.7.19 Initialization menu The setting value of the printer is returned to default.

Setup Item Setting Value Description ALL All settings return to factory default. Initialization MediaType The settings of the MediaType menu are returned to factory default.

Except MediaType The settings other than the MediaType menu are returned to factory default.

• [Enter] key: Display "Initialling" on the operation panel, and initialize the setting.

• [Cancel] key: Shift to the previous hierarchy without initialization. Refer to: Setup menu

4.7.20 Life Times menu

Setup Item Setting Value Description Head Life Times

Pump CR Motor

PF Motor

Display the operational life of each part. • The operational life of a part is indicated by five asterisks (100 %). • As the part deteriorates, the number of asterisks decreases one by

one (20 %). • The part should be changed when all of the asterisks have

disappeared, and "Change" is displayed.

— • [Cancel] key: Shift to the previous hierarchy. Refer to: Setup menu

Notes

• Do not keep using a part which has reached its life span. Problems caused by doing so will not be covered by the warranty.

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4.7.21 IP Address menu

Notes

• Be sure to set the IP address after consulting your network administrator.

Setup Item Setting Value Description

000.000.000.000~ <192.168.001.253>~ 255.255.255.255

Change the IP address by using the following keys. • [+] key: Increase the value. • [–] key: Decrease the value. • [Enter] key: Change the value for the next segment. IP Address

— • [Cancel] key: Save the setting and shift to the previous

hierarchy. Refer to: Setup menu

4.7.22 Subnet Mask menu

Notes

• Be sure to set the subnet mask after consulting your network administrator.

Setup Item Setting Value Description

000.000.000.000~ <255.255.255.000>~ 255.255.255.255

Change the subnet mask by way of the following keys. • [+] key: Increase the value. • [–] key: Decrease the value. • [Enter] key: Change the value for the next segment. Subnet Mask

— • [Cancel] key: Save the value and shift to the previous

hierarchy. Refer to: Setup menu

4.7.23 Gateway menu

Notes

• Be sure to set the gateway after consulting your network administrator.

Setup Item Setting Value Description

000.000.000.000~ <192.168.001.254>~ 255.255.255.255

Change the gateway by using the following keys. • [+] key: Increase the value. • [–] key: Decrease the value. • [Enter] key: Change the value for the next segment.

Gateway

— • [Cancel] key: Save the setting and shift to the previous hierarchy.Refer to: Setup menu

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4.8 OPERATING FROM THE OPERATION PANEL

Notes

• For the names and functions of each key, please refer to “Operation panel”

4.8.1 Feeding media You can feed roll media at any position you want Follow the procedure below to feed media. Step 1 : Confirm that the operation panel is Normal Step 2 : Check that the media loading lever is down. Step 3 : Press [Forward ↓] key or the [backward ↑] key on the operation panel.

• Media is fed forward or backward.

Step 4 : Release the [Backward ↑] key or the [Forward ↓] key on the operation panel after feeding media to the desired position.

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4.8.2 Stop printing If you want to stop printing, operate as follows. Step 1 : Stop sending printing data from the computer to the printer. Step 2 : Press the [Cancel] key on the operation panel.

The printer operates as follows. Printer status Operation with the [Cancel] key pressed Printing Terminates printing and deletes the non printed data. Receiving / Converting Delete the received / analyzed data and the remaining incoming data

Notes

• If a large amount of data is saved on the printer, the operation panel may not return to Normal by a single [Cancel] operation.

• In such cases, wait a few seconds and press the [Cancel] key again.

4.8.3 Pause printing It is possible to pause during printing.

Notes

• If the printing operation is paused, the output quality can not be guaranteed.

Step 1 : Press the [-] key on the operation panel.

• The printer pauses the operation.

• “PrintRestart ==> ENTER” is displayed on the operation panel.

Step 2 : To restart the printing operation, press the [ENTER] key on the operation panel.

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4.8.4 Cutting media

Caution

• When printing is finished, the media guide is at high temperature. Wait until the media guide cools off.

Step 1 : Verify the following regarding the operational condition of the product.

• The operation panel displays: “Ready to print”.

Step 2 : If the roll media cut position is changed, refer to “Feeding media” and advance the roll media to the desired cut position.

Step 3 : Open the front cover.

1

No. Name 1 Front Cover

Step 4 : Place a razor blade on the media cut groove on the media guide, and cut the roll media.

Caution

• Pay attention to the following points when you cut roll media. o When you hold media, do not place your finger on the media cut groove. o Move the razor blade along the media cut groove.

1

2 3

No. Name 1 Media guide 2 Media cut groove 3 Razor blade

• Cutting roll media is complete.

Notes

• When loading the new roll media, cut the front edge of the media if it is not straight.

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4.8.5 Changing and confirming settings while printing. 4.8.5.1 Procedure for changing and confirming settings while printing. Step 1 : Confirm that the printer is in one of the following conditions;

• Receiving • Converting • Printing • Warming up

Step 2 : Press the [Menu] key on the operation panel.

• “Menu 1: Print Start” is displayed on the operation panel

Notes

• When print job is sent with “heaters OFF”, no message “warming up” will be visible and no message “Menu1: Print start” will be visible.

Step 3 : Press the [+] key or the [-] key to change or confirm settings.

Notes

• Refer to: “Settings that can be changed or confirmed while printing” for more information on this topic.

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4.8.5.2 Settings that can be changed or confirmed while printing.

Notes

• The Print start menu is displayed only when the printer is warming up. • When you change a setting during operation, be sure to select “Backup” to save the setting that you

changed. • If the printer returns to Normal without “Backup” being selected, the changed setting is not saved

Setup Item Setting Description

Print Start ---- [ENTER] key: if the heater temperature does not reach the set value during warming-up, printing starts.

Pre Check the current Pre Heater temperature. Platen Check the current Platen Heater temperature Temperature After Check the current After Heater temperature

Pre Heater OFF / 30°C to 50°C Change the Pre Heater temperature Platen Heater OFF / 30°C to 50°C Change the Platen Heater temperature After Heater OFF / 30°C to 50°C Change the After Heater temperature PF Adjust -20 pulse to 0 to 20 pulse Change the feed adjustment value Backup ---- [ENTER] key: Save the changed setting. ---- [CANCEL] key: the printer returns to normal.

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5 PERIODICAL MAINTENANCE 5.1 DONE BY END USER 102

5.1.1 Cleaning the printer 103 5.1.2 Cleaning the outer case 103 5.1.3 Cleaning inside the printer 104 5.1.4 Replacing the spitting box sponges 106 5.1.5 Head cleaning 108 5.1.6 Cleaning the wiper 109 5.1.7 Cleaning around the print head. 114

5.2 DONE BY AUTHORIZED OCÉ TECHNICIAN 119

5.2.1 Periodical replacement of parts 119 5.2.2 Periodical inspection part list 119

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5.1 DONE BY END USER

Notes

• Do not insert or drop metal or other objects through openings of the printer. It could lead to an electric shock and / or fire.

• When substances or liquids such as water entered the printer, do NOT use the printer. It could lead to an electric shock and/or fire. Immediately o Switch OFF the printer. o Disconnect the power plugs from the electric sockets. o Contact your local Océ representative.

Caution

• Be sure to switch OFF the printer and to disconnect the power plugs when cleaning them. • Do not use volatile solvents such as thinner, benzene, or alcohol. These solvents could damage

the printer. • Be careful that moisture does not enter the printer. There is a possibility that electric circuits

inside the printer might get short circuited. • Do not open covers attached with screws. There is the possibility of an electric shock or printer

breakdown.

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5.1.1 Cleaning the printer Periodic cleaning is necessary to use the printer in good condition.

Important

• Do not insert or drop metal or flammable objects into the printer through openings such as a fresh air inlet. It could lead to an electric shock or fire.

• If foreign substances or liquids such as water entered the printer, do not use the printer. It

could lead to an electric shock or fire. Immediately switch OFF the printer, disconnect the power plugs from the electric socket, and contact your local Océ representative.

Caution

• Be sure to switch OFF the printer and to disconnect the power plugs when cleaning them. • Do not use volatile solvents such as thinner, benzene, or alcohol. These solvents could damage

the printer. • Be careful that moisture does not enter the printer. There is a possibility that electric circuits

inside the printer might get short circuited. • Do not open covers attached with screws. There is the possibility of an electric shock or printer

breakdown.

5.1.2 Cleaning the outer case

Instruction: Wipe off the dust and possible dirt from the outer case by using a soft cloth.

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5.1.3 Cleaning inside the printer Step 1 : Open the front cover.

1

No. Name 1 Front cover

Step 2 : Remove paper powder and dust from the pressure rollers, using a soft brush.

1

No. Name 1 Pressure rollers

Notes

• Do not blow paper powder and dust from the pressure rollers, remove media while cleaning.

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Step 3 : Wipe off paper powder and ink from the platen using a dust-free and soft cloth slightly damped with water.

1 2

No. Name 1 Platen 2 Media Guide

Step 4 : Wipe off the dirt of the grid roller’s unpainted (silver colour) area with damp and a tightly

squeezed soft cloth.

1

No. Name 1 Grid roller

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5.1.4 Replacing the spitting box sponges (1) Pre- transport procedure Replace the spitting-box sponges in the following situations.

• When the spitting-box sponge becomes deformed. • When smears of ink appear on the media • Two months after replacement.

(2) Type

Notes

• For types and details of the spitting-box sponge, contact your local Océ representative.

(3) Replacing steps Step 1 : If the printer is switched ON, make sure that:

• Printing or other operations are not in progress. • The operation panel display is Normal.

Step 2 : Open the front cover.

1

No. Name 1 Front cover.

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Step 3 : Remove the spitting-box sponge from each spitting box by using forceps.

1

1

1

2

No. Name 1 spitting boxes 2 spitting-box sponge (part number : 29800022)

Caution

• Do not drop waste fluid when replacing the spitting-box sponges. If waste fluid comes into contact with the grid roller, the surface of the grid roller will be damaged, and the media feed function may be affected.

Step 4 : Install the new spitting-box sponge to each spitting box. Step 5 : Close the front cover.

1

No. Name 1 Front cover

• Spitting-box sponge replacement is complete.

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5.1.5 Head cleaning When to perform? Perform a head clean if the prints become blurred or are incomplete.

Notes

• Remove media while cleaning.

Step 1 : Verify that the operation panel is in Normal mode. Step 2 : Verify that the media hold lever is lowered Step 3 : Press the [>] key on the operation panel to select the cleaning mode.

Step 4 : Press the [Cleaning] key on the operation panel for at least 2 seconds.

Result: The operation panel displays “Cleaning **%”.

Step 5 : Start the head cleaning.

Notes

• Pressing the [Cleaning] key again after the 1st head cleaning performs a strong cleaning. If you fail to remove blurs or incompleteness of printing in one head cleaning, perform a strong cleaning.

• If you fail to remove blurs or incompleteness of printing with several head cleaning, refer to Troubleshooting, and perform the adequate process.

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5.1.6 Cleaning the wiper (1) Cleaning time Clean the wiper once a week or when blurs or incompleteness in printing remains after the head cleaning.

Notes

• Use the cleaning stick when cleaning the wiper.

Step 1 : If the printer is switched ON, make sure that:

• Printing or other operations are not in progress. • The display on the operation panel is in the normal state.

Step 2 : Display the CR Maintenance menu on the operation panel. Step 3 : Press the [Menu] key on the operation panel.

• “Menu 1: Setup>” is displayed on the operation panel. • The operation panel shifts to the setup menu display.

Step 4 : Press the [>] key on the operation panel.

• “Set1: MediaType” is displayed on the operation panel.

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Step 5 : Press the [+] key or [-] key to select “Set20: CR Maintenance”.

Step 6 : Press the [ENTER] key on the operation panel.

• “CR Mainte.: Start” is displayed on the operation panel • The display enters the CR Maintenance menu.

Step 7 : Press the [ENTER] key on the operation panel.

• Maintenance starts. • The print head moves to the left. • The wiper moves forward. • “CR Maintenance: End” is displayed on the operation panel.

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Step 8 : Open the maintenance cover on the right of the printer.

1

No. Name 1 Maintenance cover

Step 9 : Use the cleaning stick to remove the ink and dust on the cleaning wiper.

• Cleaning wiper front side: Wipe horizontally

3

1

2

3

No. Name 1 Cleaning wiper 2 Cleaning stick 3 Head cap unit

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• Cleaning wiper backside: Wipe vertically

3

1

3

2

No. Name 1 Cleaning wiper 2 Cleaning stick 3 Head cap unit

Step 10 : Close the right maintenance cover

• Close the cover firmly until it is locked.

1

No. Name 1 Maintenance cover

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Step 11 : Press the [ENTER] key on the operation panel

• The print head returns to its original position • The cleaning wiper returns to its original position • “CR Mainte.: Start” is displayed on the operation panel

Step 12 : Press the [Cancel] key on the operation panel several times

• The printer enters the Normal mode • Wiper cleaning is now complete.

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5.1.7 Cleaning around the print head. Clean the print head when foreign objects, such as dust or ink, causing omitted dots or ink drops are attached around the print head.

Notes

• Before starting to clean around the print head, read and understand this procedure, then clean promptly and accurately.

• When cleaning around the print head, the print head cap must be removed and cleaning must be complete before the head dries. The recommended time for cleaning is about 15 minutes.

• If cleaning exceeds 15 minutes, discontinue it by following steps 7 and 8. Perform head cleaning, and then start cleaning around the print head again. For more information please refer to:” Head cleaning”

• Use the cleaning stick to clean around the print head.

Step 1 : If the printer is switched ON, make sure that.

• Printing or other operations are not in progress. • The operation panel display is Normal.

Step 2 : Display the CR Maintenance menu on the operation panel.

Step 3 : Press the [Menu] key on the operation panel.

• “Menu 1: Setup>” is displayed on the operation panel. • The operation panel shifts to the Setup menu display.

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Step 4 : Press the [>] key on the operation panel.

• “Set1: MediaType” is displayed on the operation panel. Step 5 : Press the [+] key or the [-] key to select “Set20: CR maintenance”

Step 6 : Press the [ENTER] key on the operation panel.

• “CR Mainte.: Start” is displayed on the operation panel. • The display enters the CR Maintenance menu.

For more information please refer to “periodical Maintenance”.

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Step 7 : Press the [ENTER] key on the operation panel

• Maintenance starts • The print head moves to the left. • “CR Maintenance: END” is displayed on the operation panel.

Step 8 : Open the left maintenance cover.

1

No. Name 1 Maintenance cover

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Step 9 : Confirm, using a light such as a penlight, that there are no foreign objects, such as dust or ink attached to the following parts:

2 21

3 44

No. Name 1 print head 2 Head guide area 3 Nozzle 4 Dust, ink mass

Caution

• When cleaning around the print head o Do not touch the nozzle of the print head, doing so may damage the print head. o Do not touch the head of the cleaning stick, oil on your hands may attach to the cleaning

stick, causing damage to the print head. o Do not immerse the head of the cleaning stick in water, doing so may damage the print

head. o Do not reuse the cleaning stick, dust attached to the stick may damage the print head.

Step 10 : If foreign objects, such as dust or ink are attached to the print head, remove them using the

cleaning stick.

2 21

3 44

No. Name 1 Print head 2 Head guide area 3 Nozzle 4 Dust, ink mass

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Step 11 : Close the left maintenance cover.

• Close the cover firmly until it is locked.

1

No. Name 1 Maintenance cover.

Step 12 : Press the [ENTER] key on the operation panel.

• The print head returns to its original position

• “CR Mainte.: Start” is displayed on the operation panel. Step 13 : Press the [Cancel] key on the operation panel several times.

• The printer enters the Normal mode • Cleaning around the print head is now complete.

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5.2 DONE BY AUTHORIZED OCÉ TECHNICIAN This section describes the periodical part replacement and the periodical inspections required for this printer. These periodical services ensure the stable printing quality of the printer.

5.2.1 Periodical replacement of parts Perform periodical replacements according to the table below. These replacements should be executed by an authorized Océ technician. These replacements are necessary to ensure the best printing quality output.

Part Timing Maintenance station Once a year

Wiper Once a year Damper Once a year

5.2.2 Periodical inspection part list Perform periodical inspections according to the table: “Periodical Inspection Part List” and perform cleaning and part replacement as necessary.

Part Timing Check point

Media guide Sub platen front surface Once a year

• Media dust accumulation • Foreign objects • Damages

Timing fence (CR encoder detection slit plate) Once a year

• Media dust accumulation • Foreign objects • Damages

Rail on the CR guide frame Once a year • Foreign objects

P_REAR sensor front surface Once a year • Media dust accumulation • Foreign object

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6 TROUBLESHOOTING 6.1 WHEN YOU CANNOT GENERATE GRAPHICS IN THE WAY YOU WANT 122

6.1.1 Perform Head cleaning 122 6.1.2 Adjust the print head 123

6.2 WHEN MEDIA IS JAMMED 130 6.3 TROUBLESHOOTING 132

6.3.1 Problems in installation and introduction 132 6.3.2 Cannot print at all 132 6.3.3 Media-related troubleshooting 134 6.3.4 Printing-related troubleshooting 136

6.4 ERROR MESSAGES 138

6.4.1 Status messages 138

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Notes

• If an error not included in any items of this section occurs, contact your local Océ representative.

Notes

• If you want to receive product warranty, prepare the warranty certificate. If the warranty certificate is not presented, the repair will not be covered by the warranty even if within the warranty period.

• If you have signed a maintenance service contract, prepare that or a similar document.

6.1 WHEN YOU CANNOT GENERATE GRAPHICS IN THE WAY YOU WANT

6.1.1 Perform Head cleaning If the nozzle check result indicates that the checked points are blurred or missing, clean the print head. Step 1 : Switch ON the printer and load the roll media.

Refer to: “Setting roll media” Step 2 : Confirm that the printer functions normally. Step 3 : Press the [Nozzle Check] key on the operation panel for at least 2 seconds.

• Perform the nozzle check printing. Step 4 : Check the print sample for blurred or missing points.

Step 5 : If the nozzle check result indicates that the checked points are blurred or missing, clean the head.

For more information please refer to: “Head cleaning”

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6.1.2 Adjust the print head

Notes

• This printer was adjusted at factory shipment so that it obtains the optimum print quality. • Adjust the quality if the print quality change after the installation environment or the media is changed.

Step 1 : Switch ON the printer and load the roll media.

Refer to: “Setting roll media” Step 2 : Confirm that the printer functions normally. Step 3 : Display the printing mode menu on the operation panel. Step 4 : Press the [Menu] key on the operation panel.

• “Menu1: Setup>” is displayed on the operation panel. • The operation panel shifts to the Setup menu display.

Step 5 : Press the [>] key on the operation panel.

• “Set1: MediaType” is displayed on the operation panel.

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Step 6 : Press the [ENTER] key on the operation panel.

• “Media: Type1” is displayed on the operation panel. Step 7 : Press the [+] key or the [-] key on the operation panel to select the media type to use.

Step 8 : Press the [ENTER] key on the operation panel

“**>1: print mode” is displayed on the operation panel.

Notes

• The selected media is displayed in “**”. For more information please contact your local Océ representative

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Step 9 : Press the [ENTER] key on the operation panel.

• “Mode: Quality 1 ->” is displayed on the operation panel. • The display shifts to the printing mode menu.

Step 10 : Select the printing mode that you want to use. Step 11 : Press the [+] key or the [-] key on the operation panel to select the printing mode to use.

Step 12 : Press the [cancel] key on the operation panel several times.

• The operation panel returns to Normal.

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Step 13 : Display the Adjust Print menu on the operation panel. Step 14 : Press the [Menu] key on the operation panel.

• “Menu 1: Setup>” is displayed on the operation panel. • The operation panel shifts to the Setup men display.

Step 15 : Press the [+] key or the [-] key to select “Menu3: Adjust Print>”

Step 16 : Press the [>] key on the operation panel

• “Adj.1: Confirm” is displayed on the operation panel. • The display enters the Adjust Print menu.

o Please refer to: “Adjust Print menu”.

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Step 17 : Press the [ENTER] key on the operation panel

• A confirmation pattern for quality adjustment is printed

1A1B2A3A4A 2B3B4B

1A1B2A3A4A 2B3B4B Q

1A1B2A3A4A 2B3B4B1A1B2A

1A1B2A

• After the confirmation pattern is printed, “Adj.1: Confirm” is displayed on the operation panel. Step 18 : Verify that the confirmation pattern printing result is as follows.

1A1B2A3A4A 2B3B4B

1A1B2A3A4A 2B3B4B Q

1A1B2A3A4A 2B3B4B1A1B2A

1A1B2A

• When the printing result is O: You do not need to perform an alignment, proceed to step 10.

• When the printing result is x:

You need to perform an Alignment, proceed to step 8.

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Step 19 : Register a set value for BI-D Quality (Two-way/quality priority mode). Step 20 : Press the [+] key or the [-] key on the operation panel to select “Adj.5: BI-D Quality”.

Step 21 : Press the [ENTER] key on the operation panel.

• Start BI-D Quality pattern printing.

Step 22 : Check the BI-D Quality pattern printing and select the number corresponding to the lines that are most closely aligned.

“4” is selected in the next printing sample.

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Step 23 : Press the [+] or the [-] key to enter the number that you selected in step c.

Step 24 : Press the [ENTER] key on the operation panel.

• The set value for BI-D Quality is registered. • “Adjust5:Bi-D Quality” is displayed on the operation panel.

Step 25 : Register the setting for BI-D Normal (Two way printing/Normal mode) in the same way as in the

previous steps Step 26 : Press the [Cancel] key on the operation panel several times.

• The operation panel returns to Normal • Alignment ends

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6.2 WHEN MEDIA IS JAMMED Step 1 : Switch OFF the power of the printer.

• Refer to “Switching the power OFF” Step 2 : Open the front cover.

1

No. Name 1 Front cover

Step 3 : Move the print head section from the top of the media to the right.

2

1

No. Name 1 Print head section 2 Roll media

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Step 4 : Raise the media loading lever.

1

3

No. Name 1 Media loading lever

Step 5 : Pull the media to your side, and cut the torn part with cutting tools such as a razor blade.

2

3

1

No. Name 1 Razor blade 2 Roll media

Step 6 : Turn the flanges of the roll media holders and wind roll media.

11 2

No. Name

1 Flanges 2 Roll media

Step 7 : If paper dust or pieces of paper remain inside the printer, remove them.

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6.3 TROUBLESHOOTING This section describes non displayed malfunctions and failures of the printer, possible causes and countermeasures.

6.3.1 Problems in installation and introduction Cannot perform ink replenishment. No. Possible cause remedy Reference

1 Is the front cover open or media loading lever raised?

Close the front cover, or lower the media loading lever

“Setting media”

2 Is the maintenance cover open? Close the maintenance cover “Cleaning the wiper”

3 Are the four ink cassettes fully inserted? Full insert the four ink cassettes “Installing ink cassettes”

Ink does not come out after ink replenishment. No. Possible cause remedy Reference

1 Is the ink cassette cold or frozen?

Leave the cassette at room temperature for at least 3hours, and perform cleaning several times

“Head cleaning”

2 Is the power switched OFF during ink replenishment?

Switch the power ON again and continue ink replenishment.

“Installing ink cassettes”

3 Occasionally, normal printing cannot be performed after ink replenishment.

Perform cleaning several times, and check it each time

“Head cleaning”

6.3.2 Cannot print at all No. Possible cause remedy Reference

1 Are the power cables connected to the plugs? Connect the power cables.

“power cables connections”

2 Does the AC power supply provide the specified voltage?

Connect the cable to another outlet

“power cables connections”

3 Is the front cover open or media loading lever raised?

Close the front cover. Lower the media loading lever.

“Setting media”

4 Is the maintenance cover open? Close the maintenance cover “Cleaning the wiper”

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Does not work after loading the media. No. Possible cause remedy Reference

1 Is the front cover open or media loading lever raised?

Close the front cover. Lower the media loading lever.

“setting media”

2 Is the maintenance cover open? Close the maintenance cover? “cleaning the wiper”

3 Is the media loaded at an angel? Load the media straight “Setting media” 4 Is the ink cassette inserted? Insert the ink cassette “install ink cassettes”

5 Are you using he recommended media? Use the recommended media

6 Is the printer being used in an environment other than the one specified?

Only use the printer in an environment that is specified for use.

“installation manual”

When data is sent from the computer, an error occurs at the printer and nothing is printed No. Possible cause remedy Reference

1 Is the type of printer selected correctly at the computer

2 Are the interface requirements and command mode the same on the computer side as on the printer side?

Check that the printer type settings on the computer side and on the printer side are the same.

“connecting the printer to a PC”

Cannot use the computer online using LAN No. Possible cause remedy Reference

1 Is the network interface cable connected correctly?

Confirm the types of the cross and straight cables, and connect the network interface cable correctly

“connecting a network interface”

2 Are the network settings configured correctly? Configure the network settings correctly “panel setup menu”

3 Match the printer’s network settings with the computer side environment.

Match this product’s network settings with the computer side environment

“system requirements”

4 Does the data lamp on the operation panel switch ON after sending printing data from the computer?

If the data lamp does not switch ON, contact the computer manufacturer

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6.3.3 Media-related troubleshooting The media slips or is torn during initialization.

Notes

• If the media is jammed or torn, remove it according to” when media is jammed”

No. Possible cause remedy Reference 1 Are you using the recommended media? Use the recommended

media.

2 Is the loading position of the media correct? Set the media correctly. Setting roll media

3 Is the roll media set correctly? Set the roll media correctly.

Loading roll media

4 Are there any foreign materials such as paper attached to the pressure roller?

Clean the pressure roller. Cleaning the inside of the printer

5 Is the printer being used in an environment other than the one specified, such as in direct sunlight?

Only use the printer in an environment that is specified for use.

Installation manual

6 Are you using folded, torn or rolled media? Replace the media. Cautions on handling media"

7

Does the media bend? Use the recommended media. When using media other than the dedicated one, set the Vacuum Fan menu.

Panel setup menu"

The media is crumpled during initialization.

Notes

• If the media is jammed or torn, remove it according to “ when media is jammed”

No. Possible cause Remedy Reference

1 Are you using the recommended media? Use the recommended media.

2 Is the loading position of the media correct? Set the media correctly. Setting roll media 3 Is the media loaded at an angle? Set the media straight. Setting roll media

4 Are there any foreign materials such as paper attached to the pressure roller?

Clean the pressure roller. Cleaning the inside of the printer

5 Is the printer used in an environment other than the one specified, such as near an air conditioner?

Only use the printer in an environment that is specified for use.

Installation manual

6 Are you using folded, torn or rolled media? Replace the media. "Cautions on handling media"

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The wrong media size is set during initialization No. Possible cause Remedy Reference

1 Are you using the recommended media?

Use the recommended media.

2 Is the media loaded at an angle?

Set the media straight. Setting roll media

3 When the media is set, does it curl upward?

Straighten the media or set a new media. Setting roll media

4

Is the printer used in an environment other than the one specified, such as near an air conditioner?

Only use the printer in an environment that is specified for use.

Loading roll media

5 Are you using media that has been printed on already?

Use a new media.

Media jams frequently occur

Notes

• If non- recommended media is used, correct media feeding cannot be assured.

No. Possible cause Remedy Reference

1 Are you using the recommended media?

Use the recommended media.

2 Is the media used in an environment other than the one specified?

Use the media in a dedicated environment. "Cautions on handling media"

3 Are you using old media?

Replace it with new media. "Replacing roll media"

4 Are you using folded or wrinkled media?

5 Does the media bend? Use the recommended media. When using media

other than the dedicated one, set the Vacuum Fan menu.

"Panel setup menu"

The media veers during printing. No. Possible cause Remedy Reference

1 Are you using the recommended media?

Use the recommended media.

2 Is the loading position of the media correct?

Set the media correctly. Setting roll media

3 Is the roll media set correctly?

Set the roll media correctly. Loading roll media

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6.3.4 Printing-related troubleshooting Printing is partially stained or incomplete.

Notes

• Proper print quality may not be obtained with the media other than the recommended one.

No. Possible cause Remedy Reference

1 Does the media include moisture?

Replace it with new media. "Replacing roll media"

2 Are you using the folded or wrinkled media?

3 Does the media bend?

Use the recommended media. When using media other than the dedicated one, set the Vacuum Fan menu.

" "Panel setup menu"

The printing position is incorrect (some parts of the media cannot be printed on)

No. Possible cause Remedy Reference

1 Is the loading position of the media correct?

Set the media correctly. Setting roll media

2 Did you set up the origin and print position?

Cancel or reset the settings of the origin and print position.

"Panel setup menu"

Printing is blurred No. Possible cause Remedy Reference

1 Are you using the recommended media?

Use the recommended media.

2 Are you using thick or thin media?

Use the recommended media.

3 Is the media printed on the printing surface?

Confirm the printing surface of the media and set it correctly.

Setting media

4 Did you perform an Alignment?

Perform Alignment. Adjust the print head

5 Did you perform a Media feed compensation?

Perform Media feed compensation. "Media feed compensation"

6 Is each heater set to the appropriate temperature?

Set it to the appropriate temperature. "Panel setup menu"

7 Is the head height set to High?

Return the head height to "Normal (Low)". "Head height adjustment"

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White or black lines appear on printed media

No. Possible cause Remedy Reference

1 Are you using the recommended media?

Use the recommended media.

2 Is the roll media set correctly?

Set the roll media correctly. Loading roll media

3 Is the nozzle in good condition?

Perform Head cleaning. Head cleaning

4 Did you perform an Alignment?

Perform Alignment. Adjust the print head

5 Did you perform a Media feed compensation?

Perform Media feed compensation. "Media feed compensation"

6 Is each heater set to the appropriate temperature?

Set it to the appropriate temperature. "Panel setup menu"

7 Is the head height set to High?

Return the head height to "Normal (Low)". "Head height adjustment"

Printing lines are not straight

No. Possible cause Remedy Reference

1 Is the ink cassette within the validity period?

Use a new ink cassette. Replacing ink cassettes

2 Are you using the recommended media?

Use the recommended media.

3 Did you perform an Alignment?

Perform Alignment. Adjust the print head

4 Did you perform a Media feed compensation?

Perform Media feed compensation. "Media feed compensation"

Printing lines are duplicated or patchy

No. Possible cause Remedy Reference

1 Is the nozzle in good condition?

Perform Head cleaning. Head cleaning

2 Is the head height set to High?

Return the head height to "Normal (Low)". "Head height adjustment"

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6.4 ERROR MESSAGES

6.4.1 Status messages This section describes messages displayed during printer normal operation. When the product is operating correctly, each operation status is displayed on the operation panel as below. No. Display Description Reference

1 Ready to Print Standby (Media is loaded). —

2 Media End Standby (Media is loaded). Setting media

3 Receiving Receiving data. — 4 Converting Analyzing data. — 5 Printing Under printing. — 6 Warming Up Warming up the heater. — 7 Cleaning **% Cleaning the head. Please wait a while. Head cleaning

8 Start Ink Charge->E Ink filling starts. Press the [Enter] key.

Installing ink cassettes

9 Ink Refill **% Filling the ink. Please wait a while.

Installing ink cassettes

10 Washing Washing the print head by Head washing. Please wait a while. "Panel setup menu"

11 Moving Origin Pos. The print head is moving to the original printing position in the Origin setup menu. Please wait a while.

"Panel setup menu"

12 Confirm Position - >E

The print head is moving to the original printing position in the Origin setup menu. Press the [Enter] key.

"Panel setup menu"

13 Remove cassettes Washing the head. Insert the cleaning cassettes. "Panel setup menu"

14 ** Initialling ** Initializing the setting in the Initialization menu. Please wait a while. "Panel setup menu"

15 ** Press 2sec. ** The [Cleaning] key or the [Nozzle Check] key is pressed for less than 2 seconds. Press the key for more than 2 seconds again.

Operation panel

16 Insert Cleaningcass. Insert the cleaning cassette. Panel setup menu"

17 Insert ink cassette Filling the ink. Insert an ink cassette.

Installing ink cassettes

18 Media: Type ** OK? Initializing the media. Please wait a while. (**represents the setup media type.)

"Setting media type"

19 Media Initial Initializing the media. Please wait a while. (** represents the setup media type)

“setting media type”

20 Cover open The front cover or maintenance cover is open “setting media”

“cleaning the wiper”

21 Lever up The media loading lever is raised. Set the media “setting media”

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