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Nye fælles standarder, der driver fælles
besparelser
Agenda
• Indhold
• Process
• Involvering
Inn2POWER – About the project
Expanding the capacity for innovation and improving
access to the offshore wind industry for SMEs
Offshore Wind Energy MBA (owemba.com)
• Future Scenarios in Strategy
• Development
• Operational Leadership
• Legal Issues in Offshore Wind Industry
• Innovative Project Management
Easier access to Test Facilities
Developing innovative concepts for port and
harbour logistics
Supporting SMEs to
collaborate and enter new
markets
But what about…I h a ve a n i d e a…
Your suggestions for improvement are welcome at www.eicluster.dk/rp
The Documents
• Vessel access aligned interfaces
• Aligned specification for surface preparation of casted components
• Aligned specification for internal environment
• Planning and execution of WTG lifting operations
• Design of lifting, transport, storage and accessory equipment
The Documents
• Vessel access aligned interfaces
• Aligned specification for surface preparation of casted components
• Aligned specification for internal environment
• Planning and execution of WTG lifting operations
• Design of lifting, transport, storage and accessory equipment
Lifting GuidelineW h y d i d w e s t a r t ?
• Significant experience with our particular types of lifts
• Large variations in experience the industry
• No plan → Seperate department
• Many involved parties
• Maturity increases requirements
• Large cost impact
• Safer working enviroinment and understanding
• Not rocket science - common sense written down
• Growth and price pressure
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Lifting GuidelineC o n t e n t
• Management of Lifting Operations
• Planning of Lifting Operations
• Organization of Lifting Operations
• Control of the lifting operations
• Execution of Lifting Operations
• Safe use of Lifting Appliances
• Review of Lifting Operations
• Appendix 1 – Roles & Responsibilities and Competence Requirements
• Appendix 2 – References
In total 33 pages
Lifting GuidelineC L A S S O N E – B A S I C R O U T I N E , R E P E T E T I V E L I F T S
Examples of Classification one lifting operations are:
Lifting of standardized goods; intended and suitable for safe lift (e.g. pallets, containers)
Lifting of loads with CoG and Gross weight known or easily estimated
Operations where standard rigging and slinging practices can be applied
WTG Foundation Davit crane lifts
Nacelle crane lifts
The Competent Person must:
Ensure appropriate information for lift planning is available.
Assess supervision requirements and include supervision role.
Ensure a clear definition of roles and responsibilities.
Clarify if dynamic factors will influence the lifting operations.
Identify hazards and conduct a risk assessment.
Prepare the Lift Plan.
Ensure properly managed inspection and maintenance regime for lifting appliances and lifting accessories.
Issue a Pre-Task Plan in case of variations or changes.
Review and correct regularly the Lift Plan.
Ensure complacent attitude towards repetitive lifting operations is not allowed to develop.
Lifting GuidelineC L A S S T W O - I N T E R M E D I AT E , C O M P L I C AT E D , C O M P L E X L I F T S
Examples of classification two lifting operations:
Lifting of loads with unknown Gross weight and CoG. Engineering input required.
Lifting of complex shape or a load with COG offset or variable lifting point loads.
Tandem crane lifting.
Lifting of WTG main components, e.g. hub, generator, nacelle, tower, blade.
Operations where standard rigging and slinging practices do not apply. Engineering input required.
Conducted in difficult or restricted areas.
The Competent Person should:
Ensure appropriate information for lift planning is available.
Nominate the Lifting Supervisor for the task
Clarify if and what dynamic factors will influence the lift.
Identify hazards and conduct risk assessment.
Prepare the Lift Plan.
Ensure properly managed inspection and maintenance regime for lifting appliances and lifting accessories.
Seek out engineering support and specialist knowledge, where necessary.
Produce detailed planning lifting drawings.
Ensure rigging instructions are in place.
Cont.
The documentR e s s o u r c e s
Lifting GuidelineI d e n t i f i c a t i o n o f h a z a r d s a n d r i s k a s s e s s m e n t
Load Environment Proximity to
• Position of CoG, incl. unknown position
• Location and type of lifting points
• Complex slinging arrangements
• Use of load control systems
• Uncertainty in weight of load
• Two crane lifting operations
• Integrity of load
• Load dynamics, floating, in port or in field
• High surface area and drag coefficient
• Weight transfer
• Arial load transfer
• Orientation of the load
• Access to lifting points
• Sharp edges
• Protruding load parts
• Snow
• Ice
• Hail
• Rain
• Wind
• Lightning
• Sea state
• Fog
• Uneven ground
• Poor ground conditions
• Poor sea bed conditions
• WTG components
• Adjacent vessels
• Vessel structures (jack-up legs, masts, accommodation)
• Roads
• Rail
• Passing vessels
• Adjacent cranes, MEWPS or other plant and equipment
• Temporary works (e.g. scaffolding)
• Proximity to quayside
• Mooring lines
• Permanent and temporary lighting
• Power lines
• Personnel
ImpactS h o r t t e r m
• Reduced risk
• Wind speed measured at component height level
• Reduced alpha factor requirements
• Increased effectiveness of planning and acceptance of standard documentation
• Cheaper to change between projects
• Reduced risk in case of disease
• Faster reduction of wind speed requirements to a ”normal” level
• Reduced risk of delays
ImpactL o n g t e r m
• Increased knowledge across the entire industry reducing cost and increasing safety
• Easier entry into new markets
• Reduced waste in learning different guidelines and in time training
DesignW h y d i d w e s t a r t ?
≠
• Made for offshore wind
• Reduce waste in design
• Concensus in recieved solutions
• Enable common solutions
DesignL a n d t r a n s p o r t
• Minimum input from customer
• Design procedure
Design GuidelineR e q u i r e m e n t s p e c i f i c a t i o n
• Introduction and general scope of work
• Function of the product/tool incl. area of use
• WTG component data
• Weight envelope, upper and lower boundary Technical requirements
• Interface
• Physical requirements (outer dimensions, weight, etc.)
• Structural requirements
• Design lifetime (user frequency)
• Fabrication requirement
• Operational requirements/parameters
• Environmental conditions, loads etc.
• Certification required
• Documentation requirements
ImpactL o n g t e r m
Short Term
• Reduced waste in design process: 15% of design cost
• Uniform bids increases transparency and comparability of designs
• Correct use of factors reduces material cost
• Increased material choices
• Reduces material & manufacturing cost
• Reduces entry barriers for manufacturers increasing flexibility of the supply chain
Long Term
• Specific measurement projects to update standards
• Reduces material cost and risk
• Common equipment, e.g. tower transport
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Now: Improvement and Dissemination
ImprovementI h a ve a s u g g e s t i o n
Your suggestions for improvement are welcome
• www.eicluster.dk/rp
Q&AW h a t q u e s t i o n s d o yo u h a ve ?
“Vi er lykkedes med at samle industrien og har nu sikret finansieringen. Vi er meget bevidste om det ansvar og den opgave, vi har fået. Nu skal vi eksekvere sammen med virksomhederne. Glenda NapierCEO i Energy innovation Cluster
48
Christian Munk Jensen
Project Manager
+45 50 55 26 06
Energy Innovation Cluster
www.eicluster.dk
