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Plant Expansions at Grifols, Clayton, NC
Non-routine Wastes – Construction Projects
Samuel S. Vedder, Sr. ESS, Environmental
March 23, 2016, Mfg. Zero Waste Conference, Wilmington, NC
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• Pharmaceutical Manufacturing in Clayton, NC
• ~1600 employees, ~250 acres
• Manufactures products from human plasma
• Participant in NCDENR’s Environmental Stewardship Initiative (Rising Steward level)
• ISO 14001 Equivalent Program
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Plasma Logistics Center
New Warehouse
Multi-Purpose Facility
3 Significant Expansions in 2013-2015
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Fully automated high-rise -30oC freezer and 2-story processing facility for plasma
receipt, shipping, and classification.
83,560 square feet
5,100 pallet spaces
Capacity to store 3 million liters of
human plasma
Plasma Logistics Center
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for additional space to consolidate offsite storage facilities and support the
continued growth of the Clayton site.
64,000 square feet
3,900 pallet spaces
First LEED Certified building in
Johnston County, North Carolina
New Raw Material Warehouse
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For processing and purifying immune globulins from survivors of rare diseases.
8,000 square feet
Unique construction building within a
building
Enclosed and isolated from the rest of
the site
Multi-Purpose Facility
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Critical Steps in Construction Waste Management
Train
Segregate
Track &
Report
Enforce (if necessary)
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• Required for all contractors every six months
• Especially important to have engineers and construction
managers on-board
• Monitoring and feedback
Training of Contractors
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Metal
Wood
Cardboard
Segregation of Construction Waste
Concrete
Asphalt
Trash
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84 8373
84 82
66 68
8192
4 5 5
16 1727
16 18
34 32
198
96 95 95
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
IG - 2013 IG - 2014 IG - 2015 GBI -2013
GBI -2014
GBI -2015
GTI -2013
GTI -2014
GTI -2015
GPO -2013
GPO -2014
GPO -2015
Dark color - Diverted Light color - Landfilled
Waste Diverted from Landfill
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Cafeteria Waste Composting
• Food prep waste only – no post consumer
• Monday through Friday
• Average 92 pounds per day
• Sent to anaerobic digester
• Also save all food cans for metal recycling
Next Steps
• Converting to compostable dinnerware
• Collecting post consumer waste