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NMAGE GDU Tech Bid Rev 0 23rd July 08
Citation preview
SYRIAN GAS COMPANY
NORTH MIDDLE AREA GAS EXPLOITATION PROJECT
TEG DEHYDRATION PACKAGE-PU-03
TECHNICAL OFFER
(Process Group International Quotation: 1168 Rev 0)
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CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Table of Contents
1 Introduction
1.1 Summary Scope of Supply
2 Technical Details
2.1 Process Design & Guarantees
2.1.1 TEG Process Design Data 2.1.2 TEG System Process Guarantees 2.1.3 TEG Process Description
2.2 Environmental Data
2.3 TEG Utility Consumptions
2.4 Equipment Schedule
2.4.1 Extent of Packaging / Skid Mounting 2.4.2 Instrument & Electrical 2.4.3 Surface Protection, Insulation & Heat Tracing
2.4.4 Pipework, Valving & Supports 2.4.5 Quality Control 2.4.6 Packing, Shipment & Site Re-assembly 2.4.7 Language and Documentation
2.5 Spare Parts
2.6 Assistance and Support from within Syria
3 Attachments
3.1.1 PID Comments
3.1.2 Simulation Results
3.1.3 Reference list 3.1.5 Typical GA's of similar units
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
1 Introduction
Process Group Intl is a leading supplier of process systems and complete process trains for a range of process industries including the oil and gas and petrochemical industries. Process Group Intl’s continued success depends largely on a team of highly motivated, experienced professionals who are committed to excellence in all aspects of project execution including estimation, process, detailed engineering design, procurement, construction, fabrication and commissioning. Our technical staffs includes engineers with backgrounds in mechanical, civil, chemical, electrical, instrument and process engineering that are supported by a team of technical specialists such as CAD design draftsmen, fabrication, construction and commissioning experts. Process Group Intl is a joint venture between Process Group Pty, Australia (www.processgroup.com.au) & Euro Mechanical Intl, UAE (www.euromechanical .com). Process Group Intl primarily concentrates in Middle East, Asia & Africa regions. Process Group Intl specialises in the supply of the following range of Plant, Equipment and Packages on either a complete EPC or supply only basis. Separation (Oil/Gas/Water)
Test & Production Separators ( 2 & 3 phase) Liquid/Liquid Coalescers Slug Catchers Free Water Knockouts
Gas Conditioning / Processing
Scrubber & Dry Gas Filters Fuel Gas Conditioning Systems Indirect Fired Water/Glycol or Salt Bath Heaters Gas Sweetening Plants (Including Membrane Systems Products) Gas Dehydration Systems (Glycol/ Molecular Sieve/Solid Desiccant) Metering Packages Pressure Reduction Systems
Crude Dehydration and Desalting
Thermal-Mechanical Heater Treaters Electrostatic Dehydrators’ and Desalters
Produced Water Treatment Units
Hydrocyclones ( Deoiling & Desanding) Floatation systems (IGF’s) Dual Media Filters, Magnetic Descaling CPI Separators
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
1.1 Summary Scope of Supply
PGI’s offer covers the design, material supply, fabrication, assembly, testing, inspection,
painting, preparation for shipment, and documentation of 1 off TEG Gas Dehydration Package.
The Package will comprise the following:
TEG Dehydration Column with integral scrubber
Description QTY
Glycol Contactor, complete with internals and instrumentation and valving as per the enquiry P&I D
Glycol contactor (with integral inlet gas scrubber) to have vane inlet device and cyclone deck to achieve required droplet carry-over specification.
1
TEG Regeneration Skid
TEG Glycol Regeneration Skid, as detailed in the enquiry P&ID ‘s (Reflux (Still) Column Disconnected for loading and transport)
1
The Skid will comprise the following equipment items ; installed on a pre-fabricated skid, complete with all on skid pipework, instrumentation, internals and access steelwork:
Glycol Flash Drum (Horizontal) 1
Rich Glycol Particulate Filter 2
Lean Glycol Particulate Filter 1
Glycol Carbon Filter 1
Glycol Reboiler & Surge Drum c/w natural draft fire tube and stack. Stripping column to achieve 99% glycol concentration. Reboiler to be controlled by BMS panel
1
c/w Reflux Condenser Coil 1
c/w Still Column 1
Glycol/Glycol Exchanger – Plate Type 1
Lean Glycol Circulation Pumps – API 674 2
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Overhead recovery systems comprising: Air cooled overhead condenser, Gas/Liquid separator vessel. Fixed orifice ejector, Recycle pressure control valve (actuated butterfly valve), drum level control valve (actuated butterfly valve), emergency vent valve (actuated butterfly valve), one number pressure relief valve to protect reboiler from over-pressure, and instrumentation as per enquiry
Anti Foam dosing unit with 2 off electric dosing pumps 1 Unit
pH dosing unit with 2 off electric dosing pumps 1 Unit
TEG Drain Vessel (30 Days capacity) with 1 vertical submersible pump (1m3/hr)
1 Unit
Imp Notes:-
→ Our offer is subjected to comments on enquiry P&I D as attached with this offer. → We are not possession of Al Furat Engineering Standard Schedule G and hence
MOC of the equipments is based on our experience and industry standard.
In general the skid shall be supplied complete, including:
• Continuous skid supporting all components including ancillaries and controls with beam
drain holes, earthing lugs, and gratings. Drip trays under the filters and Pumps only.
• All local instrumentation and controls as marked in PGI’s supply on attached P&ID’s.
• All electrical/instrument cabling, 316SS cable tray, junction boxes and glands within the
skid limits;
• Junction boxes for all Purchaser interface connections;
• All interconnecting piping, pipe supports, valves & appendages within the confines of the
skid, including drains, with all piping terminal point connections brought to a common
location at the edge of the unit, in accordance with the appended P&ID’s;
• Finish painting, preservation & packing; (Crating of contactor vessel not required)
• Ladders, platforms, walkways and hand railing, grating for safe operation and access to
equipment, valves and instruments etc.;
• Electrical continuity to earthing bosses;
• Air supply header and pneumatic hook-ups;
• Vent and drain headers;
• Lifting equipment, beams, shackles with lifting lugs on vessels, skid and removable items;
• Process and mechanical design guarantee
• Insulation and Personnel Protection
• Third party inspection on pressure vessel coded equipment
• Safe area control system as per attached details.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
No special tools or fixtures are currently envisaged for the supplied equipment for installation,
removal and routine maintenance. If special tools are subsequently identified in the detailed
design of the equipment, [including the sub-vendor equipment], then they will be supplied.
Exclusions to PGI Scope of Supply
The following are NOT included in the PGI scope of supply (i.e. Items within client scope).
• Unit / equipment installation at site;
• Cabling, wiring and impulse lines beyond the skid edge junction boxes;
• Electrical, instrument & control wiring between skid edge junction boxes and off skid
items;
• Fire proofing and/or fire protection/detection equipment beyond those stated;
• Power cabling to electric motors (as motor terminal boxes will be located next to skid
edge)
• Roof / weather protection;
• Supply of Utilities and Consumables;
• Special Tools - none required;
• Insulation on Contactor
• Certifying Authority
• Skid Hold-down bolts
• Skid Lighting
• Piping requirements between Contactor & Regeneration Skid
Technical Clarification
• We have not considered separate inlet gas scrubber at the inlet of the contactor. The
contactor will have integral scrubber at the bottom which is common practice acceptable as
per API 12 GDU and Shell DEP.
• No Air Blower (G-K-372) has been considered in our offer. The reboiler burner will be
natural draft type.
• PGI will participate in HAZOP , however any increase in scope
• Document submission schedule to be mutually discussed and agreed during kick off
meeting in the event PGI is the successful bidder.
• For main gas line we have considered piping spec BBO and for TEG line AAO.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2 Technical Details
2.1 Process Design & Guarantees
TEG Glycol Dehydration & Regeneration System is designed using PGI’s validated in-house
programs and HYSYSTM
2.1.1 TEG GDU Process Design Data
The following data has been used for the design of the GDU package.
Temp 30 degC Pressure 36 – 37 barg Gas Volume rate 124,572 kg/hr ( 120% case) Mol.wt 19
Gas composition as per section 3.6 of document Data Sheet for TEG dehydration Package.
2.1.2 TEG System Process Guarantees
PGI guarantees the following;
• 120% design margin and 40% turn down.
• Dew point of the gas leaving the contactor will be - 30 degC
• Lean TEG circulation rates is 11 USGPM ( Including 20% margin)
• Lean Glycol Purity with stripping gas = 99.8 wt %
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.1.3 TEG Process Description
The TEG Glycol Dehydration and Regeneration Package is designed to be in continuous
operation and to handle wet gas.
Plant operation is fully automatic and under normal circumstances requires no operator
intervention. The plant control systems remain active under all circumstances except for when
the instrument air or electrical supply is shutdown.
Feed gas is routed to the Glycol Contactor; where it passes through a inlet scrubber to remove
any droplets entrained in the flow. The gas then passes up through the chimney tray into the
absorbing section of the column, where it flows counter-current to the water lean TEG and
contacts over a bed of structured packing. The TEG absorbs moisture from the gas, thus
achieving the desired water dew point at the top of the tower. A demisting device at the top of
the tower minimises glycol carryover.
The contactor scrubber will be fitting with a high efficiency cyclone deck to achieve droplet
carryover specification
Water rich TEG is fed to the Glycol Regeneration Skid, first flowing into the Reflux Condenser
Coil, mounted in the top of the Glycol Still Column. Should the low level trip fail, then the Glycol
Flash Drum relief valves will handle the relief load arising from the gas blowby condition from
the contactor, in addition to the fire case. Prior to entering the Glycol Flash Drum the TEG has
first been heated in the Reflux Condenser Coil to a temperature which is sufficient for liberation
of gas and liquid hydrocarbons (approx 60 C). The rich TEG is then flashed in the Glycol Flash
Drum to allow free vapours to be released and to allow any hydrocarbon liquids to be separated
and drained off under automatic control via the hydrocarbon bucket. Flash vapour is routed to
the LP Flare. The Glycol Flash Drum is designed for a liquid residence time of 15 minutes at 60
C (based on 50% full) and is provided with a demister on the vapour outlet to minimise glycol
losses to the Flare.
The rich TEG is then filtered in the Glycol Filter, to remove solids [98% > 5 microns]. The rich
TEG then flows through the Glycol Carbon Filter (sized for 100% slipstream flow) where
activated carbon serves to remove glycol degradation and polymerisation products, which may
otherwise build up on heat transfer surfaces.
The rich TEG is then heated by exchange with the hot lean TEG, in the Glycol Exchanger prior
to entering the Glycol Still Column random packed section, after flowing through the glycol flash
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
drum level control valve. This is located here to minimise vapour in the upstream Glycol
Exchanger.
In the Glycol Still Column the TEG undergoes the necessary distillation to achieve the required
TEG concentration in the Glycol Regenerator. The reflux from the Reflux Condenser Coil
provides additional condensing duty at the top of the Glycol Still Column to minimise the TEG
losses to the vent. The reboiler heat duty is provided by a firetube. Overhead vapours from the
Glycol Still Column are routed to the overhead vapour recovery system.
Lean TEG flows from the reboiler into the glycol stripping column where the glycol is stripped
using stripping gas to achieve 99% concentration.
The glycol then pases through the TEG/TEG exchnager before reaching the Glycol Surge
Drum. Which provides a residence time buffer for circulation variance, and Glycol Contactor
packing drain-down, along with the capacity to allow for 1 month of glycol losses. From here it
passes to the Glycol Circulation Pumps.
The API 674 type reciprocating constant volume Glycol Pump, pumps the TEG back to the
Glycol Contactor, via a lean TEG cooler which serves to further cool the lean TEG to within 5-
10C of the feed gas to the contactor, to minimise vaporisation losses within the Glycol Contactor
and prevent foaming.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.2 Environmental Data
Air temperature: 5 to 50ºC
2.3 TEG Utility Consumptions Electrical 400 V, 3 phase, 50 Hz TEG Pumps 3.77 kW 24 V DC is also required for control purposes CI Pumps
0.75 kW (Intermittent > 1 hr/month)
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.4 NMAGE GDU Equipment Schedule
The following main vessels & equipment are included in our scope of supply:
Glycol Contactor (free standing skirt mounted)
Size: 1700 mm ID x 12,800 mm T/T Design Press: 48 bar g (Flange Rating 300#) Design Temp: 82ºC Material: CS + 3 mm 316 SS Cladding up to Chimney Tray Design Code: ASME VIII div 1 Packing: Structured Packing
Glycol Flash Drum Size: 1100 mm ID x 3,100 mm T/T [Horizontal Vessel] Design Press: 7 bar g + Full Vacuum Design Temp: 0/85 ºC Material Carbon steel + 3 mm CA Design Code: ASME VIII div 1
Glycol Particulate Filters ( Lean & Rich ) Size: 200 mm diameter, 650 mm T/T [Vertical Vessel] Design Press: 7 bar g Design Temp: 0/85 ºC Press Drop: 0.3 bar [dirty] Flowrate 11.0 USGPM Filtration: 98% of 5µm Material: Carbon Steel + 3 mm CA Design Code: ASME VIII div 1
Glycol Carbon Filter Size: 24” diameter, 1200 mm T/T [Vertical Vessel] Design Press: 7 bar g Design Temp: 0/85 ºC Press Drop: 0.3 bar [dirty] Flowrate 11.0 USGPM Material: Carbon Steel + 3 mm CA Design Code: ASME VIII div 1
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Glycol Reboiler –Gas Fired – 150 KW Size: 762 mm ID x 4375 mm T/T[Horizontal Vessel] Design Press: 7 bar g Design Temp: 0 / 235 ºC Material: Carbon Steel + 3 mm CA Design Code: ASME VIII div 1
Surge Drum Size: 762 mm ID x 4400 mm T/T[Horizontal Vessel] Design Press: 7 bar g Design Temp: 0 / 235 ºC Material: Carbon Steel + 3 mm CA Design Code: ASME VIII div 1
Glycol Still Column Size: 14 inch ID, 4500 mm FOF/Head Design Press: 7 barg Design Temp: 0 / 235 ºC Material: 316L Stainless Steel Packing: 1” 316 SS Pall Rings Design Code: ASME VIII div 1
Glycol Stripping Column Size: 8 inch , 1800 mm weir/BTL Design Press: 7 barg Design Temp: 0 / 235 ºC Material: Carbon Steel Packing: 1” 316 SS Pall Rings Design Code: ASME VIII div 1
Glycol/Glycol Heat Exchanger – Plate Type , Fully Welded
Design Duty: 200 kW Design Press: 7 barg [Plate] Design Temp: 0 / 230 ºC Material: SS
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Lean Glycol Cooler – Gas / Glycol Design Duty: 50 kW Design Press: 48 Barg Design Temp: 0 / 120ºC Material: CS
Design Codes TEMA ( Shell & Tube Type ) Note :- Gas / Glycol exchanger will be attached to the contactor at the top.
Glycol Circulation Pumps Design Press: 48 bar g Design Temp: 0 / 120 ºC Capacity: 11 USGPM Material: Carbon Steel with Stainless Steel Wetted Parts Design Code: API 674
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Overhead Recovery System compromising of the following
Overhead Condenser -Air cooler – 75 KW
Single Bay with single bay & 1 fan
316SS Tubes and Tube Sheets
To be mounted above reboiler.
KO Pot
8” Dia x 1445mm LNG 316L SS Pot
Ejector
1 x Fox type ejector (or equal)
Discharge pressure: 6 psig
Motive gas flow rate : 120 kg/h (Max)
Note the above backage, including piping and valves are offered in 316L SS, however the HP flare header (where the ejector discharges into) is CS with 3mm corrosion allowance
Condensate Pump Design Press: 6 bar g Design Temp: 0 / 80 ºC Capacity: 0.25 m3/h Material: Stainless Steel Design Code: ANSI
Anti Foan Injection Package ( Anti foam ) Tank Capacity: 50 Litres Material: 316L SS Pumps (2 off) Capacity: 0.1 Litres/h Material: 316SS Design Code: API 675 We have provided only one pump as continuous injection is not required.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
pH Injection Package Tank Capacity: 50 Litres Material: 316L SS Pumps (2 off) Capacity: 0.1 Litres/h Material: 316SS Design Code: API 675 We have provided only one pump as continuous injection is not required.
Lifting Equipment We have considered the supply of one lifting beam complete with slings and shackles. The lifting beam will be subject to 100% NDT and will be proven by trial lift. The slings and shackles will be proof load tested.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.4.1 Extent of Packaging / Skid Mounting
The package to be supplied by PGI will comprise;
• Free standing Glycol Contactor(Note :- Gas / Glycol exchanger will be attached to the
contactor at the top)
• One complete TEG regeneration skids complete with overhead recover system
The Still Columns and exposed instruments would be removed for shipment and require re-
assembly on site.
The skid structures will be designed and supplied on the basis that it will be supported on 4
[four] discrete points. PGI assume that the location of these supports can be selected by PGI to
suit the design of the skid structure. Skid members will be sized suitable for a single point lift
and will cater for the dynamic conditions specified (dynamics normally only applicable to
offshore applications), taking due account of any imposed loads from equipment in PGI supply.
No imposed loads from outside of PGI’s package limits have been allowed for.
The responsibility for re-assembly of the package on site rests with purchaser. Any shimming
and attachment of holding down bolts are the responsibility of the purchaser.
Skid mounted pressure vessels will either be welded or bolted to the skid base.
Access will be provided for routine operation & regular maintenance of the plant. Access for
major maintenance activities will not be specifically provided (i.e. no specific access for
maintenance block valves, maintenance spectacle blinds, start-up vents & drains).
Direct mounted instrumentation, (such as temperature & pressure gauges & transmitters), will
be self supported, where appropriate. Instrumentation may also be supported off brackets
mounted on pipework.
2.4.2 Instrument & Electrical
This section covers the main requirements for instrumentation on this contract. Scope of
instrumentation supplied with this package is as defined in the enclosed P&ID’s. Note: our offer
only includes for the supply of instruments indicated within our scope.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Scope of Supply:
Items wired to junction boxes, located at the skid edge.
Skid-mounted Instrumentation: (per P&ID as attached) Pump Start/Stop Stations: Lighting: by others Power Sockets: none Fire & Gas Detection: Engineering to be supplied
Control Panels: No control system will be provided. BMS panel for reboiler will be supplied for installtion in safe area.
Hazardous Area Considerations:
Field instruments are located in the following zone classifications:
Zone: 1 Gas Group: IIA Temp Class: T3
Safety Techniques Used: Zone 0: Exia Zone 1: Exia/ib Ex’d’ Ex’e’ Ex’p’ Zone 2: Classification ignored – use Zone 1 Ex’N’
Enclosure Ingress Protection:
IP: 65
Level Gauges:
Reflex gauges for abolsute level measurement
Transparent for interface level measurement. Tubular glass type for Chemical injection Tanks
Pressure Gauges: Bourdon type, 4” dial
Flow/Restriction Orifice: Square edged orifice flanges, 316 SS
Level Switches/Transmitters:
We have included for Displacement type transmitters for short ranges (upto 1 M) and DP type
transmitters for larger ranges.
Control Valves: Actuator Type: Pneumatic
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Valve Type: Globe
Shutdown/Switching Valves:
Actuator Type: Pneumatic Valve Type: Ball
Relief Valves: Type: conventional
The scope of the relief valve system offered, has taken no allowance for elevated flare headers.
Sized in accordance with: API 521 Spared: as per P&ID
Thermowells: Connections to Vessels: 2" 316 SS Connections to Piping 1.5” Connections to Instrument: ½” NPT Minimum Flange Rating: 300#
Transmission / Control: Type of Process Control: Customer PCS Transmission: Electronic 4-20 mA (HART)
Cabling: Colour: Intrinsically Safe (I.S.) Blue Non- Intrinsically Safe Black
Type:
Process Control / Power: Flame Retardant; IEC 332 Shutdown / Safety Systems: Fire Resistant; IEC 331 / 332
Junction Boxes:
Protection: Ex ‘e’ Material: GRP with Brass Continuity Plates
Tray work & Installation: Cable Tray Construction: Medium Duty; Without Covers Cable Tray Material: 316 SS Cable Tray Supports: 316 SS (unistrut) Junction Box Racks: 316 SS (Unistrut)
Note: Single cables may be supported in unistrut.
Hydraulic / Pneumatic Hook-up: Pneumatic Tubing Material: ½" 316 SS Impulse Tubing Material: ½" 316 SS Tube Fittings: Twin Ferrule Compression
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.4.3 Surface Protection, Insulation & Heat Tracing
This section covers the main requirements for surface protection, insulation and heat tracing on
this contract.
Applicable Standards for Surface Protection: PGI Standards Client Standards
Insulation: System: Mineral wool Cladding: Stainless Steel Valves: Un-insulated Flanges: Un-insulated Vessel Nozzles: Un-insulated Personnel Protection: Guards or Insulation as required
2.4.4 Pipework, Valving & Supports
This section covers the main requirements for piping design and installation. Scope of piping
supplied with this package is as defined on the enclosed P&ID’s.
Applicable Standards for Piping Valving & Supports: BBO (Around Contactor) – 12 inch AA0 (Complete Regen Skid) – 1.5 inch
Design Features: Instrument Vents: Blank Flange, tapped and plugged, 1/2" NPT Instrument Drains: 3/4" flange/pipe to drain (where required) Dissimilar Materials: No Project Requirement Drip Rings: Drip Rings may be used to save space Pipe Restraint Method: <=6" NB; Sliding or Gripping 'U' Bolts >6" NB; Pipe Shoes/Clamps/Trunnions, as appr.
Pipe Stress Analysis: Scope of Analysis: None included
In general PGI use sound engineering judgement rather than rigorous calculation on most
piping systems.
Pipe supporting will generally be based on sound engineering judgement & experience and will
not be rigorously analysed, other than in exceptional circumstances (e.g. spring supports).
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Butterfly Valves
In view of the low available pressure drops in the overhead recover system – we have
considered actuated butterfly valves for pressure and level control, and for venting to LP vent (if
the HP flare header pressure exceeds the design discharge pressure of the ejector).
We have also considered butterfly valves for isolation of the above items, but the final valve
connecting to the flare system will be a ball valve.
All butterfly valves will be of soft seated, high efficiency, offset design.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Non-Destructive Testing (NDT):
Refer to the following NDT matrix:
Non-Destructive Examination Item Part Radiography UT DPI MPI
L.P. Vessels (ANSI 150# flange rating)
Plate Forging & Fittings Non Pressure Parts
Per Code Per Code Per Code 100% on lugs
H.P. Vessels (>ANSI 150# flange rating)
Plate Forging & Fittings Non Pressure Parts
100% Per Code Per Code 100% on lugs
Manual Valves Pressure Parts Non Pressure Parts
Vendor standard
Vendor standard
Vendor standard
Vendor standard
Control Valves Pressure Parts Non Pressure Parts
Vendor standard
Vendor standard
Vendor standard
Vendor standard
Relief Valves Pressure Parts Non Pressure Parts
Vendor standard
Vendor standard
Vendor standard
Vendor standard
General Instrumentation
Pressure Parts Vendor standard
Vendor standard
Vendor standard
Vendor standard
Structural Steelwork Primary Steel Lifting attachments Secondary Steel Trim Steel
10% 100% 10%
Piping Fabrication
150# - 300# >300#
Pipe & Fittings
10% 100%
10% 100%
Skid Assembly Bolting Gaskets
N/A N/A N/A N/A
Instrument Bulks Cable Tube Fittings
N/A N/A N/A N/A
Valve Requirements: Specification: Client Specification (see above) Special Requirements: per Pipe Spec.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.4.5 Quality Control
Quality Management System:
PGI operates a Quality Management system which meets the requirements of BS EN ISO
9001:2000. PGI operates a system of QC approval on all sub suppliers.
Material Traceability & Inspection:
Material Traceability and Inspection will be in accordance with the following matrix:
Item
Part
Mat
Cer
tific
atio
n Ty
pe
(EN
1020
4 19
91)
Tr
acea
bilit
y Le
vel
IIA
Invo
lvem
ent
PGI / Nominated inspection agency involvement
L.P. Vessels (ANSI 150# flange rating)
Plate Forging & Fittings Non Pressure Parts
3.1 B 3.1 B 3.1.B
1 1 3
YES Attendance at key hold points: -final dimensions prior to stress relief/hydrotest as applicable - Hydrotest - Final
H.P. Vessels (>ANSI 150# flange rating)
Plate Forging & Fittings Non Pressure Parts
3.1 B 3.1 B 3.1.B
1 1 3
YES Attendance at key hold points: -final dimensions prior to stress relief/hydrotest as applicable - Hydrotest - Final
Manual Valves Pressure Parts Non Pressure Parts
3.1 B 2.1
2 3
NO Goods inwards inspection
Control Valves Pressure Parts Non Pressure Parts
3.1 B 2.1
2 3
NO Goods inwards inspection
Relief Valves Pressure Parts Non Pressure Parts
3.1 B 2.1
2 3
NO Goods inwards inspection
General Instrumentation Pressure Parts 2.2 3 NO Goods inwards inspection Structural Steelwork Primary Steel
Lifting attachments Secondary Steel Trim Steel
3.1 B 3.1 B 2.2 2.2
2 1 3 3
YES YES NO NO
Dimensional check Painting inspection
Piping Fabrication
150# - 900# >900#
Pipe & Fittings
3.1 B 3.1.B
1 1
NO Dimensional / fit-up (Sample) Hydrotest Painting
Skid Assembly Bolting Gaskets
2.2 2.2
2 2
NO Certification control & review E & I and insulation installation stage inspections Final inspection
Instrument Bulks Cable Tube Fittings
2.2 3.1 B 2.2
2 2 2
NO Material certification review Sample inspection
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
Material Traceability Levels:
(1) Full traceability. Supplier shall provide manufacturer’s material certificates (EN 10204
1991 3.1b). These shall be identified by means of showing their specific location on material
placement drawings.
(2) Type traceability – Supplier shall maintain a system to trace material supplied to a
manufacturer’s material certificate (EN 10204 1991 3.1b).
(3) Compliance traceability – Supplier shall maintain a system of traceability that shall enable
a certificate of compliance to be issued by the supplier (EN 10204 1991 2.1/2.2)
Third Party Inspection Bodies:
External Inspection Agencies are utilised for certification of pressure vessels and Certification of
stated materials and equipment.
Inspection Visits:
PGI will provide suitable notice of agreed Quality Plan notification points, and suitable access to
review / inspect ongoing work (as required).
Function Testing:
The scope of PGI’s function testing will be as follows:
Instrument Calibration at Manufacturer’s Works (Un-witnessed) Cable Continuity / Megger Testing Instrument Functional Test to Skid Junction Box after Skid Final Assembly Rotating Machinery ‘Type’ Tested to Code at Manufacturer’s Works (Un-witnessed) Additional Machine Testing at Manufacturer’s Works as Specified On Data Sheet Noise Tests Package Leak Test (5 psi Air) Panel Function Testing
Release of Equipment & Materials:
All materials and equipment are subject to formal release using the agreed PGI, or Client
supplied, Project release note format.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
In general, materials will not be shipped without formal release from client and / or third party
inspectors.
2.4.6 Packing, Shipment & Site Re-assembly
Handling:
The skid module will be designed for a single point lift. Lifting lugs will be provided on the skid. Any equipment items shipped loose will also be provided with appropriate lifting facilities.
PGI will supply all slings, shackles and lifting beams as necessary. Certification as follows: Beam: Service Lift plus NDT Shackles: Proof load test Slings: Proof load test
Packing:
Prior to shipment all equipment will be dried and cleaned of grease, loose scale and debris both
internally and externally.
All exposed flanges and pipe terminations will be greased, sealed with tape and blanked off
using wooden blanks.
All equipment will be suitably protected to prevent damage during transit. Any instrument liable
to damage in transport will be removed and packed separately in wooden cases.
Pumps and other rotating machinery may be shipped without oil. Appropriate filling and re-
preservation requirements will be provided with the goods.
2.4.7 Language and Documentation
Documentation will be provided in English and final documentation will be provided on Cd ROM.
With reference to your provided VDDR, we would advise that Construction Assembly
procedures, Detailed General Arrangement drawings, Piping Line Lists, Padeye/Lifting/Design
Calculations will be advised 8-12 weeks after PO Date. With Fabrication drawings issued in line
with project schedule. Materials certification will be supplied in line with submission of the
Manufacturing Record Book.
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
2.5 Spare Parts
PGI would recommend and are supplying the following commissioning spares:
• 1 spare set of Particulate filter cartridges for duty filters
• 1 off pulsation damper charging kit
• 100% Filter closure gaskets and 100% spare manway gaskets
• 5 % spare bolts, nuts and gaskets;
• Spare Ignition spark plug and insulators for ionisation pilot flame detector
Special Tools
• Blade setting tool for the aircoolers (1 off)
• Pulsation Dampner charging kit (1 off)
PGI's Field Support department will provide a comprehensive 2 years spares quotation for client
review & purchasing, once engineering is completed & sub-suppliers have been selected,
during contract execution.
2.6 Assistance and Support from within Syria Assistance is provided in obtaining maintenance, repair, and spares through our local agent.
HESCO Details of which can be provided for your perusal if required
CLIENT STROYTRANSGAZ (STG) PROJECT NORTH MIDDLE AREA GAS EXPLOITATION PROJECT QUOTE NO. 1168 Rev 0 DATE 24th-July-2008
3 Attachments
3.1.1 PGI Comments on the enquiry P&I D’s.
3.1.2 HYSYS Simulation Results - Attached
3.1.3 Catalogue, Reference List for TEG Units
3.1.4 GA Drawing & Typical 3D view of the Regen skid of similar size unit.
00875-G350-PR-PID-0120
1. There will be no Chimney Tray on Contactor (G-C-351) 2. Are both PSV 352 and 351 required? No isolation between two vessels and therefore
PSV’s are connected. 3. Are PSV’s required on G-E-357 and G-F-360? These have direct isolation, however if
locked open code may not require PSV’s. Please check. 4. Recommend a bypass around Lean TEG filter to allow element change during
operation. If no bypass, is isolation required? If so, is PSV required? 5. Is isolation required around G-E-357 and G-F-360? If so is a PSV required?
00875-G350-PR-PID-0121
1. PDT361 – A/B are measuring exactly the same pressure drop on the same pipe. Is this required?
2. G-F-362A/B – Are duty/standby units required for these units? Bypass lines have been shown allowing each unit to be taken off-line for short periods during operation.
00875-G350-PR-PID-0122
1. A Condenser Coil is shown using the Rich TEG coming from the Contactor. This stream is not shown on the contactor P&ID. Additionally the Condenser Coil exit stream enters the Rich TEG outlet from the Hot HEX. Is there a reason for this? It would be more suited to enter upstream of the flash drum.
2. G-V-358 is labelled the Glycol Surge Drum in the upper title block and G-V-354 is labelled the TEG Reboiler. This is incorrect.
3. C-V-354 should not be positioned directly downstream of the reboiler. Stream exiting reboiler should pass through Glycol/Glycol exchanger (G-E-356) to recover as much heat as possible. Additionally, temperature exiting the reboiler and in the surge drum would be too high for pumps (since pumps are directly downstream of surge)
4. Is isolation required around G-E-359? Is so, is a PSV required? 5. Line direction between G-V-355 and G-V-365 is incorrect. 6. Line direction between “From Charcoal Filters” and G-V-365 is incorrect.
00875-G350-PR-PFD-0105
1. G-P-363A/B is not required – Pressure is sufficient. 2. Please discuss condenser coil positioning. Would be more beneficial upstream of flash
drum to provide better operation within the flash vessel (higher temp).
Mon Apr 07 10:53:31 2008 Case: S:\1.0 Quotes\1.8 Quotes 2007\07-288 PGI Amine & TEG\Calcs\Hysys\07288_25DEGC_3600KPAG_130.5MMSCFD revC.hsc Flowsheet: Case (Main)
WetGasInlet
MIX-1
Water toSaturate Inlet
Gas
KODrum
SaturatedGas
CondenserInlet Reflux
Coil
CondenserOutlet
FlashTank
FlashCondensate
FlashVapor
FlashOutlet
FilterOutlet
HotGlycolHEX
L/RHEX:RichGlycolOutlet
Filters
B
PressureLet-Down
B
Lean TEGtoContactor
WaterOutlet
Q-Cond
SurgeDrumInlet
VLV-100
StillOverheadGas
Q-Reboiler
Q-Condenser
SurgeDrum
2
SurgeDrumOutlet
MIX-2
Make-upTEGPump
Inlet
TEGRegenPump
PumpOutlet
Q-Pump
TrimCooler-TEGIntlet
TrimCooler- TEGOutlet
Q-Dummy
Dummy
RCY-2
R
RCY-4
R
StrippingGas Inlet
07-288 revCSTG / Syrian Gas CompanyGas Dehydration Package
108.8 MMSCFD + 20% overdesignInlet Temp: 25degCInlet Pressure: 3600 kPag
TEG Circ Rate: 9.2 USGPM + 20% overdesignTEG Concentration: 99.8wt.%TEG Reboiler: 200degC (Max Temp)
FuelGas VLV-101
Trim Cooler - TEG OutletMaster Comp Mass Frac (TEGlycol)Actual Volume Flow
0.998311.06 USGPM
SPRDSHT-1
Q-Pump
Heat Flow 3.773 kW
Hot Glycol HEX
Duty
Minimum Approach
194.9
30.00
kW
C
Q-Reboiler
Heat Flow 146.5 kW
Q-Condenser
Heat Flow 7.313 kW
Make-up TEGTemperaturePressureMass Flow
25.00350.0
7.323e-002
CkPagkg/h
CompSplitter
GasProperties
TEG
1
Outlet ofGas/GlycolExchanger
TrimCooler
RichTEG
Trim Cooler
Duty -51.80 kW
Q- Cond
Heat Flow 7.314 kW
ReboilerBottoms
Contactor
DryGas
StillColumnInlet
Reboiler Bottoms
Master Comp Mass Frac (TEGlycol) 0.9982
Still Overhead Gas
Temperature
Master Comp Mass Flow (TEGlycol)
Mass Flow
98.01
0.2984
174.5
C
kg/h
kg/h
Pump Inlet
Temperature 60.15 C
StillColumn
ColdGlycolHEX
FlashInlet
Hot HEX -LeanOutlet
RCY-1
R
ColdHEX -LeanInlet
Cold Glycol HEX
Duty
Minimum Approach
74.41
28.39
kW
C
op-104
VS
Water DewPoint @ 75 barg
Condtions
GPCondtions
WaterDew -32.08 C
ACHECondenser
OutletofACHE
G-V-355
Q-ACHEToLPFlare
ToTEGDrainVessel
To LP Flare
Temperature
Pressure
Mass Flow
Master Comp Mass Flow (TEGlycol)
60.00
16.00
68.81
0.0055
C
kPag
kg/h
kg/h
To TEG Drain Vessel
Temperature
Mass Flow
Master Comp Mass Flow (TEGlycol)
60.00
105.7
0.2929
C
kg/h
kg/h
LeanFilter
B
LeanFilterInlet
op-102
GP
op-102
lbH2Ommscf
WaterDew
0.5662
-35.32 C
Mon Apr 07 10:58:55 2008 Case: S:\1.0 Quotes\1.8 Quotes 2007\07-288 PGI Amine & TEG\Calcs\Hysys\07288_25DEGC_3600KPAG_130.5MMSCFD revC.hsc Flowsheet: Case (Main)
Hot HEX -LeanOutlet
RCY-1
Streams
Vapour FractionTemperaturePressureMolar FlowActual Volume FlowMass FlowMass DensityMolecular WeightViscosityMaster Comp Mass Frac (H2O)Master Comp Mass Frac (TEGlycol)
CkPagMMSCFDUSGPMkg/hkg/m3
cP
Wet Gas Inlet0.999825.003600
130.61.731e+004
124560.031.6919.15
<empty>0.00110.0000
Water to Saturate0.000025.003600
1.114e-0034.366e-003
1.01008
18.020.89051.00000.0000
Inlet Gas0.999825.003600
130.61.731e+004
124561.031.6919.15
<empty>0.00110.0000
Saturated Gas1.000025.003600
130.51.731e+004
124537.231.6819.15
1.236e-0020.00090.0000
Condenser Inlet0.011627.82620.0
0.520216.10
2946.4805.7113.7
<empty>0.04090.9548
Condenser Outlet0.011731.76600.0
0.520216.37
2946.4792.6113.7
<empty>0.04090.9548
Flash Condensate0.000070.00550.0
0.00000.0000
0.0479.757.68
0.10780.00250.0000
Flash Vapor1.000070.00550.0
6.082e-0035.769
6.95.28422.86
1.363e-0020.00930.0001
Flash Outlet0.000070.00550.0
0.514111.99
2939.51079
114.87.393
0.04100.9570
Filter Outlet0.001470.17350.0
0.514113.01
2939.5995.1114.8
<empty>0.04100.9570
L/R HEX: Rich Glycol Outlet0.0038158.3300.0
0.514116.73
2939.5773.8114.8
<empty>0.04100.9570
Lean TEG to Contactor0.000030.003800
0.381111.06
2818.01121
148.425.51
0.00150.9984
Vapour FractionTemperaturePressureMolar FlowActual Volume FlowMass FlowMass DensityMolecular WeightViscosityMaster Comp Mass Frac (H2O)Master Comp Mass Frac (TEGlycol)
CkPagMMSCFDUSGPMkg/hkg/m3
cP
Water Outlet0.000025.003600
2.648e-0020.1038
23.81008
18.020.89040.99960.0000
Surge Drum Inlet0.000760.155.000
0.381612.79
2818.2969.8148.3
<empty>0.00150.9982
Still Overhead Gas1.000098.0121.00
0.18811034
174.50.742918.63
1.050e-0020.66570.0017
21.000060.155.000
2.496e-0041.424
0.20.717818.67
1.260e-0020.00180.0006
Surge Drum Outlet0.000060.155.000
0.381311.37
2817.91091
148.49.870
0.00150.9983
Make-up TEG0.000025.00350.0
1.338e-0052.882e-004
0.11119
109.923.40
0.05000.9500
Pump Inlet0.000060.155.000
0.381311.37
2818.01091
148.49.870
0.00150.9983
Pump Outlet0.000058.753950
0.381311.29
2818.01099
148.410.28
0.00150.9983
Trim Cooler- TEG Intlet0.000060.153850
0.381311.30
2818.01098
148.49.911
0.00150.9983
Trim Cooler - TEG Outlet0.000030.003800
0.381311.06
2818.01121
148.425.50
0.00150.9983
Stripping Gas Inlet1.00006.21240.00
5.555e-002199.353.0
1.17119.15
1.080e-0020.00000.0000
Fuel Gas1.000026.353520
5.555e-0027.59153.0
30.7419.15
1.238e-0020.00000.0000
Vapour FractionTemperaturePressureMolar FlowActual Volume FlowMass FlowMass DensityMolecular WeightViscosityMaster Comp Mass Frac (H2O)Master Comp Mass Frac (TEGlycol)
CkPagMMSCFDUSGPMkg/hkg/m3
cP
Gas Properties1.000026.373520
130.41.782e+004
124408.730.7419.15
1.238e-0020.00000.0000
TEG0.0000210.43520
2.555e-0058.640e-004
0.2974.0150.2
0.52290.00001.0000
10.0277156.360.00
0.514181.38
2939.5159.0114.8
<empty>0.04100.9570
Outlet of Gas/Glycol Exchanger1.000026.373520
130.41.782e+004
124408.930.7419.15
1.238e-0020.00000.0000
Rich TEG0.000025.823600
0.520211.62
2946.41117
113.722.58
0.04090.9548
Reboiler Bottoms0.0000191.625.00
0.381512.69
2817.9977.4148.3
0.67110.00150.9982
Dry Gas1.000025.973570
130.41.752e+004
124408.931.2619.15
1.239e-0020.00000.0000
Still Column Inlet0.0276156.360.00
0.514181.28
2939.5159.2114.8
<empty>0.04100.9570
Flash Inlet0.011770.00550.0
0.520217.76
2946.4730.4113.7
<empty>0.04090.9548
Hot HEX - Lean Outlet0.0004100.215.00
0.381512.66
2817.9979.9148.3
<empty>0.00150.9982
Cold HEX - Lean Inlet0.0004100.215.00
0.381612.66
2818.2979.9148.3
<empty>0.00150.9982
Water Dew Point @ 75 barg1.000016.507500
130.47223
124408.775.8319.15
1.384e-0020.00000.0000
Vapour FractionTemperaturePressureMolar FlowActual Volume FlowMass FlowMass DensityMolecular WeightViscosityMaster Comp Mass Frac (H2O)Master Comp Mass Frac (TEGlycol)
CkPagMMSCFDUSGPMkg/hkg/m3
cP
Outlet of ACHE0.375160.0016.00
0.1881364.8174.52.10618.63
<empty>0.66570.0017
To LP Flare1.000060.0016.00
7.057e-002364.468.8
0.831419.57
1.196e-0020.15630.0001
To TEG Drain Vessel0.000060.0016.00
0.11750.4746105.7980.818.06
0.46680.99720.0028
Lean Filter Inlet0.000060.063950
0.381311.30
2818.01098
148.49.935
0.00150.9983
Q- Cond<empty><empty><empty><empty><empty><empty><empty><empty><empty><empty><empty>
Q-Reboiler<empty><empty><empty><empty><empty><empty><empty><empty><empty><empty><empty>
Q-Condenser<empty><empty><empty><empty><empty><empty><empty><empty><empty><empty><empty>
Q-Pump<empty><empty><empty><empty><empty><empty><empty><empty><empty><empty><empty>
Q-Dummy<empty><empty><empty><empty><empty><empty><empty><empty><empty><empty><empty>
Q-ACHE<empty><empty><empty><empty><empty><empty><empty><empty><empty><empty><empty>
Gas Dehydration- Glycol A.01
PROCESS GROUP Pty. Ltd.16 Kearney Street
Bayswater, (Melbourne)VIC 3153, Australia
Tel: +613 9720 1600Fax: +613 9720 1158
Email: [email protected]: www.processgroup.com.au
Photo: Spring Gully TEG Dehydration Package.Duty: 50 MMscfd / 10.4 usgpm TEG.
Location: Queensland, Australia (installed 2004).
IntroductionIntroduction
The use of Glycol to dehydrate gas streams is an established method that has proven its functionality and versatility over many years.
There are 3 common types of Glycol used for Gas Dehydration:
• Mono-Ethylene Glycol (MEG)
• Di-Ethylene Glycol (DEG)
• Tri-Ethylene Glycol (TEG)
The type of Glycol used and the package design depends on several factors, and the end-users specifi c requirements and objectives for the gas stream being processed.
Each package is typically designed in close consultation with the client to ensure the best overall design is achieved.
Design BasisDesign Basis
The design of TEG and MEG Dehydration Systems is unique for every requirement, and the overall package design will vary to meet the specifi ed moisture content of the gas at the process conditions.
Each system is typically designed and built as a complete turn-key package with particular emphasis given to the following issues:
• Discharge gas moisture content• High gas dehydration capacity• Minimum glycol losses• Minimum power consumption• Optimum plant effi ciency & design integrity• Compliance with HSE requirements• Environmentally conscientious design
Process DescriptionProcess Description
In a typical TEG package, water saturated gas enters near the bottom of the Contactor Tower and fl ows upwards through the internal trays/packing (1). Lean Glycol enters the Contactor Tower near the top and cascades down through the Contactor internals (9), making contact with the up-fl owing gas stream. The counter-current fl ow path of the Glycol and the high contact surface area absorbs water into the Glycol from the gas stream.
Rev 11-06
Gas Dehydration- Glycol A.01
Dehydrated gas fl ows out of the top of the Contactor, while the Rich Glycol fl ows out of the bottom of the Contactor and to the Glycol Regeneration Package.
The TEG Regeneration process typically involves passing the Rich Glycol through the still column to gain some heat (2) before entering the Flash Drum (3).
The Glycol is then passed through Particle Filters to remove particulates and Activated Carbon Filters to remove any dissolved hydrocarbon and/or chemical compounds (4). The Rich Glycol is heated in a cross exchanger to preheat the feed (5) to the Still Column where the Glycol present in the water vapour leaving the Reboiler is recovered (6).
Depending on the application, it may be necessary to increase the Lean Glycol concentration by using stripping gas (7), or running the Reboiler/Still Column under a slight vacuum. Lean TEG (typically >99wt%) is then cooled and pumped back to the top of the Contactor Tower (8) to repeat the process.
ReferencePackages Reference Packages
Santos Australia: Fairview Development Arrow Energy: Tipton West Field Development Origin Energy: Spring Gully Phase IIAnzon Australia: Basker Manta DevelopmentIOOC: Kharg Island Gas Project (Bahregansar)IOOC: Kharg Island Gas Project (Aboozar) CNOOC Indonesia: SES Gas Project
RelatedLiterature: Related Literature:
Other related brochures in this series:
A.03 Dew Point Control UnitsA.02 Molecular Sieve DehydrationA.04 Silica Gel DehydrationB.01 Amine Sweetening
A ‘typical’ Glycol Dehydration Package: a number of process components are added / modifi ed / removed to suit the requirements of each individual application
© Process Group Pty Ltd, 2006.
Process Group Intl Project Reference List
I:\Sales & Marketing\Latest Ref List.DOC
Client Project Description Year of Delivery
Payandan / NISOC Nargesi Associated Gas Gathering, Compression & Injection Project
Gas Dehydration Package ( USD 1.4 MM ) Under Execution
BHP Billiton Zamzama Phase 2 Development Amine CO2 Removal Package and Miscellaneous Equipment Items
2006
Anzon Australia Ltd. Basker Manta Field Development 35 MMSCFD TEG Dehydration Package for Crystal Ocean FPSO
2006
Iranian Offshore Oil Company Kharg Island Gas Gathering & NGL Recovery Project
Bahragansar 47 MMSCFD TEG Dehydration Package
2006
Iranian Offshore Oil Company Kharg Island Gas Gathering & NGL Recovery Project
Aboozar 66 MMSCFD TEG Dehydration Package 2006
CNOOC SES Gas Project 152 MMSCFD TEG Dehydration Package operating at 5,900 kPag, TEG circulation rate of 34 USGPM
2006
TXU Casan Project MEG Regeneration Package 2005
Shell Todd Pohokura Production Station TEG Regeneration and BTEX Recovery Package 2005
Origin Energy Spring Gully Development TEG Dehydration Package 2004
BHP Billiton (McConnell Dowell) Minerva Gas Plant Hydrocarbon Dew Point Control Plant MEG Regeneration Package Condensate Stabilisation Package Gas Metering Package Fuel Gas Conditioning Package
2004
NQGP Alliance North Queensland Gas Pipeline TEG Dehydration Package 2004
Process Group Intl Project Reference List
I:\Sales & Marketing\Latest Ref List.DOC
Client Project Description Year of Delivery
Esso (Worley) Longford Plant Upgrade MEG Regeneration Package 2003
Origin Energy (Clough) Bass Gas Development TEG Regeneration Package 2003
Sydney Gas Company Camden Gas Plant Development (Phase II)
TEG Dehydration Package 2003
Australian Gold Reagents Kwinana Refinery Ammonia Stripper Package 2002
OMV (Transfield/GHD) Patricia Baleen Field Development TEG Dehydration Package 2002
Japan Vietnam Petroleum Company (Worley)
Rang Dong Field Development - Vietnam
TEG Regeneration Package 2002
Cairn Energy Lakshmi Field Development - India 2 x TEG Regeneration Packages 2002
Swift Energy New Zealand Ltd Rimu Field Development - New Zealand
MEG Regeneration Package 2001
Cairn Energy (Clough) Ravva Satellite Development Project - India MEG Injection and Regeneration Package 2001
P.T. Titis Sampurna Gas Air Sedang Project – Berigin, Indonesia
Water/Hydrocarbon Dew Point Control Plant MEG Regeneration Package Propane Refrigeration Package LPG Production Package
2001
Santos Fenton Creek (Phase II) MEG Regeneration Package 2001
Chevron Petroleum Moran Petroleum Development Project - New Guinea
TEG Dehydration Package 2001
Process Group Intl Project Reference List
I:\Sales & Marketing\Latest Ref List.DOC
Client Project Description Year of Delivery
Sydney Gas Company Camden Gas Project (Phase I) TEG Dehydration Package Refurbishment 2001
BOC Gases Dandenong Cryocentre LNG Prepurification
Amine CO2 Removal Package Molecular Sieve Dehydration Plant
2001
IHI Bairnsdale Power Station Eastern Gas Pipeline
Fuel Gas Conditioning Package 2000
Oil Company of Australia Glycol Pumping Skid 2000
Premier Oil Anoa Gas Expansion Project – Natuna Sea, Indonesia
DEG Regeneration Package DEG Injection Package
2000
BP Queensland Clean Fuels Project Amine Package 2000
Santos Fenton Creek (Phase I) MEG Regeneration Package 1999
Australian Gas Fields / Energy Equity
Eromanga Gas Plant Amine CO2 Removal Water/Hydrocarbon Dewpoint Control MEG Injection and Regeneration Custody Transfer Metering Station
1999
Worley / Texas Utilities Australia Western Underground Gas Storage Project
2 x TEG Dehydration Packages 1999
Santos (Kvaerner Process) Ballera Gas Plant (Phase IV) MEG Injection and Regeneration Package (Duplicate order)
1998
Du Pont (Bechtel) Gladstone Sodium Cyanide Plant Upgrade
Amine CO2 Removal Molecular Sieve Dehydration De-methaniser Package
1997
Boral Energy Tubridgi Gas Facility Silica Gel Hydrocarbon Dew Point Control Plant 1997
DESCRIPTION
IRANIAN OFFSHORE OIL COMPANY
KHARG ISLAND GAS GATHERING &NGL RECOVERY PROJECT
GENERAL ARRANGEMENT DRAWINGBAHREGANSAR TEG DEHYDRATION SYSTEM
3D VIEWS
EPC CONTRACT FOR PLATFORM MODIFICATION AND OFFSHORE PLATFORMS
KHG2-VD-01-201-120- A1SCALE: 25:1 3179-82-2FG
PIDEC PROJECT NO: 1181
GPC PROJECT NO: G-1285
PETROCHEMICALINDUSTRIES DESIGN& ENGINEERING CO.
ERECTION& CONSTRUCTION& COMPANY
GULF PIPINGCONSTRUCTIONCOMPANY
PROCESS GROUP PTY LTD16 Kearney St
Bayswater 3153, Victoria, Australia
DISCIPLINE
DRAWING NO:
DRN.BY
CHKD.BY
APPD.BY
APPD.BY
DG BM BGINITIAL ISSUE 12/2/06
ISSUEDATE
DOC.STATUS
REV.
1
1REV.
PROJ.
PROJECT:
CONTRACTOR: CONSORTIUM OF PIDEC, GULF PIPING & ECC
Sheet 1 of 2
DESCRIPTION
IRANIAN OFFSHORE OIL COMPANY
KHARG ISLAND GAS GATHERING &NGL RECOVERY PROJECT
GENERAL ARRANGEMENT DRAWINGABOOZAR TEG DEHYDRATION SYSTEM
ELEVATIONS
EPC CONTRACT FOR PLATFORM MODIFICATION AND OFFSHORE PLATFORMS
KHG2-VD-01-201-120- A1SCALE: 25:1 3179-82-2FG
PIDEC PROJECT NO: 1181
GPC PROJECT NO: G-1285
PETROCHEMICALINDUSTRIES DESIGN& ENGINEERING CO.
ERECTION& CONSTRUCTION& COMPANY
GULF PIPINGCONSTRUCTIONCOMPANY
PROCESS GROUP PTY LTD16 Kearney St
Bayswater 3153, Victoria, Australia
DISCIPLINE
DRAWING NO:
DRN.BY
CHKD.BY
APPD.BY
APPD.BY
DG BM BGINITIAL ISSUE 12/2/06
ISSUEDATE
DOC.STATUS
REV.
1
1REV.
PROJ.
PROJECT:
CONTRACTOR: CONSORTIUM OF PIDEC, GULF PIPING & ECC
SHEET 2 OF 2