(Viewed from “Cold” side of turbo)

(Viewed from “Hot” side of turbo)

� Excessive oil at compressor outlet

� Damage to compressor wheel

� Unusual noise � Excessive oil or damage at turbine outlet

CATA

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30

www.midwestwheel.com

Order NLINE™

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Order NLINE™

Caterpillar C12/15 ACERT-GTA Series

Cummins ISX - HE561VE

Detroit Series 60 - GTA4508V

Caterpillar C7 - S200/300

Cummins ISB - HE351VE

Maxxforce DT466-S300

POPULAR APPLICATIONS

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dDirty air filter system • • • • •Intake or pressure hose distorted and/or leaking • • • •Excessive flow resistance in exhaust system 1 leakage upstream of turbine • • • • • •Oil feed and/or drain lines clogged, leaking or distorted • • • •Crankcase ventilation clogged and/or distorted • • • •Oil coked or sludge in turbocharger center housing • • • •Fuel system/injection feed system defective or incorrectly adjusted • • •Valve guide, piston rings, engine or cylinder liners worn/increased blow by • • • • • •Dirty compressor or clogged intercooler • • • • • •Boost pressure control swing valve/poppet valve does not close • •Boost pressure control swing valve/poppet valve does not open •Pipe or hose assy. to actuator valve defective or ruptured • •Compressor or turbine end sealing rings damaged • • • •Turbocharger bearing damage • • • • • • • •Foreign object damage to compressor or turbine wheel • • • •Exhaust gas leak between turbine outlet and exhaust pipe •Engine air collector/cleaner missing or loose gaskets • • •Turbine housing/flap damaged • • • •Insufficient oil supply to turbocharger • • • •Turbo variable ring mechanism inoperable or damaged (Variable geometry turbos only) • • •

PROB

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POSSIBLE CAUSES

TURBOCHARGER TROUBLESHOOTING MATRIX FOR TURBO DIESEL ENGINES

Think your turbo is damaged?Check for these signs

CAT®

Application P/N Alternate Part Numbers OE Part NumbersManufacturerPart Number

Image

3406C / 3406E TSORBH177148

169227 / 170354704604-0007 / 466445-0018466445-0023 / 466445-9023471142-0005 / 471142-9005471142-0003 / 466445-0015466445-0021 / 466445-9021

471142-5005

0R7152 / 0R79230R7310 / 0R69890R7203 / 0R72230R6986 / 0R720

0R7299 / 166-6752141-8937 / 124-3032136-6390 / 146-4328141-8939 / 124-3035167-9271 / 196-5951

137-4832

N/A

C7 TSORBM178482 N/A

237-5250 / 237-5251237-5252 / 237-5253237-5254 / 237-5255237-5270 / 237-5271237-5272 / 238-505710-R1795 / 10R17952375250 / 23752512375252 / 23752532375254 / 23752552375270 / 23752712375272 /2385057

174201 / 174200174202 / 174193174194 / 174195174196 / 174197174198 / 174235

C7 TSORBM178046

173701, 173705, 175475, 175476, 175477, 175478, 175479, 175480, 175481, 175482, 175483, 175484, 175485, 175486, 178046

10R1103, 10R3280, 2283228, 228-3228, 228-3233, 269-2915, 269-2916, 269-2917, 269-2918, 269-2919, 269-2920, 269-2921, 269-2922, 269-2923, 269-2924, 269-2925,

269-2926

178046

SD4S TSORBH178063

1700700401, 466372-X002, 466372-X002, 466527-1,

4669030001, 466903-0001, 4669035001, 466903-5001, 4669039001, 466903-9001,

466903-X001, RGH466903-0001

0R5733, 0R6051, 0R6053, 0R6169, 0R6170, 0R6689, 0R6957, 0R-6957, 0R6959,

400\016, 466372-X002, 466372-X002, 4P2064,

4P2458, 7E3835, 7W9568, OR5733, OR6053, OR6169,

OR6170, OR6689

199119

DETROIT DIESEL®

Application P/N Alternate Part Numbers OE Part NumbersManufacturerPart Number

Series 60 - K31 TSORBH172743172743 / 17225353319887001 / 53319887101

23528062 / 2352546323528064 / 2352805923528052 / 2352806923528065 / 2352601623522312 / 2352627123522190 / 2352667923526272 / 2352218823522189 / 23529103

5331970700153319707101

ALL REMAN TURBOS INCLUDE

ACTUATORWHERE APPLICABLE

� Many Applications Same Day Availability � 100% Refundable Core Charge � Genuine Parts � Electronic Actuator 100% Calibrated � State of the Art Testing Equipment � Industry Trained/Technical Support � 1 Year/Unlimited Miles Warranty � 100% Customer Satisfaction

Other applications available - see your

salesman for details!

DETROIT DIESEL®, continuedApplication P/N Alternate Part Numbers OE Part Numbers

ManufacturerPart Number

Image

Series 60 TSORGH758204-9007

758204-5007S, 752389-0007, 752389-9007S, 752389-0005, 758204-0007, 752389-0007,

752389-9007

098TC20173000, 098TC20195000,

23534361, R23534361, R23534775, R23534356, R23533775, R23532675,

R23531103, 500\523

758204-5007

HOLSET®

Application P/N Alternate Part Numbers OE Part NumbersManufacturerPart Number

Image

ISX TSORHH37682632843886 / 28438863768267 / 2843887

2881993 / 4955305 3768263

ISX TSORHH37682644036666 / 2843888 / 40457534043215 / 4041090 / 2842412

4089551

3768268 / 40432262843889 / 40356784043215 / 4045753

4036666

ISX TSORHH5350503C

5350503, 3767305, 3773561, 3773598, 3783568, 3792574, 3793561, 3795144, 5350506,

8773568, 3773569

2840007, 2841220, 2841222, 2843481, 2880004, 2881807, 2882004, 2882111,

28841220, 2882111RX, 8773568

2841221, 3767306, 3773562, 3795281,

5350506

HE561VE TSORHH3767615C

3792786 / 4955425 / 28817852881997 / 4045034 / 28405213767630 / 3774640 / 43090762838153 / 2838154 / 28363573774601 / 3774626 / 37805263795162 / 2840521 / 40424134042411 / 3780526 / 37927763795162 / 4045018 / 2840519

2836356 / 4045031

4032760 / 49560104955425 / 40326734032066 / CPL-2732

3767622 / 37746263792786 / 37746124042413 / 28405202838154 / 2836357

4045034

ISM TSORHM4955397C

170-032-1093, 3771645, 3771646, 3771658, 3786105, 3786778, 3791772, 3791787, 3791788, 5322347, 5325892,

5325908, 5325909

2834847, 2837246, 2837247, 2839136, 2839148, 2839149, 4043429, 4044384, 4044385, 4047274, 4309451, 4955398,

4955397RX, 4309452

4955397

NAVISTAR®

Application P/N Alternate Part Numbers OE Part NumbersManufacturerPart Number

Image

DT466/570 TSORBM179030173901 / 173902179030 / 473900

1842337C95 / 1842337C911842337C92 / 1842337C931842337C94 / 1870932C941870932C93 / 1870932C921870932C91 / 5010314R94

N/A

Maxxforce DT466

TSORBM179035 175733 / 175243

5010569R91 / 5010568R911871090C91 / 1850404C951871090C92 / 1871090C931832204C91 / 1832204C931832204C94 / 1832204C92

1831833C91

N/A

Maxxforce DT466

TSORBM12639880001 177533 / 177534

1181102C91 / 1850493C911881102C93 / 5010720R911850493C91 / 1881102C921832666C91 / 1881104C911881104C93 / 1876116C941876116C92 / 187611C95

1876116C91

N/A

Maxxforce DT466

TSORBM12639880002 175846 / 177533 / 177536

1850495C91 / 1876118C961876118C94 / 1881105C931881105C92 / 1876118C931876118C92 / 1881105C911876118C95 / 1850495C911850495C91 / 1876118C915010704R91 / 1881106C925010722R91 / 1881106C931881106C91 / 1872258C91

N/A

Maxxforce DT466E

TSORBM179032173941, 479032, 170-070-

0025, 170-070-1912

1842216C91, 1842216C92, 1842216C93, 1842216C94, 1842216C95, 1842580C93,

18703193, 1870931C91, 1870931C92, 1870931C93,

1870931C94, 400\152, 5010313R94, 5015075R91,

842216C93

179032

Maxxforce 7 TSORBM12639880003 176659 / 177537

1877446C91 / 1881107C925010724R91 / 1883556C915010706R91 / 1877634C961881107C91 / 1881107C93

N/A

TURBO INSTALLATION INSTRUCTIONS

WARRANTY POLICY

Step 1 (Evaluation)Before beginning the replacement of your Turbocharger, it is important to understand why it has failed.Typically, turbos don’t simply fail or wear out. It is far more common to find issues with contaminated oil, inlet/outlet restriction, impact damage, or overheating. First determining if one of these issues is the cause of your turbocharger failure and then resolving the issue will have a significant impact on the longevity of your replacement turbo. Additionally, if it is found that one of those issues causes the failure of your replacement turbo, your warranty may not be honored. Please check website (www.tsreman.com) for detailed turbo failure analysis.

Step 2 (Preparation)Double check the part number on your replacement turbo to make sure you have the correct turbo for your application. Ensure that the correct gaskets are used (often included with the turbo). DO NOT use liquid gasket sealers on the oil inlet or outlets. It is required that you change the oil and oil filter when replacing a turbo. It is recommended that you change the oil inlet line or assure there is no carbon build up or restriction in the existing oil line. It is recommended that you change the air filter and clean the air box to assure that no dust or dirt will be pulled into your turbo. All hoses going to or from the turbo should be checked for cracks and replaced if needed. The PCV system should be checked for restrictions and cleaned.

Step 3 (Installation)It is critically important during installation that you make sure no dirt enters the oil or air paths of the turbo. All gasket surfaces should be cleaned of old gasket material and flanges checked for flatness or flat filed to createa good sealing surface for the new gaskets. The turbo should be installed being mindful to assure all a-rings and gaskets are in place and correctly positioned. Although the turbo has been prelubed at the factory, it is recommended that you pour some oil down the oil feed port to assure the turbo has oil upon start up. When refitting the air connections, make sure all are seated correctly and tightened properly. If possible, crank the engine for 15-20 seconds to prime the oil feed to the turbo. When engine is first started, let it idle for 3-5 minutes to warm up while you check for oil or air leaks, repair any before road testing. Before road testing, check the engine oil level.

All units remanufactured by Turbo Solutions LLC. are warranted against defects in our workmanship and materials.Remanufactured or New Turbochargers: 1 year and unlimited miles (from date of purchase).Warranty applies solely to the original purchaser and is not transferable.Warranty is expressly conditioned upon the covered unit being properly installed on vehicles approved by the OEM for such purposes.Warranty does not extend to unit failures due to:

Improper installation or maintenanceLack of, low, incorrect, or contaminated lubricantOver temperature operationForeign Object Impact DamageFailure to follow normal preventative maintenance of vehicle

Turbocharger Speed Sensor

P/N DR 904-72402003-2009 CUMMINS

OE # 4032068

Turbocharger Speed Sensor

P/N DR 904-7441VOLVO D13 engines 2010-2016

OE # 21508269

Intake Air Temp/Boost Pressure SensorP/N DR 904-7704

Mack 2018-11, Volvo 2018-11OE # 21097978

Exhaust Backpressure Sensor

P/N DR 904-7520International 2009-04

OE # 1850351C1

SILICONE CHARGE AIR COOLER HOSE (CAC)

• 4-Ply aramid reinforced with high strength restrictor rings

• For superior connection between engine mounted charge air systems components

• Ideal for handling slight misalignments & isolating vibration between hose ends

CLAMPS FOR SILICONE HOSE

Lined Hose Clamps • Stainless Steel Band, Saddle, & Housing • 5/16” Hex Screw • Recommended application up to 40 lbs-in torque • Seal silicone & other soft hoses without damage • Inner Liner Extends under the perforations to protect the hose &

prevents extrusions through the worm gear perforations

P/N I.D. O.D.HV 44-250 2.50 2.71AUT561.15300 3.00 3.21HV 44-3035 3.00/3.50 3.21/3.71AUT561.15350 3.50 3.71HV 44-3540 3.50/4.00 3.71/4.21AUT561.1540060 4.00 4.21

6” HOT SIDE CAC HOSEP/N I.D. O.D.AUT561.16300 3.00 3.21AUT561.16350 3.50 3.71AUT561.16400 4.00 4.21

6” COLD SIDE CAC HOSE

6.5” COLD SIDE CAC HOSEAUT561.16460 with 1/8” Rings 4.00 4.21

P/N Min. to Max. Size (Inches)IDL5340 051 2-1/16 - 3IDL5344 051 2-5/16 - 3-1/4IDL5348 051 2-9/16 - 3-1/2IDL5352 051 2-13/16 - 3-3/4IDL5360 051 3-5/16 - 4-1/4

FREIGHTLINER

TS 0441107 FREIGHTLINER FLD120 FLD132 SOFT MOUNT TS 0441237 FREIGHTLINER COLUMBIATS 0441146 FREIGHTLINER CENTURY CLASS TS 0441283 FREIGHTLINER CASCADIA 2013-2015, CENTURY/CLASSIC/CLASSIC XL 2008-2011, COLUMBIA

2008-2012, M2 112 2008-2015, A9500/ AT9500/ L9500/ LT9500 2008-2010

INTERNATIONAL / NAVISTAR

TS 0441305 INTERNATIONAL FITS: 2009 INT’L 5500i, 5600i, 5900i, 2007-2009 8600 TRANS STAR, 2007-2009 EAGLE 9100i, 9200i, 9400i, 9900i, 2008-2009 PROSTAR

TS 0441307 INTERNATIONAL NAVISTAR 7300-7700 TS 0441265 INTERNATIONAL NAVISTAR 9400I 9900 SERIES TS 0441115 INTERNATIONAL NAVISTAR : 1994-1999 8200, 1998-2003 9100, 9100I EAGLE, 1997-2003 9200,

9200I EAGLE, 1997-2006 9400, 9400I, 1999-2007 9900, 9900I 9900IXTS 0441264 INTERNATIONAL NAVISTAR

PACCAR

TS 0441103 KENWORTH T600 T800 W900 TS 0441105 KENWORTH T600 T800 W900 C500 TS 0441274 KENWORTH & PETERBILT 2008-2010TS 0441314 KENWORTH T800 T880, PETERBILT 335, 365, 367TS 0441114 PETERBILT 357 377 379 385TS 0441104 PETERBILT 357 379 CONV CAB 362 CAB OVER

VOLVO/MACK

TS 0441109 MACK RD CONV CAB CV GRANITE OEM TS 0441159 MACK RW MH CL TS 0441285 VOLVO VN VT MACK CXU VISION TS 0441169 VOLVO VN W/VOLVO ENGINE (FLANGED) TS 0441282 VOLVO VN W/VOLVO ENGINE (FLANGED)

CHARGE AIR COOLERS (CAC) • Charged Air Coolers incorporate a brazed aluminum construction that

provides quality and performance that meets or exceeds OE specifications. • Charged Air Coolers are built with all new parts (no cores or rebuilt units). • Charged Air Coolers have a leak free design that enjoys excellent thermal and

durability performance.

WARRANTYNationwide unlimited mileage on all products within their specified warranty period below • 2 Year on HD Charged Air Coolers • 1 Year on All Passenger Car and Light Truck Product

www.showmetheparts.com/thermalsolutionsmfg-hdam/

Desert™ DR5 Related Fittings

V STYLE BAND CLAMPS FOR TURBOS

• Reduces particulate matter in filters • Cleans fuel injectors • Restores power loss • Improves acceleration

Non Crimpable Field Installable Fittings

Turbo Charger Oil Feed Lines - Desert™ DR5 HoseSAE 100R5 / Fleet Application

1 Wire, 1 Fabric

Application: High temperature, medium pressure applications that include turbo Charger oil lines, tilt cab cylinder & air brake lines, transmission coolant, filtration lines and diesel fuel

Inner Tube: CPE

Reinforcement: One braid textile, one braid steel

Cover: Blue impregnated textile braid

Temperature Range: SAE 100R5 Hydraulic Applications: -40°F to 300°F (-40°C to 150°C) Air Brake Applications: -40°F to 200°F (-40°C to 93°C) General Hot Oil Applications: -40°F to 300°F (-40°C to 150°C) General Air Applications: -40°F to 200°F (-40°C to 93°C) Water Applications: -40°F to 212°F (-40°C to 100°C)

LUC10872 16 OunceLUC10873 64 OunceNA 200264 64 Ounce

DIESEL DEEP CLEANRTO COOLING SYSTEM CLEANER

P/N Hose Size InchMax. Working

Pressure Min. Bend Inch Min. Burst PSIGX DR5-06X250RL 5/16 2250 4.0 9000GX DR5-08X250RL 13/32 2000 4.5 8000

JIC 37°, MaleP/N Hose ID Inch Thread SizeGX FG-JCM-0606 5/16 9/16-18GX FG-JCM-0808 13/32 3/4-16

SAE 45°, MaleP/N Hose ID Inch Thread SizeGX FG-SFM-0606 5/16 5/8-18GX FG-SFM-0808 13/32 3/4-16

NPTF, MaleP/N Hose ID Inch Thread SizeGX FG-NPM-0604 5/16 1/4-18GX FG-NPM-0606 5/16 3/8-18GX FG-NPM-0806 13/32 3/8-18GX FG-NPM-0808 13/32 1/2-14

JIC 37° Female, SwivelP/N Hose ID Inch Thread SizeGX FG-JCFX-0606 5/16 9/16-18GX FG-JCFX-0808 13/32 3/4-16

JIC 37° Female 45° Elbow, SwivelP/N Hose ID Inch Thread SizeGX FG-JCFX45-0606 5/16 9/16-18GX FG-JCFX45-0808 13/32 3/4-16

JIC 37° Female, 90° Elbow, SwivelP/N Hose ID Inch Thread SizeGX FG-JCFX90-0606 5/16 9/16-18GX FG-JCFX90-0808 13/32 3/4-16

SAE 45°, Female, SwivelP/N Hose ID Inch Thread SizeGX FG-SFFX-0606 5/16 5/8-18GX FG-SFFX-0808 13/32 3/4-16

When replacing a Turbo, it’s recommended to replace the air filter and engine filter!

WE HAVE A FULL LINE OF FILTERS AVAILABLE!

P/N Class DiameterSX 35290 HC 4.0"SX 35804 HD 3.5"SX 35805 HD 4.0"SX 35806 HA 5.0"

Penray 200264 RTO Cooling System Cleaner is specially formulated to remove oil, hydraulic and transmission fluid from heavy duty cooling systems. It disperses dropout, and helps remove silicate gel, scale, build-up and other deposits. Requires less flushing than other cleaners, Penray RTO Cooling System Cleaner will not harm seals and metals.

MIDWESTWHEEL.COM

IOW

A

MIS

SO

UR

I

DES MOINES1436 E. Ovid Ave.

office 515.265.1491fax 515.265.4120

parts fax 800.314.4329parts 800.888.0248

CEDAR RAPIDS200 50th Ave. S.W.main 319.365.4453fax 319.365.6327

parts fax 877.706.6085parts 800.332.5435

DAVENPORT8502 Northwest Blvd.

main 563.322.2671fax 563.322.5940

parts 800.553.1886

SIOUX CITY1819 E. 4th St.

main 712.252.7969fax 712.252.6149

parts 800.943.3534

CLEAR LAKE840 Hwy. 18 W.

main 641.357.7101fax 641.357.8190

parts fax 800.548.9674parts 800.397.5630

KANSAS CITY5801 E. Front St.

main 816.471.1552fax 816.471.0813

parts 800.821.7402TRUCK PARTS

SUPER STORETM

May 16, 2018 (30Turbo Solutions Turbos)

DPF Filters, Gaskets, Clamps

ROADWARRIOR® is a registered trademark of DCL International Inc.

DPF Filter and DOC P/N Description/ OE# Clamp P/N Clamp OE# Gasket P/N Gasket OE#RWRC0001-SA DPF Cummins ISX

4969700NX, 2880168NX, 4969701N

HDA100279-006 2607045C1, Q187111, Q187682, 4965098CUM, 2871863CUM

HDAGSK-02-5231 2871453

RWRC0002-SA DPF DD15 RA6804910294, 23537225, RA6804908692, A680

HDA02-8-024-321 A4709950002 HDAGSK-04-0531 A4709970045

RWRC0004-SA DPF ISM 4965244NX, 4352923NX, 4965055D, 4352920NX

HDA100279-006 2607045C1, Q187111, Q187682, 4965098CUM, 2871863CUM

HDAGSK-02-5231 2871453

RWRC0006-SA DPF Volvo/Mack D13 20864127, 85000726, 21850658

HDA100279-007 20864019, 85123185, 21445458

HDAGSK-20-5241 21371339, 2871453

RWRC0009-ID DOC Mack D13 28064129, 85001355, 20864129, 21850645

HDA100279-007 20864019, 85123185, 21445458

HDAGSK-20-5241 21371339

RWRC0014-ID DOC DETROIT DIESEL DD15 RA6804901214

HDA02-8-024-321 A4709950002 HDAGSK-04-0531 A4709970045

RWRC0016-ID DOC ISX 2880259NX, 4936734NX, 2607044C91, 2888262NX

HDA100279-006 2607045C1, Q187111, Q187682, 4965098CUM, 2871863CUM

HDAGSK-02-5231 2871453

RWRC0028-ID DOC Cummins ISM 4965243NX, 5287191NX

HDA100279-006 2607045C1, Q187111, Q187682, 4965098CUM, 2871863CUM

HDAGSK-02-5231 2871453

RWRC0034-ID DOC Cummins 3999660, 3103618, Q619494, Q619723

HDA100279-005 Q187110, Q187681, 4965097CUM, 2871862CUM

HDAGSK-02-5711 2871452

RWRC0060-ID DOC Cummins ISX 2888249NX, 4969542NX, 4965317NX

HDA100279-006 2607045C1, Q187111, Q187682, 4965098CUM, 2871863CUM

HDAGSK-02-5231 2871453

RWRC0064-SA DPF VolvoD13/Mack MP8 21212429, 21212431, 21415912

RWRX12C0-01435-VB 21212520 HDADAWCT005 21212522

RWRC0079-SA DPF Maxxforce 13 2604830C91, 2604046C91, 5010845R1

RWRX12C0-01338-VB 2604049C91 Gasket Tape -

RWRC0105-ID DOC Maxxforce 13 2604039C91

RWRX12C0-01338-VB 2604049C91 Gasket Tape -

Exhaust Bellows Also Available

LUC10872 16 OunceLUC10873 64 Ounce

DIESEL DEEP CLEAN