21
New Resins for Making Tough, Light Weight Parts for the Automotive Industry

New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Resins for Making Tough, Light Weight Parts for the Automotive Industry

Page 2: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

Our History

2013-2015 Acquired adhesives business in Canada, introduced Adhesives and Advanced Composites Division and agreed Joint Ventures in Saudi Arabia and Brazil

Formed in London

Moved to Wollaston

1920

1940

1951Became a Common Trusteeship Company

1966 Opened manufacturing site in Amiens, France

1992Opened Scott Bader Inc. USA

1992-1998 Global expansion into US, Scandinavia, Middle East, South Africa, Croatia and Czech Republic

2000 Ernest Bader Technical Centre opened

2002-2011 Further global expansion into Spain, Asia Pacific and India

2

Page 3: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

Composites Innovations

2010Launched Crestabond Structural Adhesives range

First GRP boat manufactured

First to market with marine grade gelcoats

1941

1965

1970Launched Crystic Pigment Pastes

1978Launched a matched system for the marine industry

1996Launched low styrene gelcoats

1980Launched Crestomer Structural Adhesives

2009Launched CrysticROOF

2007Launched Crestapol range

2011Launched Crystic Permabright

2013-2015Launched Crystic Ecogel, Matched Tooling System, Styrene Free and Scratch Resistant gelcoats

3

Page 4: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

• $4.5M Annual spend (intent to increase this to $5.5

Million by 2020)

• >10% of employees in technical roles (Current 78 employees, to increase to 90 by 2020)

• Key capabilities:

o Polymer development

o Applications development

o Technical service

o Analytical & materials laboratories

o Product Regulatory

Global R&D4

Page 5: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

• ISO 9001/2 Quality Assurance as a manufacturer• ISO 14001 Environmental accreditation• OHSAS 18001 Health and Safety accreditation• Investors in People (Silver)• Marine approvals – Lloyds, Det Norske Veritas, RINA • WRAS approvals for water contact resin applications• National, European and International fire certificates

Certificates and Approvals5

Page 6: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

ASIA PACIFICShanghai, China

Scott Bader Group Turnover in 2015 was $234m

INDIAMumbai, India

HEADQUARTERS ENGLANDWollaston

FRANCEAmiens CROATIA

Zagreb

SPAINBarcelona

SOUTH AFRICAHammarsdale

USAStow, Ohio

CANADADrummondville, Québec

UNITED ARAB EMIRATESDubai

BrazilSerra, Es

Saudi ArabiaAL Khobar, Saudi Arabia

GERMANYWeiden

Our Global Reach

SWEDENFalkenberg

Czech Republic Liberac

6

IRELANDDunboyne

Page 7: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

The Business Structure

Percentage breakdown of business by sales turnover

58%

20%

22%

Products for Standard Composites

• Vinyl Esters• UP Resins• Glass• Ancillaries

Adhesives & Advanced Composites Products

• Adhesives• Crestapol Resins• Gelcoats

SpecialityPolymers• Emulsions• Acrylics• Alkyds

7

Page 8: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

• Marine• FST• Wind Energy• Automotive• Carbon Fibers• Pipes and Pipe Lining• Land Transport• Building and Construction• Chemical Containment

Key Markets for Composites 8

Page 9: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

• Pultrusion• Vacuum Infusion• RTM • Filament Winding• 2018 – SMC/BMC

Key Technologies for Composites 9

Page 10: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

Crestapol 1260• Excellent compatibility with carbon fiber• Low water absorption rate• High G1C fracture toughness• Low specific gravity• Compatible with polyesters and vinyl ester systems• Room cure

Crestapol - Urethane Acrylates10

Page 11: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

2017 Most Innovative Supplier

LM Windpower 11

Page 12: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane Acrylates 12

For Years, Users such as yourself had the following resin options:

• Polyester • Vinyl Ester• Epoxy• Urethane• And now Urethane Acrylates

Page 13: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane Acrylates 13

By controlling the Reaction in our Reactors:

• You do not have to worry about isocyanates!• Moisture and humidity are no longer a concern.• Molecular structures are almost endless, giving a vast

possibility of designing the correct structure for you.• The next slide shows you a simplified but effective idea of our

differences to current technology in resins.

Page 14: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

14

Page 15: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane Acrylates 15

Over the past three years…

• Approval into ARCA/K&N/Exfinity Race Cars• Approval for our first Tier One in North America, (bumper

stiffener)• On the final stages of a four year project with US Government

for military/commercial pallets• Testing program on going with major carbon fiber manufacturer

producing wind blade stiffeners• Resin to be used on replacement for all US Postal Service

vehicles

Page 16: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane AcrylatesWhat we have…Where we are Going

16

• Resin in Pultrusion and Infusion• Beta testing has started for SMC work in US, UK beta tester

have now received first small orders• Tg’s of 109C, (228F) for 1250 and 1260 Resins• Tg’s of 297C, (567F) for our 10722 and 10723 resins• Blendable? Certainly…we are getting great results, High Tg

and High Toughness • Where is the heat? Engine bays, exhaust manifolds• Major push into automotive and wind• We plan to push for styrene removal in the future generations

Page 17: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane AcrylatesNorth American Production

17

• Toll Manufacturing Partners…True Partners. Resins will start out being Mfd in UK but will transition to US

• 2 sites were chosen by end of September 2017 (SMC)• Maximum of 3 potential customers will be chosen by end of 2nd

quarter.

Page 18: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane AcrylatesWhy UA Technology

18

• Excellent adhesion to carbon fiber and fiberglass• Abrasion resistance (Testing by USAF)• Cold Temp and Hot Temp • Ability to be thickenable• Ability for Fast Curing/Processing• Survives E-Coat process

Page 19: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

New Technology – Urethane AcrylatesWhy Scott Bader?

19

• Our Model is to work with you…side by side• Offer unique chemistry, opening the door for more opportunities

for our customers• We are not the biggest…and we don’t want to be• Our ownership structure, cannot be bought or sold• We have the ability to not be pressured by quarterly results, we

focus on the long term, hence we can be more strategic• We are making major investments in the USA

Page 20: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

Diffusion of InnovationWhere are you? Where Is Your Company?

20

Page 21: New Resins for Making Tough, Lightweight Parts for the ...€¦ · 2013-2015 Acquired adhesives business in Canada, introduced Adhesives and ... East, South Africa, Croatia and Czech

Thank You21

Presented byMark KralikTechnical Sales Representative – Composites & Adhesives

Art MurphyNorth American Sales Manager- Composites & Adhesives

Tel: +1 330 920 4410Mobile: +1 3309316762e-mail: [email protected]

Connect with us: