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New Resins for Making Tough, Light Weight Parts for the Automotive Industry
Our History
2013-2015 Acquired adhesives business in Canada, introduced Adhesives and Advanced Composites Division and agreed Joint Ventures in Saudi Arabia and Brazil
Formed in London
Moved to Wollaston
1920
1940
1951Became a Common Trusteeship Company
1966 Opened manufacturing site in Amiens, France
1992Opened Scott Bader Inc. USA
1992-1998 Global expansion into US, Scandinavia, Middle East, South Africa, Croatia and Czech Republic
2000 Ernest Bader Technical Centre opened
2002-2011 Further global expansion into Spain, Asia Pacific and India
2
Composites Innovations
2010Launched Crestabond Structural Adhesives range
First GRP boat manufactured
First to market with marine grade gelcoats
1941
1965
1970Launched Crystic Pigment Pastes
1978Launched a matched system for the marine industry
1996Launched low styrene gelcoats
1980Launched Crestomer Structural Adhesives
2009Launched CrysticROOF
2007Launched Crestapol range
2011Launched Crystic Permabright
2013-2015Launched Crystic Ecogel, Matched Tooling System, Styrene Free and Scratch Resistant gelcoats
3
• $4.5M Annual spend (intent to increase this to $5.5
Million by 2020)
• >10% of employees in technical roles (Current 78 employees, to increase to 90 by 2020)
• Key capabilities:
o Polymer development
o Applications development
o Technical service
o Analytical & materials laboratories
o Product Regulatory
Global R&D4
• ISO 9001/2 Quality Assurance as a manufacturer• ISO 14001 Environmental accreditation• OHSAS 18001 Health and Safety accreditation• Investors in People (Silver)• Marine approvals – Lloyds, Det Norske Veritas, RINA • WRAS approvals for water contact resin applications• National, European and International fire certificates
Certificates and Approvals5
ASIA PACIFICShanghai, China
Scott Bader Group Turnover in 2015 was $234m
INDIAMumbai, India
HEADQUARTERS ENGLANDWollaston
FRANCEAmiens CROATIA
Zagreb
SPAINBarcelona
SOUTH AFRICAHammarsdale
USAStow, Ohio
CANADADrummondville, Québec
UNITED ARAB EMIRATESDubai
BrazilSerra, Es
Saudi ArabiaAL Khobar, Saudi Arabia
GERMANYWeiden
Our Global Reach
SWEDENFalkenberg
Czech Republic Liberac
6
IRELANDDunboyne
The Business Structure
Percentage breakdown of business by sales turnover
58%
20%
22%
Products for Standard Composites
• Vinyl Esters• UP Resins• Glass• Ancillaries
Adhesives & Advanced Composites Products
• Adhesives• Crestapol Resins• Gelcoats
SpecialityPolymers• Emulsions• Acrylics• Alkyds
7
• Marine• FST• Wind Energy• Automotive• Carbon Fibers• Pipes and Pipe Lining• Land Transport• Building and Construction• Chemical Containment
Key Markets for Composites 8
• Pultrusion• Vacuum Infusion• RTM • Filament Winding• 2018 – SMC/BMC
Key Technologies for Composites 9
Crestapol 1260• Excellent compatibility with carbon fiber• Low water absorption rate• High G1C fracture toughness• Low specific gravity• Compatible with polyesters and vinyl ester systems• Room cure
Crestapol - Urethane Acrylates10
2017 Most Innovative Supplier
LM Windpower 11
New Technology – Urethane Acrylates 12
For Years, Users such as yourself had the following resin options:
• Polyester • Vinyl Ester• Epoxy• Urethane• And now Urethane Acrylates
New Technology – Urethane Acrylates 13
By controlling the Reaction in our Reactors:
• You do not have to worry about isocyanates!• Moisture and humidity are no longer a concern.• Molecular structures are almost endless, giving a vast
possibility of designing the correct structure for you.• The next slide shows you a simplified but effective idea of our
differences to current technology in resins.
14
New Technology – Urethane Acrylates 15
Over the past three years…
• Approval into ARCA/K&N/Exfinity Race Cars• Approval for our first Tier One in North America, (bumper
stiffener)• On the final stages of a four year project with US Government
for military/commercial pallets• Testing program on going with major carbon fiber manufacturer
producing wind blade stiffeners• Resin to be used on replacement for all US Postal Service
vehicles
New Technology – Urethane AcrylatesWhat we have…Where we are Going
16
• Resin in Pultrusion and Infusion• Beta testing has started for SMC work in US, UK beta tester
have now received first small orders• Tg’s of 109C, (228F) for 1250 and 1260 Resins• Tg’s of 297C, (567F) for our 10722 and 10723 resins• Blendable? Certainly…we are getting great results, High Tg
and High Toughness • Where is the heat? Engine bays, exhaust manifolds• Major push into automotive and wind• We plan to push for styrene removal in the future generations
New Technology – Urethane AcrylatesNorth American Production
17
• Toll Manufacturing Partners…True Partners. Resins will start out being Mfd in UK but will transition to US
• 2 sites were chosen by end of September 2017 (SMC)• Maximum of 3 potential customers will be chosen by end of 2nd
quarter.
New Technology – Urethane AcrylatesWhy UA Technology
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• Excellent adhesion to carbon fiber and fiberglass• Abrasion resistance (Testing by USAF)• Cold Temp and Hot Temp • Ability to be thickenable• Ability for Fast Curing/Processing• Survives E-Coat process
New Technology – Urethane AcrylatesWhy Scott Bader?
19
• Our Model is to work with you…side by side• Offer unique chemistry, opening the door for more opportunities
for our customers• We are not the biggest…and we don’t want to be• Our ownership structure, cannot be bought or sold• We have the ability to not be pressured by quarterly results, we
focus on the long term, hence we can be more strategic• We are making major investments in the USA
Diffusion of InnovationWhere are you? Where Is Your Company?
20
Thank You21
Presented byMark KralikTechnical Sales Representative – Composites & Adhesives
Art MurphyNorth American Sales Manager- Composites & Adhesives
Tel: +1 330 920 4410Mobile: +1 3309316762e-mail: [email protected]
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