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OPER
RATIO
CE
ON AN
ENTRA
ND M
EUALIZE
SY
MAINT
UR ED LU
YSTE
TENAN
3 UBRIC
M
NCE
CATIO
MANU
ON
UAL
Index
PART 1 – GENERAL CONSIDERATIONS ................................................................................................. 4
OVERVIEW OF THE COMPANY .............................................................................................................. 4
MANUFACTURER'S DATA ......................................................................................................................... 4
CUSTOMER SERVICE ................................................................................................................................. 4
GENERAL WARNINGS ............................................................................................................................... 5
SYMBOL LEGEND ........................................................................................................................................ 5
SCOPE OF THIS MANUAL ........................................................................................................................ 5
HANDBOOK STRUCTURE ......................................................................................................................... 6
SAFETY STANDARDS APPLIED.............................................................................................................. 6
DECLARATION OF CONFORMITY ......................................................................................................... 7
1.1.0) RECOMMENDED USE .................................................................................................................... 8
1.2.0) SAFETY ............................................................................................................................................. 9
1.3.0) DESCRIPTION OF THE SYSTEM ............................................................................................... 9
1.4.0) TECHNICAL SPECIFICATIONS ............................................................................................... 10
1.4.1) ELECTROPUMP ............................................................................................................................. 10
1.4.2) PUMPING ELEMENT ..................................................................................................................... 14
● SIGNALING VALVE (with recirculation of grease) .................................................................. 16
● SIGNALING VALVE (with ejection grease) .............................................................................. 16
● MANOMETER .................................................................................................................................. 17
1.4.3) PIPES .............................................................................................................................................. 18
● MAIN PIPE ....................................................................................................................................... 18
● SECONDARY PIPE.......................................................................................................................... 19
1.4.4) DISPENSER ................................................................................................................................... 19
● DOUBLING OF FLOW RATE ......................................................................................................... 25
● BRIDGE OUTPUT CONNECTION ................................................................................................. 26
● INDICATOR PULSE OF VISUAL INSPECTION .......................................................................... 26
1.4.5) FITTINGS ....................................................................................................................................... 26
● RECYCLABLE FITTING .................................................................................................................. 27
● QUICK FITTING ............................................................................................................................. 28
● EXTENSIONS .................................................................................................................................. 29
1.4.6) TIMER ............................................................................................................................................. 30
● PAUSE/WORKING CYCLE ............................................................................................................. 31
● PAUSE/SENSOR WORKING CYCLE ............................................................................................ 31
1.4.7) SENSOR CONTROL WORKING DISTRIBUTORS ..................................................................... 31
● SENSOR CODE 095032 FOR AUTOMOTIVE APPLICATIONS ................................................. 31
● SENSOR CODE 095010 FOR INDUSTRY APPLICATIONS ...................................................... 32
1.4.8) MINIMUM LEVEL .......................................................................................................................... 33
Ind
1.5.0) S
1.6.0) A
1.6.1)
●
● P
● F
● D
● S
●
•
•
•
•
•
•
•
•
•
•
•
1.6.2)
V
V
1.6.3)
V
V
PART 2 –
2.1.0) C
2.2.0) T
2.3.0) T
2.3.1)
2.4.0) S
2.4.1)
PART 3 –
3.1.0) M
dustry
STORAGE ..
ASSEMBLY
OPERATIN
ELECTROPU
PUMPING E
FITTINGS ...
DISPENSER
SENSOR .....
MAIN AND
ELECTRICA
VERSION
VERSION
VERSION
VERSION
electrical
VERSION
VERSION
VERSION
VERSION
remote c
WIRING D
VERSION W
VERSION W
WIRING D
VERSION W
VERSION W
OPERATIN
COMANDS
TIMER PRO
TANK FILLIN
LUBRIFICA
START-UP
OPERATIN
MAINTEN
MAINTENA
Part 1
....................
Y ..................
NG PROCED
UMP ............
ELEMENT ....
....................
R ..................
....................
SECONDAR
AL CONNEC
N WITHOUT
N WITH TIM
N WITHOUT
N with TIME
l connection
N WITHOUT
N WITH TIM
N without TI
N with TIME
control devi
DIAGRAM V
WITHOUT T
WITH TIMER
DIAGRAM V
WITHOUT T
WITH TIMER
NG MANUAL
...................
OGRAMMI
NG ...............
ANTS ..........
...................
NG PROCED
NANCE INS
ANCE INST
– General co
....................
....................
DURE ............
....................
....................
....................
....................
....................
RY PIPES ....
TION 12/24
T TIMER OR
MER PAUSE/
T TIMER OR
ER PAUSE/S
n 110/220
T TIMER OR
MER PAUSE/
IMER Or wi
ER PAUSe/S
ice ................
ERSION 12
TIMER OR W
R PAUSE/S
ERSION 11
TIMER OR W
R PAUSE/S
L ...................
....................
NG .............
....................
....................
....................
URE ............
STRUCTIO
TRUCTION
onsideration
....................
....................
....................
....................
....................
....................
....................
....................
....................
4 V DC .......
R WITH TIM
/SENSOR ...
R WITH TIM
SENSOR an
V AC ..........
R WITH TIM
/SENSOR ...
ith TIMER P
SENSOR an
....................
2/24 V DC ..
WITH TIMER
ENSOR ......
10/-220 V D
WITH TIMER
ENSOR ......
....................
....................
....................
....................
....................
....................
....................
ON ................
N ..................
s
....................
....................
...................
...................
...................
...................
...................
...................
...................
...................
MER PAUSE/
...................
MER PAUSE/
nd MINIMum
...................
MER PAUSE/
...................
PAUSe/work
d MINIMum
...................
...................
R PAUSE/W
...................
DC ...............
R PAUSE/W
...................
....................
....................
....................
....................
...................
....................
...................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
/WORK .......
....................
/WORK AND
m LeVEL .....
....................
/WORK .......
....................
k and MINI
m LeVEL .....
....................
....................
WORK ...........
....................
....................
WORK ...........
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
P
....................
....................
...................
...................
...................
...................
...................
...................
...................
...................
...................
...................
D MINIMUM
...................
...................
...................
...................
IMum LeVE
...................
...................
...................
...................
...................
...................
...................
...................
.....................
....................
....................
....................
...................
....................
...................
.....................
....................
Page 2
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
.................. 3
M LEVEL .... 4
.................. 4
.................. 4
.................. 4
.................. 4
EL ............... 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 4
.................. 5
.................. 5
.................. 5
.................. 5
.................. 5
.................. 5
34
34
35
36
37
37
38
38
38
39
39
39
40
40
41
41
42
42
43
43
44
44
44
45
45
46
47
47
48
51
51
52
52
53
53
Ind
3.2.0) S
3.3.0) A
PART 4 –
dustry
SCHEDULE
ANOMALIE
SPARE PA
Part 1
ED MAINTE
ES ...............
ARTS .........
– General co
ENANCE ....
....................
....................
onsideration
....................
....................
....................
s
....................
....................
....................
....................
....................
....................
P
....................
....................
.....................
Page 3
.................. 5
.................. 5
.................. 5
53
54
56
Ind
PAR
CIAPONI
and install
vehicles on
machines
Its dynam
with state-
The Qualit
the requir
Veritas Ita
The comp
installation
CIAPONI
35 years
European
Name
Address
Telephone
Fax
Web site
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CIAPONI
its post-sa
To reques
Service a
dustry
T 1 – GEN
OVERVIE
LUBRIFIC
lation of ce
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and machin
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ty Control
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alia s.r.l..
pany's mis
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NERAL CON
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NSIDERAT
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S DATA
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Page 4
manufactur
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hole or in p
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provided be
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Page 5
FICAZION
part, withou
warning, fo
nts to whic
parts.
service an
damages o
elow.
all operator
NE
ut
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Ind
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Consists o
technical
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Consists o
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Consists o
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Consists o
Centralized
• Power
Example o
24 V DC, s
Figura
dustry
HANDBO
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of all the in
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SAFETY S
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4 – Spare
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Page 6
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CONFORM
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ting to mac
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Page 7
ATA s.r.l.
n A, on th
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EI EN 5017
he
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78
Ind
It is usefu
• The in
manua
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• Adjust
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Failure to
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Therefore,
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1.4.0)
• The sy
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contac
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l to remem
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al are obser
ystem is use
ment opera
enance oper
comply wit
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1.1.0) RE
d lubricatio
identificati
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are not all
be carried o
ystem shou
) TECHNIC
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echnical De
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nal spare pa
use of lubric
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mber that th
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NI LUBRIF
asibility stu
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FICAZIONE
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arameters
graph 2.3.1
E CENTRA
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P
:
ation and m
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mity shall a
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1) LUBRIC
LIZZATA s
an imprope
inating from
or damages
Page 8
maintenanc
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nnel.
utomatical
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Modification
n paragrap
CANTS.
s.r.l. can b
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ns
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Ind
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force in
Figure 3 sh
The system
The syste
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Each syste
number/ye
dustry
Figure 3
Figure 4
1.2.0) SA
proper use
dequate lub
ways nece
n the count
1.3.0) DE
hows a sch
m comprise
m can be
installed o
em is ident
ear of man
Part 1
AFETY
of the cen
brication of
ssary to co
try where t
ESCRIPTIO
hematics of
es the follow
operated b
or by a cont
tified by m
ufacture.
– General co
tralized lub
the points
omply with
he centraliz
ON OF THE
the centra
wing units:
A – Ele
B – Ma
C – Mu
D – Se
Central
mainte
installe
increas
These s
lubricat
operato
If i
pip
wh
am
sub
The
fitt
we
The
cen
both in ma
trol timer fi
means of a
onsideration
brication sy
to which it
accident p
zed lubrica
E SYSTEM
lized lubric
ectropump
ain pipe
ultiple way
econdary p
lized lubri
nance cos
ed, lowering
sing the life
systems als
tion, inclu
ors.
is active, th
pe of the p
hich has to
mong the p
bject to we
e seconda
tings the re
ear.
e diagram
ntralized lu
anual or a
itted inside
serial num
s
ystem may
t is connect
prevention
tion system
cation syste
p with tan
y dispense
pipes
cation sys
ts of the
g downtime
e of lubricat
so enable t
ding thos
he pump co
pumping el
o divide an
points that
ear.
ary pipes
eplace the l
in Figure 4
brication sy
utomatic m
the pump.
mber stamp
cause dam
ted.
and enviro
m is used.
em in its ba
k
er
stems sign
equipmen
e for maint
ted compon
o reach all
e that ar
onveys the
ement, to
nd dose th
have to
distribute
ubricators i
4 shows th
ystem.
mode, drive
.
ped on the
P
mage due a
onmental re
asic configu
nificantly
nt on whic
tenance ope
nents.
the points
re not ac
lubricant in
supply the
e amount
be lubricat
the lubric
in the poin
he operatin
en by the
EC label,
Page 9
an excessiv
egulations i
ration.
reduce th
ch they ar
erations an
that requir
ccessible t
nto the ma
e dispense
of lubrican
ted becaus
cant to th
ts subject t
g cycle of
machine o
under seria
ve
in
he
re
nd
re
to
in
r,
nt
se
he
to
a
on
al
Ind
• The se
inform
The parag
Electropum
grease or
C) connect
The housin
full resista
The tank (
(figure 5 r
The filling
the front p
the top of
Adhesive s
levels.
dustry
erial numb
ation or ord
1.4.0) TE
raphs that
1.4.1)
mp EUR 3 i
oil, that ca
ted to the l
ng of the p
ance to mec
(figure 5 re
ref. E) for v
of the tank
part of the
the tank fo
straps on th
Part 1
ber of the
dering spar
ECHNICAL
follow list t
ELECTRO
is a piston
n be used w
lubrication
ump is a co
chanical str
f. D) is tra
versions 4 a
k takes plac
pump body
or oil versio
he outside
– General co
e system m
re parts.
SPECIFIC
the technic
OPUMP
pump drive
with a max
centralized
ompact mo
resses.
nsparent po
and 8 liters
ce by mean
y for versio
ons.
of the tank
onsideration
must alwa
CATIONS
cal specifica
en by an ec
ximum of th
d.
nobloc elem
olycarbona
.
ns of a spec
ns grease a
k enable to
Figure 4
s
ays be quo
ations of ea
ccentric cam
hree pumpi
ment in pla
te molded
cial lubricat
and throug
easily iden
oted when
ch compon
m, designed
ng element
stic, shape
for version
tor (figure 5
h a screw c
ntify the min
P
n requestin
nent of the
d to operat
ts (Figure 5
ed in order
ns 2 liter an
5 ref. F) sit
cap (figure
nimum and
age 10
ng technic
system.
te with
5 ref. A, B,
to offer a
nd modular
tuated in
5 ref. G) o
d maximum
al
on
m
Ind
The shape
contained
The worm
directly or
The electr
voltage (1
control sys
the cycle,
Electrical c
TABLE A
Capabil
Voltage
12V
24V
110V
220V
12V
24V
110V
220V
For version
• 1 5 1 ...
• 1 6 1 ...
• 1 7 1 ...
dustry
ed roller sys
inside the
reduction
r through th
ic model EU
2 to 24 V D
stem with o
by the pres
connections
lists the co
W
lity 2 liters
150102
150252
150402
150552
160102
160252
160402
160552
ns with opt
... for all gr
... for all oi
... device p
Part 1
stem and w
tank, thus
gear with h
he control t
UR 3 can b
DC; 110 ÷
or without t
sence or le
s are made
des of all t
Without Tim
s 4 liters
2 150104
2 150254
2 150404
2 150554
2 160104
2 160254
2 160404
2 160554
tional devic
rease versi
il versions
press greas
– General co
windscreen
ensuring a
helical whee
timer(figure
be supplied
220 V AC),
timer progr
ss of the w
e through w
he models
mer Pa
8 liters 2
150108 15
150258 15
150408 15
150558 15
160108 16
160258 16
160408 16
160558 16
ce MINIMU
ons
e only grea
onsideration
wiper enab
trouble-fre
el and DC l
e 5 ref. H).
in various
, by the cap
ramming, b
warning of m
wired system
of supply p
Table A
ause / Oper
liters 4 lit
50152 150
50302 1503
50452 1504
50602 1506
60152 160
60302 1603
60452 1604
60602 1606
UM LEVEL
ase version
s
ble to elimin
ee operatio
ow voltage
versions ch
pacity of th
by the pres
minimum le
ms (Figure
pumps.
rating Time
ters 8 liter
154 15015
304 15030
454 15045
604 15060
154 16015
304 16030
454 16045
604 16060
code becom
with tank
nate air bub
n also at lo
e electric m
haracterize
e tank (2 ÷
ence or les
evel of grea
5 ref. I).
er Pause
rs 2 liters
8 150202
8 150352
8 150502
8 150652
8 160202
8 160352
8 160502
8 160652
mes:
4 liters and
P
bbles from
ow tempera
otor can be
ed by the su
÷ 4 ÷ 8 lite
ss of the se
ase in the ta
e / Sensor T
4 liters
150204
150354
150504
150654
160204
160354
160504
160654
d supply vo
age 11
the grease
atures.
e controlled
upply
ers), by the
nsor end o
ank.
Timer
8 liters
150208
G
150358
150508
150658
160208
Oil
160358
160508
160658
oltage 24V
e
d
e
f
Gre
ase
Oil
Ind
The techni
- Operatin
- Number
- Pumping
- Connect
- Tank ca
- Lubrican
- Tank fill
- System
- Capacity
- Reductio
• Rate
• Rate
• Max
• Spee
- Power s
• Rate
- Protecti
- Control
- Device m
TABLE B i
a single pu
dustry
ical specific
ng tempera
r of outlets
g system
tion of main
apacity
nt
ling
for the rem
y per outlet
on gear
ed voltage
ed absorptio
pickup abs
ed
supply
ed absorptio
on class
system
minimum le
is shown fo
ump installe
Part 1
cations for
ature
n pipe
moval of air
t
on
sorption
on: 220V A
110V A
evel
or each mod
ed:
Lub
rica
nt
– General co
electropum
r bubbles
AC
AC
del, the em
Lub
rica
nt
GR
EA
SE
OIL
onsideration
mp EUR 3 a
From
1, 2 o
Ø 6 m
Quick
2, 4, 8
indica
Greas
Oil 50
With l
Rotati
See p
Worm
electr
24 V D
24 V D
24 V D
22 rpm
12 V D
0,1 A
0,2 A
IP65
None
Option
mpty weight
Table B
Tank capabili
2 liters
4 liters
8 liters
2 liters
4 liters
8 liters
s
are listed be
– 30°C to
or 3
mm piston,
fitting, for
8 liters with
ators
se up to con
0 – 1000 c
lubricator A
ing cylinder
argraph 1.4
m, with helic
ic motor
DC
DC – 0,5A
DC – 3 A
m
DC ; 24 V D
e, Timer or
nal for all v
t of the pum
ity Wei
s 3,3 k
s 4,8 k
s 5,5 k
s 3,6 k
s 5,1 k
s 5,8 k
elow:
+ 80°C
driven by e
Ø 6 mm p
h maximum
nsistency g
cST 40°C
A M10x1 UN
r and winds
4.2) Pumpi
cal wheel a
;
;
;
DC ; 110/2
r Timer and
versions
mp in stand
ght
kg
kg
kg
kg
kg
kg
P
eccentric ca
ipe
m and minim
rade NLGI
NI 7663
screen wipe
ing elemen
nd DC shie
12 V DC
12 V DC –
12 V DC –
20 V AC –
d Sensor
dard config
age 12
am
mum level
I 2
er
t
elded
– 1 A
– 6,5 A
50 Hz
uration wit
h
Ind
The follow
[mm]:
dustry
wing diagram
Part 1
m shows fo
– General co
r each mod
onsideration
del the max
Figure 5
s
ximum dimensions of
P
pump expr
age 13
ressed in
Ind
The pump
pump hou
superficial
spray tests
Completed
of the pist
cylinder, t
The piston
and pump
dustry
1.4.2)
ing elemen
sing and dr
coating gu
s. In the fig
d the pump
ton at BDC
hrough wh
n begins pu
ing the fat
Figure 6
Part 1
PUMPING
nt is the wo
riven by me
fre
Th
dis
bu
sys
Th
allo
uarantee ex
gure is sho
ping phase
(bottom de
ich the ligh
mping pha
B in the pl
A
A
– General co
G ELEMENT
rking comp
eans of an
ee channel,
e piston co
scharges th
ilding of ex
stem in the
e compone
oyed steel,
xcellent res
wn the wor
of the deliv
ead center)
hts A is fille
se, overcom
ant.
B
onsideration
T
ponent of th
eccentric c
while the d
ontains a sa
e fluid insid
xcessive pre
e event of f
ents of the
treated to
sistance to
rking schem
very valve c
) creates a
ed with grea
ming the ba
Figure 7
s
he pump. I
cam. The su
discharge h
afety and d
de the pum
essure that
failure.
pumping el
offer a hig
corrosion, w
me.
closes, faci
vacuum ins
ase, Figure
ackpressur
t is shrunk
uction syste
has an adju
ischarge va
mping eleme
t could pote
lement are
h resistanc
which is tes
litated by t
side the su
8 left high
e created b
P
OUTLET VA
P
k-fitted dire
em consists
ustable deliv
alve that im
ent to avoid
entially dam
in premium
ce to wear.
sted by me
the spring.
ction cham
hlighted in l
by the disch
CAM
PISTON
ALVE
age 14
ctly on the
s of a dual
very valve.
mmediately
d the
mage the
m quality
A special
eans of salt
The return
mber
ight blue.
harge valve
e
Ind
The techn
Figure 8 s
supplied a
Every pum
It is theref
• Avoid c
• CIAPO
origina
• In the
1 Warning -
oil 50-1000 c
20 rpm and r
dustry
Figu
nical specifi
- Bore
- Usef
- Capa
- Flow
- Weig
- Safe
- Fittin
shows a pu
s standard
mping eleme
fore advisa
changing th
ONI LUBR
ating from t
event of pr
the flow value
cSt 40 ° C, st
rated voltage
Part 1
ura 9
cations of t
e
ful stroke
acity
w rate1
ght
ety valve
ng
umping ele
.
ent is adjus
ble to:
he set point
IFICAZIO
the tamper
roblems, im
e mentioned
tandard ambie
12/24 V DC.
– General co
the pumpin
ement with
sted and te
ts of the sa
NE CENTR
ing with th
mmediately
relates to the
ent conditions
onsideration
ng element
Ø =
6 mm
0,17
~2,8
250 g
Pmax
Stan
fitting for
The ma
1. P
2.
3. 9
4. M
5. C
ested by the
afety and d
RALIZZATA
e safety va
contact th
e following con
s (T = 20 ° C,
s
are:
6 mm
m
cm3
8 cm3/min
gr
= 250 ± 50
dard with G
the conne
in compone
Pumping el
Washer
90° fitting
Manual lubr
Cap
e manufact
elivery valv
A s.r.l. sh
alve.
e Custome
nditions: lubr
, p = 1atm),
0 bar
G1/4” threa
ection of th
ents are:
ement
ricator
turer.
ve of the pu
all not res
er Service
icating grease
back pressure
P
ading
he main pi
umping ele
sponsible f
e.
e consistency
e of 100 bar a
age 15
pe, which
ement.
for damage
class NGLI2
and motor fro
is
es
or
m
Ind
Figure 9 s
external s
grease.
In orinary
(OFF – Sp
At the mom
valve mov
After you r
has return
In the eve
• Do no
• CIAPO
caused
• In case
Figure 11
external s
grease.
dustry
shows a ve
ignaling sy
y operating
in down).
ment in wh
ves progres
restore the
ned to norm
ent of overp
t modify or
ONI LUBRI
d by tampe
e of malfun
shows a v
signaling s
Part 1
● S
ersion of th
ystem that
conditions
hich the pre
sively in sig
e correct fun
mal operatin
pressure cir
r remove th
IFICAZION
ring with th
nction of the
● S
version of t
ystem tha
Fi
– General co
SIGNALIN
e pumping
controls th
s, the exter
essure outp
gnaling pos
nctioning o
ng position.
rcuit, the gr
he safety va
NE CENTRA
he safety va
e safety va
SIGNALIN
the pumpin
t controls
igura 10
onsideration
NG VALVE (
g element,
e inlet inst
rnal signal
put from the
sition. (ON
of the syste
.
rease falls
alve outsid
ALIZZATA
alve outsid
lve outside
NG VALVE (
ng element
the inlet
s
(with recir
which can
tead of the
ing valve i
e pump rea
– Spin high
m is necess
into the pu
e.
A s.r.l. discl
e.
e immediate
(with ejec
, wich can
instead of
rculation o
be supplie
safety valv
The c
are:
1. Pu
2. W
3. 3
4. Si
5. 90
6. M
7. Ca
s located i
aches the v
h).
sary to ver
mp from th
aims any li
ely contact
tion greas
be supplie
f the safet
P
of grease)
ed as optio
ve with rec
components
umping
Washer
way shunt
ignaling va
0° fitting
anual lubri
ap
n the inact
value of 250
rify that the
he pumping
iability for
Customer
se)
ed as optio
ty valve w
age 16
nal, with a
circulation o
s shown
lve
cator
tive positio
0 bar, the
e indicator
g itself.
damage
r Service.
nal, with a
with ejectio
an
of
on
an
on
Ind
pressure o
signaling p
grease lea
After you r
has return
In the eve
• Do no
• CIAPO
caused
• In case
• Figure 1
measuring
dustry
output from
position. (O
akage.
restore the
ned to norm
ent of overp
t modify or
ONI LUBRI
d by tampe
e of malfun
2 shows th
g the pressu
Part 1
m the pump
ON – Spin h
e correct fun
mal operatin
pressure cir
r remove th
IFICAZION
ring with th
nction of the
● M
e version o
ure delivere
Figura 12
Fi
– General co
reaches th
high). The c
nctioning o
ng position.
rcuit, the gr
he safety va
NE CENTRA
he safety va
e safety va
MANOMET
of the pump
ed.
2
igura 11
onsideration
he value of
centralized
of the syste
.
rease falls
alve outsid
ALIZZATA
alve outsid
lve outside
TER
p, supplied
s
250 bar, th
lubrication
m is necess
into the pu
e.
A s.r.l. discl
e.
e immediate
as optiona
The
The c
are:
1. Pu
2. W
3. 3
4. Si
5. 90
6. Ma
7. Ca
At the
he valve m
system is
sary to ver
mp from th
aims any li
ely contact
al on reques
e componen
1. Pumpin
2. Washe
3. 3 way
4. Manom
5. 90° fitt
6. Manua
7. Cap
P
components
umping
Washer
way shunt
ignaling va
0° fitting
anual lubric
ap
e moment i
oves progr
downloade
rify that the
he pumping
iability for
Customer
st, with ma
nts shown
ng
er
shunt
meter
ting
l lubricator
age 17
s shown
lve
cator
in which th
ressively in
ed with
e indicator
g itself.
damage
r Service.
anometer fo
are:
r
e
or
Ind
The main
the installa
The opera
FITTINGS.
Even seco
All pipes
characteris
The table
lubrication
IMPORTA
associated
external c
micro-bact
- Complia
- Main pip
- Externa
- Operatin
- Minimum
- Minumu
- Weight
Fig
dustry
1.4.3)
pipe is sup
ation of the
ations requ
.
ndary pipes
are supplie
stics of the
that follow
n system.
Co
00
00
09
ANT: To o
d to the des
oating offe
teria, ozone
ant to stand
pe code
l diameter
ng tempera
m brust pre
um bending
gura 13
Part 1
PIPES
pplied in m
e system or
uired to as
s are suppl
ed with lu
e lubricant a
ws lists the
ode
0630 Main
0760 Main
97000 Sec
rder a ma
scription pr
● M
The
prog
abra
with
cons
ther
ers a high r
e, etc.). Th
dards
ature
essure at 2
g radius
– General co
meters with
r optionally
ssemble rec
ied by met
bricant in
are specifie
codes for t
Desc
n pipe R7 –
n pipe R7 –
ondary pipe
ain pipe w
ressure bu
MAIN PIPE
main pipe
gressive di
asive pipe
a sub-la
sisting in
rmoplastic
resistance t
he technical
0°C
onsideration
recyclable
y with press
cyclable bu
ters.
order to p
ed in paragr
the main a
cription
– 3/16
– 1/8
e ø6x1,5
ith pressur
ushings an
E
e is used
ispenser. T
with very
ayer in t
2 polyes
and pre-d
to abrasion
l specificati
SAE J
3/16 i
from –
~ 840
25 mm
60 gr/
s
bushing th
sure bushin
ushings are
prevent th
raph 2.3.1)
nd seconda
By
By
By
re bushing
nd indicate
to connec
This pipe
high chem
thermoplas
ster braid
rilled coat
n and envir
ions of the
517, sez. S
00630
inch / 9,6 m
– 40°C to +
0 bar
m
/m
hat have to
ngs.
e described
e formatio
) LUBRICAN
ary pipes u
Lenght
meters
meters
meters
gs, use the
a length in
ct the pum
consists i
mical and p
tic polyes
s and in
ing. The p
ronmental a
main pipe
SAE 100 R7
mm 1/
+ 93°C fr
~
2
4
P
o be assem
d in parag
on of air b
NTS.
used for the
e code 00
millimeter
mping elem
in an hyd
physical cha
ster, a re
n black p
polyurethan
agents (i.e
are:
7 – EN855 –
007
/8 inch / 8
rom – 40°C
~ 840 bar
5 mm
5 gr/m
age 18
mbled durin
graph 1.4.5
bubbles. Th
e centralize
0630/0076
rs.
ment to th
draulic ant
aracteristics
einforcemen
polyurethan
ne used fo
. salt wate
– ISO3949
760
,2 mm
C to + 93°C
ng
5)
he
ed
60
he
ti-
s,
nt
ne
or
r,
C
Ind
- Dimens
- Operatin
- Minimum
- Minimum
Figu
Fi
dustry
ions
ng tempera
m brust pre
m bending
1.4.4)
ura 14
Figura 15
Part 1
● S
The 6x
elastom
standar
The tech
ature
essure at 2
radius
DISPENS
M
p
m
w
E
T
d
T
p
m
– General co
SECONDA
1.5 second
meric polye
ds ISO, SA
hnical spec
0°C
SER
Modular d
progressive
monobloc st
which divide
Elements ar
The progres
isassemble
The numbe
progressive
maximum o
onsideration
RY PIPE
dary pipe
ester, com
AE, DIN, N.F
cifications fo
Ø 6 m
from –
~ 150
20 mm
distributors
dispenser
teel body c
e the flow r
re sealed by
ssive distri
ed.
er of single
distributo
of 10.
s
is a type
mpliant wit
F. and UTA
or the seco
mm x 1,5 m
– 40°C to +
0 bar
m
or volu
rs with che
containing
ratebetwee
y means of
butor can
e dispensin
or ranges
A, single
th the sp
C.
ndary pipe
m
+ 80°C
umetric d
eck valve.
small pisto
n the outlet
f high resist
be supplied
ng elemen
from a m
P
e layer pip
pecification
e are:
dispensers
They are
ons in tem
ts.
tance O-Rin
d both ass
nts which
minimum
age 19
pe in Hytr
s listed
used ar
made of
mpered stee
ngs.
sembled an
constitute
of 3 to
el
in
re
a
el,
nd
a
a
Ind
Code
00803 T
00804 T
00805 T
00806 T
00807 T
00808 T
00809 T
00810 T
dustry
Tie-rods for
Tie-rods for
Tie-rods for
Tie-rods for
Tie-rods for
Tie-rods for
Tie-rods for
Tie-rods for
Part 1
● S
r 3 dispensi
r 4 dispensi
r 5 dispensi
r 6 dispensi
r 7 dispensi
r 8 dispensi
r 9 dispensi
r 10 dispens
– General co
SCREW TIE
T
ng element
ng element
ng element
ng element
ng element
ng element
ng element
sing eleme
onsideration
E-RODS FO
TIE-RODS
Descri
ts - M6x65
ts - M6x80
ts - M6x90
ts - M6x11
ts - M6x12
ts - M6x14
ts - M6x15
nts - M6x1
s
R DISPENS
iption
0
0
0
0
70
SENSERS (s
P
screws UNI
age 20
5931)
Ind
The table
a progress
Codes are
Pos Cod
A 09
B
09
09
09
C 09
D com
A1 09
B1 09
C1 09
----- 09
T
N
Dimen
(m
A
3 79,1
4 93,8
5 108,5
6 123,2
7 137,9
8 152,6
9 167,3
10 182,0
dustry
that follow
sive distribu
also provid
de De
95500 In
95502 Di
95503 Di
95504 Di
95505 En
Da mmercio
Se
95020 Ga
95019 Ga
95527 Ou
95016 Se
Tab. C
nsions
m) We
(B
59,1 1
73,8 1
88,5 1
103,2 1
117,9 2
132,6 2
147,3 2
162,0 2
Part 1
ws, wich ref
utors.
ded for the
escription
nitial eleme
ispensing e
ispensing e
ispensing e
nd element
ee the prev
asket set in
asket set d
utlet cap
ensor cap
eight
(gr)
230
450
670
890
2110
2330
2550
2770
– General co
ers to figur
spare part
n
nt
element 0,0
element 0,1
element 0,2
vious table
nitial eleme
ispensing e
onsideration
re 15, lists
ts.
05 cm3
10 cm3
25 cm3
ent
element
s
the codes for the nec
P
cessary com
age 21
mponents o
of
Ind
TABLE E,
progressiv
The techni
- Number
- Operatin
- Operatin
-
- Max num
- Dispens
- Inlet fitt
- Outlet f
- Cycle el
dustry
which ref
ve dispense
ical specific
r of dispens
ng tempera
ng pressure
mber of cyc
ser flow rate
ting
itting
ectric cont
Part 1
fers to Figu
er without f
cations of t
sers that ca
ature
e: min
max
cles per mi
e per cycle
rol (optiona
T
a
T
d
in
W
lu
– General co
ure 15, sp
ittings, dep
he progress
an be assem
nute
al)
The followin
s referen
The distribu
etermined
ndicated
With the st
ubricant tha
onsideration
ecifies the
pending on
sive dispen
mbled
ng diagram
nce a d
ution and
by the
with t
tretch in b
at determin
s
overall di
the numbe
nser are:
from 3 to
from – 30
10 bar
400 bar
300
0,05 cm3
M10x1 th
M10x1 th
By means
pause/op
m describes
istributor
the flow
reciprocati
he lette
black is id
nes the mo
The pro
by a pu
EUR3, t
the mai
The das
lubrican
The cou
which t
pressur
The pro
identifie
connect
carry th
required
bearing
mensions a
er “N“ of do
o 10
0°C to + 10
; 0,10 cm3
reading
reading
s of the sen
erating
the operat
composed
rate to th
ing movem
ers "A",
entifies th
vement of
ogressive di
mping elem
to which it
in pipe.
shed path id
nt prepared
urse identifi
he lubrican
re.
ogressive nu
es the outp
ted to the s
he lubricant
d to lubrica
.
P
and the w
osing eleme
00°C
3 ; 0,25 cm
nsor connec
tion princip
d of 3
he various
ment of
"B"
he flow of
the pistons
istributor is
ment of the
is connecte
dentifies th
d disbursem
fies the whi
nt is not und
umbering f
puts of whic
secondary p
t flow in the
ate the vari
age 22
eight of th
ents.
m3
cted to the
ple of takin
dispensers
s outputs
the piston
and "C
pressurize
s.
s powered
e pump
ed through
he flow of
ment.
te pipes in
der
from 1 to 6
ch are
pipes that
e flow
ous points
he
ng
s.
is
ns
".
ed
Ind
The stretc
The progre
secondary
bearing.
STEP 1 - T
delivery fr
This move
STEP 2 - T
the lubrica
STEP 3 -
prepares t
STEP 4 -
has been c
dustry
h in white i
essive num
y pipes that
The flow of
rom the 1.
ement prepa
The resultin
ant under p
Moving to t
the lubrican
Moving to t
completed
Part 1
identifies th
mbering from
t carry the l
f lubricant u
ares the lu
ng shift of t
pressure to
the right of
nt under pr
the left of t
a lubricatio
– General co
he ducts in
m 1 to 6 id
lubricant flo
under press
bricant und
the piston
the shift of
f the piston
essure to t
the piston "
on cycle of
onsideration
which the
entifies the
ow in the fl
sure moves
der pressur
"B" to the
f the piston
n "C" allows
he shift of
"A" allows t
the progres
s
lubricant is
e outputs o
low require
s the piston
re to the sh
right allows
n "C".
s allows the
the piston
the delivery
lubrica
displa
STEP
the le
and p
pressu
STEP
the le
and p
pressu
ssive distrib
s not under
f which are
ed to lubrica
n "A" to the
ift of the p
s the delive
e provision
"A".
y from the
ant under p
cement of
5 - The sh
ft allows th
redisposes
ure to the s
6 - The sh
ft allows th
repares the
ure to the s
butor in qu
P
r pressure.
e connected
ate the var
e right enab
iston "B".
ery exit 4 a
junction 6
2 and prep
pressure to
the piston
hift of the p
he dispensin
the lubrica
shift of the
hift of the p
he delivery
e lubricant
shift of the
estion.
age 23
d to the
ious points
bling the
and prepare
and
pares the
o the
"B".
iston "B" to
ng exit 3
ant under
piston "C"
iston "C" to
junction 5
under
piston "A"
s
es
o
.
o
Ind
The dispen
with the se
O-ring sea
In the tab
distributor
It is useful t
maximum o
The tighteni
dustry
nser must b
elected cap
al for each i
le below we
r:
0
0
to remember
of 10.
ing torque of
Dad
Part 1
● A
be assembl
pacities, an
item.
e list the co
Code
095020
095019
r that that the
f the tie rods
Tiranti
di
Ecoe
– General co
ASSEMBLY
ed as show
d the end e
odes of the
Pos
A1 G
B1 G
e number of
must be equ
Elemdosanumnum
Eleminizi
Elemfina
sempio di omposto dalementi do
onsideration
wn in Figure
element "C
gaskets ne
Gasket set
Gasket set
coupled disp
uivalent to 6
Figura 16
mentiatori
m. min. 3m. max 10
mentoiale
mentole
distr ibutorea n°3satori
s
e 16. The in
" must be p
eeded to as
Descriptio
initial elem
dispensing
pensers can
Nm (Newto
e
Sche
nitial eleme
paired corre
ssemble a p
on
ment
element
range betwe
on per mete
ma di asse
P
ent "A" disp
ectly positi
progressive
een a minim
er).
emblaggio
age 24
pensers "B"
oning the
e
um of 3 and
"
a
Ind
The flow r
outputs. I
cycle exit
This opera
of the writ
the thread
IMPORT
dustry
rate of each
n this case
t will be
ation, with
tten "CX" f
ded interna
TANT: You
Part 1
● D
h dispenser
e it sees on
paid a
reference t
from the do
l phase "B"
cannot clo
– General co
DOUBLING
r can be do
nly one of t
nominal
to Figure 19
oser to who
", and then
se both ou
onsideration
G OF FLOW
oubled by m
the two ou
flow rate
9, is perfor
om one wa
screwing t
tputs on th
Figura 17
s
W RATE
means of t
utputs of th
twice th
rmed by un
nts to doub
the plug M1
he same dis
he internal
he dispense
hat shown
screwing th
ble the flow
10x1, phase
spenser.
P
l connectio
er. For each
n on the
he fitting fr
w, phase "A
e "C".
age 25
n of the tw
h lubricatio
dispense
rom the sid
A", removin
wo
on
r.
de
ng
Ind
In case of Service im
metering e
The fitting
extensions
pipe R7.
The parag
millimeter
dustry
malfunctiommediately
element of
1.4.5)
s used for
s, for secon
raphs that
s for each t
Part 1
● B
This con
grease o
In carry
grain to
combina
dispens
oning of they.
● I
the distribu
FITTINGS
the central
ndary pipes
follow desc
type of fitti
– General co
BRIDGE O
nnection sy
or oil, at a
ying out this
o the centra
ations shou
er.
e bridge link
INDICATO
utor.
S
ized lubrica
s with a dia
cribe the te
ng:
onsideration
OUTPUT CO
ystem is use
point of lub
s type of o
al liaison fo
uld be remo
k or proble
OR PULSE O
ation syste
meter of Ø
echnical cha
s
ONNECTIO
ed when we
brication.
peration, y
r doubling
oved, while
m about th
OF VISUAL
The m
the p
moun
the fi
opera
the s
lubric
The i
way t
m includes
Ø 6 mm, and
aracteristics
ON
e want to in
ou must alw
the flow ra
others mu
he installatio
L INSPECT
movement o
iston eleme
nted the de
gure, allow
ation of the
uccessful e
cation cycle
ndicator is
that it can b
both quick
d recyclable
s and dime
P
ncrease the
ways keep
te, which in
ust remain i
on, contact
TION
of the pin,
ent on whic
etector, as s
ws visual co
e distributor
execution of
e.
constructe
be installed
k fittings an
e fittings fo
ensions exp
age 26
e flow of
in mind th
n some
inside the
t Custome
actuated b
ch is
shown in
ontrol of the
r and then
f the
d in such a
d on any
nd
or the main
pressed in
e
er
by
e
a
n
Ind
These fitti
pipe.
Code
00591 SØ
Code
00592 90- 3
Code
00750 StØ6
Code
00751 90- 1
Av
Avvin s
or
rec
1
2
3
4
dustry
ngs, which
DescStraight recØ6 - 3/16” p
Descr0° recyclabl3/16” pipe
Descrraight recy6 - 1/8” pip
Descr0° recyclabl1/8” pipe
vvitare in sensantiorario
Boccrecupe
vitare enso ario
Inserto cuperabile
Figu
Part 1
● R
are made
crizione cyclable fittpipe
iption le fitting Ø6
iption yclable fittinpe
iption le fitting Ø6
so
cola erabile
ura 19
– General co
RECYCLAB
in steel or
Ø Øing 6 9,
Ø Ø16 6 9,6
Ø Øng 6 9,
Ø Ø16 6 9,6
Tubazioneprimaria
17
onsideration
BLE FITTIN
nichel-plate
Figure 1
performe
recyclab
To facili
fitting, i
external
inserted
1 CH CH
6 10 14
1 CH CH1
6 12 14
1 CH CH
6 12 14
1 CH CH1
6 10 12
s
NG
ed brass, a
8 show the
ed to assem
ble fittings.
tate and a
it is neces
surfaces
.
H1 L
4 59
L1 L2
36 57
H1 L1
4 36
L1 L2
36 51
re used to
e operations
mble the m
allow a co
sary to gr
of the are
Ø
Ø
L1
P
assemble t
s that have
main pipe wi
rrect asse
rease the
ea where t
L
Ø
L2
CH
Ø
Ø
L1
age 27
the main
e to be
ith
mbly of th
internal an
he fitting
L
CH CH
Ø1
H CH
L
Ø1
CH CH
Ø1
L2
CH CH
he
nd
is
Ø1
Ø1
Ø1
Ø
Cod0960
0960
0960
0960
Cod0250
0250
0250
0042
Ind
Quick fittin
The fitting
need of ga
Code 096015 S
096016 S
096017 S
096022 S
Code 096021
de 18 90° fitt
19 90° fitt
20 90° fitt
23 90° fitt
de 30 90° fitt
31 90° fitt
32 90° fitt
6 90° fitt
dustry
ngs are in n
g, with con
askets.
DeStraight fitt
Straight fitt
Straight fitt
Straight fitt
DeGiunzione
Descriptiting M6x1,
ting M8x1,
ting, M10x1
ting G1/8”
Descriptting revolvi
ting revolvi
ting revolvi
ting revolvi
Part 1
● Q
nickel-plate
nical metric
escription ing M6x1, c
ing M8x1, c
ing M10x1,
ing G1/8”
escription
ion conical
conical
1 conical
tion ing M6X1
ing M8X1
ing M10X1
ing G1/8
– General co
QUICK FIT
ed brass.
cal or gas
Øconical 6
conical 6
, conical 6
6
Ø6
Ø 6 M6x1
6 M8x1
6 M10x
6 G1/8
Ø 6 M6x
6 M8x
6 M10
6 G1/8
onsideration
TTING
threading,
Ø A M6x1 co
M8x1 co
M10x1 c
G1/8”
Ø CH L 12 33
A 1 con. 6
1 con. 6
x1 con. 6
8” 7,
A Bx1 con. 8
x1 con. 8
0x1 con. 8
8 7
s
guarantee
B n. 6 1
n. 6 1
on. 6 1
7,5 1
B CH 11 1
11 1
11 1
,5 11 1
B CH L 13 20
13 20
13 20
,5 12 21
Ø
es maximu
CH L 12 24,5
12 23,5
12 21
12 21
L1 L2 17 21
16,5 21
16 21
17,5 21
1 L2 0,5 21,5
0,5 21,5
0,5 21,5
22
CH
L
P
m sealing
L1B
CH
CH
BB
L1
Ø
age 28
without th
L2
A
L
A
Ø
L2
A
C
he
ØØ
CH
Ind
The tables
be installe
Code D
00460 S
M
00499 S
M
00448 S
M
Code D
00380 9
c
00473 9
c
00430 9
c
Raccordoad innest
rapido
dustry
s that follow
ed on the se
DescriptionStraight
M6x1 con. -
Straight
M8x1 con. –
Straight
M10x1 con.
Description90° extens
con. – M10x
90° extens
con. – M10x
90° extensi
con. – M10x
Tubo Ø6
Premere
A
C
Premere
o to
Figura
Part 1
● E
w provide t
econdary p
n extension
- M10x1
extension
– M10x1
extension
– M10x1
n sion M6x1
x1
sion M8x1
x1
ion M10x1
x1
6"Click"
B
Da 20
– General co
EXTENSIO
the codes o
ipes of the
A An M6x1
con. M
n M8x1
con. M
n M10x
1 con. M
A M6x1 con
M8x1 con
M10x1
con.
Tirar
Spingere
onsideration
The qu
disasse
Figure
perform
the pipe
Quick f
fittings
and sec
ONS
of the strai
centralized
A1 B
M10x1 4
M10x1 7
M10x1 7
A1
. M10x1
. M10x1
M10x1
re
e
s
uick fitting
mbly of the
19 shows
med to qui
es.
itting pipes
and as pr
condary pip
ght and 90
d lubricatio
B B1 C
.5 8 1
6 1
6 1
B B1 C
7 4 1
7 4 1
7 4 1
accelerate
e system pi
the operat
ckly assem
s can be us
ressure bus
pes.
0° extensio
n system.
CH L
12 20
12 18
12 18
CH L1 L2
12 20 12
12 20 12
12 20 12
P
es the as
ipes.
tions that
mble and
sed both a
shings for
ons in brass
2
2
2
2
B1B
1L2
age 29
sembly an
have to b
disassemb
as recyclab
the primar
s, which ca
C
A
BL
B
A
L1
B1 A1
nd
be
le
le
ry
an
CH
A1
CH
A
Ind
The tecnic
- Operatin
- Minimum
- Maximu
- Gas thre
- Metric/C
The timer
automatica
Technical s
- Operatin
- Maximim
- Short-ci
- Current
- Current
- Lamp po
- Operatin
- Storage
- Hardwa
- Type of
- Memory
- Pause ti
- Working
WARNING
• Power
DIAGR
• Do not
dustry
cal specifica
ng tempera
m pressure
m pressure
eads
Conical thre
1.4.6)
r is locate
ally control
specificatio
ng voltage
m current lo
ircuit limita
absorbed
absorbed d
ower
ng tempera
e temperatu
re protectio
time mem
y life
ime setting
g time setti
GS:
the timer
RAM.
t power the
Part 1
ations of fill
ature
e
e
eading
TIMER
ed inside t
l the centra
ons for mod
oad
ation
in stand-by
during the
ature
ure
ons
ory
g
ng
r by thoro
e timer with
– General co
ing are:
the pump
alized lubric
dels with Pa
y
cycle
oughly foll
h voltages a
onsideration
From
-0,9
150
Com
Com
housing,
cation syste
ause/Opera
20 ÷
5 A
7 A
30 m
50 m
15 W
From
From
• O
• P
• O
• O
Digit
Unlim
From
prog
From
prog
lowing the
above 35 V
s
m – 30°C to
9 bar
bar
mpliance wit
mpliance wit
in a wate
em.
ation timer,
÷ 30 V DC
mA
mA (except
W (versions
m - 25°C to
m - 30°C to
Overload lim
Polarity inve
Overheating
Overvoltage
tal type EEP
mited
m 5 min to
ramming
m 20 sec to
ramming
e instructio
V to prevent
o + 80°C
th ISO7.1,
th UNI 7707
erproof are
24 V DC
current mo
with remo
+ 70°C
+ 80°C
mitation
ersion
g
e (max 45 V
PROM
12 hours th
8 min thro
ons provide
t operating
P
BS 21, DIN
7
ea. Its fun
otor)
ote control)
V)
hrough digi
ough digital
ed in 4.1
problems.
age 30
N 2999
nction is t
tal
l
.0) WIRIN
to
G
Ind
The contro
After the p
work.
The workin
is sufficien
The time n
the second
elapsed be
In case of
The cycle
time set, t
installed o
automatica
In case of
operation.
A control
the contro
lubrication
In case of
sensor loc
(lubricatio
dustry
ol of the wo
pause time
ng time mu
nt to supply
necessary f
dary pipe fr
etween two
f difficulty i
control is a
the system
on the prog
ally stoppin
failure of p
device re
ol panel of t
n system.
f difficulty i
1.4.7)
cked: you
n). The act
Part 1
● P
orking cycle
set, the sy
ust be prog
y all the bea
for the com
rom any ou
o successive
n the dete
● P
assigned on
begins the
ressive dist
ng the oper
plant opera
mote cod.
the machin
n the dete
SENSOR
● S
spent the
tuation of t
Figura 21
– General co
PAUSE/WO
e is comple
ystem begin
rammed in
aring points
mpletion of a
utput of the
e deliveries
rmination o
PAUSE/SE
nly to the T
e stage of lu
tributor, re
ration of the
tion, the Ti
110001, c
e or vehicle
rmination o
CONTROL
SENSOR C
time prog
the dispens
onsideration
ORKING C
tely entrus
ns a cycle o
n such a wa
s connecte
a lubricatio
e progressiv
s.
of working
ENSOR WO
imer for pr
ubrication.
ads the pos
e pump.
imer, after
consisting o
e, allowing
of pause ti
L WORKING
CODE 0950
rammed p
ser installe
s
CYCLE
sted to the
of length eq
ay that the
d to it.
n cycle, ca
ve distribut
time conta
ORKING CY
rogramming
A proximity
sitions of th
10 minute
of an illumi
the drive a
me contac
G DISTRIB
032 FOR A
The sen
in the
button.
It is use
The cyc
pause, the
d on it ope
digital prog
qual to the
duration of
n be determ
tor and mea
act Custom
YCLE
g the pause
y sensor or
he beginnin
s from the
nated push
and verify t
ct Custome
BUTORS
AUTOMOTI
nsor code 0
automotive
Its output
ed with the
cle begins w
pump ente
ens the con
P
gramming o
time of sch
f the lubrica
mined by d
asuring the
mer Servic
e time. Afte
r switch to
ng and end
drive, it sh
h button ins
the operatio
er Service
IVE APPLIC
095032, no
e sector,
is an inter
Sleep Tim
with the co
ers the sta
ntact senso
age 31
of the timer
heduled
ation cycle
etaching
e time
ce.
er the paus
induction,
of the cycl
hall stop its
stalled on
on of the
e.
CATIONS
ormally use
works as
rnal contac
er – Senso
ontact of th
age of wor
or that read
r.
e
le
ed
a
ct.
r.
he
rk
ds
Ind
the positio
close the c
The techni
- Degree
- Contact
- Operatin
The senso
During cor
alternately
In case of
according
The techni
- Degree
- Operatin
- Nomina
- Operatin
- Hystere
- Max wo
- Repeata
- Max out
- Max loa
- Short ci
- Led indi
- Voltage
dustry
on of the be
contact, an
ical specific
of protectio
t
ng tempera
● SENSO
r checks th
rrect operat
y.
malfunctio
to the posi
ical specific
of protectio
ng tempera
l distance o
ng voltage
esis
rking frequ
ability
tput curren
d current
rcuit protec
icator
drop
Part 1
eginning of
d then the
cations of t
on
ature
OR CODE
he moveme
tion, with a
on, the sens
ition).
cations of t
on
ature
of read
uency
t into DC v
ction
A
– General co
f lubrication
end of the
he standard
095010 FO
nt forward
a regular su
sor is block
he standard
voltage
onsideration
n cycle. Th
work cycle
d sensor ar
OR INDUS
This s
correc
the In
/ return of
upply by th
ked in a sta
d sensor ar
s
e subseque
e, with a co
re:
IP68
ON / OFF
From – 30
STRY APPLI
sensor has
ct functioni
ndustrial Se
f the piston
e distributo
te where it
re:
IP67
From – 25
5 mm
10 ÷ 30 V
< 10% m
200 Hz
< 0,01 m
100 mA
200 mA
Yes
Yes
1,8 V
ent actuatio
onsequent s
0°C to + 80
ICATIONS
been desig
ing of prog
ector.
of the disp
or, the LED
t is located
5°C to + 70
V DC
mm
m
P
on of the d
stop of the
0°C
S
gned to con
ressive sys
penser elem
D turns on a
(LED turne
0°C
B
age 32
ispenser w
pump.
ntrol the
stems for
ment.
and off
ed on or of
ill
ff
Ind
- Loss of
- Maximu
• N.B.: D
over-t
mecha
The electro
or cause, i
The minim
position ta
The princip
At the tim
The follow
1. if the g
due to
vertica
2. if the g
signaling t
dustry
Figura
M
amperage
m pressure
During ma
tighten th
anical but
onic logic c
if necessary
1.4.8)
mum level o
aken during
ple of opera
e of startin
wing two op
grease leve
the resista
al;
grease leve
the end of g
Part 1
21
SM
e
aintenanc
he sensor
not forced
combined w
y, to stop t
MINIMUM
of grease in
g the work
ation of the
ng the pump
erating con
el in the ta
ance offere
el in the tan
grease to a
– General co
e or repla
r itself, i
d.
with sensor
the system.
M LEVEL
n the tank i
of the pum
e magnetic
p, the syste
nditions ma
nk is highe
ed by the g
nk is at the
an indicator
onsideration
acement o
in fact, it
enables yo
.
s detected
mp by a pivo
sensor is t
em wiper ro
ay occur:
er than the
grease to it
e minimum
vertical p
In the fir
sensor S
pivoting.
In th
sensor
pivoting
reached
In the p
the signa
to contro
centralize
In the p
detected
to instan
r light.
s
1,8 mV
350 bar
of the sens
t should
ou to mana
by a magn
oting magn
to on / off s
otates the
e minimum
ts progress
level, the m
position for
rst case, the
S ignores t
e secon
S detect
and M
in the tank
pump witho
al detected
ol the mac
ed lubricati
pump with
is process
ntly stop th
sor, it is r
be posit
ge the alar
netic sensor
et M , as
switch, norm
magnet M
level, the
, tends to
magnet piv
effect of it
e magnetic
the presenc
nd case
ts the pre
indicates
of the grea
out timer a
by the sys
chine on w
on system
timer pa
sed by the
he centraliz
P
recommen
tioned clo
rm so visua
r S which
shown in t
mally open
M pivoting.
magnet piv
tilt with re
voting M
ts own weig
c
ce of the m
e, the
esence of
the minim
ase.
and with t
stem must
which you i
(PLC).
use-sensor
timer, wh
zed lubricat
age 33
nded not t
ose to th
l, acoustic
h detects th
the figure.
.
voting M
espect to th
remains in
ght.
magnet M
magnet
the magne
mum level
timer-pause
be manage
installed th
r the sign
ich provide
tion system
to
he
he
,
he
a
tic
et
is
e,
ed
he
al
es
m,
Ind
The detect
compared
manufactu
The detect
compared
optional an
The electro
- Mechan
- Switchin
- Precisio
- Operatin
- Voltage
- Max Pow
- Max cur
*Do not us
The centra
Before forw
the necess
• The u
LUBRI
distanc
• CIAPO
origina
• It is us
handlin
1.6.0) AS
The opera
assembly t
For inform
componen
It is also u
dustry
tion of the
to the driv
urer as an o
tion of the
to the driv
nd are not
o-mechanic
ical life
ng frequenc
n repeatab
ng tempera
wer
rrent*
se inductiv
1.5.0) ST
alized lubric
warding th
sary measu
ser shall
IFICAZION
ce from che
ONI LUBRI
ating from t
seful to rem
ng of the sy
SSEMBLY
ating proce
the central
mation on
nts, see Cha
useful to re
Part 1
position o
ve of the pu
optional an
position o
ve of the p
provided fo
cal characte
cy
bility
ature
e loads gre
TORAGE
cation syste
e system,
ures to gua
be respon
NE CENTRA
emical and/
IFICAZION
the incorrec
member th
ystem.
dure that
ized lubrica
overall di
apter 1.4.0)
member th
– General co
of the magn
ump. The d
d does not
of the magn
pump. The
or adjuistm
eristics of t
eater than 0
em is usual
CIAPONI
rantee a co
nsible for
ALIZZATA
/or corrosiv
NE CENTRA
ct storage o
at the user
follows des
ation system
imensions,
) TECHNICA
hat:
onsideration
net M be
detection sy
provide fo
net M be
detection s
ment.
the magnet
100 n
250 p
0,1 m
From
100 V
10 W
0,5 A
0,1 A .
lly supplied
LUBRIFIC
orrect packa
storing all
A s.r.l., indo
ve substanc
RALIZZATA
of the comp
r is fully re
scribes the
m.
weights
CAL DATA .
s
egins with a
ystem the
r adjustme
egins with a
system of t
tic sensor
umber of m
pulses/seco
mm
- 20°C to +
V DC ÷ 150
d disassemb
CAZIONE C
aging of all
l the com
oors, in cle
ces.
A s.r.l. shal
ponents de
esponsible f
e operation
and techn
a delay of
minimum le
nt.
a delay of
the minimu
S are:
millions of c
nd
+ 60°C
V AC
bled to cust
CENTRALIZ
the compo
ponents re
an and dry
ll not be re
scribed.
for a safe l
s that hav
ical specifi
P
approxima
evel is prov
approxima
um level is
cycles
tomers.
ZZATA s.r.
onents.
eceived by
y rooms and
esponsible f
loading, un
ve to be ca
ications of
age 34
ately 20 sec
vided by th
ately 20 sec
supplied a
.l. adopts a
y CIAPON
d at a safet
for damage
nloading an
arried out t
f the sing
c.
he
c.
as
all
NI
ty
es
nd
to
le
Ind
• These
• The pr
disable
reinsta
• All cen
• Centra
environ
• Weldin
be per
manufa
• Lubrica
Manufa
F
0 Remov
1 Visuall
origina
All da
LUBRI
dustry
operations
rotection an
ed. These d
alled after t
tralized lub
lized lubr
nments wit
ng and/or d
rformed in
acturer.
ation syste
acturer.
1.6.1)
ve all the co
ly inspect
ating from t
amages sh
IFICAZION
Part 1
must alwa
nd safety d
devices ma
he installat
brication sy
rication sy
th chemical
drilling oper
complianc
ems must b
OPERATIN
omponents
all the com
transportat
hould be p
NE CENTR
– General co
ys be perfo
evices fitte
y be remov
tion has be
ystems mus
ystems sh
s that could
rations requ
ce with th
be fitted o
NG PROCE
s of the sys
mponents o
tion or from
promptly r
RALIZZATA
onsideration
ormed by t
ed on the v
ved during
en complet
st be install
ould not
d potential
uired to ins
e technica
only with th
EDURE
Operatio
stem from t
of the syst
m an improp
reported to
A s.r.l.
s
rained and
ehicle or m
the install
ted.
led away fr
be insta
ly damage
stall the ce
l specificat
he accesso
on
the package
tem in ord
per storage
o the Cus
qualified te
machine sho
ation of the
om heat so
lled in p
the compo
ntralized lu
tions of th
ories suppli
e.
er to detec
e.
stomer Se
P
echnicians
ould not be
e system,
ources.
particularly
onents of th
ubrication s
he vehicle
ied or cert
ct potentia
ervice of
age 35
e modified o
but must b
aggressiv
he system.
system mus
or machin
tified by th
al damages
CIAPONI
or
be
ve
st
ne
he
s
I
Ind
F
2 It is ad
Note:
on req
dustry
ALTO
FRON
0°162
dvisable to
it is also p
quest.
Part 1
O
NTALE
0°
N°2 FO
112
● E
observe th
possible to
– General co
ORI Ø9
ELECTROP
he following
•
on s
•
to t
oper
•
infla
•
the f
•
obst
•
for
acce
•
hole
use the ST
onsideration
Operatio
PUMP
g recomme
• Do not
supports wi
• Do not i
he electric
ration of th
• Do not
ammable m
• Place el
figure.
• Leave a
tacles that
• Install t
the tank
essible.
• Fix the
es and the 2
TANDARD
s
on
ndations:
install the
th high vib
install the p
c equipmen
e control ti
install the
ixtures.
ectropump
at least 100
prevent acc
the pump
filling and
pump to
2 M8 UNI59
ROD (Cod
submerge
rations.
pump next
nt that cou
mer.
pump in ar
EUR 3 in t
0 mm from
cess to the
making sur
d the cont
its support
931 – 8.8 s
de 00610)
P
ed pump in
heat sourc
uld affect t
reas with e
the positio
m other equ
e pump.
re that the
trol timer
t using the
screws.
available
age 36
n liquids or
ces or close
the correct
xplosive or
n shown in
uipment or
e lubricator
are easily
e Ø 9 mm
as optional
r
e
t
r
n
r
r
y
m
l
Ind
F
3 The sy
WAR
eleme
outlet
arran
4 Remov
lubrica
5 Tighte
NB: u
incorre
6 Tighte
NB: th
Otherw
7 Tighte
USCITA
dustry
ystem is us
RNING: the
ent. In this
ts or intro
nged.
ve the lub
ation.
n the fitting
use extensi
ect position
n the fitting
he dispense
wise, remov
n the inlet
1
3
A N°1
B
Part 1
● P
ually suppl
e position o
s case, it
oduce the
● F
ricators fro
gs of the b
ions for th
ning of fittin
gs of the d
er is genera
ve the scre
fitting of th
USCITA N°3
A
B
– General co
PUMPING E
ied with a s
of the driv
is necessar
pumping
FITTINGS
om the be
earing poin
he fittings
ngs on the
ispenser th
ally supplie
ew caps.
he dispense
2
4
onsideration
Operatio
ELEMENT
single pum
ing cam m
ry to insta
unit, maki
earing poin
nts.
if difficultie
bearing po
hat has to b
ed without t
er where th
A
s
on
ping eleme
The f
operat
to ins
outlet
• Loo
gasket
pumpi
• Ins
elemen
“B”.
• Tig
a torqu
may hinder
ll the pum
ng sure t
nts of the
es arise du
ints.
be used.
the outlet c
he main pip
ent installed
igure show
tions that n
stall the p
1 and/or 3
osen and r
t “A” from
ng unit has
sert and t
nt in the s
ghten the p
ue of 20 Nm
the tighten
ping unit o
hat the th
automatic
ue to the
caps require
pe has to be
P
d on outlet
ws the se
need to be
pumping e
3.
remove the
the outlet
s to be inst
tighten the
selected co
pumping ele
m.
ning of the
on one of
hreads are
system th
lack of sp
ed for the d
e connected
age 37
no. 2.
equence of
performed
lement on
e cap with
where the
alled.
e pumping
onfiguration
ement with
e pumping
the other
correctly
hat require
ace or the
dispensers.
d.
f
d
n
h
e
g
n
h
e
e
.
Ind
F
8
dispen
9
Only fo
Senso
• Re
• Pre
Ø6
• Tig
10 • Cu
• Tag
sis
NB: th
and th
11 Fix the
WARNexhaus
12 Conne
dustry
nser, and 3
or the vers
or, code 09
move the s
ess the sm
6mm.
ghten the se
t the pipes
gliare le tu
tema di tag
he pipe len
he additiona
e main and
ING: do not
st pipes, moto
ect the pipe
A
B
Part 1
● D
In
eq
fit
Fo
al
Fi
po
To
an
M6 screws
● S
ion with Pa
95032, mu
screw cap w
all piston u
ensor as sh
● M
to measur
ubazioni a
glio a cesoi
gth should
al length re
secondary
fix or thread
or, etc.).
s to the fitt
A
– General co
DISPENSE
nstall the d
quipment a
tting of pipe
or models
lows the ca
x the disp
ossible to r
o progressi
nd “B”, loca
s.
SENSOR
ause contro
st be instal
with metal g
until it reac
hown in the
MAIN AND
re at a strai
misura con
a
be calcula
equired for
y pipes usin
d the pipes
tings.
onsideration
Operatio
ER
dispenser le
and obstac
es.
with senso
ables to be
penser to
reach the lu
ively fix th
ated on the
ol timer/Sen
lled only on
gasket “A”
ches the li
e figure.
D SECONDA
ight angle u
n taglio ad
ated taking
the pipes f
ng common
on vehicle o
s
on
eaving a di
cles that co
or, place t
easily conn
the frame
ubricating p
he dispense
e initial and
nsor
n 0.25 cm3
.
mit switch;
ARY PIPES
using a cut
angolo re
into accou
ixed to mo
clips or str
or machine c
istance of
ould preve
he dispens
nected to t
e or cross
points of the
er to its su
d final secti
dispensers
; use a plu
S
ter or a she
etto: utilizz
unt the min
bile parts.
raps.
components
P
at least 50
nt the acc
ser in a po
he electrop
beams so
e bearing.
upport, use
ions of the
s.
ug with a d
earing unit
are un tag
nimum bend
that could o
B
age 38
0 mm from
cess to the
osition that
pump.
that it is
e holes “A”
assembled
diameter of
.
glierino con
ding radius
overheat (i.e.
m
e
t
s
”
d
f
n
s
.
Ind
F
NB: the
connec
13 The on
14
The CA
be con
pump
of the
dustry
e main pipe
ct the dispens
•
nly connect
ABLE 2P p
nnected to
housing m
remote co
Part 1
is used to co
sers to the b
• ELECTR
• V
tion this is t
power/sen
the conne
ust be con
ontrol dev
– General co
onnect the p
earing points
RICAL CON
VERSION W
the power s
• VE
nsor code 1
ctor B of t
nected to t
vice code 1
A
onsideration
Operatio
pump to the
s that require
NNECTION
WITHOUT TI
supply.
ERSION WI
150050, d
the sensor.
the electric
110001 .
Connect
AS
s
on
dispenser; th
e lubrications
N 12/24 V
IMER OR W
ITH TIMER
erived from
. While der
cal supply s
1) MARRONE (-)
2) BLU (+)
or A
Connett
he secondar
s.
DC
WITH TIMER
The fi
WIRING
code 15
connectio
the body
A .
PAUSE/SEN
m the S of t
rived from
system and
Connettor
5) VIOLA - Lamp
4) NERO - Pulsa
3) MARRONE -
2) ROSSO / VER
1) Posizione vuo
1) MARRONE (-)
2) BLU (+)
tore S
P
ry one is inst
R PAUSE/W
igure sh
G 2P pow
50050 use
on. It is de
y of the pum
NSOR
the pump b
the conne
d with the l
r A
pada spia luminosa (m
ante
Massa
RDE - Tensione sotto c
ota
age 39
tead used to
WORK
ows the
er/sensor
ed for the
erived from
mp marked
body, must
ctor to the
ight button
ax 15 W)
chiave
o
e
r
e
m
d
t
e
n
Ind
15
The CA
exit of
minim
16
The CA
be con
derive
and w
signal
dustry
ABLE 2P p
f the pump
mum level
ABLE 2P p
nnected to
d from the
ith the ligh
is controlle
Part 1
• VER
power/sen
p body mar
cod. 1500
• VE
power/sen
o the conn
e A of the p
t button of
ed by the e
– General co
S
RSION WIT
nsor code
rked with A
051.
ERSION WI
nsor code 1
nector B of
pump casin
f the remot
lectronic.
onsideration
A
THOUT TIME
M
150050 u
A. From th
TH TIMER P
150050, d
f the sens
ng must be
te control
AS
s
1) MA
2) BLU
Connettor A
ER OR WIT
MINIMUM LE
sed for the
e position
PAUSE/SEN
erived from
sor. While
connected
device co
Connet
ARRONE (-)
U (+)
A
TH TIMER PA
EVEL
e connectio
S is instea
NSOR AND
m the S of t
the conne
d to the ele
de 110001
Connetto
5) VIOLA - Lam
4) NERO - Puls
3) MARRONE -
2) ROSSO / VE
1) Posizione vu
1) MARRONE (-)
2) BLU (+)
tor S
P
2)
1)
Connett
AUSE/WOR
on is derive
ad derived
MINIMUM L
the pump b
ector (code
ectrical sup
1. The min
or A
mpada spia luminosa (m
sante
- Massa
ERDE - Tensione sotto
ota
age 40
) BLU (+)
) MARRONE (-)
tor S
RK AND
ed from the
CABLE 2P
LEVEL
body, must
e 150053)
ply system
imum level
max 15 W)
chiave
e
P
t
)
m
l
Ind
17 WARN
In the
18
In the
The ca
sheath
dustry
NING: for t
● All e
the elec
ground
disconne
therefor
conduct
● Conn
wiring o
different
following p
e figure o
abling is de
h.
Part 1
the powere
lectrical co
ctrical parts
wire is pr
ection of w
re, the gro
ors.
nection to
of the lub
tial magnet
procedures,
• V
n the righ
rived from
– General co
• ELE
d versions
mponents
s that for t
roperly con
wiring the
ound wire
the mains
brication sy
to dimensio
, always re
VERSION W
ht is a dia
the A of th
onsideration
A
ECTRICAL C
220/110V
of the syst
the contro
nnected. F
ground w
should be
supply m
ystem and
onat.
efer to para
WITHOUT TI
agram of
he pump ca
s
3) M
2) B
1) G
CONNECTIO
AC - 50Hz
em shall be
l devices. T
For safety
wire should
e about 1
ust be car
d the pow
graph 1.6.2
IMER OR W
a wiring
asing and c
MARRONE - Fas
BLU - Neutro
GIALLO/VERDE
ON 110/220
e grounded
To do this,
reasons in
d be the l
00mm lon
rried out b
er supply
2) WIRING
WITH TIMER
connection
omes with
P
se
- Terra
0 V AC
d. This appl
, make sur
n case of
last to be
nger than
between the
a suitably
G DIAGRAM
R PAUSE/W
is (code
about 600
age 41
lies both to
re that the
accidental
removed:
the phase
e electrical
y selective
WORK
150052).
mm of the
o
e
l
:
e
l
e
.
e
Ind
19
The ca
electri
11000
The ha
15005
version
20
The CA
what s
dustry
able (code
cal supply
01.
arness com
50, derived
n 12/24 V
ABLE 2P p
sends the s
Part 1
150056) d
system an
mes with abo
d from the S
V DC.
• VER
power/se
signal to the
– General co
• VE
derived from
nd with the
out 600 mm
S of the pu
RSION WIT
nsor code
e minimum
onsideration
ERSION WI
m the A of
e light but
m of the sh
ump body, m
THOUT TIME
M
150050,
m level.
A
S
S
s
ITH TIMER
f the pump
tton of the
heath. The C
must conne
ER OR WIT
MINIMUM LE
derived fro
A
A
PAUSE/SEN
body must
e remote c
CABLE 2P
ected to the
TH TIMER PA
EVEL
om the S o
1) GIALLO/VERD
2) BLU - Neutro
3) MARRONE - F
5) VIOLA - La
2) Posizione v
3) ROSSO/VE
4) NERO - Pu
1) ROSSO (+
Connet
Connett
1
2
3) MARRONE
2) BLU - Neu
1) GIALLO/V
Connetto
P
NSOR
t be conne
control de
power/se
e B sensor
AUSE/WOR
of the pum
DE - Terra
ase
ampada spia lumino
vuota
ERDE - Massa puls
ulsante
+) 28-30 V DC
ttor A
1) MARRONE (-)
2) BLU (+)
tor S
1) MARRONE (-)
2) BLU (+)
E - Fase
utro
VERDE - Terra
ore S
age 42
cted to the
evice code
ensor code
as for
RK AND
mp body, is
osa (max 15 W)
sante
e
e
e
s
Ind
21
The ca
supply
The ha
The Ca
connec
contro
22 For ve
Remo
connec
and th
NB:
23 Conne
the lub
di controlloCablaggio
dustry
able, derive
y system an
arness com
able 2P po
cted to the
olled by the
ersions wit
ote control
ct the harn
he one belo
a lamp wit
ect the elec
brication sy
3) MARR
2) ROSS
4) NERO
5) VIOLA
o a distanzao dispositivo
Part 1
• VE
ed from the
nd with the
mes with abo
ower/sens
B sensor a
electronic
th control
l device (C
ness to the
w.
th a voltage
ctropump to
ystem is ins
RONE - Massa
SO / VERDE - Tensio
O - Pulsante
A - Lampada spia lum
Sotto cversion
(max 15W)
– General co
ERSION WI
e A to the b
light butto
out 600 mm
sor code. 1
as for versio
control.
timer pa
Cod. 11000
electropum
e above 24
o the electr
stalled.
ne
minosa
schempulsant
Mod. A
Dispos
chiave perne Automotive
onsideration
TH TIMER P
body pump,
on of the re
m of the sh
150050, de
on 12/24
• REMOT
ause/sens
01) on the
mp, see the
V should b
ric system
C NO NC
a collegamento elettrite luminoso
A 16 - 1 24 V dc
sitivo di controllo a dist
A
S
s
PAUSE/SEN
, it must be
emote con
heath.
erived from
V DC. The
TE CONTRO
sor, install
control boa
e diagram
be used for
of the veh
cotanza
A
NSOR AND
e connected
trol device
m the S of t
minimum
OL DEVICE
the lumin
ard of the m
It is p
the
110/2
contro
The
wiring
lumino
For in
referred to
110/220 V
icle or of t
1) GIALLO/VERD
2) BLU - Neutro
3) MARRONE - F
5) VIOLA - La
2) Posizione v
3) ROSSO/VE
4) NERO - Pu
1) ROSSO (+
Connet
Connett
P
MINIMUM L
d to the ele
e code. 11
he pump b
level signa
nous indica
machine or
possible to
12/24 V
220 V a
ol device.
figure sh
g diagram
ous indicato
nformation
o the select
V AC version
the machin
DE - Terra
ase
ampada spia lumino
vuota
ERDE - Massa puls
ulsante
+) 28-30 V DC
ttor A
1) MARRONE (-)
2) BLU (+)
tor S
age 43
LEVEL
ectrical
0001.
ody, must
l is
ator of the
vehicle
o use both
dc and
c remote
hows the
for the
or.
on how to
ted version
ns.
e on which
osa (max 15 W)
sante
e
h
d
e
e
e
o
n
h
Ind
Po12
N
Positiv12/24V
Pulsaester
Negat
dustry
ositivo2/24V DC
egativoMarro
Fus
Blu
Bl
Marr
voV DC
anterno
tivo
Sensore
Ma
Fuse 10
Blu
Lampadaesterna
(max 15W)
Part 1
1.6.2) WI
V
V
ne
se 10A max
Conne
Conneu
rone
+
-
+
-
e
arrone
0A max
+ 12/24V DC
Nero
Marrone
BluConne
Viola
Conne
+
+
-
+
-
-
– General co
IRING DIA
VERSION
VERSION
Schema ele
ttore A
ttore S
Marrone
Blu
Blu
Marrone
Schema elettric
Marrone
Blu
Viola
Nero
ttore SBlu
Marrone
ttore APosizionevuota
onsideration
AGRAM VER
WITHOUT
WITH TIM
Presente sono
Diodo
Stazat
Timer Pa
ettrico pompa 12
+
-
co pompa 12/24
Diodo
Timer Pa
Staza
Mosfet N
L-
P+
S+
S-
-
+
s
RSION 12/
T TIMER OR
MER PAUSE
o nella versione c
Mic
roco
ntro
ller
abiliz-tore
ausa - Lavoro 1
2/24V DC
4V DC
ausa - Sensore
Mic
roco
ntro
ller
abiliz-tore
N
/24 V DC
R WITH TI
E/SENSOR
con Minimo Live
Mosfet N
Enter
Test
2/24V DC
M-
M+
12/24V DC
Test
Enter
Mosfet N
Presente con Minim
R+
R-
M+
M-
P
IMER PAUS
R
ello
Motore12/24V DM
MinimoLivello
-
+
Motore12/24V
N +
M
sono nella versmo Livello
MinLiv
Marrone
Blu+
-
+
-
Blu
Marrone
-
age 44
SE/WORK
DC
DC
ione
imovello
Ind
N
F
Te
dustry
Fuse 1,6eutro
Giallo / Ve
Blu
FaseMarrone
erra
Marron
Blu
Part 1
1.6.3) WI
V
6A max
rde
220
ne
Connetto+
-
– General co
IRING DIA
VERSION
PE
Schema elettric
Trasformatore0/110V AC - 24V
- +
Marrone
ore SBlu
onsideration
AGRAM VER
WITHOUT
Stza
co pompa 110/22
Timer P
Diodo
V DC
Presente sono
-
+
s
RSION 11
T TIMER OR
Mic
roco
ntro
ller
abiliz-atore
20V AC
Pausa-Lavoro 24V
o nella versione
0/-220 V D
R WITH TI
Enter
Test
V DC
Mosfet N
con Minimo Live
M+
M-
P
DC
IMER PAUS
Motore 24V DCM
ello MinimoLivello
+
-
age 45
SE/WORK
Ind
Terra
Fase
Neutro
Lames
(max
dustry
GialloVerde
e
oFuse 1,6A m
Blu
Marrone
mpadasterna15W)
Pulsanteesterno
Nero
Viola
Rosso
RossoVerde
Marr
SensoreBl
Part 1
V
Sch
max
Tr220/11
-
-
+
a
Connettore A+
Pos
o
o
rone-
Connettore S+lu
– General co
VERSION
hema elettrico p
PE
+-
rasformatore0V AC - 24V D
A
sizione vuota
Rosso
RossoVerde
Nero
Viola
S
Blu
Marrone
onsideration
WITH TIM
Timer Pa
Diodo
pompa 110/220V
Stabzato
C
+
-
L+
P-
L-
P+
+28-30V DC
S-
S+
s
MER PAUSE
Mic
roco
ntro
ller
usa-Lavoro 24V
V AC
biliz-ore
Mosfet N
E/SENSOR
Enter
V DC
Mosfet N
Test
M-
M+
Presente scon Minim
R-
R+
P
R
MMotore 24V DC
+
-
sono nella versimo Livello
Marrone
Blu
MiniLiv
Blu
Marrone
age 46
ione
imoello
Ind
PAR
The table
systems w
The figure
The pump
In this ca
control ins
Pos. Type
1 Disp
2 Led
3 Butt
4 Butt
ustry
T 2 – OPE
2.1.0) CO
that follow
with Pause/O
e shows th
p of version
ase, start a
structions o
e
play
display
ton TEST
ton ENTER
Part 2
ERATING M
OMANDS
ws describe
Operation t
he
ns without
and contro
of the mach
Descr
• It
se
• Th
This
powe
To ac
If it i
cycle
worki
If it is
optio
• If
pr
• If
to
2 – Operatin
MANUAL
es the com
timer and P
timer are e
l instructio
hine where
ription
displays t
etting proce
he display L
LED turns
red.
ccess the tim
is pressed
after perf
ing cycle, t
s pressed d
ns.
f it is press
rocedure.
f it is press
o change th
ng manual
mmand and
Pause/Sens
electrically
ons are de
the system
the parame
edure.
LEDs turn o
s on whe
mer, it is s
during ord
forming a
he timer re
during the t
sed for 3 s
sed briefly
he P (pause
4
3
2
1
control de
sor timer.
devices
powered b
escribed alo
m is installe
eters that
on in seque
n the lub
ufficient to
dinary oper
self-diagno
eturns to th
timer progr
seconds, it
during the
e) and L (w
evices of c
installed o
by the syste
ong with th
d.
have been
ence during
brication sy
slightly pre
ration, it st
ostic check
he Automat
ramming, it
starts the
programm
orking) val
Pa
centralized
on the Time
em that dr
he manage
n set during
g ordinary o
ystem is
ess it next
tarts the s
k. At the e
tic mode.
t enables to
digital pro
ming mode,
ues.
age 47
lubrication
er.
rives them.
ement and
g the time
operation.
electrically
to "Push".
et working
end of the
o scroll the
ogramming
it enables
n
d
e
y
g
e
e
g
s
Ind
Pos. Type
A remote
must be in
installed.
----- Lum
indic
cont
The sectio
program t
It is usefu
digital me
data and
operation.
ustry
e
control sys
nstalled ne
minous
cator, rem
trol device
2.2.0) TI
ons that fo
he control
ul to remem
mory that
starts coun
Part 2
Descr
stem is ava
xt to the c
mote
• Th
po
co
• It
• It
oc
• If
pe
th
IMER PROG
ollow summ
timer.
mber that if
has no exp
nting the t
2 – Operatin
ription
ailable as o
ontrol pane
his indicato
owered. It
ompleted th
blinks whe
turns on w
ccurs on th
f pressed d
erforming a
he timer ret
GRAMMIN
marize the
f a power o
piry. As soo
time from
Figura 23
ng manual
optional for
el of the ve
or turns on
remains o
he initial ch
en the pum
when there
e system.
uring ordin
a self diag
turns to the
G
operations
outage occ
on as powe
the point a
r systems w
ehicle or th
when the
on for a fe
heck and th
mp is runnin
e is no gre
nary operat
nostic test
e Automati
s that nee
urs, the tim
er is restor
and status
with Pause
he machine
centralized
ew seconds
hen turns of
g.
ase in the
tion it start
. Upon com
c mode.
ed to be p
mer saves t
ed, the tim
in which i
Pa
e - Sensor
e where the
lubrication
s until the
ff.
tank or if
ts a work c
mpletion of
performed t
the interna
mer reloads
it had inte
4 - Button E
3 - Button T
2 – Led dis
1 - Display
age 48
timer. This
e system is
n system is
timer has
a problem
cycle, after
f the cycle,
to digitally
al data in a
s the saved
rrupted its
ENTER
TEST
splay
s
s
s
s
m
r
,
y
a
d
s
Ind
N° Activit
01 Loose
the co
02 Press
03 Briefly
04 Press
param
05 Briefly
setting
• NB. Fo
the onl
06 Press
param
07 Briefly
08 Press
09 Briefly
select
10 Press
11 Remov
and re
WARNING
• Pause
• Workin
ustry
ty
n fixing scr
over “B“ to
ENTER for
y press ENT
TEST to ch
meter P
y press ENT
g
or versions
ly paramete
TEST to al
meters P an
y press ENT
TEST to ch
y press ENT
ed setting
ENTER for
ve cover “B
etighten scr
G - Electrop
P = 8
ng time L =
Part 2
rews “A“ an
access the
r 3 seconds
TER
hange the v
TER to con
with Paus
er that can
ternate the
nd L
TER
hange para
TER to con
r 3 seconds
B” to acces
rews “A“
pumps with
= 2
2 – Operatin
nd remove
timer
s
value of
firm the
se-Sensor c
be set is t
e display of
meter L
firm the
s
s the timer
h control tim
ng manual
Conseq
This ope
program
The disp
The disp
Every ti
shows i
pause t
The disp
parame
letter P
control tim
he pause t
f
The disp
• NB:
enab
L.
The disp
Every ti
shows i
working
The disp
parame
letter L
The disp
new set
r The pum
mers have
uence
eration give
mming.
play turns o
play shows
ime the but
n sequence
ime setting
played valu
eter P and t
.
er, skip di
ime P.
play shows
it is use
bles to alte
play shows
ime the but
n sequence
g time setti
played valu
eter L and t
.
play turns
t paramete
mp is ready
the followin
es access t
on and sho
the value
tton is pres
e the digits
gs shown in
ue is stored
the display
rectly to o
letter L (w
eful to re
ernate the d
the value
tton is pres
e the digits
ngs shown
ue is stored
the display
off and is r
rs.
y to work.
ng default s
Pa
to the timer
ows letter P
set for para
ssed, the d
and letters
n the table.
d as current
shows onc
peration 10
working tim
emember t
display of l
set for para
ssed, the d
and letters
in the tabl
d as current
shown onc
ready to ru
settings:
age 49
r for digital
P (Pause).
ameter P.
isplays
s of the
t value for
ce more
0, because
me).
that TEST
etters P or
ameter L.
isplays
s of the
e.
t value for
ce more
un with the
e
T
r
Ind
Table with
• PAUSE
setting
Display
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
ustry
h time settin
E
gs for pause
Tempo
5 min
10 min
15 min
30 min
1 h
2 h
3 h
4 h
5 h
6 h
7 h
8 h
9 h
10 h
11 h
12 h
Part 2
ngs
e P
o
n
n
n
n
2 – Operatin
• WO
setti
time
Displa
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
ng manual
RK:
ings for wor
es L
ay T
2
4
1
1,
2
2,
3
3,
4
4,
5
5,
6
6,
7
8
king
empo
0 sec
40 sec
1 min
,5 min
2 min
,5 min
3 min
,5 min
4 min
,5 min
5 min
,5 min
6 min
,5 min
7 min
8 min
Paage 50
Ind
F
• It is use
s.r.l. are
• Use onl
• CIAPONlubricate
type of lub
Family
description
Fluid grease
Semi-fluid
greases
Semi-fluid
greases
Mild grease
Medium gre
ustry
Figura 24
2.3.0) TA
2.3.1)
eful to remem
e designed t
ly compatible
NI LUBRIFICed with NLG
bricant sele
NLGI
grad
es 000
00
0
es 1
eases 2
Part 2
ANK FILLIN
Th
Re
ma
ta
Fo
fo
Du
by
re
LUBRIFIC
mber that sys
to be used w
e lubricants w
CAZIONE CGI 2 lubricant
ected or sup
I
e
ASTM
25°C i
445 –
400 –
355 –
310 –
265 - 2
2 – Operatin
NG
he pump ta
emove the
aximum le
nk.
or informat
llowing par
uring the fi
y means of
ar of the ta
CANTS
stems manu
with lubricatio
with NBR ga
ENTRALIZZ.
pplied by th
penetration
n 1/10 of m
475
430
385
340
295
ng manual
nk is filled
cap from
evel (MAX)
tion on th
ragraph.
lling of the
f the vent.
ank, is not
ufactured by
ns with a ma
askets.
ZATA s.r.l. s
The ta
NLGI (
ASTM
Materi
system
LUBRI
For fu
safety
Sheet
he manufac
at
m
by means o
the lubrica
), marked
he charact
tank, verif
Make sure
obstructed
CIAPONI LUaximum grad
supplies the s
able provid
(National L
(America
als) data o
ms man
IFICAZION
urther infor
measures
t (Directive
cturer
of lubricato
ator and fil
with an ad
eristics of
fy that the
e that the
UBRIFICAZIe of NLGI 2.
system comp
des compa
ubricating G
n Society
only of the
nufactured
NE CENTRA
rmation on
s, see th
e 93/112/
Pa
or “A”.
ll the tank
dhesive la
lubricants
air in it is
vent, loca
ONE CENTR.
ponents that
arative dat
Grease Ins
y for Te
e ranges us
by
RALIZZATA
n technical
he Produc
/EEC) rela
age 51
up to the
bel on the
s, see the
discharged
ted on the
RALIZZATA
t are already
a between
stitute) and
sting and
sed by the
CIAPONI
A s.r.l..
data and
ct Safety
ted to the
e
e
e
d
e
A
y
n
d
d
e
I
d
y
e
Ind
The opera
performed
NB: The fo
• During
• After e
• If the s
N° Activit
Make sure
• All
• All
• The
0 Discon
from t
1 Press
2
Repea
the lu
points
have b
3 Recon
lubrica
• WARN
ustry
2.4.0) ST
ating proce
d to start th
ollowing pr
the initial
every maint
system has
2.4.1)
ty
e that:
the operat
the Pause
e lubricant
nnect one o
the bearing
the manua
at the opera
bricant rea
s of the bea
been discon
nnect the pi
ation points
NING: if the
Part 2
TART-UP
edure desc
he system.
rocedure sh
start-up fo
tenance op
s not been i
OPERATIN
ions descri
and Pause/
level in the
or more sec
g lubrication
al Start butt
ation descr
ches all the
arings from
nnected
ipes to the
s
e system is
2 – Operatin
ribed below
hould alway
ollowing ins
eration
in operation
NG PROCE
bed in Chap
/Operation
e pump tan
condary pip
n points
ton (TEST)
ibed above
e lubricatio
which the
bearing
s not operat
ng manual
w briefly d
ys be perfor
tallation
n for a con
EDURE
Co
pter 1.6.0)
times have
nk is above
pes Ve
be
Th
e until
n
pipes
Th
co
Th
ting correct
describes t
rmed when
siderable a
onsequence
ASSEMBL
e been set
the minimu
erify that th
earing.
he pump pe
he lubricant
orrectly.
he system i
tly, see Cha
he operatio
:
mount of t
e
LY have bee
(for version
um level
he lubricant
erforms one
t dispensing
s set in Aut
apter 3.3.0
Pa
ons that h
time
en performe
ns with con
t reaches th
e cycle.
g system is
tomatic mo
0) ANOMALI
age 52
have to be
ed
ntrol timer)
he
s running
ode.
IES
e
Ind
PAR
This parag
ordinary m
Before per
• Verify
• Check
• Check
• Adopt
Due to si
LUBRIFIC
and sched
The table
frequency
of the syst
Tightening
Pipe fixing
Operation
electropu
Tank leve
Filling filte
ustry
T 3 – MAIN
3.1.0) MA
graph prov
maintenance
rforming an
That
That
That
disc
All t
thos
3.2.0) SC
mplicity of
CAZIONE C
uled maint
that follow
and type o
tem in time
CHECK
g of compo
g
n of
mp
el
er
Part 3 –
NTENANCE
AINTENAN
vides essen
e operation
ny mainten
t the system
t the electr
t the disc
onnected
the measur
se necessar
CHEDULED
f design, r
CENTRALI
enance ope
ws lists the
of operatio
e.
onents Aft
ho
Aft
ho
Eve
the Eve
As
Eve
Maintenance
E INSTRUC
NCE INSTR
ntial inform
n in full safe
ance opera
m is not ru
ropump has
connection
res referred
ry to signal
D MAINTEN
robustness
IZZATA s.r
erations.
checks tha
n that the
FREQUEN
ter the fir
urs
ter the fir
urs
ery 1500 h
ery 6 mont
required
ery 2 fills
e Instruction
CTION
RUCTION
mation to a
ety
ation, opera
nning
s been disc
switch up
d to in cur
that servic
NANCE
and reliab
r.l. recomm
at have to
technician
NCY
rst 500 C
co
rst 500
ours
C
C
co
ths C
w
R
C
pa
n
allow maint
ators should
onnected fr
pstream fro
rrent accide
cing operat
bility of the
mends only
be perform
must perf
heck that
orrectly tig
heck that t
heck that
orrectly ins
heck the
with button
efill the lub
heck an
aragraph)
tenance te
d remembe
rom the po
om the e
ent preven
tions are in
e compone
a limited n
med period
form to gua
OPERA
all com
htened.
the fittings
t machine
talled
operation
Test
bricant in th
d replac
Pa
echnicians t
er to:
ower supply
lectric cub
ntion laws a
progress.
ents used,
number of
dically, alon
arantee the
ATION
ponents h
have been
e parts h
of the el
he tank
ce (see
age 53
to perform
y
bicle has b
and specifi
CIAPONI
inspections
ng with the
e efficiency
have been
installed
have been
lectropump
following
m
been
cally
I
s
e
y
n
n
p
g
Ind
This chapt
• Possib
• The ca
• Correc
NB: the lu
be manage
• The gr
• An ano
In both ca
N Pr
01 The pu
doesn't
02 The pu
delivery
ustry
3.3.0) AN
ter provides
le problem
use that m
tive action
ubrication s
ed remotel
ease in the
omaly has o
ses, the Tim
roblem
mp motor
t work
mp doesn't
y lubricant
Figura 25
Part 3 –
3.2.1) FILT
T
c
I
I
R
T
NOMALIES
s informatio
ms that ma
may preve
ns
system with
y. If the ind
e tank may
occurred wi
mer stops t
Code
01.01 No
01.02 Th
wo
01.03 Th
wo
02.01 Th
02.02 Ai
C BA
Maintenance
TER REPLAC
To service t
cap “A”, the
Inspect the
If the filter
Reassemble
Tighten the
S
on on:
ay occur d
ent the sys
h Pause/Se
dicator stay
have fallen
ithin the sy
the system
Ca
o current
he electron
orking
he reductio
ork
he tank is em
r bubbles in
e Instruction
CEMENT ON
the filling f
e lubricator
filter and c
is still dirty
e filter “C”,
e lubricator
during the
stem from
ensor contr
ys on perm
n to the min
ystem
m even after
ause
ic card is
n gear do
mpty
lubricant
n
NLY GREAS
filter of the
r “B” and fi
clean it wit
y after bein
lubricator
“B” with a
operation
starting a
rol timer ha
manently at
nimum leve
r 10 minute
Check
of the
not Repla
oesn't Repla
Fill th
Disco
fitting
pump
expel
cleane
E VERSION
tank, it is
lter “C”.
th compress
g cleaned,
“B” and ca
maximum
n of the sy
and stoppi
as a lumino
the end of
el
es.
Corre
k the power
e fuse.
ce the electr
ce the reduc
e tank with
nnect the
g of the pum
p manually
led from the
ed.
Pa
N
necessary
sed air , if
replace it.
ap “A”.
torque of 6
ystem
ing
ous indicato
f an operati
ective action
supply and
ronic card.
ction gear.
clean lubrica
primary tu
mping elemen
y until the
e fitting is n
age 54
to remove
necessary.
6 Nm.
or that can
ng cycle:
n
the status
ant.
ube of the
nt. Start the
e lubricant
not perfectly
e
n
e
e
t
y
Ind
N Pr
03
The pu
no lubr
reaches
bearing
points
04
The lub
distribu
bearing
points i
05 The dis
on
06
The mo
start w
pressed
07
The dis
alterna
motor d
08
The pu
the gre
but doe
comple
immed
ustry
roblem
mp runs, bu
ricant
s the
g lubrication
bricant is
uted to the
g lubrication
irregularly
splay LED is
otor doesn't
hen TEST is
d
splay LEDs
te but the
doesn't run
mp starts
easing phase
esn't
ete it
iately
Part 3 –
Code
02.03 Un
02.04 Pu
02.05 W
02.06 Th
pu
ut
03.01 Di
03.02 Th
bl
04.01 Th
co
lu
04.02 Th
05.01 Th
co
06.01 Th
co
06.02 Th
co
07.01 Fa
e
08.01 Fa
ab
Maintenance
Ca
nsuitable lub
umping unit
orn pumping
he delivery
umping unit
isconnect pip
he progress
ocked
he dispenser
onnected to
brication poi
he pause is n
he supply
orrect
he motor i
onnected to t
he motor
orrectly
aulty motor
aulty motor
bsorption
e Instruction
ause
bricant
element blo
g element pi
valve of
is blocked
pes
ive dispens
r is not corr
o the bea
ints
not correctly
voltage is
is not corr
the timer
is not wo
or high ou
n
Repla
cked Disas
clean
iston Repla
the Repla
Check
conne
pipes
er is Repla
rectly
aring
Check
comp
syste
y set
not Verify
betwe
adjus
rectly Check
electr
conne
rking Check
circuit
curren
gear.
Conta
utput Allow
minut
reocc
Corre
ce the lubric
semble the p
the suction
ce the pump
ce the pump
k the status
ections to
.
ce the dispe
k that the d
liant with t
m diagram.
y that the
een 20V DC
t the supply
k the cabl
ric motor to
ections.
k that the
ted and tha
nt above 7A
act the Custo
the pump t
tes and re
urs, contact
Pa
ective action
cant with a s
pumping ele
ducts
ping unit
ping unit
s of the pip
fittings. Re
enser or clea
dispensed a
those indica
supply volt
and 30V DC
y system.
les that c
o the timer
motor is
at is does n
A. Replace th
omer Service
to cool dow
etry. If th
the Custom
age 55
n
suitable one
ement and
pes and the
eplace worn
an it.
amounts are
ated in the
tage ranges
C, otherwise
onnect the
and restore
not short-
ot absorb a
he reduction
e.
wn for a few
he problem
mer Service.
e
n
e
e
s
e
e
e
-
a
n
w
m
Industry
PAR
The diagra
• WARNcode onumbe
TV
Sam
TA. PumpB. StandC. ValveD. Safet
T 4 – SPA
am below s
NING: to ref the partic
er, obtainab
Table 00 GroVersion to 12
me parts for a
Table 01 Version t
Table 02 Version
GRE
Table 03 Version to
GRE
Table 04 ping element dard connectioe signaling ty valve
Pa
RE PARTS
hows the k
equire the pcular requeble from the
oup 00 2/24 V all version
Group 01 to 12/24 V
Group 02 to 2 liters
EASE
Group 03 o 4÷8 liters EASE
on
art 4 – Spare
S
key to readi
provision ofst, the serie nameplat
Codelectro
El
e Parts
ing the tab
f spare partal number te for CE m
difing spare popump mod.edition 2013
lectrical suppand timer
Tank
Table 05 Dispenser
Plant
Figura 22
les of ident
ts necessarof the syst
marking, as
parts EUR3
3
ply
Cod
Seri
tification of
ry to specifyem used anshown in th
Table A1 GVersion to 1
Table AVersion
Same part
Table 03 GVersion to 4
OIL
de version
al number
Pa
f spare part
fy, in additind the vershe figure.
Group A1 110/220 V
Table 06 Fittings
A0 Group A0to 110/220 V
ts for all vers
Group 04 4÷8 liters L
age 56
ts.
on to the sion
0 V sion
Ta
Gr
P
0
0
0
0
0
0
0
0
0
Industry
00
0
000
0
00.09
0
00.2
00.2
00.2
00.24
00
able 00
roup 0 Pos Code
0.01 15000
0.02 09300
0.03 15000
0.04 10502
10502
0.05 15001
0.06 09301
0.07 09300
0.08 09229
0.09 09301
2 W
00.0200.05
00.06
00.1200.1100.10
00.01
00.03
00.08
00.0700.04
26
25
27
00.1300.28
0 Parts lisupplie
e
00 Body puCorpo pom
01 Oil seal 2Paraolio 2
01 Washer Rosetta
20 GearmotMotoridut
21 GearmotMotoridut
11 Screw MVite M6x2
11 Washer Rosetta 1
07 Feather Chiavetta
99 AssemblAssieme c
12 AssemblAssieme d
Warning: for v
Pa
T
st for all ved to 12/24
Descriptmp 2 mpa 22x10x7 22x10x7
tor 12V DC ttore 12V DC tor 24V DC ttore 24V DC
M6x25 25 10x30x2,5 D0x30x2,5 DINkey 3x5 UNI
a 3x5 UNI6606y cam camma y holed discdisco forato
version with m
art 4 – Spare
0000.16
00.1700.18
00.15
00.23
00.2100.22 00
00.1500.16
00.19
Table 00
version 4V DC
ion
DIN9021 N9021 I6606 6
minimum lev
e Parts
0.14
00.14
0.20
Vers
ion
1
50
10
2
15
01
04
Q
1
1
3
1
3
1
1
1
1
vel the code
15
01
04
1
50
10
8
15
01
52
1
50
15
4
15
01
58
“Blue” =
is: ……………
01.01
Table
15
01
58
1
50
20
2
15
02
04
1
50
20
8
= present; W
….…….
Pa
01.0
01.0
01
15
02
52
1
50
25
4
15
02
58
1
50
30
2
White” = m
age 57
02 S
A
01.02
A
01.02
S04
01.03
A
15
03
04
1
50
30
8
15
03
52
1
50
35
4
missing
15
03
54
1
50
35
8
Ta
Gr
P
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Ta
Gr
P
0
Industry
able 00
roup 0 Pos Code
0.10 09301
0.11 09304
0.12 15000
0.13 15000
0.14 09304
0.15 09302
0.16 09302
0.17 09303
0.18 09303
0.19 15001
0.20 15000
0.21 15002
0.22 15002
0.23 15000
0.24 15000
0.25 10002
0.26 10002
0.27 15000
0.28 09302
able 01
roup 0 Pos Code
1.01 15007
15007
3 W4 W
0 Parts lisupplie
e
13 Bearing Cuscinett
43 Holed diDisco fora
03 Screw MVite M6x2
04 AssemblAssieme p
45 Cap outlTappo usc
27 O-Ring 4O-Ring 40
28 PumpingTappo M2
31 Filter 30Filtro 300
32 LubricatoIngrassat
10 LubricatoTappo ing
06 Cover fuCoperchio
25 Seal covGuarnizio
24 Cover TiCoperchio
07 Screw 2StainlessVite 2.9x9
08 Carter gCarter mo
27 Seal Guarnizio
28 Carter gCarter mo
09 Screw 6xDAC500 Vite 6x20
22 O-Ring 4O-Ring 45
1 Parts lifor all v12/24V
e
70 Timer P/Timer P/L
72 Timer P/Timer P/S
WARNING: fo
WARNING: fo
Pa
st for all ved to 12/24
Descript6000
to 6000 sc ato
M6x20 DIN7920 DIN7991 y brush winpaletta tergi vet pumping cita pompante4081 081 g cap M22x122x1,5 0 μm
0μm or A M10x1 tore A M10X1 or cap grassatore ull timer o Timer complver Timer one coperchio mer o Timer .9x9.5 DIN7s steel 9.5 DIN7981 earmotor cootoriduttore co
one earmotor otoriduttore x20 ISO738
0 ISO7380-10.4550 550
st cable aversion suV DC
Descript/L 12V/24V DL 12V/24V DC/S 12V/24V S 12V/24V DC
r version wit
r version wit
art 4 – Spare
version 4V DC
ion
991
dscreen 3 4 vetro e
,5
UNI7663 UNI7663
leto
Timer
981 –
– Inox omplete ompleto
0-10.9
.9 DAC500
nd timer upplied to
ion DC
C DC
C
h minimum l
h increased
e Parts
Vers
ion
1
50
10
2
15
01
04
Q
1
1
2
1
2
2
2
1
1
1
1
1
1
4
1
1
1
7
1
Vers
ion
1
50
10
2
15
01
04
Q
1
evel the cod
tank see Tab
15
01
04
1
50
10
8
15
01
52
1
50
15
4
15
01
58
“Blue” =
15
01
04
1
50
10
8
15
01
52
1
50
15
4
15
01
58
“Green” =
e is: …………
ble 03
15
01
58
1
50
20
2
15
02
04
1
50
20
8
= present; W
15
01
58
1
50
20
2
15
02
04
1
50
20
8
= present ;
……….
Pa
15
02
52
1
50
25
4
15
02
58
1
50
30
2
White” = m
15
02
52
1
50
25
4
15
02
58
1
50
30
2
“White” =
age 58
15
03
04
1
50
30
8
15
03
52
1
50
35
4
missing
15
03
04
1
50
30
8
15
03
52
1
50
35
4
missing
15
03
54
1
50
35
8
15
03
54
1
50
35
8
Ta
Gr
P
0
0
Ta
Gr
P
0
0
0
0
Industry
able 01
roup 0 Pos Code
1.02 15005
1.03 15005
able 01
roup 1 Pos Code
1.01 15007
15007
1.02 15005
1.03 15005
1.04 15005
1 Parts lifor all v12/24V
e
50 Supply/sCablaggio
57 Supply cCablaggio
1 Parts lifor ver12/24Vlevel
e
70 Timer P/Timer P/L
72 Timer P/Timer P/S
50 Supply/sCablaggio
57 Supply cCablaggio
51 MinimumCablaggio
Pa
st cable aversion suV DC
Descriptsensor cableo 2P alimentazcable 4P o 4P alimentaz
st cable asion suppl
V DC with
Descript/L 12V/24V DL 12V/24V DC/S 12V/24V S 12V/24V DCsensor cableo 2P alimentazcable 4P o 4P alimentazm level cableo 2P minimo li
art 4 – Spare
nd timer upplied to
ion 2P zione/sensore
zione
nd timer lied to minimum
ion DC
C DC
C 2P zione/sensore
zione e 2P ivello
e Parts
Vers
ion
1
50
10
2
15
01
04
Q
e 1
1
Vers
ion
1
51
10
2
15
11
04
Q
1
e 1
1
1
15
01
04
1
50
10
8
15
01
52
1
50
15
4
15
01
58
“Green” =
15
11
04
1
51
10
8
15
11
52
1
51
15
4
15
11
58
“Green” =
1
50
15
8
15
02
02
1
50
20
4
15
02
08
= present ;
15
11
58
1
51
20
2
15
12
04
1
51
20
8
= present; “
Pa
15
02
52
1
50
25
4
15
02
58
1
50
30
2
“White” =
15
12
52
1
51
25
4
15
12
58
1
51
30
2
“White” =
age 59
15
03
04
1
50
30
8
15
03
52
1
50
35
4
missing
15
13
04
1
51
30
8
15
13
52
1
51
35
4
missing
15
03
54
1
50
35
8
15
13
54
1
51
35
8
Ta
Gr
P
A
A
Industry
able A0
roup 0Pos Cod
A0.01 15000
A0.02 09300
5 W
A0
A0
A0A0.26
A0.09
0 Parts suppl
de
00 Body pCorpo p
01 Oil seaParaolio
Warning: for v
A0.03
0.27
0.29
0.28
A0.07A0.04
A0.17A0.18
A0.01
A0.08
A0.02A0.05
A0.06
A0.11A0.10
A0.12
A0.13A0.30
Pa
list for all ied to 220
Descriptpump5 pompa l 22x10x7
o 22x10x7
version with m
art 4 – Spare
version 0/110V AC
tion
minimum lev
A0.19
A0.15 A
A0.25
A0.21
A0.24A0.23
A0.16
A0.16A0.15
A0.20
Table A
e Parts
C
Vers
ion
1
50
40
2
15
04
04
Q 1
1
vel the code
A0.14
A0.14
A0.22
A0
15
04
04
1
50
40
8
15
04
52
1
50
45
4
15
04
58
“Blue” =
is: ……………
15
04
58
1
50
50
2
15
05
04
1
50
50
8
present; “
…….
A1.01
Table
Pa
15
05
52
1
50
55
4
15
05
58
1
50
60
2
“White” = m
A1
A1
e A1
age 60
15
06
04
1
50
60
8
15
06
52
1
50
65
4
missing
A1.02
A
.04 S
A
.04 S
A1.03
A1.02A
15
06
54
1
50
65
8
Ta
Gr
P
A
A0
A
A
A
A
A
A
A
A
A
A
A
A
A
A0
A
A
A
A
A
A
A
A
A
Industry
able A0
roup 0Pos Cod
A0.03 15000
0.04 10502
10502
A0.05 15001
A0.06 09301
A0.07 09300
A0.08 09229
A0.09 09301
A0.10 09301
A0.11 09304
A0.12 15000
A0.13 15000
A0.14 09304
A0.15 09302
A0.16 09302
A0.17 1500
0.18 1500
1500
A0.19 09303
A0.20 09303
A0.21 15001
A0.22 15000
A0.23 15002
A0.24 15002
A0.25 15000
A0.26 10002
A0.27 10002
6 W7 W
0 Parts suppl
de
01 WasheRosetta
20 GearmMotorid
21 GearmMotorid
11 Screw Vite M6x
11 WasheRosetta
07 FeatheChiavet
99 AssemAssieme
12 AssemAssieme
13 BearingCuscine
43 Holed dDisco fo
03 Screw Vite M6x
04 AssemAssieme
45 Cap ouTappo u
27 O-RingO-Ring
28 PumpinTappo M
055 Raddriz053 Trasfor
054 TrasforDC
31 Filter 3Filtro 30
32 LubricaIngrassa
10 LubricaTappo in
06 Cover fCoperch
24 Seal coGuarniz
25 Cover TCoperch
07 Screw StainleVite 2.9
28 Carter Carter m
27 Seal Guarniz
WARNING: fo
WARNING: fo
Pa
list for all ied to 220
Descriptr otor 12V DC
duttore 12V DCotor 24V DC
duttore 24V DCM6x25 x25 r 10x30x2,5 10x30x2,5 Dr key 3x5 U
tta 3x5 UNI66bly cam e camma bly holed dise disco forato g 6000 etto 6000 disc orato M6x20 DIN7x20 DIN7991 bly brush wie paletta tergiutlet pumpinuscita pompang 4081 4081 ng cap M22xM22x1,5 zzatore rmatore 110rmatore 220
300 μm 00μm ator A M10x1atore A M10Xator cap ngrassatore full timer hio Timer comover Timer zione coperchiTimer hio Timer 2.9x9.5 DIN
ess steel 9x9.5 DIN7981 gearmotor cmotoriduttore
zione
r version wit
r version wit
art 4 – Spare
version 0/110V AC
tion
C C C C
5 DIN9021 DIN9021 NI6606 06
sc
7991 ndscreen 6 7i vetro g nte
x1,5
V AC/ 24V DV AC/ 24 V
1 UNI7663 X1 UNI7663
mpleto
io Timer
N7981 –
1 – Inox complete completo
h minimum le
h increased
e Parts
C
Vers
ion
1
50
40
2
15
04
04
Q
3
1
3
1
1
1
1
1
1
2
7 1
2
2
2
1 DC
1
1
1
1
1
1
1
4
1
1
evel the cod
tank see Tab
15
04
04
1
50
40
8
15
04
52
1
50
45
4
15
04
58
“Blue” =
e is: …………
ble 03
15
04
58
1
50
50
2
15
05
04
1
50
50
8
present; “
……….
Pa
15
05
52
1
50
55
4
15
05
58
1
50
60
2
“White” = m
age 61
15
06
04
1
50
60
8
15
06
52
1
50
65
4
missing
15
06
54
1
50
65
8
Ta
Gr
P
A
A
A
Ta
Gr
P
A
A
A
A
Ta
Gr
P
A
A
A
A
Industry
able A0
roup 0Pos Cod
A0.28 15000
A0.29 15000
A0.30 09302
able A1
roup 0Pos Cod
A1.01 15007
15007
A1.02 15005
A1.03 15005
A1.04 15005
able A1
roup 1Pos Cod
A1.01 15007
15007
A1.02 15005
A1.03 15005
A1.04 15005
0 Parts suppl
de
08 Carter Carter m
09 Screw DAC50Vite 6x2
22 O-RingO-Ring
1 Parts for all220/1
de
70 Timer PTimer P/
72 Timer PTimer P/
52 Cable 3Cablagg
56 SupplyCablagg
50 SupplyCablagg
1 Parts for ve220/11level
de
70D Timer PTimer P/
72D Timer PTimer P/
50 SupplyCablagg
56 SupplyCablagg
50 SupplyCablagg
Pa
list for all ied to 220
Descript gearmotor motoriduttore 6x20 ISO73
00 20 ISO7380-1g 4550 4550
list cable l version s110V AC
DescriziP/L 12V/24V
P/L 12V/24V DP/S 12V/24V
P/S 12V/24V D3P gio 3P y cable 4P+3gio 4P+3P alimy/sensor cabgio 2P aliment
list cable ersion supp10V AC with
DescriptP/L 12V/24V
P/L 12V/24V DP/S 12V/24V
P/S 12V/24V Dy/sensor cabgio 2P alimenty cable 5P+3gio 5P+3P alimy/sensor cabgio 2P aliment
art 4 – Spare
version 0/110V AC
tion
80-10.9
10.9 DAC500
and timersupplied to
ione V DC DC V DC DC
3P mentazione le 2P tazione/sensor
and timerplied to h minimum
tion V DC DC V DC DC le 2P tazione/sensor3P mentazione le 2P tazione/sensor
e Parts
C
Vers
ion
1
50
40
2
15
04
04
Q
1
7
1
r o
Vers
ion
1
50
40
2
15
04
04
Q
1
1
1
re 1
r
m
Vers
ion
1
51
40
2
15
14
04
Q
1
re 1
1
re 1
15
04
04
1
50
40
8
15
04
52
1
50
45
4
15
04
58
“Blue” =
15
04
04
1
50
40
8
15
04
52
1
50
45
4
15
04
58
“Green” =
15
14
04
1
51
40
8
15
14
52
1
51
45
4
15
14
58
“Green” =
15
04
58
1
50
50
2
15
05
04
1
50
50
8
present; “
15
04
58
1
50
50
2
15
05
04
1
50
50
8
= present ;
15
14
58
1
51
50
2
15
15
04
1
51
50
8
= present; “
Pa
15
05
52
1
50
55
4
15
05
58
1
50
60
2
“White” = m
15
05
52
1
50
55
4
15
05
58
1
50
60
2
“White” =
15
15
52
1
51
55
4
15
15
58
1
51
60
2
“White” =
age 62
15
06
04
1
50
60
8
15
06
52
1
50
65
4
missing
15
06
04
1
50
60
8
15
06
52
1
50
65
4
missing
15
16
04
1
51
60
8
15
16
52
1
51
65
4
missing
15
06
54
1
50
65
8
15
06
54
1
50
65
8
15
16
54
1
51
65
8
Industry
TAV.
02.0202.01
Pa
. 02
Table 0
art 4 – Spare
2
e Parts
T
03
03
03
03
03
03
03
03
03
TAV. 03
3.01
3.03
3.02
3.04
3.04
3.05
3.06
3.07
3.08
Tab
Pa
ble 03
age 63
Industry
Tab
Grou
Pos
02.
02.
Table
Group
Pos
03.01
03.02
03.03
03.04
03.05
03.06
03.07
03.08
le 02
up 0
s Code
01 150005
02 150002
e 03
p 0
Code
1 120001
2 120004
3 120009
4 120005
5 120008
120502
6 120007
120501
7 120006
8 120002
Pa
Parts lis
PolicarboSerbatoio
Screw M6Vite M6x2
Parts listall versio
Increase taFlangia serbScrew M6 Viti M6 testa4÷8 liter tPaletta tergO-Ring 66O-Ring 667PolicarbonTubo policarPolicarbonTubo policarTie-rod M6Tirante M6 sTie-rod M6Tirante M6 sIncrease taTappo serbaNut M6 DIDado M6 DI
art 4 – Spare
st for 2 lite
Descriptio
onate tank policarbonato6x20 Dacrom0 Dacromet
t 4÷8 literon to 12/2
Descriptio
ank flange batoio maggiosmall head a piccola ank brush w
gi vetro serbat70 0 ate pipe for rbonato serbaate pipe for rbonato serba6 for 4 liter tserbatoio 4lt 6 for 8 liter tserbatoio 8lt ank cap atoio maggiorN 6923 IN 6923
e Parts
er tank
on
o met
r tank for 24V DC
on
orato
windscreen toio 4÷8lt
4 liter tank atoio 4lt 8 liter tank atoio 8lt tank
tank
rato
Vers
ion
1
50
10
2
15
01
52
0
20
2
Q
1
4
Vers
ion
1
50
10
4
15
01
08
Q
1
4
1
2
1
1
4
4
1
4
15
02
02
1
50
25
2
15
03
02
1
50
35
2
“Yellow” =“White” =
15
01
54
1
50
15
8
15
02
04
1
50
20
8
“Yellow” =“White” =
Pa
15
04
02
1
50
45
2
15
05
02
1
50
55
2
= present; = missing
15
02
54
1
50
25
8
15
03
04
1
50
30
8
= present; = missing
age 64
15
06
02
1
50
65
2
15
03
08
1
50
35
4
15
03
58
Industry
Table
Group
Pos
03.01
03.02
03.03
03.04
03.05
03.06
03.07
03.08
03
p 1
Code
1 120001
2 120004
3 120009
4 120005
5 120008
120502
6 120007
120501
7 120006
8 120002
Pa
Parts list all versio
Increase taFlangia serbScrew M6 sViti M6 testa4÷8 liter taPaletta tergiO-Ring 667O-Ring 6670PolicarbonaTubo policarPolicarbonaTubo policarTie-rod M6Tirante M6 sTie-rod M6Tirante M6 sIncrease taTappo serbaNut M6 DINDado M6 DIN
art 4 – Spare
4÷8 liter on to 110/2
Descriptio
ank flange atoio maggiorsmall head a piccola ank brush wi vetro serbato70 0 ate pipe for 4rbonato serbatate pipe for 8rbonato serbat for 4 liter ta
serbatoio 4lt for 8 liter ta
serbatoio 8lt ank cap atoio maggioraN 6923 N 6923
e Parts
tank for 220V AC
on
rato
indscreen oio 4÷8lt
4 liter tank toio 4lt 8 liter tank toio 8lt ank
ank
ato
Vers
ion
1
50
40
4
15
04
08
Q
1
4
1
2
1
1
4
4
1
4 1
50
45
4
15
04
58
1
50
50
4
15
05
08
“Yellow” “White”
Pa
15
05
54
1
50
55
8
15
06
04
1
50
60
8
= present; = missing
age 65
15
06
08
1
50
65
4
15
06
58
TAB
SEZ
Pos
04.
04.
04.
04.
04.
04.
04.
04.
04.
04.
04.
04.
Industry
B. 04 Z. A s Code
01 092295
02 094012
03 092294
04 096014
05 093044
06 093033
07 150010
--- 092304
08 023000
09 096028
--- 092300
--- 100060
Parts connec
Q Desc
5 1 PumpPompa
2 1 WashRosett
4 1 PumpPompa
4 1 CompAttacc
4 1 90° fRacco
3 1 LubriIngras
0 1 Cap Tappo
4 1 CompValvol
0 1 SignaValvo
8 1 3 wayDeviaz
0 1 CompValvol
0 1 SafetValvol
Pa
list pumtion syste
cription
ping elementante con pisto
her 22,5x28xta 22,5x28x1,ping elementante con pistoplete 90° fittco a 90° compitting G1/4”
ordo a 90° G1/cator A M6 Ussatore A M6
o plete signalinla di segnalazaling valve 2ola di segnalay shunt G1/4zione a 3 vie plete Safety la di sicurezzaty valve 250 la di sicurezza
art 4 – Spare
mping em
t with complone Ø6mm cox1,5 ,5 t with pistonone Ø6mm ting pleto /4” UNI7663 UNI7663
ng valve ione completa50 bar azione 250b4” G1/4” valve a completa bar a 250bar
e Parts
element
let piston Ø6mpleto
n Ø6mm
a
bar
and
6mm
0
04.0
04.0
04.004.0
04.04
0
04.0400
04.0
T
Pa
04.0104.0304.02
09
07
0605
4.07
4.054.06
08
Table 04
age 66
P C… l
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Using
Sede: Via V.
Tel. 0039 05
Sito internet:
Cod. Fis. / P
RODUCentraliz
lubrication ev
reduces wea
reduces cost
increases the
increases the
save the lubr
respects the
it pays off in
Centralizsave costs m
work in a com
they are robu
do not fear t
do not requir
g the fat tem
. Alfieri, 10 - 560
571 42661 – Fax
: www.ciaponi.it
Partita I.V.A. n° I
UCT ( ed Lubrven inaccess
r
ts of repair a
e duration of
e availability
ricant
environmen
a short time
ed Lubrmore than cos
mpletely auto
ust and relia
the most diffi
re virtually m
mperature varation
028 S. Miniato B
x 0039 0571 42
t - e-mail: info@
T01160480503
Benefication C
sible points
nd maintena
f the media
of financial
t
e
ication Sst
omatic way
ble
icult working
maintenance
F
Basso (PI) - ITA
244
@ciaponi.it
fits) Ciaponi
ances
System C
g conditions
Fat distribuon
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….
Ciaponi
ution evenlyn all surface
…
y e
Cost red
duction To protenviron
tect the nment