NETA Test Forms (Tests Performed by Testing Organization)

P.O. Box 85298 • San Diego, CA 92186-5298 • (858) 535-0505 • FAX (858) 535-0757 6795 Flanders Drive • San Diego, CA 92121-2903

P1-101 Sludge Dewatering & Odor Control

At Plant No. 1 Orange County Sanitation District

HEI Project No. 181301

HEI Submittal #16080-03-00 OCSD Submittal #16080-003A

Submittal Data Regarding:

SPECIFICATION SECTION 16080-1.4.D/3.3

NETA Test Forms (Tests Performed by Testing Organization)

It is hereby certified that the equipment/material shown and Helix Electric, Inc. marked in this submittal is that proposed to be incorporated Project No. 181301 into the project. It is in compliance with the contract drawings April 13, 2016

and specifications and can be installed in the allocated spaces. Revision 0

Barrett Robinson – Project Manager

P.O. Box 85298 • San Diego, CA 92186-5298 • (858) 535-0505 • FAX (858) 535-0757 6795 Flanders Drive • San Diego, CA 92121-2903

April 13, 2016 Mike Munden W.M. Lyles Co. 42142 Roick Drive Temecula, CA 92590

RE: Sludge Dewatering and Odor Control at Plant 1 (OCSD P1-101) SUBJECT: Helix Submittal 16080-03-00: NETA Test Plan (Tests performed by Testing Organization)

Dear Mike, Attached are the example NETA Test Forms, per Spec Section 16080-1.4.D as applicable to Spec Section 16080-3.3 “TESTS REQUIRED TO BE PERFORMED BY TESTING ORGANIZATION”. The following notes are related to the Specification Review: Note 1: This testing plan includes an estimated schedule/duration and sequencing of the testing, as previously reviewed with OCSD. As discussed in the 4/7/16 pre-submittal review meeting with OCSD, tests performed by the Contractor, including Circuit and Cable Testing (600V and below) and Low-Voltage Motor Testing will be submitted separately. Note 2: As discussed in the 4/7/16 pre-submittal review meeting with OCSD, the VFD’s, UPS System, and Motors (above 20HP) will be submitted separately, as there is overlap between the Vendor Startup procedures and the steps outlined in the NETA Standards. Please contact me at 310-318-4063 if any questions arise during the review of this submittal. Sincerely,

Barrett Robinson Project Manager

Sludge Dewatering and Odor Control at Plant 1 ELECTRICAL TESTING Project No. P1-101 CONFORMED 16080-1

Section 16080 ELECTRICAL TESTING

PART 1 - GENERAL

1.1 THE REQUIREMENT

A. This Specification defines electrical equipment testing responsibilities for the CONTRACTOR.

B. The CONTRACTOR shall provide an independent, third-party InterNational Electrical Testing Association (NETA) testing organization to perform electrical testing described herein based on the 2009 Edition of the InterNational Electrical Testing Association Standard for Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems.

C. The CONTRACTOR is responsible for performing all tests listed herein that does not require the use of the testing organization.

D. The CONTRACTOR shall furnish all tools, equipment, material, and supplies and perform all labor required to perform electrical tests as indicated on the Contact Documents and specified herein.

E. The CONTRACTOR shall include electrical testing in the construction schedule.

1.2 RELATED WORK SPECIFIED ELSEWHERE

A. The requirements of the following sections and divisions apply to the Work of this section. Other sections and divisions, not referenced below, shall also apply to the extent required for proper performance of this Work.

1. Section 01300, Contractor’s Construction Schedule and Reports

2. Section 01810, Commissioning

3. Division 11, Equipment, applicable sections

4. Division 16, Electrical, applicable sections

5. Division 17, Instrumentation and Control, applicable sections

1.3 REFERENCE SPECIFICATIONS, CODES AND STANDARDS

A. All Work specified herein shall conform to or exceed the applicable requirements of the referenced portions of the following publications to the extent that the provisions thereof are not in conflict with other provisions of these Specifications.

B. Comply with the applicable editions of the following codes, regulations, and standards:

1. Codes and Standards:

29 CFR 1910 Code of Federal Regulations, Title 29, Part 1910, U.S. Occupational Safety and Health Standards (OSHA)

CCR California Code of Regulations, Title 8, Div. 1, Chap. 4, Subchap. 5, Electrical Safety Orders

NFPA 70 National Electrical Code (NEC)

NFPA 70E Standard for Electrical Safety In the Workplace

ELECTRICAL TESTING Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 16080-2 CONFORMED

2. Industry Standards:

IEEE 43 Recommended Practice for Testing Insulation Resistance of Rotating Machinery

NETA Standard for Certification of Electrical Testing Technicians

NETA Standard for Acceptance Testing Specifications

3. Other Standards:

ANSI American National Standards Institute

IEEE Institute of Electrical and Electronics Engineers

NEMA National Electrical Manufacturers Association

NETA InterNational Electrical Testing Association

NFPA National Fire Protection Association

NIST National Institute of Standards and Technology

C. Comply with the applicable reference Specifications as directed in the General Requirements and Additional General Requirements.

1.4 SUBMITTALS

A. Submittals shall be made in accordance with the General Requirements, Additional General Requirements and as specified herein.

B. Testing Organization Qualifications

C. The CONTRACTOR shall submit for ENGINEER’s acceptance the qualifications of the testing organization and testing personnel to demonstrate that they comply with the requirements as described above.

D. Testing Plan:

1. The CONTRACTOR shall submit for ENGINEER’s acceptance a testing plan for each electrical item. Equipment tested by the testing organization and equipment tested by the CONTRACTOR’s testing personnel shall be included in Testing Plan.

2. The testing plan shall detail the type, schedule and duration of each test. The testing plan shall, as a minimum, include a description of test, identify tools required, construction power required, the state of installation of the equipment to be tested, and any safety issues.

E. Test Reports:

1. Three bound copies of the certified test reports shall be submitted to the ENGINEER at the completion each test. The final report shall be signed and shall include the following information:

a. Summary of the project

b. Description of equipment tested and OCSD Tag Number

c. Visual inspection report

d. Description of tests

e. Test results

f. Conclusions and recommendations

g. Appendix including appropriate test forms

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h. Identification of test equipment used

i. Device setting values

j. Tester’s name and date of test

F. Protective Device Setpoint and Arc Flash Request:

1. The CONTRACTOR shall request from the ENGINEER the adjustable/programmable protective device settings and available arc flash hazard information after all applicable electrical equipment submittals have been accepted.

2. The submittal shall request all adjustable/programmable settings for each piece of equipment including settings for time, current, voltage, frequency, power factor, ground detection, transformer tap, etc.

3. The submittal shall be in each respective equipment manufacturer’s format and each set point shall be included.

1.5 QUALITY ASSURANCE

A. General:

1. Comply with the requirements specified herein and the applicable reference Specifications of the General Requirements and Additional General Requirements.

B. Test Instrumentation:

1. The testing organization and CONTRACTOR shall have a calibration program that ensures that all applicable test instruments are maintained within rated accuracy. The accuracy shall be directly traceable to NIST Standards. Dated calibration labels shall be visible on all test equipment, and up to date records and calibration instructions shall be maintained for each test instrument. The calibrating standard shall be of a higher accuracy than that of the instrument tested.

2. All testing shall be done using the proper test equipment. Megohmmeters, ohmmeters, and dc high-potential test sets from such manufacturers as Biddle, Associated Research, Hipotronics, and AEMC, Or Equal shall be acceptable for use in performing insulation resistance and high-potential tests.

C. Testing Organization:

1. The testing organization shall be an independent, third party entity which shall function as an unbiased testing authority, professionally independent of the manufacturers, suppliers, and installers of equipment or systems being evaluated.

2. The testing organization shall be regularly engaged in testing of electrical equipment devices, installations, and systems.

3. The testing organization shall use technicians who are NETA-certified and regularly employed for testing services.

4. The testing organization shall be a current NETA-accredited company.

5. Technicians performing electrical tests and inspections shall be trained and experienced concerning the apparatus and systems being evaluated.

6. Technicians shall be certified in accordance with NETA Standard for Certification of Electrical Testing Technicians. Each on-site crew leader shall hold a current certification, Level III or higher in electrical testing.

PART 2 - PRODUCTS (NOT USED)


PART 3 - EXECUTION

3.1 GENERAL

A. Prior to testing equipment including cable, the equipment shall be installed and secured per the manufacturer’s recommendations, the Contract Documents. A minimum of ten days in advance, the CONTRACTOR shall provide a notice to the ENGINEER for inspection of installation. ENGINEER's acceptance of installation shall be obtained prior to the commencement of any testing.

B. The CONTRACTOR shall update the testing schedule showing daily work projected a minimum of three weeks into the future.

C. The CONTRACTOR shall provide a minimum of seven days notice to the ENGINEER for the scheduling of any testing.

D. The CONTRACTOR shall provide the testing organization-approved manufacturers’ documentation of all equipment.

E. The CONTRACTOR, in the event a retest is required due to failure of equipment, adverse testing conditions, or method of installation, shall schedule the retest. Any impact to schedule shall be borne by the CONTRACTOR.

F. All tests that are required to be performed, whether done by the CONTRACTOR or by the testing organization shall be in accordance with NETA Standard for Acceptance Testing Specifications.

G. High-potential tests shall not be repeated without authorization by the ENGINEER.

H. Test and inspection records shall be submitted to the ENGINEER no later than thirty days after completion of the individual test and prior to energizing of equipment.

I. All tests shall be performed with the equipment or material de-energized, except where otherwise specifically required by the nature of the test.

J. All items not in conformance with the requirements of this Specification shall be noted on an Electrical Punchlist Record for correction by the CONTRACTOR.

K. The ENGINEER may, during start-up and check-out of electrical equipment, perform additional testing functions, wiring check-out, operational compliance certification, etc. to satisfy that the equipment meets the Contract requirements. The CONTRACTOR shall be responsible for correcting deficiencies revealed by the testing.

3.2 TESTS NOT REQUIRED TO BE PERFORMED BY THE TESTING ORGANIZATION

A. Tests listed herein are to be performed by the testing organization or the CONTRACTOR’s staff. The tests are not substitutions for tests required to be performed by the testing organization but are additional or complimentary tests.

B. Upon completion of various phases of the project, electrical equipment and wiring and cabling systems shall be inspected and tested in accordance with this Specification. All testing shall be in accordance with the applicable ANSI, IEEE, NETA, NEMA, or other national standard, and in accordance with the specific manufacturer's instruction bulletins or other literature supplied with the equipment to be tested, and the test equipment manufacturer's operating instructions.

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C. The CONTRACTOR shall check all equipment for proper mechanical adjustment and freedom of operation. All electrical equipment, both pre-wired and field-wired shall be field-tested for functional operation, including all intended modes and sequences of operation. This shall include switches, relays, non-adjustable circuit breakers, contactors, etc., including control interlock and sequence circuits. All necessary adjustments shall be made on apparatus in accordance with the manufacturer's instructions and design requirements. Alarm systems and circuits shall be tested by manually operating the initiating devices. Relays and control components that may prove to be functioning incorrectly or otherwise appear to be unreliable shall be repaired or replaced as necessary. An electrical system will not be accepted until it is tested in its entirety and the results reported to and accepted by the ENGINEER.

D. Circuit and Cable Testing:

1. Power, Control and Lighting Circuits - 600 V and Below. The CONTRACTOR shall perform continuity checks of all power, control and lighting cables and wires, including each conductor of multiconductor and multipair cables. Continuity checks shall be done prior to termination of cables and any testing organization tests.

a. The CONTRACTOR shall visually check all wire and cable connections, verify wire numbers, and verify that the actual wiring conforms to the Drawings.

b. Each power cable shall be tested to ensure proper phase identification.

c. The conductor ends shall be cleaned and guarded for personnel safety during testing. Circuits in the immediate vicinity that are not under test shall be grounded.

d. Prior to performing insulation resistance tests on cables, the CONTRACTOR shall verify that they are not connected to any solid state devices, transformers, or capacitors.

e. The CONTRACTOR shall perform insulation resistance tests on all 600 V power and control cables. Each conductor in a multiconductor or multipair cable or conduit shall be tested against ground with the conduit and/or all others conductors connected to ground. Motor feeder circuits shall be tested with motors disconnected and the controller open. Motor control circuits shall be tested with control stations and overcurrent devices connected. Lighting panelboard main feeder circuits, including lighting panelboard and transformer, shall be tested with the branch circuit breakers open. Testing shall be for one minute using 1000 V dc. Values of insulation resistance less than 50 megohms shall not be acceptable.

f. Branch lighting circuits containing lamp holders and receptacles do not require an insulation resistance test. Lighting branch circuits require only functional tests; any insulation problems should be revealed by this test.

g. The CONTRACTOR shall check all ac and dc control circuits for short circuits and extraneous grounds.

h. The CONTRACTOR shall perform functional tests of all power, control and lighting circuits. Alarm conditions shall be simulated for each alarm and control point, and alarm indicators shall be checked for proper operation. All control circuits shall function as intended by the Contract Documents. Metering and indication lights for motors shall be checked for proper operation. All lighting panels, circuits and fixtures, power panels, circuits, and receptacles shall be tested for proper operation.

i. The ENGINEER shall be notified if minimum insulation resistance values are not obtained.


2. Instrumentation, Signal and Alarm Circuits - 300 V and Below:

a. The CONTRACTOR shall perform continuity checks of all instrumentation, signal and alarm cables and wires, including each conductor of multiconductor and multipair cables. Continuity checks shall be done prior to termination of cables.

b. The CONTRACTOR shall visually check all wire and cable connections, verify wire numbers, and verify that actual wiring conforms to the Drawings.

c. Prior to performing insulation resistance tests on cables, verify that they are not connected to any solid-state devices.

d. The CONTRACTOR shall perform insulation resistance tests on all instrumentation, signaling and alarm cables. Each conductor in a multiconductor or multipair cable or conduit shall be tested against ground with the conduit, shield and/or all other conductors connected to ground. Testing shall be for one minute using 500 V dc. Values of insulation resistance less than 50 megohms shall not be acceptable.

e. Alarm conditions shall be simulated for each alarm and control point, and alarm indicators checked for proper operation.

f. The CONTRACTOR shall check all ac and dc instrumentation, signaling and alarm circuits for short circuits and extraneous grounds.

g. The ENGINEER shall be notified if minimum insulation resistance values are not obtained.

h. The CONTRACTOR shall perform a functional test of all electrical signaling and alarm systems.

E. Low-Voltage Motor Testing:

1. Motor Tests Prior to Energization:

a. The following tests shall be conducted prior to starting motors for all motors 3 horsepower and larger but smaller than 20 horsepower:

1) Compare equipment nameplate with the Contract Documents.

2) Inspect physical and mechanical condition.

3) Inspect anchorage, alignment, and grounding.

4) Perform insulation resistance tests in accordance with IEEE 43 of all motor windings before connecting power cables to motors. Test duration shall be one minute. Insulation resistance shall be a minimum of 50 megohms at 20 degrees C at test voltage of 1000 V dc.

5) Inspect bolted electrical connections for high-resistance using the calibrated torque-wrench method in accordance with manufacturer’s published data.

6) Check all bearings to see if they are properly filled with oil or grease.

7) Check coupling alignment and shaft end play.

8) Rotate the motor shaft by hand or bar to ensure it is free to rotate.


2. Uncoupled Run Tests:

a. In addition to the NETA motor tests described in this Specification, the CONTRACTOR shall conduct the following test on all motors 20 horsepower and larger:

1) All motors shall be run uncoupled for a minimum period of 2 (two) hours for motors above 100 horsepower and 30 minutes for motors 100 horsepower and below before the driven equipment is placed in service. While running, motors shall be observed for any unusual conditions, such as vibration, noise, and excessive winding or bearing temperature rise.

2) During or immediately after starting motors, the following shall be checked:

a) Shaft rotation (care shall be taken to ensure proper rotation on all equipment).

b) Bearing lubrication and temperature.

c) Excessive vibration. Vibration shall be checked with a vibrometer before mechanical connection to the driven machine. One reading shall be taken on the motor drive end shaft adjacent to the bearing housing or on the bearing housing. Vibration displacement in mils (peak-to-peak) and velocity in inches per second shall be measured and recorded. Maximum velocity shall not exceed those shown in NETA and deflection shall not exceed the readings shown in the following table:

Speed (RPM)

3600 1800 1200 900 600 300 Deflection (Mils) 1.0 1.5 2.0 2.5 3.0 3.5

3.3 TESTS REQUIRED TO BE PERFORMED BY TESTING ORGANIZATION

A. Prior to testing equipment including cable, the equipment shall be installed and secured per the manufacturer’s recommendations and the Contract Documents. All terminations required for NETA testing shall be complete. A minimum of ten days in advance, the CONTRACTOR shall provide a notice to the ENGINEER for inspection of installation. ENGINEER’s acceptance of installation shall be obtained prior to the commencement of any testing.

B. Subsequent to acceptance of installation by the ENGINEER, the CONTRACTOR shall provide a minimum of ten days notice of third party testing. Energizing of tested equipment is at the discretion of the “OCSD” (ENGINEER) and will not take place until passed and documented by the testing organization and reviewed by the ENGINEER. The entire electrical system shall be tested before energization. If functional testing requires power, the CONTRACTOR shall provide temporary power for that purpose. All testing shall be completed prior to equipment start up.

C. All references to NETA in this Specification section are referring to NETA Standard for Acceptance Testing Specifications.

D. The following tests shall be performed by the testing organization and witnessed by the ENGINEER:

1. Switchgear and Switchboard Assemblies: Perform all inspection and tests, including all optional tests, listed in Section 7.1 of NETA on all Medium-Voltage Switchgear, and Low-Voltage Switchgear

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2. Transformers, Dry-Type, Air-Cooled: Perform all inspection and tests, including all optional tests, listed in applicable Sections 7.2.1.1 or 7.2.1.2 of NETA on all dry type transformers.

3. Transformers, Liquid-Filled: Perform all inspection and tests, including all optional tests, listed in Section 7.2.2 of NETA on all liquid-filled transformers.

4. Cables, Medium-Voltage: Perform all inspection and tests, not including optional tests, listed in Section 7.3.3 of NETA on all medium-voltage cable including cable bus.

5. Circuit Breakers, Air, Insulated-Case/Molded-Case: Perform all inspection and tests, including all optional tests, listed in Section 7.6.1.1 of NETA on all insulated-case/molded-case circuit breakers 100 A frame and higher.

6. Circuit Breakers, Air, Low-Voltage Power: Perform all inspection and tests, including all optional tests, listed in Section 7.6.1.2 of NETA on all low-voltage power circuit breakers.

7. Circuit Breakers, Vacuum, Medium-Voltage: Perform all inspection and tests, including all optional tests, listed in Section 7.6.3 of NETA on all medium-voltage circuit breakers.

8. Protective Relays, Electromechanical and Solid-State: Perform all inspection and tests, including all optional tests, listed in Section 7.9.1 of NETA on all electromechanical and solid-state protective relays.

9. Protective Relays, Microprocessor-Based: Perform all inspection and tests listed in Section 7.9.2 of NETA on all microprocessor-based protective relays.

10. Instrument Transformer: Perform all inspection and tests, including all optional tests, listed in Section 7.10 of NETA on all instrument transformers (CTs, CPTs and PTs).

11. Metering Devices, Microprocessor-Based: Perform all inspection and tests listed in Section 7.11 of NETA on all metering devises including power monitors.

12. Grounding Systems: Perform all inspection and tests listed in Section 7.13 of NETA on grounding system.

13. Ground-Fault Protection Systems, Low-Voltage: Perform all inspection and tests listed in Section 7.14 of NETA on all ground fault protection systems.

14. Rotating Machinery, ac Induction Motors and Generators: Perform all inspection and tests, including all optional tests, listed in Section 7.15.1 of NETA on all low-voltage ac motors 20 HP and larger.

15. Motor Control, Motor Starters, Low-Voltage: Perform all inspection and tests, including all optional tests, listed in Section 7.16.1.1 of NETA on all motor starters. For item 7.16.1.1.6 “Perform operational tests by initiating control devices,” the starter control devices (selector switches, pushbuttons, relays, pilot lights, etc.) and motor control wiring shall be tested by simulating field device controls or signals at starter terminal blocks to simulate actual control functionality. Control functionality is again checked during ORT testing as described in Section 01810, Commissioning, utilizing actual field devices.

16. Motor Control, Motor Control Centers, Low-Voltage: Perform all inspection and tests, including all optional tests, listed in Section 7.16.2.1 of NETA on all MCCs.

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17. Adjustable Speed Drives: Perform all inspection and tests, including all optional tests, listed in Section 7.17 of NETA on all Variable Frequency Drives except for Section 7.17.2.7 which shall be performed by the manufacturer. For item 7.17.2.8 “Perform operational tests by initiating control devices, the VFD control devices (selector switches, pushbuttons, relays, pilot lights, etc.) and motor control wiring shall be tested by simulating field device controls or signals at starter terminal blocks to simulate actual control functionality.” Control functionality is again checked during ORT testing as described in Section 01810, Commissioning, utilizing actual field devices.

18. Direct Current Systems, Batteries: Perform all inspection and tests, listed in applicable subsection of Section 7.18.1.1 of NETA on all batteries for UPS systems, Engine-generators and switchgear systems.

19. Direct Current Systems, Battery Chargers: Perform all inspection and tests, including all optional tests, listed in Section 7.18.2 of NETA on all battery chargers UPS systems, and switchgear systems.

20. Surge Arrestors, Low-Voltage: Perform all inspection and tests listed in Section 7.19.1 of NETA on all low-voltage surge protection devices.]

21. Surge Arrestors, Medium-Voltage: Perform all inspection and tests listed in Section 7.19.2 of NETA on all medium-voltage surge protection devices.

22. Emergency Systems, Uninterruptible Power Systems: Perform all inspection and tests listed in Section 7.22.2 of NETA on all UPSs.

23. Emergency Systems, Automatic Transfer Switches: Perform all inspection and tests listed in Section 7.22.3 of NETA on all ATS’s and Manual Bypass Switches.

3.4 SETTING and TESTING OF ADJUSTABLE/PROGRAMMABLE PROTECTIVE DEVICES

A. The ENGINEER will provide settings within thirty days after CONTRACTOR’s “Protective Device Setpoint and Arc Flash Request” and all protective device data/manual submittal.

B. The testing organization shall set/program and test the adjustable/programmable protective devices in the field according to applicable NETA and manufacturer’s requirements.

C. CONTRACTOR shall provide all software and hardware required to set or program devices.

D. The protective devices shall be tested for operation after setting and programming.

3.5 ARC FLASH

A. The ENGINEER will provide arc flash levels within thirty days after CONTRACTOR’s “Protective Device Setpoint and Arc Flash Request” submittal.

B. The CONTRACTOR shall provide and install labels on the project electrical equipment for personnel protective clothing requirements to comply with arc flash hazard sign installation requirements as specified in NEC Article 110.16 “Flash Protection’ and NFPA 70E.

C. Arc flash labels shall be installed at all the locations specified below:

1. One on the front near the main equipment nameplate.

2. One at the back in the middle section of the lineup (if rear is accessible)

3. One at each end of the equipment lineup (if the ends are accessible).

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3.6 ATTACHMENTS

Attachment A- Arc Flash Label Template.

* * * * * *

Equip Group Equipment Description Single Line Duration

Group 1 (Silos) MCC‐SHH (and equipment fed) (Tested in 2 phases) E6‐6001/6002 3 days

12KV Electrical Service Center Breaker 110B* E0‐6001 1 Day

12KV SWGR CT's Installation & Test (A side)* E0‐6001 1 Day

12KV SWGR CT's Installation & Test (B side)* E0‐6001 1 Day

HI‐POT 12KV FEEDERS H15L901/A* E5‐6001 1 Day

HI‐POT 12KV FEEDERS H15L903 & H15L907 E5‐6001 1 Day

HI‐POT 12KV FEEDERS H15L902/A* E5‐6002 1 Day

HI‐POT 12KV FEEDERS H15L904 & H15L908 E5‐6002 1 Day

12KV SWGR QA (Breakers, Relays, Meters) E5‐6001 2 Days

12KV SWGR QB (Breakers, Relays, Meters) E5‐6002 2 Days

125VDC Battery System E5‐6028 1 day

TFR‐Q01, TFR‐Q51 E5‐6003/6004 1 Day

TFR‐Q02, TFR‐Q52 E5‐6005/6006 1 Day

12KV

Energization**Energize 12KV SWGR w/ Feeder Breakers LOTO E5‐6001‐6002 1 Day

480V SWGR QA‐A/B (Breakers, Relays, Meters) E5‐6003/6004 3 Days

480V SWGR QC‐A/B (Breakers, Relays, Meters) E5‐6005/6006 3 days

Energization &

EPSET** 480V SWGR Energization & EPSET E5‐6003‐6006 5 days

UPS System (including vendor startup) E5‐6027 4 days

Thickening Centrifuge Main/Scroll Drives E5‐6007 1 day

Dewatering Centrifuge Main/Scroll Drives E5‐6008 1 day

MCC‐SHA (and equipment fed) E5‐6011/6012 3 days

MCC‐SHB (and equipment fed) E5‐6013/6014 3 days

MCC‐SHC (and equipment fed) E5‐6015 3 days

MCC‐SHD (and equipment fed) E5‐6016/6017 3 days

MCC‐SHE (and equipment fed) E5‐6018/6019 3 days

MCC‐SHF (and equipment fed) E5‐6020 3 days

MCC‐SHG (and equipment fed, including ATS's) E5‐6021/6022 4 days

Switchgear F Modifications* E11‐6001 1 day

MCC‐SDD Modifications (SDD‐435/436)* E3‐6001 1 Day

MCC‐SDE Modifications (SDE‐423/424/425/426)* E3‐6002 1 Day

MCC‐SDB Modifications (SDB‐427/428)* E4‐6001 1 Day

MCC‐FA Modifications* E11‐6005 1 day

MCC‐NB Modifications* E11‐6006 1 day

MCC‐QB Modifications* E14‐6002 1 day

Group 2

(12KV & DC

Control)

Group 5

(MCC's &

associated

equipment)***

Group 6

(Existing 480V

MCC/SWGR

Mods)***

P1‐101 NETA TESTING SEQUENCE

*Coordinated shutdown required

**Energization following Approval of NETA Testing and Relay Settings of upstream equipment.

Downstream equipment to remain LOTO.

***UPS, VFD's & MCC's to be energized following approval of NETA Testing on case‐by‐case basis.

Group 3

(480V SWGR)

Group 4

(UPS & Drives)

***

UL NUMBER SHOP/JOB NUMBER PHASE WIRE

SECTION CURRENT

AF AS NOTE 1

CONDITION

A PHASE B PHASE C PHASE

A-GROUND B-GROUND C-GROUND A-B B-C C-A


COMPLETE

SWITCHGEAR DESIGNATION TEST EQUIPMENT CALIBRATION DATES1kV Megger 8/5/2015

MANUFACTURER CATALOG NUMBER STYLENAME PLATE DATA

CLIENT TESTING SPECIFICATIONS EPS JOB NUMBER

LOCATION ENGINEER(S) DATE

VOLTAGE L-L VOLTAGE L-N SUPPLY CURRENT NEUTRAL CURRENT

NETA SECTION 7.1 SWITCHGEAR AND SWITCHBOARD ASSEMBLIES INSPECTION

SHORT CIRCUIT INTERRUPTING CURRENT RATINGSSWITCHBOARD MAIN PROTECTIVE DEVICE MINIMUM PROTECTIVE DEVICE

INSPECTION CHECK LIST

MAIN PROTECTIVE DEVICE CURRENT RATINGS MAXIMUM AVAILABLE FAULT CURRENT

A = ACCEPTABLE R = NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C = CORRECTED N/A = NOT APPLICABLE

SWITCHBOARD INSPECTION REPORT

7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317

1. FAULT CURRENT CALCULATED USING THE FOLLOWING FORMULA:

FIELD DATA

DUCTOR (MILLIOHMS)

INSULATION RESISTANCE (1 MIN)

NOTES

VERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACES

INSPECT INSULATORS FOR EVIDENCE OF PHYSICAL DAMAGE OR CONTAMINATED SURFACES

PERFORM SYSTEM FUNCTION TESTS IAW SECTION 8

VERIFY OPERATION OF CUBICLE SWITCHGEAR / SWITCHBOARD SPACE HEATERS

PERFORM PHASING CHECKS ON DOUBLE-ENDED OR DUAL-SOURCE SWGR TO INSURE CORRECT PHASING FROM EACH SOURCE

NOTES:

DIELECTRIC WITHSTAND FOR 1 MIN AT 2300 VDC

NOTES: ALL PHASES NOT UNDER TEST WERE GROUNDED

FUNCTIONAL TESTING

PERFORM SECONDARY INJECTION TESTING AT 1 AMP AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT

VERIFY THAT CURRENT AND VOLTAGE TRASFORMER RATIOS CORRESPOND TO DRAWINGS

VERIFY THAT WIRING CONNECTIONS ARE TIGHT AND WIRING IS SECURE TO PREVENT DAMAGE DURING ROUTINE OPERATION OF MOVING PARTS

INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMAL INSPECTION

VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMS

PERFORM PRIMARY INJECTION TESTING AT 1 AMP SECONDARY AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT

PERFORM VISUAL AND MECHANICAL INSPECTION OF SURGE ARRESTERS IAW SECTION 7.19

INSPECT CPT'S FOR PHYSICAL DAMAGE, CRACKED INSULATION, BROKEN LEADS TIGHTNESS OF CONNECTIONS, DEFECTIVE WIRING AND OVERALL GENERAL CONDITION

VERIFY CPT PRIMARY AND SECONDARY FUSE OR CIRCUIT BREAKER RATINGS MATCH DRAWINGS

VERIFY CORRECT FUNCTIONING OF CPT DRAWOUT DISCONNECTING CONTACTS, GROUNDING CONTACTS AND INTERLOCKS

VERIFY CORRECT BARRIER AND SHUTTER INSTALLATION AND OPERATION

EXERCISE ALL ACTIVE COMPONENTS

INSPECT MECHANICAL INDIDCATING DEVICES FOR CORRECT OPERATION

VERIFY THAT FILTERS ARE IN PLACE AND VENTS ARE CLEAR

PERFORM VISUAL AND MECHANICAL INSPECTION OF INST XFMR'S IAW SECTION 7.10

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS

INSPECT PHYSICAL AND MECHANICAL CONDITION

INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED AREA CLEARANCES

VERIFY THE UNIT IS CLEAN AND ALL SHIPPING BRACING, LOOSE PARTS AND DOCUMENTATION SHIPPED INSIDE CUBICLES HAVE BEEN REMOVEDVERIFY THAT FUSE AND CIRCUIT BREAKER SIZES AND TYPES CORRESPOND TO DRAWINGS AND COORDINATION STUDY AS WELL AS CIRCUIT BREAKER COMM PACKAGES

TRANSFORMER FULL LOADCURRENTTRANSFORMER IMPEDANCE

INDOOROUTDOOR

Acceptance Maintenance

ASYMSYMASYMSYM ASYMSYM

MEGOHMS

GIGOHMS1000 VDC500 VDC

CONDITION NOTES

A-GROUND B-GROUND C-GROUND

A-GROUND B-GROUND C-GROUND


VALUES IN MICROHMS

DUCTOR READING FOR GROUND CONNECTIONS

HIPOT NOTES:

MCOV RATING STROKE COUNTER READING

44 KV (P = PASS, F = FAIL)


INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND CLEARANCES

VERIFY THE ARRESTERS ARE CLEAN

VERIFY THE GROUND LEAD ON EACH DEVICE IS INDIVIDUALLY ATTACHED TO A GND BUS / GND ELECTRODE

VERIFY THE STROKE COUNTER IS CORRECTLY MOUNTED AND ELECTRICALLY CONNECTED

INSPECTION CHECK LISTCHECK POINT


FIELD DATA

LOCATION ENGINEER(S)

SWITCHGEAR DESIGNATION TEST EQUIPMENT CALIBRATION DATES

DATE

5000 VDC

INSULATION RESISTANCE


NOTES:

NAME PLATE DATAMANUFACTURER SERIAL NUMBER CATALOG NUMBER

SURGE ARRESTER REPORT7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317

EPS JOB NUMBERCLIENT

VOLTAGE RATING MANUFACTURE DATE

MEGOHMS

GIGOHMS

SOFTWARE REVISION:SERIAL NUMBER:

CONDITION

COMPLETED


MODEL NUMBER:


RELAY NAME:


NOTES

NETA SECTION 7.9.2.1 VISUAL AND MECHANICAL INSPECTION

CHECK OPERATION OF ALL ACTIVE DIGITAL INPUTS

CHECK ALL OUTPUT CONTACTS RO SCR'S, PREFERABLY BY OPERATING THE CONTROLLED DEVICE SUCH AS CB, AUX RELAY OR ALARM

FUNCTIONAL TESTING

APPLY VOLTAGE OR CURRENT TO ALL ANALOG INPUTS AND VERIFY CORRECT REGISTRATION OF THE RELAY METER FUNCTIONS

CHECK FUNCTIONAL OPERATION OF EACH ELEMENT USED IN THE PROTECTION SCHEME

CLEAN THE FRONT PANEL AND REMOVE FOREIGN MATERIAL FROM THE CASECHECK TIGHTNESS OF CONNECTIONS

RECORD MODEL NUMBER, STYLE NUMBER, SERIAL NUMBER FIRMWARE REVISION, SOFTWARE REVISION AND RATED CONTROL VOLTAGEVERIFY OPERATION OF LIGHT-EMITTING DIODES, DISPLAY AND TARGETS


VERIFY THAT THE FRAME IS GROUNDED IAW MANUFACTURER'S INSTRUCTIONSSET THE RELAY IAW THE COORDINATION STUDYDOWNLOAD SETTINGS FROM THE RELAY AND COMPARE TO THOSE SPECIFIED IN THE COORDINATAION STUDY OR SITE DOCUMENTATIONCONNECT BACKUP BATTERYSET CLOCK IF NOT CONTROLLED EXTERNALLY

AFTER THE EQUIPMNET IS INITIALLY ENERGIZED, MEASURE MAGNITUDE AND PHASE ANGLE OF ALL INPUTS AND COMPARE TO EXPECTED VALUES

UPON COMPLETION OF TESTIN, RESET ALL MIN/MAX RECORDERS, COMMUNICATIONS STATISTICS, FAULT COUNTERS, SEQUENCE OF EVENTS RECORDER AND ALL EVENT RECORDS

NAMEPLATE DATA

CHECK ALL INTERNAL LOGIC FUNCTIONS USED IN THE PROTECTION SCHEME

FOR PILOT SCHEMES, PERFORM A LOP-BACK TEST TO CHECK THE RECEIVE AND TRANSMIT COMMUNICATION CIRCUITS

FOR PILOT SCHEMES, PERFORM SATELLITE SYNCHRONIZED END-TO-END TESTS

FOR PILOT SCHEMES WITH DTT, PERFORM TRANSMET AND RECEIVED DTT AT EACH TERMINAL

RATED CONTROL VOLTAGE:STYLE NUMBER:

CURRENT CIRCUIT VOLTAGE CIRCUIT

NETA SECTION 7.9.2.2 ELECTRICAL TESTS

MICROPROCESSOR RELAY INSPECTION REPORT

RELAY FUNTION:FIRMWARE REVISION:


LOCATION ENGINEER(S) DATEAcceptance Maintenance

MEGOHMS



SECTION CURRENT

AF AS NOTE 1

CONDITION




COMPLETE



INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED AREA CLEARANCES

VERIFY THE UNIT IS CLEAN AND ALL SHIPPING BRACING, LOOSE PARTS AND DOCUMENTATION SHIPPED INSIDE CUBICLES HAVE BEEN REMOVEDVERIFY THAT FUSE AND CIRCUIT BREAKER SIZES AND TYPES CORRESPOND TO DRAWINGS AND COORDINATION STUDY AS WELL AS CIRCUIT BREAKER COMM PACKAGES

VERIFY CORRECT BARRIER AND SHUTTER INSTALLATION AND OPERATION


INSPECT MECHANICAL INDIDCATING DEVICES FOR CORRECT OPERATION

VERIFY THAT FILTERS ARE IN PLACE AND VENTS ARE CLEAR

PERFORM VISUAL AND MECHANICAL INSPECTION OF INST XFMR'S IAW SECTION 7.10

PERFORM PRIMARY INJECTION TESTING AT 1 AMP SECONDARY AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT

PERFORM VISUAL AND MECHANICAL INSPECTION OF SURGE ARRESTERS IAW SECTION 7.19

INSPECT CPT'S FOR PHYSICAL DAMAGE, CRACKED INSULATION, BROKEN LEADS TIGHTNESS OF CONNECTIONS, DEFECTIVE WIRING AND OVERALL GENERAL CONDITION

VERIFY CPT PRIMARY AND SECONDARY FUSE OR CIRCUIT BREAKER RATINGS MATCH DRAWINGS

VERIFY CORRECT FUNCTIONING OF CPT DRAWOUT DISCONNECTING CONTACTS, GROUNDING CONTACTS AND INTERLOCKS

PANELBOARD INSPECTION REPORT


1. FAULT CURRENT CALCULATED USING THE FOLLOWING FORMULA:

FIELD DATA

DUCTOR (MILLIOHMS)


NOTES


INSPECT INSULATORS FOR EVIDENCE OF PHYSICAL DAMAGE OR CONTAMINATED SURFACES

PERFORM SYSTEM FUNCTION TESTS IAW SECTION 8

VERIFY OPERATION OF CUBICLE SWITCHGEAR / SWITCHBOARD SPACE HEATERS


NOTES:


MAIN PROTECTIVE DEVICE CURRENT RATINGS MAXIMUM AVAILABLE FAULT CURRENT


DIELECTRIC WITHSTAND FOR 1 MIN AT 2300 VDC

NOTES: ALL PHASES NOT UNDER TEST WERE GROUNDED

FUNCTIONAL TESTING

PERFORM SECONDARY INJECTION TESTING AT 1 AMP AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT

VERIFY THAT CURRENT AND VOLTAGE TRASFORMER RATIOS CORRESPOND TO DRAWINGS

VERIFY THAT WIRING CONNECTIONS ARE TIGHT AND WIRING IS SECURE TO PREVENT DAMAGE DURING ROUTINE OPERATION OF MOVING PARTS

INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMAL INSPECTION

VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMS

NETA SECTION 7.1 SWITCHGEAR AND SWITCHBOARD ASSEMBLIES INSPECTION


VOLTAGE L-L VOLTAGE L-N SUPPLY CURRENT NEUTRAL CURRENT

MANUFACTURER CATALOG NUMBER STYLENAME PLATE DATA




TRANSFORMER FULL LOADCURRENTTRANSFORMER IMPEDANCE

INDOOROUTDOOR



MEGOHMS


MEDIUM VOLTAGE VACUUM BREAKER TEST REPORT


JOB #:TESTED BY:JOB LOCATION:

DATE:CUSTOMER:

NAMEPLATE DATATEST EQUIPMENT: CALIBRATION DATE:

EQUIPMENT LOCATION SWITCHGEAR DESIGNATION

A - ACCEPTABLE N - NEEDS REPAIR C - CORRECTED NA - NOT APPLICABLE NS - NOT IN SCOPE

NOTES:

A - BB - CC - A

A - GNDB - GND

C - C

C - GNDA - AB - B

INSULATION RESISTANCE AT 1000V WITH THE BREAKER CLOSED (GIGOHMS)

INSULATION RESISTANCE AT 1000V WITH THE BREAKER OPEN (GIGOHMS)

FEEDER DESIGNATION

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE, ALIGNMENT AND GROUNDINGVERIFY THE UNIT IS CLEANPERFORM ALL MECHANICAL OPERATION TESTS ON THE OPERATIN MECHANISM IAW MANUFACTURER'S PUBLISHED DATAMEASURE CRITICAL DISTANCES SUCH AS CONTACT GAP AS RECOMMENDED BY MANUFACTURERINSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY

PERFORM TIME-TRAVEL ANALYSISRECORD AS-FOUND AND AS-LEFT OPERATION COUNTER READINGS

TYPEMANUFACTURER

VOLTAGE RATING (kV)

OPERATIONS COUNTER (AF/AL)

CURRENT RATING (AMPS)

SERIAL NUMBER

NETA SECTION 7.6.3.1 VISUAL AND MECHANICAL INSPECTION

CONTACT EROSIONA PHASEB PHASEC PHASE

B PHASEC PHASE

A PHASEVACUUM BOTTLE TEST AT ____kV

INTERRUPT RATING (KA)

VERIFY APPROPRIATE LUBRICATION ON MOVING, CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACES

VERIFY CELL FIT AND ELEMENT ALIGNMENTVERIFY RACKING MECHANISM OPERATION


CONTACT RESISTANCE (MICROHMS)

A PHASEB PHASEC PHASE

MINIMUM PICKUP VOLTAGE ON CLOSE COIL

COMPLETEDFUNCTION TESTS

VAC

CONTROL WIRING INSULATION RESISTANCE AT 1000 VDC (GIGOHMS)

TEST INSTRUMENT TRANSFORMERS IAW SECTION 7.10

TRIP CIRCUIT BREAKER BY OPERATION OF EACH PROTECTIVE DEVICE. RESET ALL TRIP LOGS AND INDICATORS

VERIFY OPERATION OF HEATERS

PERFORM POWER-FACTOR OR DISSIPATION-FACTOR TESTS ON EACH BUSHING EQUIPPED WITH A POWER-FACTOR CAPACITANCE TAP. IN THE ABSENCE OF A POWER-FACTOR CAPACITANCE TAP, PERFORM HOT-COLLAR TESTS. THESE SHALL BE IAW EQUIPMENT MANUFACTURER'S PUBLISHED DATA

PERFORM POWER-FACTOR OR DISSIPATION-FACTOR TESTS ON EACH POLE WITH THE BREAKER OPEN AND EACH PHASE WITH THE BREAKER CLOSED

VERIFY CORRECT OPERATION OF ANY AUXILIARY FEATURES SUCH AS ELECTRICAL CLOASE AND TRIP OPERATION, TRIKP-FREE, ANTI-PUMP FUNCTION

PERFORM DIELECTRIC WITHSTAND VOLTAGE TEST PER 7.6.3.2.11

VAC

VAC VAC VAC VAC

VAC VAC VAC

MINIMUM PICKUP VOLTAGE ON TRIP COIL VAC

A PHASE B PHASE C PHASE EXPECTED TIMEMIN MAX

CONROL POWER TRANSFORMER TEST COMPLETED

FUNCTIONAL CHECKS COMPLETED

TORQUE CHECKS COMPLETED (IF DUCTOR OR THERMAL SCAN NOT DONE)THERMAL SCAN COMPLETED (IF DUCTOR OR TORQUE CHECKS NOT DONE)

DUCTOR READINGS (MILLIOHMS) C PHASE CONTROL WIRE INSULATION RESISTANCE (GIGOHMS)

AMPS

OVERLOAD ELEMENT TRIP TEST @300% (SECONDS)

A PHASE B PHASE

FIELD DATA

INSULATION RESISTANCE (GIGOHMS) A - B

A - ACCEPTABLE C - CORRECTED N - NEEDS REPAIR NA - NOT APPLICABLE NS - NOT IN SCOPE

INSPECT BOLTED CONNECTIONS WITH DUCTOR, TORQUE WRENCH OR THERMAL IMAGERVERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING AND SLIDING SURFACES

B - C C - A A - GND B - GND

PERFORM OPERATIONAL TEST BY INITIATING CONTROL DEVICES

NOTES:

C - GND A - A B - B C - CCONTACTOR OPENCONTACTOR CLOSED

INSPECT CONTACTORS GAP, WIPE, ALIGNMENT AND PRESSURE ARE IAW MANUFACTUER'S PUBLISHED DATAVERIFY OVERLOAD ELEMENT RATING IS CORRECT FOR ITS APPLICATIONVERIFY FUSE RATING IS ADEQUATE FOR MOTOR PROTECTION

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT FOR PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE, ALIGNMENT AND GROUNDINGVERIFY THE UNIT IS CLEANINSPECT CONTACTORS MECHANICAL OPERATION

CONDITIONINSPECTION

TYPE / STYLE / CAT #

OL CATALOG NUMBERSTARTER SIZE

OL RATED AMPSMOTOR HORSEPOWER

DISCONNECT RATED AMPS MOTOR FULL LOAD AMPS HP

AMPS

NAMEPLATE DATA

EQUIPMENT DESIGNATIONEQUIPMENT LOCATION

MANUFACTURER

TEST EQUIPMENT:

AMPS

CALIBRATION DATE:

MOTOR STARTER TEST REPORT



DATE:CUSTOMER:

MOLDED CASE CIRCUIT BREAKER TEST REPORT



DATE:CUSTOMER:

TEST DATATEST EQUIPMENT: CALIBRATION DATE:

EQUIPMENT LOCATION SWITCHGEAR DESIGNATION

PERFORM ADJUSTMENTS FOR FINAL PROTECTIVE SETTINGS IAW THE COORDINATION STUDY

A PHASEMILLIVOLT DROP AT 300% FRAME CURRENT RATING

AMPS AMPS

AMPS AMPS

C PHASE


NOTES:

VAC VAC

SEC SECSEC SEC SEC SEC

VAC VACSEC SEC

SEC SEC SEC

AMPS

A - B

BREAKER IDENTIFICATION

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE AND ALIGNMENTVERIFY THE UNIT IS CLEANOPERATE THE BREAKER TO INSURE SMOOTH OPERATIONINSPECT BOLTED CONNECTIONS WITH DUCTOR, TORQUE WRENCH OR THERMAL INSPECT OPERATING MECHANISM, CONTACTS AND ARC CHUTES IN UNSEALED UNITS

A PHASEB PHASE

TRIP RATINGFRAME RATING

MANUFACTURERTYPE

INSTANTANEOUS TRIP CURRENT AMPS

AMPS AMPS

AMPS AMPS

VAC VAC

VAC VAC

AMPS

AMPS AMPS AMPS

B - CC - A

A - GNDB - GND

C - C

C - GNDA - AB - B

INSULATION RESISTANCE AT 1000V WITH THE BREAKER

CLOSED (GIGOHMS)

INSULATION RESISTANCE AT 1000V WITH THE BREAKER

OPEN (GIGOHMS)

CONTROL WIRING INSULATION RESISTANCE (GIGOHMS)

AMPS

VACA PHASEB PHASEC PHASE

SEC SEC SEC

SETTINGRANGE

VAC VAC VAC

AMPS

LONG TIME DELAY AT 300% RATED CURRENT SEC

VAC VACB PHASEC PHASE VAC

RANGE

AMPS AMPS AMPS AMPS

SR

°F

VOLTAGE RATING 15 KVKV 2/0LENGTH MFG DATE

MILS 700 NA

LINES: 54 KV LOAD: 54 KV

MODEL: PTS Series S/N: ASSET: SAN0002S/N: ASSET: SAN0003

OTHER EQUIP MODEL: S/N: ASSET: ` CALIBRATION:

KV KV 30

LINES: LOAD: LINES: LOAD:

LINE LOAD:

VOLTAGE: 5000 VDC A-GND B-GND C-GND A-B B-C C-A B C

VOLTS IN TIME IN TIME INKV A B C NOTES MINUTES A B C NOTES SECONDS A B C NOTES9 0.5

18 127 236 345 454 5

6789101112131415

MEDIUM VOLTAGE CABLE D.C. HIGH-POTENTIAL TEST REPORT


NOTES:

HIGH-POTENTIAL TEST DATASTEP VOLTAGE TEST ABSORPTION TEST VOLTAGE DECAY TEST

LEAKAGE CURRENT IN MICROAMPS LEAKAGE CURRENT IN MICROAMPS DECAY VOLTAGE IN KILOVOLTS

APRE-HIPOTENTIAL TESTS (GIG)POST-HIPOTENTIAL TESTS (GIG)

C-Clamp C-Clamp1 MINUTE MEGGER TEST DATA SHIELD CONTINUITY TEST DATA IN OHMS

NA NA NA NAGROUND PLANE SHIELDS GROUNDED SHIELD CONNECTIONS

54 9 SECONDSSPACE CHARGE CONTAINMENT CORONA SUPPRESSION

Fluke 87V 27080608 5/20/2015TEST PROCEDURE

MAXIMUM TEST VOLTAGE VOLTAGE INCREMENTS STABILIZATION TIME TEST POWER VOLTAGE SOURCE

HIPOT MFR: VLF Inst 1775 CALIBRATION: 8/5/2015MEGGER MODEL: Megger S1-1052/2 CALIBRATION: 8/5/2015

TERMINATION TYPES AND MAXIMUM RECOMMENDED TEST VOLTAGES NUMBER OF SPLICES200A Elastimold Elbow 200A Elastimold Elbow 0

TEST EQUIPMENT

INSULATION TYPE INSULATION THICKNESS INSULATION RATING INSTALLED INEPR 220 PVC Conduit

CABLE DATAMANUFACTURER OPERATING VOLTAGE CONDUCTOR SIZE & TYPE

General Cable 12 AWG

FEEDER IDENTIFICATION CABLE SOURCE POINT CABLE END POINT

LOCATION: HUMIDITY AMBIENT TEMPERATURE WITNESS35 76 NA

CLIENT: TESTING SPECIFICATIONS ENGINEER(S) DATE JOB NUMBER

INSPECT CABLE JACKET AND INSULATION CONDITION

NETA SECTION 7.3.3.1 VISUAL AND MECHANICAL INSPECTION CONDITION

INSPECT BOLTED ELECTRIC CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHY SURVEYINSPECT EXPOSED SECTIONS OF CABLES FOR PHYSICAL DAMAGECOMPARE CABLE DATA WITH DRAWINGS AND SPECIFICATIONS

INSPECT COMPRESSION-APPLIED CONNECTORS FOR CORRECT CABLE MATCH AND INDENTATIONINSPECT SHIELD GROUNDING, CABLE SUPPORTS AND TERMINATIONSINSPECT FIREPROOFING IN COMMON CABLE AREASIF CABLES ARE TERMINATED THROUGH WINDOW-TYPE CT'S, INSPECT TO VERIFY TTHAT NEUTRAL AND GROUND CONDUCTORS ARE CORRECTLY PLACED AND THAT SHIELDS ARE CORRECTLY TERMINATED FOR OPERATION OF PROTECTIVE DEVICESINSPECT FOR CORRECT IDENTIFICATION AND ARRANGEMENTS

0

0.2

0.4

0.6

0.8

1

1.2

Kilo

volts

Seconds

Voltage Decay Test

Ph A

Ph B

Ph C

0.00

0.20

0.40

0.60

0.80

1.00

1.20

9 18 27 36 45 54

Leak

age

in M

icro

amps

Voltage in KV

Step Voltage Test

Ph A

Ph B

Ph C

0.00

0.20

0.40

0.60

0.80

1.00

1.20

0.5 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.011.012.013.014.015.0

Leak

age

in M

icro

amps

Minutes

Absorption Test

GROUND GRID GROUND ROD

UNSTABLE

GROUNDED UNGROUNDED


100% 133%

STABLE

Normal AC Generator Inverter Other

YES NO

CU AL OTHER________

N/A

OTHER:


SECTION CURRENT

CONDITION

CONDITION




COMPLETE


FUNCTIONAL TESTINGPERFORM SECONDARY INJECTION TESTING AT 1 AMP AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUITPERFORM PRIMARY INJECTION TESTING AT 1 AMP SECONDARY AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT

PERFORM SYSTEM FUNCTION TESTS IAW SECTION 8VERIFY OPERATION OF CUBICLE SWITCHGEAR / SWITCHBOARD SPACE HEATERS

PERFORM ELECTRICAL TESTS FOR CPT'S PER SECTION 7.1.2.8

HIPOT TEST AT 2.3 KV DCNOTES: HIPOT TESTS ARE PERFORMED PHASE TO GROUND WITH ALL PHASES NOT UNDER TEST GROUNDED.

NETA SECTION 7.1 FOR MOTOR CONTROL CENTER BUS

VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMSVERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACESINSPECT INSULATORS FOR EVIDENCE OF PHYSICAL DAMAGE OR CONTAMINATED SURFACESVERIFY CORRECT BARRIER AND SHUTTER INSTALLATION AND OPERATION

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED AREA CLEARANCESVERIFY UNIT IS CLEAN AND ALL SHIPPING BRACING, LOOSE PARTS, AND DOCUMENTATION SHIPPED INSIDE CUBICLES REMOVEDVERIFY FUSE AND CIRCUIT BREAKER SIZES AND TYPES AGREE WITH DRAWINGS, COORDINATION STUDY AND COMM SCHEMEVERIFY THAT CURRENT AND VOLTAGE TRANSFORMER RATIOS CORRESPOND TO DRAWINGSVERIFY WIRING CONNECTION ARE TIGHT AND SECURE TO PREVENT DAMAGE DURING ROUTINE OPERATION OF MOVING PARTS

INSPECT CPT'S FOR PHYSICAL DAMAGE, CRACKED INSULATION, BROKEN LEADS, CONNECTION TIGHTNESS, DEFECTIVE WIRING AND OVERALL GENERAL CONDITION

A - ACCEPTABLE N - NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C - CORRECTED NA - NOT APPLICABLE NS - NOT IN SCOPE

MOTOR CONTROL CENTER INSPECTION REPORT


FIELD DATA (NETA SECTION 7.1 TESTS)

DUCTOR (MILLIOHMS)


NOTES

INSULATION RESISTANCE OF CONTROL WIRING AT 1000 VOLTS

(GIGOHMS)

FOR CPT'S VERIFY PROPER OPERATION OF DRAWOUT DISCONNECTING CONTACTS, GROUNDING CONTACTS AND INTERLOCKS

PERFORM VISUAL AND MECHANICAL INSPECTION OF SURGE ARRESTORS IAW SECTION 7.19

VERIFY CPT'S PRIMARY AND SECONDARY FUSE / CIRCUIT BREAKER RATINGS MATCH DRAWINGS

INSPECT BOLTED CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC INSPECTION

PERFORM VISUAL AND MECHANICAL INSPECTION OF INSTRUMENT TRANSFORMERS IAW SECTION 7.10

INSPECT MECHANICAL INDICATING DEVICES FOR CORRECT OPERATION.VERIFY THAT FILTERS ARE IN PLACE AND VENTS ARE CLEAR

VOLTAGE L-N SUPPLY CURRENT NEUTRAL CURRENT







TEST EQUIPMENTSWITCHGEAR DESIGNATION

NETA SECTION 7.5.1.2 FOR MOTOR CONTROL CENTER SWITCHESCOMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS

MANUFACTURER CATALOG NUMBER STYLE

CALIBRATION DATES

NAME PLATE DATA

VOLTAGE L-L

VERIFY THAT EACH FUSE HAS ADEQUATE MECHANICAL SUPPORT AND CONTACT INTEGRITYINSPECT BOLTED CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC INSPECTIONVERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMSVERIFY CORRECT PHASE BARRIER INSTALLATIONVERIFY CORRECT OPERATION OF ALL INDICATIING AND CONTROL DEVICES

INSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED CLEARANCESVERIFY THE UNIT IS CLEANVERIFY CORRECT BLADE ALIGNMENT, PENETRATION, TRAVEL STOPS AND MECHANICAL OPERATIONVERIFY THAT FUSE SIZES AND TYPES ARE IAW DRAWINGS, SHORT-CIRCUIT STUDIES AND THE COORDINATION STUDY

INDOOR

OUTDOOR



MEGOHMS


MFR: JOB NO: SERIAL NO:

DATE MFD: STYLE:MVA: CLASS: PHASE: 3 VOLTAGE: HV: LV: TV: N/A

HERTZ: 60 %IMPEDANCE: @ DEGREES C

TAP POSITION:

H1 - H0 m H3 - H1 m X0 - X1 Y1-Y0 N/A H2 - H0 m H1 - H2 m X0 - X2 Y2-Y0 N/A H3 - H0 m H2 - H3 m X0 - X3 Y3-Y0 N/A

CALCULATED RATIOX0 - X1 Y0-Y1 X0 - X2 Y0-Y2 X0 - X3 Y0-Y3 POSITION VOLTAGE H-X H-Y

N/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/A

A PHASE B PHASE C PHASE 1 MIN 10 MIN PI

PASS FAIL

TRANSFORMER DATA

TRANSFORMER DESIGNATION TEST EQUIPMENT CALIBRATION DATES


LIQUID FILLED TRANSFORMER TEST REPORT



WINDING CONFIGURATION

TEST DEW POINT OF TANK GASES

NOTEMP. RISE: OC

Oil Samples Drawn?

YES DGA # GALLONS OF OIL AS-FOUND TAP: AS-LEFT TAP:

CONDITIONNETA SECTION 7.2.2 TRANSFORMERS, LIQUID FILLEDCOMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT IMPACT RECORDER PRIOR TO UNLOADING

CONDITIONLIQUID LEVEL VACUUM/ PRESSURE

NETA SECTION 7.2.2.2 ELECTRICAL TESTSREADING CONDITION READING

3PRIMARY SECONDARY TERTIARY

LIQUID TEMPERATURE PRESSURE RELIEF DEVICE WINDING TEMPERATURE

DUCTOR (HS/LS) (MICROHMS)

PRIMARY H3 - H1 H1 - H2 H2 - H3 TAP

DUCTOR AND INSULATION RESISTANCE

SECONDARY

NOTES: TRANSFORMER STATUS

INSPECT ANCHORAGE, ALIGNMENT AND GROUNDINGVERIFY THE PRESENCE OF PCB CONTENT LABELINGVERIFY REMOVAL OF ANY SHIPPING BRACING AFTER PLACEMENTVERIFY THE BUSHINGS ARE CLEANVERIFY THAT ALARM, CONTROL AND TRIP SETTINGS ON TEMPERATURE AND LEVEL INDICATORS ARE AS SPECIFIEDVERIFY OPERATION OF ALARM, CONTROL AND TRIP CIRCUITS FROM TEMPERATURE AND LEVEL INDICATORS, PRESURE RELIEF DEVICE, GAS ACCUMULATOR AND FAULT PRESSURE RELAY, IF APPLICABLE

VERIFY THAT COOLING FANS AND PUMPS OPERATE CORRECTLY AND HAVE APPROPRIATE OVERCURRENT PROTECTION

INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEYVERIFY CORRECT LIQUID LEVEL IN TANKS AND BUSHINGSVERIFY THAT POSITIVE PRESSURE IS MAINTAINED ON GAS-BLANKETED TRANSFORMERS

INSULATION RESISTANCE OF CORE GROUND STRAP AT 500 VDC, IF ACCESSIBLE (GIGOHMS)MEASURE THE PERCENTAGE OF OXYGEN IN THE GAS BLANKET (PERCENT)MEASURE THE DEW POINT OF TANK GASES

NA

PERFORM INSPECTIONS AND MECHANICAL TESTS AS RECOMMENDED BY THE MANUFACTURER

VERIFY DE-ENERGIZED TAP-CHANGER POSISTION IS LEFT AS SPECIFIEDVERIFY PRESENCE OF TRANSFORMER SURGE ARRESTERSTEST LOAD TAP-CHANGER IAW NETA SECTION 7.12.3

HIGH TO LOW AT 1000 VDC (GIGOHMS)LOW TO HIGH AND GND

AT 1000 VDC (GIGOHMS)

HIGH TO LOW AND GND


MINERAL OIL OTHER:_________ASKERAL


KA @ VOLTSTRIP UNIT/SENSOR RATING LETTER ID PLUG RATING LETTER ID THICKNESS:

NUMBER PER PHASE: SQUARE INCHES

LETTER ID VALUE LOW HI OTHER I^2T A B C A C

CURRENT SETTING

LONG TIME PICKUP Ir x In

LONG TIME DELAY It @ 6 Ir

SHORT TIME PICKUP Isd x Ir

SHORT TIME DELAY tsd

INSTANTANEOUS PICKUP Ii x In

GROUND FAULT PICKUP Ig

GROUND FAULT DELAY tg

CHARGECLOSETRIP

NOTES

TRIP FUNCTION SETTING TEST AMPS A B C A B CCONTACT RESISTANCE Max

LONG TIME PICKUP -

LONG TIME DELAY -

SHORT TIME PICKUP -

SHORT TIME DELAY -

INSTANTANEOUS PICKUP -

GROUND FAULT PICKUP - NA

GROUND FAULT DELAY -SHUNT TRIP PICKUP:

N/A DROPOUT VOLTAGE N/A

TEST VOLTAGE B-GROUND C-GROUND A-B B-C C-A A C

UNITS OF MEASURE >2 >2 >2 >2 >2 >2 >2NOTES: PASS FAIL


LOW VOLTAGE CIRCUIT BREAKER TEST REPORT

>2 >2LOW VOLTAGE CIRCUIT BREAKER STATUS

G.F. SENSOR POLARITY

MEGGER TEST BREAKER CLOSED BREAKER OPEN

A-GROUND B

INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY

PERFORM ADJUSTMENTS FOR FINAL PROTECTIVE DEVICE SETTINGS IAW THE COORDINATION STUDYINSPECT OPERATING MECHANISM, CONTACTS AND ARC CHUTES IN UNSEALED UNITS

A - ACCEPTABLE C - CORRECTED R - NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT N/A - NOT APPLICABLE

NETA SECTION 7.6.1.1.2 ELECTRICAL TESTSCONTACT RESISTANCE VALUES ARE MEASURED IN MILLIVOLTS

ALL DELAY VALUES ARE MEASURED IN SECONDS INITIAL TEST FINAL TEST NETA SPEC MIN/MAX

VERIFY OPERATION OF CHARGING MECHANISMVERIFY TRIP UNIT BATTERY CONDITION

MINIMUM PICKUP TESTS (VDC)

NOTES:

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE AND ALIGNMENTVERIFY THE UNIT IS CLEANOPERATE THE CIRCUIT BREAKER TO INSURE SMOOTH OPERATION

TRIP UNIT TYPE CONDUCTOR INFO: WIDTH:

CALCULATED AREA:

AS LEFTB

TRIP UNIT FUNCTIONSCURRENT MULTIPLIERS AVAILABLE RANGES

SETTINGS PROVIDED BY:AS FOUND

FEEDER IDENTIFICATION TEST EQUIPMENT CALIBRATION DUE DATES

MANUFACTURER TYPE CATALOG NUMBER FRAME SIZE IN AMPS INTERRUPTING RATING

CLIENT: TESTING SPECIFICATIONS EPS JOB NUMBER

CIRCUIT BREAKER DATA

LOCATION: ENGINEER(S) DATE

SWITCHGEAR DESIGNATION:

CONDITIONNETA SECTION 7.6.1.1.1 VISUAL AND MECHANICAL INSPECTION

SECTION

VERIFY CORRECT OPERATION OF LED / FLAG INDICATORS, ZONE INTERLOCKING, ELECTRICAL CLOSE AND TRIP OPERATION AND ANTI-PUMP

N/AUNDERVOLTAGE PICKUP:

% AF/AS/AP

OTHER

Correct Incorrect Corrected N/A

CU AL

VAC VDCVAC VDC

MEGOHMSGIGOHMS

AS FOUND EPS CLIENT

1000 VDC 500 VDC


CLIENT:

7925 Dunbrook Rd

Suite G

San Diego, CA 92126

(858)566‐6317

INSTRUMENT

POTENTIAL TRANSFORMER

TEST REPORT

NAMEPLATE DATA

SWITCHGEAR DESIGNATION: MANUFACTURER:

DATE:

ENGINEER:

CALIBRATION DATE:

JOB #:

TEST EQUIPMENT:

LOCATION:

TYPE/CLASS

VA

INSTRUMENT TRANSFORMER DESIGNATION:

MANUFACTURER

RATIO

NETA SECTION 7.10.1 VISUAL AND MECHANICAL INSPECTION CONDITION CONDITION CONDITION


KV RATING

BURDEN CLASS

VERIFY THAT ADEQUATE CLEARANCES EXIST BETWEEN PRI AND SEC CIRCUIT WIRING

VERIFY THE UNIT IS CLEAN


VERIFY CORRECT CONNECTION OF TRANSFORMERS WITH SYSTEM REQUIREMENTS

VERIFY CORRECT OPERATION OF TRANSFORMER WITHDRAWAL MECHANISM AND GROUNDING OPERATION

VERIFY CORRECT PRIMARY AND SECONDARY FUSE SIZES FOR VOLTAGE TRANSFORMERS


VERIFY ALL REQUIRED GROUNDING AND SHORTING CONNECTIONS PROVIDE CONTACT

VERIFY APPROPRIATE LUBRICAITON ON MOVING CURRENT‐CARRYING PARTS AND ON MOVING AND SLIDING

SURFACES

VOLTAGE TRANSFORMER TESTS

HI ‐ LOW

HI ‐ GND

LOW ‐ GND


(GIGOHMS)

H1 ‐ H4 : X1 ‐ X2

POLARITY

H1 ‐ H4 : X1 ‐ X4

TURNS‐RATIO

H1 ‐ H4 : X3 ‐ X4

PERFORM DIELECTRIC WITHSTAND ON PRIMAY WINDINGS AT 2300 VDC (1 MIN)PERFORM POWER FACTOR OR DISSIPATION FACTOR TEST IAW MANUFACTURER'S

PUBLISHED DATA

VOLTAGE CIRCUIT BURDEN AT TRANSFORMER TERMINALS (VAC)

NOTES:

TEST SINGLE POINT OF GROUND (GIGOHMS)

7925 Dunbrook Rd

Suite G

San Diego, CA 92126

(858)566‐6317

INSTRUMENT

CURRENT TRANSFORMER

TEST REPORT

NAMEPLATE DATA

SWITCHGEAR DESIGNATION: MANUFACTURER:

DATE:

ENGINEER:

CALIBRATION DATE:

JOB #:

TEST EQUIPMENT:

LOCATION:

VA

INSTRUMENT TRANSFORMER DESIGNATION:

MANUFACTURER

CLIENT:

NETA SECTION 7.10.1 VISUAL AND MECHANICAL INSPECTION CONDITION CONDITION CONDITION


KV RATING

BURDEN CLASS

RATIO

TYPE/CLASS

VERIFY THAT ADEQUATE CLEARANCES EXIST BETWEEN PRI AND SEC CIRCUIT WIRING



VERIFY CORRECT CONNECTION OF TRANSFORMERS WITH SYSTEM REQUIREMENTS

VERIFY CORRECT OPERATION OF TRANSFORMER WITHDRAWAL MECHANISM AND GROUNDING OPERATION

VERIFY CORRECT PRIMARY AND SECONDARY FUSE SIZES FOR VOLTAGE TRANSFORMERS


VERIFY ALL REQUIRED GROUNDING AND SHORTING CONNECTIONS PROVIDE CONTACT

VERIFY APPROPRIATE LUBRICAITON ON MOVING CURRENT‐CARRYING PARTS AND ON MOVING AND SLIDING

SURFACES

CURRENT TRANSFORMER TESTS

INSULATION RESISTANCE SEC TO GND AT 1000 VDC (GIGOHMS)

PERFORM POLARITY TEST

PERFORM RATIO‐VERIFICATION TEST USING VOLTAGE OR CURRENT METHOD

PERFORM EXCITATION TEST

PERFORM DIELECTRIC WITHSTAND TEST ON PRI WINDING W/SEC GROUNDED

(2300 VDC)

MEASURE CIRCUIT BURDENS (VAC)

WHEN APPLICABLE, PERFORM INSULATION RESISTANCE TESTS ON THE PRIMARY

WINDING W/SEC GROUNDED

NOTES:

VERIFY THE SINGLE POINT OF GROUND IS LOCATED IAW DRAWINGS AND SPECS

PERFORM POWER‐FACTOR DISSIPATION‐FACTOR TESTS IAW MANUFACTURER'S

PUBLISHED DATAVERIFY THAT CURRENT TRANSFORMER SEC CIRCUITS ARE GROUNDED AND HAVE

ONLY ONE GROUNDING POINT

CONDITION

TAP ____ TAP ____ TAP ____ TAP ____ TAP ____

MEGOHMS

COMPLETED

SYSTEM VOLTAGE (L-N)

VERIFY SECONDARY CONNECTIONS CONNECTED PROPERLY

VERIFY EQUIPMENT GROUNDING

RATED TIMETYPE/STYLE/CAT #:

PRIMARY CONDUCTOR RATED VOLTAGE (V)

RATED OHMS

TYPE/STYLE/CAT #: CT RATED VOLTAGE (V)PRIMARY CONDUCTOR SIZERATED AMPS

GROUNDING RESISTOR TEST REPORT

BIL (KV)CT RATIO



NAMEPLATE DATA

ELECTRICAL TESTS


VERIFY ALL BUSHINGS AND INSULATORS CLEAN AND IN GOOD CONDITION

VERIFY ALL RESISTOR LINK CONNECTIONS

VERIFY PROPER CT INSTALLATION

VERIFY PROPER INSTALLATION AND OPERATION OF ISOLATION SWITCH

NOTES:


VERIFY ALL BARRIERS AND COVERS ARE INSTALLED

OVERALLRESISTANCE (OHMS)

FUNCTIONAL TESTING

VERIFY ALL CONTROLS FUNCTION PROPERLY

VERIFY ALL LIGHTS AND INDICATORS FUNCTION PROPERLY

VERIFY CLEANLINESS OF UNIT

VERIFY BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY

INSULATION RESISTANCE @ 1000 VDC OVER POTENTIAL @2300 VDC

TEMPERATURE (°F) HUMIDITY


MANUFACTURER:

EQUIPMENT DESIGNATION TEST EQUIPMENT CALIBRATION DATES1kV Megger 8/5/2015

EQUIPMENT LOCATION

VISUAL AND MECHANICAL INSPECTION


SERIAL #S CAL DATES:

CURRENT RATING

CATALOG NUMBER PICKUP RANGE

PICKUP CURRENT TIME PICKUP

CURRENT TIME

Manufacturer VACONDITION

Primary Voltage Secondary Voltage

PRIMARY CURRENT AMPERE-TURNS PERCENT PICKUP TOTAL TIME REACTION

TIME RELAY TIME MFR. TOLERANCE

#DIV/0!#DIV/0!#DIV/0!

GROUND FAULT SYSTEM STATUS PASS FAILNOTES:

SERVICE ENTRANCE CONDUCTORS MAIN BONDING JUMPER GROUNDING ELECTRODE CONDUCTOR

PICKUP CURRENT TEST ADDITIONAL PICKUP CURRENT TEST(S) PICKUP CURRENT MINUS 25% =

NEUTRAL - GROUNDING LOCATIONS CONTROL POWER TRANSFORMER

GROUND FAULT SYSTEM TEST REPORT


TIME-CURRENT CALIBRATION TESTS

VERIFY THAT GROUNDING CONDUCTORS DO N OT PASS THROUGH THE ZERO SEQUENCE SENSORSVERIFY THAT THE GROUNDED CONDUCTOR IS SOLIDLY GROUNDED

ELECTRICAL TESTSGROUND FAULT SENSOR POLARITY SYSTEM NEUTRAL INSULATION RESISTANCE TO GROUND

VERIFY THE UNIT IS CLEANINSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEYVERIFY CORRECT OPERATION OF ALL FUNCTIONS OF THE SELF0TEST PANEL, IF APPLICABLE

NETA SECTION 7.14.1 VISUAL AND MECHANICAL INSPECTIONCOMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSVERIFY THAT GROUND CONNECTION IS MADE ON THE SOURCE SIDE OF THE NEUTRAL DISCONNECT LINK AND ON THE SOURCE SIDE OF ANY GROUND GAULT SENSORVERIFY THAT THE NEUTRAL SENSORS ARE CONNECTED WITH CORRECT POLARITY ON BOTH PRIMARY AND SECONDARYVERIFY THAT ALL PHASE CONDUCTORS AND THE NEUTRAL PASS THROUGH THE SENSOR IN THE SAME DIRECTION FOR ZERO SEQUENCE SYSTEMS

INSPECTION

MODEL TIME RANGE SENSOR / CT

AS FOUND SETTINGS

AS LEFT SETTINGS

SETTINGS PROVIDED BY

MODEL / CATALOG NUMBER SYSTEM VOLTAGE VOLTAGE RATING

GROUND FAULT SYSTEM MANUFACTURER

SWITCHBOARD MANUFACTURER SHOP ORDER / DRAWING NUMBER UL NUMBERFIELD DATA

MAIN OVERCURRENT DEVICE MANUFACTURER TYPE

SWITCHGEAR DESIGNATION



CONTROL WIRING INSULATION RESISTANCE AT 500 VDC (GIGOHMS)

VERIFY THAT THE CONTROL POWER TRANSFORMER HAS ADEQUATE CAPACITY FOR THE SYSTEMSET PICKUP AND TIME-DELAY SETTINGS IAW THE SETTINGS PROVIDED IN THE OWNER'S SPECIFICATIONS

CONTROL POWER TRANSFORMER REDUCED VOLTAGE TEST (55% RATED VOLTAGE)

CIRCUIT BREAKER / SWITCH REACTION TIME MONITOR TEST PANEL OPERATION

Zero Sequence

Correct

AL

Neutral Ground Strap

CU

Corrected by ContractorIncorrect

Seconds Cycles

Trip (Correct) No Trip (Incorrect)

Trip (Incorrect) No Trip (Correct)

Residual

AL CU AL CU

N/A

N/A

Correct Incorrect Corrected N/A

Circuit Breaker Fused Switch


GIGOHMSMEGOHMSCorrect Incorrect Corrected N/A

MFR: JOB NO: SERIAL NO:

DATE MFD: STYLE:

KVA/ MVA: CLASS: PHASE: 3 VOLTAGE: HV: LV: TV: N/A

AF TAP: AL TAP: HERTZ: 60 %IMPEDANCE: @ DEGREES C

TAP POSITION:

H1 - H0 N/A m H3 - H1 m X0 - X1 Y1-Y0 N/A

H2 - H0 N/A m H1 - H2 m X0 - X2 Y2-Y0 N/A H3 - H0 N/A m H2 - H3 m X0 - X3 Y3-Y0 N/A

X0 - X1 Y0-Y1 X0 - X2 Y0-Y2 X0 - X3 Y0-Y3 POSITION VOLTAGE H-X H-YN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/AN/A N/A N/A N/A

A PHASE B PHASE C PHASE 1 MIN 10 MIN PI

PASS FAIL



DRY TYPE TRANSFORMER TEST REPORT

WINDING CONFIG.:


TRANSFORMER DESIGNATION TEST EQUIPMENT CALIBRATION DATES

TRANSFORMER DATA

VERIFY THAT RESILIENT MOUNTS ARE FREE AND THAT ANY SHIPPING BRACKETS HAVE BEEN REMOVED

TEMP. RISE: OC

CONDITIONNETA SECTION 7.2.2 TRANSFORMERS, LIQUID FILLEDCOMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS


INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING

DUCTOR (HS/LS) (MICROHMS)

PRIMARY H3 - H1 H1 - H2 H2 - H3 TAP

DUCTOR AND INSULATION RESISTANCE

SECONDARYCALCULATED RATIO

HIGH TO LOW AT 1000 VDC (GIGOHMS)

VERIFY THE PRESENCE OF SURGE ARRESTERS

PRIMARY SECONDARY TERTIARY


INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY

PERFORM SPECIFIC INSPECTIONS AND MECHANICAL TESTS AS RECOMMENDED BY THE MANUFACTURER

VERIFY THAT AS-LEFT TAP CONNECTIONS ARE AS SPECIFIED


VERIFY THAT CONTROL AND ALARM SETTINGS ON TEMPERATURE INDICATORS ARE AS SPECIFIED

VERIFY THAT COOLING FANS OPERATE AND THAT FAN MOTORS HAVE CORRECT OVERCURRENT PROTECTION


NOTES: TRANSFORMER STATUS

LOW TO HIGH AND GND


HIGH TO LOW AND GND



VERIFY FLOAT AND EQUALIZE AND HIGH VOLTAGE SETTINGS

PERFORM FULL-LOAD TESTING OF CHARGER

COMPLETEDFUNCTIONAL TESTS

VERIFY CURRENT LIMITVERIFY CORRECT LOAD SHARING (PARALLEL CHARGERS)VERIFY CALIBRATION OF METERS IAW SECTION 7.11VERIFY OPERATION OF ALARMS

BATTERY CHARGER TEST REPORT



DATE:CUSTOMER:

NAMEPLATE DATA

EQUIPMENT DESIGNATIONEQUIPMENT LOCATION

MANUFACTURER

CALIBRATION DATE:TEST EQUIPMENT:

CONDITIONNETA SECTION7.18.2.1 VISUAL AND MECHANICAL INSPECTIONTYPE / STYLE / CAT #

VDCVDC

AmpsAmps

RATED OUTPUT VOLTAGE:RATED INPUT VOLTAGE:

RATED INPUT CURRENT:RATED OUTPUT CURRENT:

INSPECT FILTER AND TANK CAPACITORSVERIFY OPERATION OF COLLING FANS AND PRESENCE OF FILTERS

COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONSINSPECT FOR PHYSICAL AND MECHANICAL CONDITIONINSPECT ANCHORAGE, ALIGNMENT AND GROUNDINGVERIFY THE UNIT IS CLEANINSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR

A - ACCEPTABLE C - CORRECTED N - NEEDS REPAIR NA - NOT APPLICABLE NS - NOT IN SCOPE

AS LEFT

EQUALIZE VOLTAGEFLOAT VOLTAGE

SETTINGS

DC OUTPUT CURRENT LIMIT

AS LEFTAS FOUNDHIGH VOLTAGE ALARMHIGH VOLTAGE SHUTDOWNLOW VOLTAGE ALARMLOW VOLTAGE SHUTDOWN

INITIAL CHARGE VOLTAGE

AS FOUND

AC RIPPLE VOLTAGE IMPOSED ON THE BATTERY:AC RIPPLE CURRENT IMPOSED ON THE BATTERY:

VACAmps

NETA SECTION7.18.2.2 ELECTRICAL TESTSVACINPUT VOLTAGE:

INPUT CURRENT: AmpsVACAmps

OUTPUT VOLTAGE:OUTPUT CURRENT:

NOTES:

53 - 5657 - 60

VERIFY ALL CHARGER FUNCTIONS AND ALARMSBATTERY VOLTAGE READINGS NOTES

VDC

VDC

VDCEQUALIZE VOLTSFLOAT VOLTS


BATTERY TEST REPORT

JOB #:LOCATION:

DATE:

TESTED BY:NETA SECTION 7.18.1.1 VISUAL AND MECHANICAL INSPECTION CONDITION

VERIFY BATTERIES ARE ADEQUATELY LOCATED VERIFY ELECTROLYTE LEVELVERIFY VENTILATION SYSTEM IS OPERABLE VERIFY FLAME ARRESTERS PRESENT

CUSTOMER:

TEST EQUIPMENT USED:

BATTERY MANUFACTURER:

CALIBRATION DATE:

AhrBATTERY CAPACITY:

NEG - GNDPOS - GND VDC

CELL DESIGNATION

1 - 45 - 89 -12

INDIVIDUAL CELL VOLTAGE (VOLTS) SPECIFIC GRAVITY

33 - 3637 - 4041 - 4445 - 4849 - 52

13 - 1617 - 2021 - 24

EYEWASH STATION VERIFY THE UNITS ARE CLEANCOMPARE WITH NAMEPLATE / DRAWINGS / SPECS INSPECT SPILL CONTAINMENT INSTALLATIONINSPECT PHYSICAL / MECHANICAL CONDITION VERIFY OXIDE INHIBITOR ON TERMINAL CONNECTIONSINSPECT SUPPORT RACKS / MOUNTING / CLEARANCES INSPECT BOLTED CONNECTION VIA DUCTOR, TORQUE

WRENCH OR THEROGRAPHIC SURVEYVERIFY ANCHORAGE / ALIGNMENT / GROUNDINGA - ACCEPTABLE C - CORRECTED N - NEEDS REPAIR NA - NOT APPLICABLE NS - NOT IN SCOPE

NETA SECTION 7.18.1.1.2 ELECTRICAL TESTS

COMPLETEDFUNCTIONAL TESTS

INTERCONNECT RESISTANCE (MICROHMS)

INTERNAL RESISTANCE (MICROHMS)

25 - 2829 - 32

TRANSFER SWITCH DATAMFG.:TYPE:

CHECK POINT: CHECK POINT:

SETTINGS RESULTS

TIME DELAY TO TRANSFERTIME DELAY TO RETRANSFEROVERIDE MOMENTARY OUTAGESGENERATOR START TIMEGENERATOR COOL DOWN TIME

A-G B-G C-G A-B B-C C-A

NOTES:

CONDITIONFUNCTIONAL CHECKSVERIFY PHASE ROTATION, PHASING AND SYNCHRONIZED OPERATION AS REQUIRED BY THE APPLICATION NOTE 1

NOTE 1NOTE 1

PERFORM AUTOMATIC TRANSFER TESTS PER NETA 7.22.3.7.1-4VERIFY CORRECT OPERATION AND TIMING OF FUNCTIONS PER NETA 7.22.3.8.1-8

AUTOMATIC TRANSFER SWITCH TEST DATA SHEET


CLIENT:

Insulating barriersInterlock operation.Indicating lights.Physical damaage.

NORMAL TO LOAD

AS LEFT:

A PHASE: B PHASE: C PHASE:SWITCH CLOSED:CONTACT RESISTANCE

FUNCTIONS:

Perform Manual Transfer Operation

AS FOUND:AS FOUND: AS LEFT:

Contact alignment.

Manual Transfer warning visible.Verify connection tightness.

Verify cleanliness.

NORMAL TO EMERGENCY

EMERGENCY TO LOAD

SWITCH CLOSED: @ VDC (in Gigohms) NORMAL TO LOAD


Condition Condition

CONTROL WIRING

Compare with drawings and specs.Inspect physical condition.Inspect anchoring and alignment.Inspect grounding.

Verify proper lubrication.

TIMING TEST DATA

LOCATION:

SUBSTATION:FEEDER :

CONTROL WIRING INSULATION RESISTANCE@ VDC (in Megohms)

MECHANICAL INSPECTION

JOB NO.:

DATE:

TEST ENGR.:

SERIAL NO.:

VOLTAGE:AMPS:CATALOG NO.:

NOTE 1: TO BE COMPLETED BY CONTRACTOR

N

CONDITION

C2 DIST. (FT) P2 DIST. (FT)

1

2 0

3 0

4 0

5 0

6 0

7 0

8 0

9 0

*DIRECT INDICATES TWO TERMINAL METHOD, F. O. P. INDICATES THREE TERMINAL "FALL OF POTENTIAL" METHOD

GROUND SYSTEM LAYOUT

TEST DATA

LAYOUT NO. MEASURED RESISTANCEF. O. P.

TEST METHOD

DEPTHSIZEEQUIPMENT GROUND DESIGNATION

NOTES:

TEST EQUIPMENT DATAMFGR: MODEL: SERIAL NO.:AMEC 4610 167899 DL DV

GROUND RESISTANCE TEST REPORT


CLIENT: JOB NUMBER:

LOCATION: DATE:

SWITCHGEAR DESIGNATION: ENGINEER: ASSET NO.: CALIBRATION DATE:GROUND GRID 8/5/2015

TEST CONDITIONS

NETA SECTION 7.13.1 VISUAL INSPECTIONVERIFY GROUND SYSTEM IS IN COMPLIANCE WITH DRAWINGS, SPECIFICATIONS, AND NFPA 70INSPECT PHYSICAL AND MECHANICAL CONDITIONINSPECT BOLTED ELECTRICAL CONNECTION VIA DUCTOR OR TORQUE WRENCH METHODINSPECT ANCHORAGE

0.00

0.20

0.40

0.60

0.80

1.00

1.20

0 0.5 1 1.5

OH

MS

FEET

GROUNDING RESISTANCE

Series1

RAIN FALL WITHIN LAST 24 HOURS RAIN FALL WITHIN LAST WEEK

RAIN FALL WITHIN LAST 48 HOURS NO PREVIOUS APPRECIABLE RAIN FALL

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

TEST DATA

TEST EQUIPMENT DATAMFGR: MODEL: SERIAL NO.:MEGGER DET4TCR2 101337615

EQUIPMENT GROUND DESIGNATIONLAYOUT NO.

TEST METHOD

MEASURED RESISTANCELEAD RESISTANCE

DIRECT

REFERENCE

GROUND RESISTANCE TEST REPORT

7925 Dunbrook Road, Suite G San Diego, CA 92126 858-566-6317

CLIENT: JOB NUMBER:

LOCATION: DATE:

SWITCHGEAR DESIGNATION: ENGINEER: ASSET NO.: CALIBRATION DUE DATE:SAN0017 8/5/2016

TEST CONDITIONS

INVESTIGATE POINT TO POINT VALUES THAT EXCEED 0.5 OHMS.NOTES:

RAIN FALL WITHIN LAST 24 HOURS RAIN FALL WITHIN LAST WEEK

RAIN FALL WITHIN LAST 48 HOURS NO PREVIOUS APPRECIABLE RAIN FALL