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Name of Faculty : Guest Faculty
Discipline : Mechanical Engineering
Semester : VI
Subject : Automobile Engineering
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Practical
Week Lecture Topic Practical Topic
Day ( Including assignment/test) Day
1
Introduction to Automobile and its development , Fault and their remedies in Battery
Defination Ignition system .
I 2 Various types of automobiles manufactured in India. 1
3 Layout of Different types of chassis in Automobile
4 Introduction to power system, its requirements & Types Fault and their remedies in magnetic
II 5 Fuel systems for petrol and diesel engines 2 Ignition system.
6 multi point fuel injection (MPFI)
7 common rail direct injection (CRDI) Demonstration of (i) Head Light
III 8 Fuel injectors and nozzles. Comparison of MPFI with 3 Model (ii) Wiper and Indicators
9 Concept of double overhead cam, single overhead cam
10 Twin cam 16 valve technology in 4 cylinder engine Demonstration of (i) AC Pump and (ii)
SU Pump
11
Function of Transmission System in a Automobile,
IV variuos Types 4
12
Clutch - Function, Constructional details of single plate
and multiplate friction clutches
13
Centrifugal and semi centrifugal clutch, Hydraulic clutch Demonstration of Master Cylinders
V
5
14 Gear Box - Function, Concept of sliding mesh
15 Constant mesh
16 Synchromesh gear box Demonstration of (i) rear axle and (ii)
VI 17 Torque converter and overdrive, 6 differential.
18 Types of drives – Front wheel, Rear wheel, Four Wheel.
19 Universal joint and Differential Demonstration of steering system.
VII 20 Different types of Rear axles and Front Axles
7
21 Wheels and Tyres - Types of wheels, Types and
specifications of tyres used in Indian vehicles
22 Wheel balancing Fault finding practices on an
23
Function and principle of Ackerman and Davis steering automobile - four wheelers (petrol/
VIII mechanism
8 diesel vehicles).
24 types of steering gear boxes – Worm and nut
25
types of steering gear box worm and wheel, worm and Tuning of an automobile engine
roller
IX 26 types of steering gear box rack and opinion, Power
9
steering system
27
alignment of wheels – Toe in, toe out, camber, caster,
kingpin inclination.
28 Checking of Class Work & Assignment-I Driving practice on a 4-wheeler
29
Constructional details and working of mechanical Brakes
X
10
30
Constructional details and working of Hydraulic Brakes
31 Concept of air and vacuum brake Charging of an automobile battery
XI 32 brake adjustment and maintanence
11 and measuring cell voltage and
33 Introduction to Anti lock brake system its advantages specific gravity of electrolyte
and applications
34
Working and Constructional details of Anti lock brake Changing of wheels and inflation of
system tyres, balancing of wheels.
XII 35 Introduction to suspension system, functions and its
12
types
36
Working of coil spring and leaf spring suspension system
37 Concept of Air suspension Checking spark gap and valve
XIII 38 Working of Shock absorber 13 clearance
39 Constructional details of lead acid cell battery
40
Maintenance of batteries, checking of batteries for Cleaning and adjusting a carburetor
voltage and specific gravity
XIV 41
Working & constructinal details of Magnato and Battery 14
coil ignition system
42 Concept of Dynamo
43 Alternator - Construction and working
XV 44 Charging of battery by Alternator and Regulator 15 Viva-Voce
45 Checking of Class Work & Assignments
Name of Faculty : ANNU
Discipline : Mechanical Engineering
Semester : VI
Subject : Industrial Engineering
Theory
Week Lecture Topic
Day ( Including assignment/test)
1 1.Introduction to Industrial Engg., Concept of productivity
I 2 Factors Affecting Pproductivity
3
Measurement of Productivity
4 Causes of Low Productivity
5 Methods to improve productivity
II 6 Methods to improve productivity
7
Introduction to Work Study, Definition, Improtance of Work Study
8 Scope ans Applications of work study
9 Introduction to Method Study
III 10 Concept of Work measurement
11
Inter-relation between method study and work measurement
12 Human aspects of work study
13 Work Study and Ergonomics
IV 14 Historical Developments, The Work of Taylor
15
The Work of Gilbreths
16 Role of work study in improving productivity
17 Review of Work Study
V 18 Introduction to Method Study,Definition
19
Objectives of Method Study
20 Procedure for Method analysis
21 Select the job – on which method study is to be applied
22 Obtain information and record
VI 23 Examine the Information Critically
24
Develop the most practical, economical and effective method by considering real limitations
of the situation
25 Install the new method as standard practice
VII 26 Maintain the Standard Practice by Regular Follow Up
27
Principles of Motion analysis
28 Therbligs
29 SIMO charts
VIII 30 Use of SIMO charts & Draw SIMO Chart
31
Normal Work Area and Design of Work Places
32 Ergonomics
33 Checking of Class work & Assignment -I
IX 34 Introduction to Work Measurement, Defination & its Objectives
35
Work measurement techniques, stop watch time study
36 Procedure of Time Study, Equpments used, Selction of Job & Selction of Worker for time
37 Systems of performance rating, Normal Performance
X 38 Calculation of basic times and various allowances
39
Calculation of standard time(Numericals)
40 Numerical problems on Caluation of Standard time and Normal Time
41 Work sampling, standard data and its usage, Advantage and Disadvantages
XI 42 Introduction to wages, Wage payment for direct and indirect labour
43 Various Wage payment plans
44 Incentives and various incentive plans
45 incentives for indirect labour, Numericals on Wage Payments
46
Production Planning and Control,ntroduction, objectives and components (functions) of P.P.C
XII
47 Advantages of production planning and Production Control, stages of P.P.C
48 process planning, routing, scheduling
49 scheduling – purpose, machine loading chart, Gantt chart,
XIII 50 dispatching and follow up, routing purpose, route sheets
51 Dispatching – purpose, and procedure, follow up – purpose and procedure.
52 Introduction to CPM/PERT technique, Objectives and Applications of CPM/PERT
53 Drawing of simple networks and critical time calculation
XIV 54 Production Control in job order, batch type and continuous type of productions
55 Introduction, purpose/functions of estimating, costing concept
56 Ledger and elements of cost,difference between estimation and costing
57 Overheads and their types
XV 58 Estimation of material cost & Cost for Machining processes
59 Some numericals on Estimation & Costing of Mechanical Components
60 Checking of Class Work & Assignment-II
Name of faculty: Rekha Balyan
Discipline : Mechanical Engineering
Semester : VI
Subject : EDM
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory
Week Lecture Topic
Day ( Including assignment/test)
1
Concept /Meaning and its need
Qualities and functions of entrepreneur and barriers in entrepreneurship
2 Sole proprietorship and partnership forms of business organisations
I ASSIGNMENT : Schemes of assistance by entrepreneurial support agencies at National, State,
District level:
3 NSIC, NRDC, DC:MSME, SIDBI, NABARD, Commercial Banks, SFC’s TCO, KVIB, DIC,
Technology Business Incubator (TBI) and Science and Technology Entrepreneur Parks
(STEP).
4
Market Survey and Opportunity Identification (10 hrs): Scanning of business environment
II 5 Salient features of National and State industrial policies and resultant business opportunities
6 Types and conduct of market survey
7 Assessment of demand and supply in potential areas of growth
III 8 Identifying business opportunity
9 Considerations in product selection
10 Project report Preparation: Preliminary project report
IV 11 Detailed project report including technical, economic and market feasibility
12 Common errors in project report preparations: Exercises on preparation of project report
Introduction to Management :
13 Definitions and importance of management
V Functions of management: Importance and Process of planning, organising, staffing,
14 directing and controlling
15
Principles of management (Henri Fayol, F.W. Taylor)
Concept and structure of an organisation
Types of industrial organisations
16
a)Line organisation
b)Line and staff organisation
VI c)Functional Organisation
17 FEEDBACK of previous chapter/ test
Leadership and Motivation
18 a) Leadership:
Definition and Need
19 Qualities and functions of a leader
VII 20 Manager Vs leader
21 Types of leadership
22 Motivation : Definitions and characteristics
VIII 23 Factors affecting motivation
24 Theories of motivation (Maslow, Herzberg, McGregor)
25 FEEDBACK of previous chapter/ test
Management Scope in Different Areas
IX 26 a) Human Resource Management
Introduction and objective
27 Introduction to Man power planning, recruitment and selection
28 Introduction to performance appraisal methods
X 29 Material and Store Management Introduction functions, and objectives
30 ABC Analysis and EOQ
31 Marketing and sales: Introduction, importance, and its functions
XI 32 Physical distribution
33 Introduction to promotion mix
34 Sales promotion
XII 35 Financial Management: Introductions, importance and its functions
36 Elementary knowledge of income tax, sales tax, excise duty, custom duty and VAT
37
Miscellaneous Topics : Customer Relation Management (CRM):
Definition and need
XIII 38 Types of CRM
39 Total Quality Management (TQM): Statistical process control
40 Total employees Involvement
XIV 41 Just in time (JIT)
42 Intellectual Property Right (IPR) Introductions, definition and its importance
43 Infringement related to patents, copy right, trade mark
XV 44 FEEDBACK of previous chapter/ test
45 Test of whole syllabus
Name of Faculty : ANNU (Theory & Practical)
Discipline : Mechanical Engineering
Semester : VI
Subject : Inspection & Quality Control
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Day
Week Lecture Topic Practical Topic
Day ( Including assignment/test) Day
1 Introduction, units of measurement Introduction of various instruments
like vernier caliper,micro meter
2
standards for measurement and interchangeability. ,vernier height guage,vernier depth
I 1
guage for their least count and
3 International, national and company standard
methods for taking accurate reading
4 line and wavelength standards.
5 Planning of inspection: what to inspect? When to Introduction of various instruments
inspect? like vernier caliper,micro meter
6 Who should inspect? Where to inspect? ,vernier height guage,vernier depth
guage for their least count and
II Types of inspection: remedial, preventive and 2
7
methods for taking accurate reading
operative inspection, incoming, in-process and final
inspection
8 Study of factors influencing the quality of
manufacture
9
Basic principles used in measurement and gauging Use of dial indicator for measuring
taper ,use of bavel protector for
10 Mechanical, optical, electrical and electronic measuring taper
III
3
11 Study of various measuring instruments like:
calipers, micrometers
12 Dial indicators, surface plate and straight edge
13 Protectors, sine bar, clinometer Use of sine bar for measuring
taper,introduction and use of slip
14 Working and construction of comparators –
guage block
mechanical
IV 4
15 Working and construction of electrical and
pneumatic
16 Slip gauges, tool room microscope
17 Working and construction of profile projector Measurement of thread
characteristic using vernier.
Limit gauges: plug, ring, snap, taper, thread, height,
V 18 depth, form, feeler, wire and their applications for
5
linear,
19
Angular, surface, thread and gear measurements,
gauge tolerances
20 Revision upto L-18
Geometrical parameters and errors: Measurement of thread
21 Errors & their effect on quality, concept of errors characteristic using gauges
VI 22 Measurement of geometrical parameter such as
6
straightness
23
Measurement of geometrical parameter such as
flatness and parallelism
24 Study of procedure for alignment tests on lathes
25
Study of procedure for alignment tests on drilling Use of slip gauge in measurement of
center distance between two pins
26 Study of procedure for alignment tests on milling
machines.
VII 7
27 Testing and maintenance of measuring instruments.
28 Basic statistical concepts, empirical distribution and histograms
29 Frequency, mean, mode, standard deviation Use of tool maker’s microscope.
30
Normal distribution, binomial and Poisson, Simple-
examples
VIII 8
31 Introduction to control charts
32 X -Chart and its application,
33 R -Chart and its application, Use of comparator.
IX 34 P charts and its applications
9
35 C- charts and its applications
36 Comparision of X, R, P and C chart
37 Assignment -I on Charts Plot frequency distribution for 50
turned components
38 Sampling plans
X 10
39 Selection of sample size
40 Method of taking samples
41 Frequency of samples Plot frequency distribution for 50
turned components
42 Some Numerical problems on Sampling
XI 11
43 Inspection plan format
44 Inspection test reports
45 Queries related to Sampling With the help of given data, plot X
and R charts
46 Concept of total quality management (TQM)
XII
12
47 Continune ...Concept of total quality management
(TQM)
48 National and International Codes.
49 ISO-9000, concept With the help of given data, plot p
and C charts
50 ISO-9000, evolution & applications
XIII 13
51 QC tools
52 QC tools
53 Introduction to Kaizen To complete backlog (if Any)
54 Introduction to 5S and its implimentation
XIV 55 Introduction to Instrumentation and principal of 14
Transducer
Measurement of mechanical Quanties
56 Displacement, pressure, Vibration frequency by
Resistance Type Transducer
Measurement of mechanical Quanties Viva-Voce
57 Displacement, pressure, Vibration frequency by Capacitance Type Transducer
XV Measurement of mechanical Quanties
15
58 Displacement, pressure, Vibration frequency by
Induction Type Transducer
59 Revision of Chapter -5
60 Checking of Class work & Assignments
Name of Faculty : Guest Faculty
Discipline : Mechanical Engineering
Semester : VI
Subject : EMPLOYABILITY SKILLS – II
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Practical
Week Lecture Topic Practical Topic
Day ( Including assignment/test) Day
1 How to prepare a resume and
I 2
1 Covering Letter,How to Face
Interview Do's and Don't During
3 Interviews
4 Mock Interview practice
II 5 2
6
7 Make a Checck list to attend a
III 8 3 meeting with Senior, peer &
9 subordinate
10 Mock meeting
IV 11 4
12
13 Group discussion rules, points to be
V 14 5 remember during GD
15
16 Group Discussion
VI 17 6
18
19 Group Discussion
VII 20 7
21
22 How to make a power point
VIII 23 8 Presentation, Elements of Good
24 Presentation, Various Tools used to
25 Power Point Presentation (10
IX 26 9 Minutes only)
27
28 Power Point Presentation (10
X 29 10 Minutes only)
30
31 Paper Reading Exercies
XI 32 11
33
34 Paper Reading Exercies
XII 35 12
36
37 To Give Seminar on any
XIII 38 13 topic of Mech Engg. With report
39
40 To Give Seminar on any
XIV 41 14 topic of Current Affair With report
42
43
XV 44 15 Viva-Voce
45
Name of Faculty : Guest Faculty
Discipline : Mechanical Engineering
Semester : IV
Subject : Material and Metallurgy
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Day
Week Lecture Topic Practical Topic
Day ( Including assignment/test) Day
1.Introduction: Classification of about 25 specimens
1
Material, History of material origin, Scope of material of materials / machine parts into
science, Overview of different engineering materials
i) Metals and Non- Metals
and applications. ii) Metals and Alloys
I 2
Classification of materials, Thermal properties 1 iii) Ferrous and Non- Ferrous Metals
iv) Ferrous and Non- Ferrous Alloys
Chemical & Electrical Properties
3
Mechanical Properties of various materials Checking of files and Viva Voce and
4 remedial measures regarding the
practical performed ( If any)
II
Present and Future needs of materials, Overview of 2
5 Biomaterials & Semiconducting materials.
Various issues of materials, usage- Economical,
6 Environment and Social
Crystallography Given a set of specimen of Metals
7
Fundamental:-Crystal, Unit Cell, Space Lattice, and Alloys( Copper, Brass, Aluminium,
arrangement of atoms in Simple Cubic Crystals, Cast Iron, HSS, Gun Metal);Identify
BCC,FCC and HCP Crystals and indicate the various properties
III
3 possesed by them
Number of atoms per unit cell
8
Atomic Packing Factor
9
Deformation:- Overview , Behaviour and its Checking of files and Viva Voce and
10 Mechanism remedial measures regarding the
practical performed ( If any)
IV
Behaviour of materals under load & stress strain 4
11
Failure mechanism:- Overview of failure modes,
12 fracture,fatigue and creep
3.Metals and Alloys: Introduction:- History and Study of Heat Treatment Furnace
13 development of Iron & Steel, Different Iron Ores
V Raw materials in production of Iron & Steel,
5
14
Basic process of Iron makingBasic process of Iron
15 making
Basic process of Steel making, Checking of files and Viva Voce and
16 remedial measures regarding the
practical performed ( If any)
Classification of Iron And Steel.
VI
6
17
Cast Iron:- Different types of Cast Iron , manufacture
18 and their usage
Steels:- Steel & Alloy Steel, Classification of Plain Study of a metallaurgical microscope
19 Carbon Steel. and a specimen polishing machine
VII Availability , properties & usage of different types of
7
20 Plain Carbon Steels.
Effect of various alloys on properties of steel, uses of
21 alloy steel(HSS,SS)
Spring steel, silicon steel, Checking of files and Viva Voce and
22 remedial measures regarding the
practical performed ( If any)
Non ferrous materials
VIII
8
23
24 Properties and uses of light Metals and
their alloys
Properties and uses of White Metals and their alloys To prepair specimen for microscopic
25 examination and to examine the
microstructure of the specimens of
IX 26 4.Theory of Heat Treatment: Purpose of heat
9 following materials:i)Brass ii)Copper
treatment, Solid solution and its types iii)Malleable iv)GreyCI v)Low carbon
steel vi) high carbon steel vii)HSS
Iron Carbon Diagram
27
28
Formation and decompition of Austenite, Checking of files and Viva Voce and
remedial measures regarding the
practical performed ( If any)
Martensitic Transformation-simplified
X 29 transformation cooling curves 10
Various Heat Treatment Processes-Hardening,
30 Tempering, Annealing
Normalizing, case Hardening To anneal a given specimen and find
31 out difference in hardness as a result
of annealing
XI
Surface Haedening 11
32
Types of Heat Treatment Furnacesrequired for above
33 operations(only basic idea)
5.Engineering Plastics: Important sources of plastics, To normalize a given specimen and
34 Classification- thermoplastic and their uses find out difference in hardness as a
result of normalizing
XII Thermosetting plastics and their uses
12
35
Various Trade names of engg. Plastics, Plastic Coating
36
6.Advanced Materials: Composites- Classification, Checking of files and Viva Voce and
37 Properties, application remedial measures regarding the
practical performed ( If any)
XIII
Ceramics- Classification, Properties, application 13
38
Heat Insulating Materials
39
7.Miscellaneous Materials: Properties and uses of To harden and temper a given
40 asbestos, Glass wool, Thermocole. specimen and find out difference in
hardness due to tempering
XIV
Properties and uses of cork,mica. Overview of tool 14
41 and die materials
Materials for bearing metals
42
Spring Materials Final Viva- Voce
43
XV Materials for nuclear energy
15
44
Refractory materials
45
Name of Faculty : Guest Faculty
Discipline : Mechanical Engineering
Semester : IV
Subject : Workshop Technology-II
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory
Week Lecture Topic
Day ( Including assignment/test)
1
I 2 Single point cutting tool geometry, tool signature and its effect, Heat
3 Cutting Tool Materials - Properties of cutting tool material, Study of
4 tungsten carbide, cobalt steel cemented carbides, stellite, ceramics and
II 5 Lathe:Principle of turning
6 Function of various parts of a lathe
7 Classification and specification of various types of lathe
III 8 Work holding devices
9 Lathe tools and operations :- Plain and step turning, facing, parting off
10 taper turning, eccentric turning, drilling,
IV 11 reaming, boring, threading, knurling, form turning, spinning
12 Cutting parameters – Speed, feed and depth of cut for various materials
13 Speed ratio, preferred numbers of speed selection
V 14 Lathe accessories:- Centers, dogs, different types of chucks, collets, face
15 tool post grinder, milling attachment, Quick change device for
16 Introduction to capstan and turret lathe
VI 17 Assignment on Chapter 1,2 and queries related to chapter Ist and Iind
18 Drilling:Principle of drilling.
19 Classification of drilling machines and their description.Classification of
VII 20 Various operation performed on drilling machine – drilling, spot facing,
21 Speeds and feeds during drilling, impact of these parameters on drilling,
22 Types of drills and their features,
VIII 23 nomenclature of a drill,
24 Drill holding devices.
25 Boring: Principle of boring
IX 26 Classification of boring machines and their brief description.
27 Boring tools, boring bars and boring heads.
28 Shaping, Planing and Slotting:Working principle of shaper, planer and
X 29 Type of shapers
30 Type of planers
31 Types of tools used and their geometry.
XI 32 Speeds and feeds in above processes
33 Broaching: Introduction,Types of broaching machines – Single ram and
34 vertical type pull up, pull down, push down.
XII 35 Elements of broach tool, broach tooth details – nomenclature, types, and
36 Jigs and Fixtures:Importance and use of jigs and fixture
37 Principle of location
XIII 38 Locating devices
39 Clamping devices
40 Advantages of jigs and fixtures
XIV 41 Cutting Fluids and Lubricants:Function of cutting fluid
42 Types of cutting fluids
43 Difference between cutting fluid and lubricant
XV 44 Selection of cutting fluids for different materials and operations
45 Common methods of lubrication of machine tools
Name of Faculty : ANNU
Discipline : Mechanical Engineering
Semester : IV
Subject : Hydraulics & Hydraulic Machines
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Practical
Week Lecture Topic Practi Topic
Day ( Including assignment/test) cal
1 1.Introduction: Measurement of pressure by
I 2 Specific Volume, Capillarity, Specific gravity, Viscosity, 1 Employing
3 Surface Tension, Kinematic Viscosity i) Piezometer Tube
4 2.Pressure & its Measurement: Checking of files and Viva Voce and
II 5 Pascal's law, Static Pressure 2 remedial measures regarding the
6 Differential Single column Manometer practical performed ( If any)
7 Inverted U tube, Micromanometer including simple problems To find out the value of
III 8 Bourdon Pressure gauge, Diaphragm Pressure gauge 3 coefficient of discharge for a
9 Dead Weight Pressure gauge venturimeter.
10 3. Flow of Fluids:Types of Fluid Flow- Steady and Unsteady, Checking of files and Viva Voce and
IV 11 Rate of flow and their units, Continuity Equation of Flow 4 remedial measures regarding the
12 Potential Energy of a flowing Fluid, total head practical performed ( If any)
13 Bernoulli's Theorem(Statement & proof) & its applications Measurement of
V 14 Discharge measurement with the help of Venturimeter. 5 flow by using venturimeter.
15 Discharge measurement with the help of Orificemeter.
16 Pitot Tube, Limitation of Bernoulli's Theorem, Simple problem Checking of files and Viva Voce and
VI 17 4.Flow Through Pipes: Definition of pipe flow, wetted perimeter, 6 remedial measures regarding the
18 Chezy's equation and Darcy's equation of head loss(without practical performed ( If any)
19 Reynods number and its effect on pipe friction, Siphon Verification of Bernoulli's Theorem
VII 20 Nozzle- Definition, Velocity of liquid flowing through Nozzle, 7
21 Water Hammer, Anchor Block
22 Syphon, Surge Tank ( Concept only) Checking of files and Viva Voce and
VIII 23 Loss of head in pipes due to sudden enlargement, due to sudden 8 remedial measures regarding the
24 Obstruction to flow path, change of direction & pipe fittings ( practical performed ( If any)
25 5.Flow through orifices: To study the hydraulic circuit of
IX 26 Flow through drowned, partially drowned orifice 9 Hydraulic brakes & Hydraulic Ram
27 Time required for emptying a tank through circular orifice
28 Simple numerical problems on flow through orifice Checking of files and Viva Voce and
X 29 6.Hydraulic Machines:Description, operation and application of 10 remedial measures regarding the
30 Hydraulic Brake, Hydraulic Accumulator practical performed ( If any)
31 Hydraulic Door closer,Hydraulic Press, Study the working of Pelton Wheel
XI 32 Selection of specification of above systems for different 11 Turbine& Francis Turbine
33 7.Water Turbines and Pumps: Concept of a turbine, types of
34 Difference between Impulse & Reaction Turbine Checking of files and Viva Voce and
XII 35 Construction & working of Pelton Wheel Turbine 12 remedial measures regarding the
36 Construction & working of Francis Turbine practical performed ( If any)
37 Construction & working of Propeller and Kaplan Turbine To study single stage centrifugal pump
XIII 38 Unit speed, unit power, unit discharge, 13 for constructional details & its
39 Specific speed of Turbine, Selection of turbines based on specific operation to find out its normal head
40 Concept of Hydraulic Pump, single acting reciprocating Checking of files and Viva Voce and
XIV 41 Vane, Screw and Gear Pumps 14 remedial measures regarding the
42 Construction , working & operation of Centrifugal Pumps. practical performed ( If any)
43 Performance, Efficiencies and specifications of a Centrifugal
XV 44 Trouble shooting & problems in Centrifugal Pumps. 15 Final Viva-Voce
45 Remedial measures, pitting, cavitation, Priming
Name Of Faculty: Annu
Discipline : Mechanical Engineering
Semester : IV
Subject : MACHINE DESIGN AND DRAWING (Theory & Practical)
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Practical
Week
Lecture Topic Practical Topic
Day ( Including assignment/test) Day
I 1 Introduction to Design 1 Design terminology: stress, strain,
2
Comparison of designed and undesigned work 2 Some Numerical Problems on Stress,
II 3 General Design Consideration 3 Stress Concentration, Methods to
4
Codes and Standards (BIS Standards) 4 Fatigue and Endurance limit.
III 5 Engineering materials and their Mechanical 5 Some Numerical Problems on Stress
6
Selection of Materials 6 Properties of engineering materials:
IV 7 Criterion of Material Selection 7 Some case Studies on Selection of
8
Design Failure Theories, Introduction 8 Maximum stress theory With simple
9 Maximum strain theory 9 Simple Numerical Problems on
V 10
Maximum Strain Energy Theory 10
Simple Numerical Problems on
Maximum Strain Energy Theory
11
Classification of Loads 11
Simple Numerical Problems for
tensile and Compressive loads
VI
12
Design under Tensile, Compressive and 12
Simple Numerical Problems for
Torsional loads. Torisinal loads
13
Introduction to Shafts, Types of Shafts and 13
Eleboration on Types of loading with
Materials of Shafts Numericals
VII
14
Type of loading on shaft, standard sizes of 14
Class Work And Assignment
shaft available Checking
Shaft subjected to torsion only determination Design of Shafts Subjected to Torsion
15
of shaft diameter (hollow and solid shaft) on 15
only(Numericals)
the basis of : Strength and Rigidity
VIII
Determination of shaft dia (hollow and solid Design of Shafts Subjected to Bending
16 shaft) subjected to bending 16 Moment only(Numericals)
Determination of shaft dia (hollow and solid Design of Shafts Subjected to Torsion
17 shaft) subjected to combined torsion and 17 and Bendining moments
IX
bending Both(Numericals)
Review of Design of Shaft and Address
Design of Shafts Subjected to Torsion
18 Students Queries related to Chapter 1 to 3. 18 and Bendining moments
Both(Numericals)
Types of key, materials of key, functions of Failure of key (by Shearing and
19 key 19 Crushing) with Numerical Problems
X
20
Design of key (Determination of key 20
Design of Key Numerical Problems
dimension)
Introduction to Screw Joints, Advantages and Effect of keyway on shaft strength.
21 Disadvantages of screw joints, location of 21 (Numerical problems).
XI screw joints.
22
Important terms used in screw threads, 22
Design of power screws
designation of screw threads (screw jack )
23
Initial stresses due to screw up forces, stresses 23
Design of power screws
due to combined forces ( screw clamp)
XII
Problems and Queries Related to Screw Joints. Draw Profile of cams for Uniform
24 24 motion with knife edge and roller
followers
Indtroduction to Cams and Follower,Types of Draw Profile of cams for SHM with
XIII 25 cams and followers and their Applications 25 knife edge and roller followers
(Offset)
26 Procedure to Draw the Cam Profile 26 Draw Profile of cams for Uniformly
XIV 27 Introduction to Gears , Type of Gears, 27 Drawprofile of involute teeth gear by
28 Conventional Representation of Gears 28 Drawprofile of involute teeth gear by
XV 29 Address Students Queries related to 29 Viva- Voce
30 Checking of Assignment-II and Drawing 30
Name of Faculty : Guest Faculty
Discipline : Mechanical Engineering
Semester : IV
Subject : I.C. Engines
Lesson Plan Duration : 15 Weeks ( 9 January onwards)
Theory Practical
Week Lecture Topic Practical Topic
Day ( Including assignment/test) Day
1 Introduction I.C. Engines ,its Types & Classifications Study of a two stroke engine using
I 2 Working principle of two stroke cycle. 1 cut section model, note the function
3 Working principle of four stroke cycle. and
4 SI engines and CI Checking of practical copy/
II 5 Working of Otto cycle, and Diesel cycle. 2 viva/Revision.
6 Worling Principle of Dual cycle.
7 Location and functions of various parts of IC engines.
III 8 Materials used for various parts of IC engines. 3 Study of a four stroke engine using
9 Concept of IC engine terms: bore, stroke, dead centre, cut section model. Note the
10 Concept of carburetion. Checking of practical copy/
IV 11 Air fuel ratio. 4 viva/Revision
12 Simple carburetor and its application.
13 MPFI, Common rail system. Study of battery ignition system of a
V 14 super charging and turbo charger. 5 multi-cylinder petrol engine
15 SESSIONAL TEST -1/ ASSIGNMENT-1 stressing ignition timings, setting,
16 SESSIONAL TEST-1 / ASSIGNMENT-1 Checking of practical copy/
VI 17 Components of fuel system. 6 viva/Revision
18 Description and working of fuel feed pump.
19 Fuel injection pump. Study of cooling of IC engine.
VII 20 Various types of Injectors. 7
21 Description of battery coil ignition system.
22 Magnet ignition system Study of lubricating system of IC
VIII 23 Electronic ignition system. 8 engine.
24 Fault finding in ignition system.
25 remedial action for ignition system Checking of practical copy/
IX 26 SESSIONAL TEST -2/ ASSIGNMENT-2 9 viva/Revision
27 SESSIONAL TEST -2/ ASSIGNMENT-2
28 Function of cooling system in IC engine. Determination of BHP by
X 29 Air cooling and water cooling system. 10 dynamometer.
30 use of thermostat and radiator.
31
forced circulation in water cooling (description with line Checking of practical copy/
diagram). viva/Revision
XI 11
32 Function of lubrication.
33 Types and properties of lubricant.
34 Lubrication system of engine. Morse test on multi-cylinder petrol
XII 35 Fault finding in cooling and lubrication and remedial
12 engine.
action.
36 Engine power - indicated and brake power.
37 Efficiency - mechanical, thermal. Checking of practical copy/
XIII 38 Efficiency - relative and volumetric. 13 viva/Revision
39 Methods of finding indicated and brake power.
40 Morse test for petro1 engine. Local visit to roadways or private
XIV 41 Heat balance sheet.
14 automobile workshops.
42 Concept of pollutants in SI and CI engines, pollution
control.
43 norms for two or four wheelers BIS – I, II, III and IV
XV 44 methods of reducing pollution in IC engines.
15 Checking of practical copy/
alternative fuels like CNG and LPG. viva/Revision.
45 SESSIONAL TEST -3 ASSIGNMENT-3