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26 GEARS March 2004 T raditionally the month of November, and specifically Thanksgiving, is a time to give thanks for all that we have. In keeping with this tradition, I would like to express my thanks. Thanks, that is, that this past month of November is over! Far and away, it had to be the most dif- ficult time in the short life of my busi- ness. I’m not sure if anything went well. There were so many factors that creat- ed this miserable month I do not even know where to start. First off, business was slow. The work barely trickled in, and this of course created some cash flow problems. But this alone was not the real problem. The real issue was comebacks – you know, work you liked so much the first time, you did something to see it again. I don’t care what you call them; do-gains, bounces, never-lefts, they’re a @%!*%$&# pain in the posterior. They were killing me. I did more return work in the month of November than I did during the first twenty-three months that my shop was open. I can tell you that in business, I really pride myself in my ability to rec- ognize and fix problems. But this was something that was truly kicking my ass. I couldn’t put my finger on what was really causing the problems. Sure, we had a few technician-caused errors. A few converters failed. We had a few of those “mystery” comebacks that made no sense at all. I even had a reverse band break on a 727 that was out for almost 12 months. I was going nuts; I literally was spending money as fast as I could make it. Let me make a point up front. I know that my crew really cares about the quality of the work they produce. My standards are high, but they work hard, and for the most part meet my expectations. And frankly, I know that at times I’m not the easiest person to satisfy. I knew that the only way for us to get through this stressful time was to put our heads together and try to hash out a solution. But this brought up another problem. I could tell there was some kind of disconnect going on. I’m not sure if it was between the guys and me, or if it had something to do with their role in the company. Either way, I was having trouble communicating. When I tried to talk with them about what was going on, the majority of the time I just got a blank stare in return. I was so frustrated I was almost crying out for the help I needed. As I looked at their faces, I thought to myself, just talk to me! Offer an idea or suggestion! Even a “go to hell Ray” would have been a start. Looking back I realize that during this stressful time I never felt more alone. The bottom line is that nobody would or could help solve this problem … I had to find the solution. I knew this was going to be one of those defining moments in my career. I knew that if I was ever going to be the kind of business leader I wanted and needed to be, I would have to rise above the problems I was having, regardless of their nature, and create a solution. One of the first things I did was to let the guys know that I had not lost confidence in them or their ability, and that I truly appreciated their efforts. Then I assured them that their jobs were secure. I also made it clear to them that this was a two-way street. If I was to take care of their needs, they needed to take care of mine. If things continued as they had, we would all be out of work, so it was time to address any issues or problems – personal or profes- sional – that may be affecting produc- tion. As for my part, I also made some changes. I had to take a hard look at some of the decisions I had made con- cerning our suppliers. Let me be clear about this. It wasn’t as though I thought my suppliers were doing a bad job, or providing me with defective parts. What I was hoping to do was sim- plify the process of obtaining good parts that also represented good value. I had recently read a book that empha- sized using consistent procedures in your shop to produce a predictable result. To my way of thinking, our indus- try requires us to make so many deci- sions during the course of a transmis- sion repair, that this would at least sim- plify the parts ordering process. I’m probably similar to a lot of shop owners in that I know what suppliers to use for different parts. Some decisions are by Ray Warner Journey Journey P ART 11 My My A Case of S.O.S. (Shop Owner Syndrome)

My Journey Pt 11

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  • 26 GEARS March 2004

    T raditionally the month ofNovember, and specificallyThanksgiving, is a time to givethanks for all that we have. In keepingwith this tradition, I would like toexpress my thanks. Thanks, that is, thatthis past month of November is over!Far and away, it had to be the most dif-ficult time in the short life of my busi-ness.

    Im not sure if anything went well.There were so many factors that creat-ed this miserable month I do not evenknow where to start. First off, businesswas slow. The work barely trickled in,and this of course created some cashflow problems. But this alone was notthe real problem.

    The real issue was comebacks you know, work you liked so much thefirst time, you did something to see itagain. I dont care what you call them;do-gains, bounces, never-lefts, theyrea @%!*%$ pain in the posterior.They were killing me. I did more returnwork in the month of November than Idid during the first twenty-three monthsthat my shop was open.

    I can tell you that in business, Ireally pride myself in my ability to rec-ognize and fix problems. But this wassomething that was truly kicking myass. I couldnt put my finger on whatwas really causing the problems. Sure,we had a few technician-caused errors.A few converters failed. We had a fewof those mystery comebacks thatmade no sense at all. I even had areverse band break on a 727 that was

    out for almost 12 months. I was goingnuts; I literally was spending money asfast as I could make it.

    Let me make a point up front. Iknow that my crew really cares aboutthe quality of the work they produce.My standards are high, but they workhard, and for the most part meet myexpectations. And frankly, I know thatat times Im not the easiest person tosatisfy. I knew that the only way for usto get through this stressful time was toput our heads together and try to hashout a solution. But this brought upanother problem.

    I could tell there was some kind ofdisconnect going on. Im not sure if itwas between the guys and me, or if ithad something to do with their role inthe company. Either way, I was havingtrouble communicating. When I triedto talk with them about what was goingon, the majority of the time I just got ablank stare in return.

    I was so frustrated I was almostcrying out for the help I needed. As Ilooked at their faces, I thought tomyself, just talk to me! Offer an idea orsuggestion! Even a go to hell Raywould have been a start.

    Looking back I realize that duringthis stressful time I never felt morealone. The bottom line is that nobodywould or could help solve this problem I had to find the solution.

    I knew this was going to be one ofthose defining moments in my career. Iknew that if I was ever going to be thekind of business leader I wanted and

    needed to be, I would have to rise abovethe problems I was having, regardlessof their nature, and create a solution.

    One of the first things I did was tolet the guys know that I had not lostconfidence in them or their ability, andthat I truly appreciated their efforts.Then I assured them that their jobs weresecure. I also made it clear to them thatthis was a two-way street. If I was totake care of their needs, they needed totake care of mine. If things continuedas they had, we would all be out ofwork, so it was time to address anyissues or problems personal or profes-sional that may be affecting produc-tion.

    As for my part, I also made somechanges. I had to take a hard look atsome of the decisions I had made con-cerning our suppliers. Let me be clearabout this. It wasnt as though Ithought my suppliers were doing a badjob, or providing me with defectiveparts. What I was hoping to do was sim-plify the process of obtaining goodparts that also represented good value. Ihad recently read a book that empha-sized using consistent procedures inyour shop to produce a predictableresult.

    To my way of thinking, our indus-try requires us to make so many deci-sions during the course of a transmis-sion repair, that this would at least sim-plify the parts ordering process. Improbably similar to a lot of shop ownersin that I know what suppliers to use fordifferent parts. Some decisions are

    by Ray Warner

    JourneyJourneyPART 11MyMy

    A Case of S.O.S. (Shop Owner Syndrome)

  • GEARS March 2004 27

    based on price, but more importantly,the majority of my supplier decisionsare based on the quality and availabili-ty of the parts I need.

    The decision I made to open upand tell you this stuff was difficult, butthese types of problems happen every-day in our industry, and I need toaddress the problems I experiencealong with the successes.

    The rifts that sometimes occurbetween management and employeescan run deep at times, and when every-ones frustration begins to peak, itsimportant to take a deep breath andstep back. As difficult as it may be forthe shop owner, sometimes you have tosearch your soul to discover what roleyou may be playing in the problem andbe willing to do whats necessary to fixit.

    In previous articles I indicated thatI want to hire a service writer/centermanager as soon as the business war-ranted such a move. This last monthconfirmed some of my thoughts aboutthis. I believe in order to be effective inthe owners role you need to separateyourself from the day-to-day strugglesand stress of selling work, and focus onmanaging the workflow.

    I also believe that by doing this Iwouldnt have so much of an emotion-al investment in the necessary day-to-day decisions, and I could make themajor decisions with more objectivity.Maybe by doing this I can also avoidthe inevitable burnout that comeswhen one is spread too thin. Thatwould allow me to focus on what I loveabout this business, instead of becom-ing another casualty of it.

    ...sometimes you have

    to search your soul to

    discover what role you

    may be playing in the

    problem...