Upload
others
View
8
Download
0
Embed Size (px)
Citation preview
MV SMC-Flex OEM ComponentsBulletin 1503E
Installation Instructions
Important User Information
Read this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Table of Contents
1503E-IN001E-EN-P – June 2013
Chapter 1 Introduction Scope ....................................................................................... 1-1
Additional Publications .......................................................... 1-2
Chapter 2 Receiving ............................................................................... 2-1
Handling Procedures for Electrostatic Sensitive Devices ....... 2-1
Standards and Codes ............................................................... 2-2
Chapter 3 Identification .......................................................................... 3-1
Specifications .......................................................................... 3-2
Sizing the Enclosure ............................................................... 3-3
Dimensions ............................................................................. 3-3
Frame Layout .......................................................................... 3-4
Anchoring ............................................................................... 3-5
Torque Requirements .............................................................. 3-5
Power Connections ................................................................. 3-6
Grounding ............................................................................... 3-7
Current Loop Gate Drive Power Assembly ............................ 3-7
Chapter 4 Identification ........................................................................... 4-1
Sizing the Enclosure ................................................................ 4-2
Specifications .......................................................................... 4-3
Dimensions ............................................................................. 4-3
Torque Requirements .............................................................. 4-4
Power Stack Mounting ........................................................... 4-4
Power Stack Dimensions
1000/2300V, 180/360 A ................................................ 4-5
2300V, 600 A ................................................................ 4-6
3300/4160V, 180/360 A ................................................ 4-7
3300/4160V, 600 A ........................................................ 4-8
6900V, 180/360 A ......................................................... 4-9
6900V, 600 A .............................................................. 4-10
Power Connections ............................................................... 4-11
Grounding ............................................................................. 4-12
Power Stack Operating Restrictions ..................................... 4-12
Voltage Sensing Board Dimensions ..................................... 4-13
Mounting and Connecting the Voltage Board ...................... 4-13
Current Loop Gate Drive Power Assembly .......................... 4-15
Chapter 5 Interface Board Installation .................................................... 5-1
Interface Board Layout ............................................................ 5-2
Interface Board Connections .................................................. 5-3
SMC Flex Control Module ..................................................... 5-3
Connecting Interface Board to Voltage Sensing Board .......... 5-4
Connecting Interface Board to Gate Driver Board ................. 5-4
Additional Control Components ............................................. 5-5
Receiving and General Information
Power Stack Frame Installation
Power Stack Installation
Control Component Installation
ii Table of Contents
1503E-IN001E-EN-P – June 2013
Chapter 6 Introduction .............................................................................. 6-1
Main and Bypass Contactors ................................................... 6-1
Bypass Contactor .................................................................... 6-1
Main and Bypass Contactor Wiring Configuration ................ 6-2
Bypass Contactor Control Panel ............................................. 6-3
IntelliVAC Control Module .................................................... 6-4
Chapter 7 Wiring Diagrams ..................................................................... 7-1
180/360A, 800 to 1449V ................................................ 7-2
180/360A, 1450 to 2499V ............................................. 7-3
600A, 1450 to 2499V .................................................... 7-4
180/360/600A, 2500 to 4799V ..................................... 7-5
180/360/600A, 4800 to 6900V ..................................... 7-6
Chapter 8 Final Test Procedures .............................................................. 8-1
Dielectric Test ................................................................ 8-2
Additional Tests ...................................................................... 8-4
Spare Parts .............................................................................. 8-4
Appendix A Component Deratings Component Derating Table .................................................... A-1
Appendix B Typical MV SMC Flex Schematic Diagrams 3300/4160V (1 of 2) ..................................................... B-1
3300/4160V (2 of 2) ..................................................... B-3
Appendix B Typical MV SMC Flex Schematic Diagrams SMC Flex OEM Power Stack Kit Chart ................................. C-1
Contactor Installation
Typical Wiring Diagrams
Final Test Procedures
Chapter 1
1503E-IN001E-EN-P – June 2013
Introduction Scope This document pertains to the Bulletin 1503E MV SMC Flex OEM
components.
Most of the components described herein are provided in various
1503E kits; however, some of the devices described are not provided.
These must be acquired separately.
The power stack frame is a complete three-phase power system used in
solid-state reduced voltage motor controllers (refer to Figure 3.1).
Power stacks are also available as a set of loose three-phase components
(refer to Figure 4.1). Each form of power stack assembly (frame, loose)
is applied with other Bulletin 1503E control components and power
devices, in forming a complete solution.
Additional Publications Please refer to the following publications for additional information
about the Bulletin 1503E products:
1560E-SR022_-EN-P Medium Voltage Smart Motor
Controller (SMC) • Specification Guide
1560E-UM051_-EN-P Medium Voltage SMC Flex Motor
Controller, Bulletin 1503E, 1560E,
1562E • User Manual
This document contains the following
information for the MV SMC Flex:
• Commissioning
• Maintenance and Troubleshooting
• Parameter List
• Spare Parts List
Order additional copies of instruction manuals for all Allen-Bradley
medium voltage products from the Rockwell Automation on-line
ordering system at http://www.rockwellautomationdox.com.
1-2 Introduction
1503E-IN001E-EN-P – June 2013
Chapter 2
1503E-IN001E-EN-P – June 2013
Receiving and General Information Receiving Refer to Getting Started, General Handling Procedures for Medium
Voltage Controllers - Publication MVB-5.0. This document is
included with your shipment and contains information regarding
receiving, unpacking, initial inspection, handling, storage, and site
preparation.
A T T E N T I O NA T T E N T I O N
Printed circuit boards contain components that
can be damaged by electrostatic charges that
build up on personnel during normal activities.
Exercise the following precautions when
handling electrostatic sensitive devices. Failure
to do so may damage the device and render it
inoperable.
To guard against electrostatic damage (ESD) to equipment, the
following precautions should be observed when handling electrostatic
sensitive devices.
1) Use a grounding wrist strap to minimize the build up of static
charges on personnel.
2) Handle the module by the edges and avoid touching components or
printed circuit paths.
3) Store devices with sensitive components in the conductive
packaging that the module is shipped in.
These precautions are the minimum requirements for guarding against
ESD. For more information refer to Guarding Against Electrostatic
Damage - Publication ICCG-4.3. See the Additional Publications
section for information on obtaining this document.
Handling Procedures for Electrostatic Sensitive Devices
2-2 Receiving and General Information
1503E-IN001E-EN-P – June 2013
Standards and Codes Important: It is recommended that the user be familiar with the
following safety and design standards and codes, and any additional
local codes that a medium voltage controller must comply with:
• CEC (Canadian Electrical Code)
• CSA 22.2 No. 14 (Canadian Standards Association) - Industrial
Control Equipment
• NEC (National Electrical Code)
• NEMA ICS Standards (National Electrical Manufacturers’
Association)
• OSHA (Occupational Safety and Health Administration)
• UL 50 (Underwriters Laboratories) - Enclosures for Electrical
Equipment
• UL 347 (Underwriters Laboratories) - High Voltage Industrial
Control Equipment
• UL 508 (Underwriters Laboratories) - Industrial Control Equipment
• IEC 60204-1 - Safety of Machinery - Electrical Equipment of
Machines, Part 1: General Requirements
• IEC 62271-200 - AC Metal Enclosed Switchgear and Control Gear
for Rated Voltages Above 1kV and up to 52 kV (formerly IEC
60298)
• IEC 60470 - High Voltage Alternating Current Contactors
• IEC 60529 - Degrees of Protection Provided by Enclosures (IP Code)
• IEC 60694 - Common Clauses for High Voltage Switchgear and
Control Gear Standards
• ICS1- Industrial Control and Systems General Requirements
• ICS3 Part 2 - Industrial Control and Systems - Medium Voltage
Controllers Rated 2001-7200V AC
Chapter 3
1503E-IN001E-EN-P – June 2013
Power Stack Frame Installation Identification A power stack frame is shown below in Figure 3.1 (3300/4160 V frame
shown).
Figure 3.1 – MV SMC Flex OEM Power Stack Frame
Verify the voltage and current rating of the OEM frame using the
information located on the nameplate at the front of the frame
(see Figure 3.2).
Refer to Table 3.A for the frame description and catalog numbers.
Figure 3.2 – MV SMC Flex OEM Frame Nameplate Data
3-2 Power Stack Frame Installation
1503E-IN001E-EN-P – June 2013
Description of Frame Options Catalog Number Part Number
1000V, 180 A, 3 phase, 50/60 Hz 1503E-FRZ1T 80187-547-51
1000V, 360 A, 3 phase, 50/60 Hz 1503E-FRZ1A 80187-547-52
2300V, 180 A, 3 phase, 50/60 Hz 1503E-FRAT 80187-547-53
2300V, 360 A, 3 phase, 50/60 Hz 1503E-FRAA 80187-547-54
3300V, 180 A, 3 phase, 50/60 Hz 1503E-FRCT 80187-547-55
3300V, 360 A, 3 phase, 50/60 Hz 1503E-FRCA 80187-547-56
4160V, 180 A, 3 phase, 50/60 Hz 1503E-FRET 80187-547-57
4160V, 360 A, 3 phase, 50/60 Hz 1503E-FREA 80187-547-58
Voltage ranges : 1000 = 800 to 1449 V 2300 = 1450 to 2499 V 3300/4160 = 2500 to 4799 V
Table 3.B – Power Stack Frame Specifications Description 180 A 360 A
Input Voltages
(50/60 Hz)
1000 volts AC, 3 phase, +10% -15%
2300 volts AC, 3 phase, +10% -15%
3300 volts AC, 3 phase, +10% -15%
4160 volts AC, 3 phase, +10% -15%
Ambient Temperature 0°C to 40°C (32°F to 104°F)
Power Section 6 SCR at 1000 volts 12 SCR at 3300 volts
6 SCR at 2400 volts 12 SCR at 4160 volts
Repetitive Peak Inverse Voltage Rating
1000 volts – 4500 PIV 3300 volts – 13000 PIV
2300 volts – 6500 PIV 4160 volts – 13000 PIV
Thermal Capacity 600% of FLA, 10 seconds (2 starts per hour, 5 minutes between starts)
450% of FLA, 30 seconds (2 starts per hour, 5 minutes between starts)
dv/dt Protection R.C. Snubber Network
Maximum Heat Dissipation (kW)
Start or Stop Cycle (@ 450% FLA) Continuous
180 A 360 A
800 to 2499 V 7 13 .25
2500 to 4799 V 14 26 .25
Altitude 0 to 1000 m (0 to 3,300 ft)
(See Controller Deratings Table A-1 in Appendix A)
Net Weight (Shipping)
1000 to 2300 V – 116 kg (255 lbs)
3300 to 4160 V – 125 kg (276 lbs)
Refer to Table 3.A for acceptable input voltage ranges.
For higher ambient conditions, contact Factory.
Specifications
Power Stack Frame Installation 3-3
1503E-IN001E-EN-P – June 2013
A T T E N T I O NA T T E N T I O N
The enclosure for the power stack frame assembly must be adequately sized to provide sufficient airflow to cool the units. Failure to provide adequate cooling may result in reduced duty cycles or component failure.
Use the information included in Table 3.B to assist in determining the
enclosure size.
Dimensions The power stack frame dimensions are shown in Figure 3.3 below.
The dimensions are the same for all frame catalog numbers.
900 [35.42] 640 [25.19]
890
[35.04]
Front View Side View
Approximate dimensions in millimeters [inches]
900 [35.42] 640 [25.19]
890
[35.04]
Front View Side View
Approximate dimensions in millimeters [inches]
Figure 3.3 – Power Stack Frame Dimensions (4160V, 360A shown)
Sizing the Enclosure
3-4 Power Stack Frame Installation
1503E-IN001E-EN-P – June 2013
Frame Layout Refer to Figure 3.4 for the main components of the OEM SMC
frame.
Voltage Sensing Board located
on underside of mounting panel
Lifting Clip
Heatsink Assembly
Current Loop
Gate Driver Board
Current Loop
Gate Driver Power Assembly
Voltage Sensing Board located
on underside of mounting panel
Lifting Clip
Heatsink Assembly
Current Loop
Gate Driver Board
Current Loop
Gate Driver Power Assembly
PowerPhase
A
PowerPhase
B
PowerPhase
C
Front View
PowerPhase
A
PowerPhase
B
PowerPhase
C
Front View
Figure 3.4 - Frame Layout
Power Stack Frame Installation 3-5
1503E-IN001E-EN-P – June 2013
Anchoring Mounting holes are provided in the frame and are suitable for 0.5 in.
(M12) diameter anchor bolts (refer to Figure 3.5).
A T T E N T I O NA T T E N T I O N
The frame is designed to be anchored in the upright position and on a level surface. Do not attempt to mount the frame upside down or at any angle that is not level. Improper anchoring may cause injury to personnel and/or damage to the equipment.
640[25.2]
521[20.5]
778[30.6]
900[35.4]
(All dimensions in millimeters [inches])
Front
Figure 3.5 – Frame Mounting Hole Locations (Bottom View)
Torque Requirements All electrical connections must be torqued to the specifications shown
in Table 3.C.
A T T E N T I O NA T T E N T I O N
Ensure that all electrical connections are torqued to the correct specification. Failure to do so may result in damage to the equipment and/or injury to personnel.
Table 3.C – Torque Requirements
Hardware Recommended Torque
1/4 in. 6 ft·lb (8 N·m)
5/16 in. 11 ft·lb (15 N·m)
3/8 in. 20 ft·lb (27 N·m)
1/2 in. 48 ft·lb (65 N·m)
Control Wire Terminals 2.0 – 3.3 in·lb (0.2 – 0.4 N·m)
CLGD Power Assembly Terminals 50 in·lb (5.6 N·m)
SMC Flex Control Module Terminals 5 in·lb (0.6 N·m)
3-6 Power Stack Frame Installation
1503E-IN001E-EN-P – June 2013
A T T E N T I O NA T T E N T I O N
To avoid shock hazard, lock out incoming power to power cables when completing connections. Failure to do so may result in severe burns, injury or death.
It is the responsibility of the OEM to ensure that suitable line and load cables are used to satisfy the requirements of the equipment and meet local electrical codes.
1) Use appropriate cable lugs to attach suitable line cables to the
line cable terminal (upper power terminal) of the heatsink
assembly. The terminal is predrilled with a mounting hole with a
diameter of 10.3 mm (0.406 in.). The holes are suitable for M10
(3/8 in.) hardware. Refer to Figure 3.6 for the terminal location.
Torque the fastening hardware to the specifications shown in
Table 3.C.
2) Use cable lugs to attach suitable load cables to the load cable
terminal (lower power terminal) of the heatsink assembly. Refer
to Figure 3.6 for the terminal location. Torque the fastening
hardware to the specifications shown in Table 3.C.
3) Refer to Chapters 6 and 7 for a typical wiring diagram to
determine the required connections. Appendix B includes a
typical schematic for a complete soft starter unit.
Line Cable Terminal
10.3 mm (0.406 in.) diameter
(All stacks in SMC frame have similar configuration)
Right Side View
Load Cable Terminal
10.3 mm (0.406 in.) diameter
Line Cable Terminal
10.3 mm (0.406 in.) diameter
(All stacks in SMC frame have similar configuration)
Right Side View
Load Cable Terminal
10.3 mm (0.406 in.) diameter
Figure 3.6 - Heatsink Assembly Power Connections (4160V, 360A heatsink shown)
Power Connections
I M P O R T A N TI M P O R T A N T
Power Stack Frame Installation 3-7
1503E-IN001E-EN-P – June 2013
A T T E N T I O NA T T E N T I O N
It is the responsibility of the OEM to ensure that the final enclosure is suitably bonded to ground, and that provisions for grounding are made according to local electrical codes and standards.
The CLGD power assembly is mounted on the front bottom of the
frame (refer to Figure 3.4). All secondary connections are pre-wired
for the power stack frame. It requires a 110/120 or 220/240 VAC
(50/60 Hz), 50 VA, primary source of power. Refer to Chapter 7 for
typical wiring diagrams.
NOTE: There are three individual cable loops (one for each
phase) connected in series. The cable length must be 6.4
metres (21 feet). Do not cut the extra length from these
cables, as they represent the load for the transformer in
the above power assembly. If they are shortened, the
loop current will be incorrect, and the CLGD boards
may not function properly during stop maneuvers.
Grounding
Current Loop Gate Drive Power Assembly (CLGD)
3-8 Power Stack Frame Installation
1503E-IN001E-EN-P – June 2013
Chapter 4
1503E-IN001E-EN-P – June 2013
Power Stack Installation
Identification A power stack (single phase, 3300/4160V) power stack is shown below
in Figure 4.1.
Figure 4.1 – Single-phase Power Stack
Verify the voltage and current rating of the OEM power stacks by
examining the label and referencing it to the information in Table 4.A.
Table 4.A – Power Stack Options and Catalog Numbers
Voltage Current (Amps) Catalog Number Part Number
1000 V, 3 phase, 50/60 Hz 180 1503E-PPZ1T 80258-011-51
360 1503E-PPZ1A 80258-011-52
2300 V, 3 phase, 50/60 Hz
180 1503E-PPAT 80258-011-53
360 1503E-PPAA 80258-011-54
600 1503E-PPAC 80258-011-55
3300 V, 3 phase, 50/60 Hz
180 1503E-PPCT 80258-011-56
360 1503E-PPCA 80258-011-57
600 1503E-PPCC 80258-011-58
4160 V, 3 phase, 50/60 Hz
180 1503E-PPET 80258-011-59
360 1503E-PPEA 80258-011-60
600 1503E-PPEC 80258-011-61
6900 V, 3 phase, 50/60 Hz
180 1503E-PPKT 80258-011-62
360 1503E-PPKA 80258-011-63
360 1503E-PPKC 80258-011-64
Voltage ranges: 1000 = 800 to 1449V 2300 = 1450 to 2499V 3300/4160 = 2500 to 4799V 6900 = 4800 to 7200V
4-2 Power Stack Installation
1503E-IN001E-EN-P – June 2013
Identification (cont.) In addition to the power stacks, a voltage sensing board is to be
connected in the power circuit. Table 4.B lists the voltage sensing
board part number, which is used for all power stacks.
Table 4.B – Voltage Sensing Board Catalog Number
Description Line Voltage (3 phase, 50/60 Hz) Catalog Number Part Number
Voltage Sensing Board
800 to 1500V 1503E-VSZ1 80258-016-52
1501-2500V 1503E-VSA 80258-016-53
2501-4800V 1503-VSE 80258-016-54
4801-7200V 1503E-VSK 80258-016-55
A T T E N T I O NA T T E N T I O N
The enclosure for the power stack assemblies must be adequately sized to provide sufficient airflow to cool the units. Failure to provide adequate cooling may result in reduced duty cycles or component failure.
Use the data in Table 4.C to assist in calculating the enclosure size.
Sizing the Enclosure
Power Stack Installation 4-3
1503E-IN001E-EN-P – June 2013
Table 4.C – Power Stack Specifications
Description 180 A, 360 A, 600 A
Input Voltages
(50/60 Hz)
1000 volts AC, 3 phase, +10%, -15% 2300 volts AC, 3 phase, +10%, -15% 3300 volts AC, 3 phase, +10%, -15% 4160 volts AC, 3 phase, +10%, -15% 6900 volts AC, 3 phase, +10%, -15%
Ambient Temperature
0°C to 40°C (32°F to 104°F)
Power Section (for 3 phases)
6 SCR at 1000/2300 volts 12 SCR at 4160 volts 12 SCR at 3300 volts 18 SCR at 6900 volts
Repetitive Peak Inverse Voltage Rating
1000 volts – 4500 PIV 3300/4160 volts – 13000 PIV 2400 volts – 6500 PIV 6900 volts – 19500 PIV
Thermal Capacity 600% of FLA, 10 seconds 450% of FLA, 30 seconds
dv/dt Protection R.C. Snubber Network
Maximum Heat Dissipation (kW)
Start or Stop Cycle (@ 450% FLA) Continuous
180 A 360 A 600 A
0 to 2499 V 7 13 22 .25
2401 to 4799 V 14 26 44 .25
4800 to 7200 V 21 39 66 .25
Altitude 0 to 1000 m (0 to 3,300 ft.)
(See Controller Deratings Table A-1 in Appendix A)
Net Shipping Weight
(3 phases)
Rating 1000 / 2300 V 3300 / 4160 V 6900 V
180A / 360A 105 kg (231 lb) 113 kg (249 lb) 126 kg (278 lb)
600 A 132 kg (290 lb) 154 kg (339 lb) 170 kg (374 lb)
Refer to Table 4.A for acceptable input voltage ranges.
180 A and 360 A ratings only for 1000 V power stack
For other ambient ranges, refer to Factory.
Dimensions Refer to Figures 4.2 through 4.7 for the dimensions of the power
stacks.
Specifications
4-4 Power Stack Installation
1503E-IN001E-EN-P – June 2013
Torque Requirements All electrical connections must be torqued to the specifications shown
in Table 4.D.
A T T E N T I O NA T T E N T I O N
Ensure that all electrical connections are torqued to the correct specification. Failure to do so may result in damage to the equipment and/or injury to personnel.
Table 4.D – Torque Requirements
Hardware Recommended Torque
1/4 in. 6 ft·lb (8 N·m)
5/16 in. 11 ft·lb (15 N·m)
3/8 in. 20 ft·lb (27 N·m)
1/2 in. 48 ft·lb (65 N·m)
Control Wire Terminals 2.0 – 3.3 in·lb (0.2 – 0.4 N·m)
CLGD Power Assembly Terminals 50 in·lb (5.6 N·m)
SMC Flex Control Module Terminals 5 in·lb (0.6 N·m)
Power Stack Mounting Power stacks are to be mounted in a vertical orientation in order to
provide adequate component cooling. Mount the heatsink in a
suitable location using the mounting holes provided in the assembly.
Use M10 (3/8”) or similar hardware for the mounting hole dimensions
of 10.7 mm x 15.9 mm (0.421in. x 0.625 inches).
Power stacks rated 180/360A, up to 4799V, are provided with
mounting brackets (as shown in Figures 4.2 and 4.4). The mounting
brackets should be affixed to a horizontal surface, and the power stacks
slide into and bolt to the mounting brackets.
A T T E N T I O NA T T E N T I O N
Maintain sufficient clearance between the power
phases and between phases and grounded
surfaces. Refer to local electrical codes to
determine the required clearance. Failure to do
so may result in injury to personnel or damage to
the equipment.
Power Stack Installation 4-5
1503E-IN001E-EN-P – June 2013
OVERALL DIMENSIONS:
WIDTH: 186.4 [7.34]
HEIGHT: 426.7 [16.80]
DEPTH: 457.7 [18.02]
WEIGHT: 35 kg [77 lbs.]
Front View
Dimensions in millimeters [inches] Mounting Holes for
M10 (3/8”) hardware
(4 places)
Side View
Bottom View
Note: All dimensions
include mounting bracket.
186.4 [7.34]
426.7[16.80]
446.9 [17.60]
457.7 [18.02]
457.7 [18.02]
214.4 [8.44] 12.7 [0.50]
139.7 [5.50]
OVERALL DIMENSIONS:
WIDTH: 186.4 [7.34]
HEIGHT: 426.7 [16.80]
DEPTH: 457.7 [18.02]
WEIGHT: 35 kg [77 lbs.]
Front View
Dimensions in millimeters [inches] Mounting Holes for
M10 (3/8”) hardware
(4 places)
Side View
Bottom View
Note: All dimensions
include mounting bracket.
186.4 [7.34]
426.7[16.80]
446.9 [17.60]
457.7 [18.02]
457.7 [18.02]
214.4 [8.44] 12.7 [0.50]
139.7 [5.50]
Figure 4.2 – Power Stack Dimensions – 1000/2300V, 180/360A
4-6 Power Stack Installation
1503E-IN001E-EN-P – June 2013
OVERALL DIMENSIONS:
WIDTH: 501.2 [14.73]
HEIGHT: 444.1 [17.49]
DEPTH: 461.5 [18.17]
WEIGHT: 44 kg [97 lbs]
Dimensions in millimeters [inches]
Front View
501.2 [19.73]
309.8 [12.20]
88.9[3.50]
125.3[4.93]
98.6[3.88]
50.8[2.00]
102.6[4.04]
50.8[2.00]
203.3 [8.01]
461.4 [18.17]
444.1[17.49]
414.2[16.31]
Mounting Holes for
M10 (3/8”) hardware
(4 places)
Side View
OVERALL DIMENSIONS:
WIDTH: 501.2 [14.73]
HEIGHT: 444.1 [17.49]
DEPTH: 461.5 [18.17]
WEIGHT: 44 kg [97 lbs]
OVERALL DIMENSIONS:
WIDTH: 501.2 [14.73]
HEIGHT: 444.1 [17.49]
DEPTH: 461.5 [18.17]
WEIGHT: 44 kg [97 lbs]
Dimensions in millimeters [inches]
Front View
501.2 [19.73]
309.8 [12.20]
88.9[3.50]
125.3[4.93]
98.6[3.88]
50.8[2.00]
102.6[4.04]
50.8[2.00]
203.3 [8.01]
461.4 [18.17]
444.1[17.49]
414.2[16.31]
Mounting Holes for
M10 (3/8”) hardware
(4 places)
Side View
Figure 4.3 – Power Stack Dimensions – 2300V, 600A
Power Stack Installation 4-7
1503E-IN001E-EN-P – June 2013
OVERALL DIMENSIONS:
WIDTH: 186.7 [7.35]
HEIGHT: 582.2 [22.92]
DEPTH: 454.4 [17.89]
WEIGHT: 38 kg [83 lbs]
Front View
Dimensions in millimeters [inches]Mounting Holes for
M10 (3/8”) hardware
(4 places)
Side View
Bottom View
Note: All dimensions
include mounting bracket.
186.7 [7.35]
582.2[22.92]
443.5 [17.46]
454.4 [17.89]
454.4 [17.89]
214.4 [8.44] 12.7 [0.50]
139.7[5.50]
OVERALL DIMENSIONS:
WIDTH: 186.7 [7.35]
HEIGHT: 582.2 [22.92]
DEPTH: 454.4 [17.89]
WEIGHT: 38 kg [83 lbs]
Front View
Dimensions in millimeters [inches]Mounting Holes for
M10 (3/8”) hardware
(4 places)
Side View
Bottom View
Note: All dimensions
include mounting bracket.
186.7 [7.35]
582.2[22.92]
443.5 [17.46]
454.4 [17.89]
454.4 [17.89]
214.4 [8.44] 12.7 [0.50]
139.7[5.50]
Figure 4.4 – Power Stack Dimensions – 3300/4160V, 180/360A
4-8 Power Stack Installation
1503E-IN001E-EN-P – June 2013
Power Stack Mounting (cont.)
OVERALL DIMENSIONS:
WIDTH: 394.7 [15.54]
HEIGHT: 611.2 [24.06]
DEPTH: 461.4 [18.17]
WEIGHT: 51 kg [113 lbs.]
Dimensions in millimeters [inches]
Front View
394.7 [15.54]
203.3 [8.01]
189.8[7.47]
50.8[2.00]
611.2[24.06]
581.3[22.88]
205.2[8.08]
50.8[2.00]
461.4 [18.17]88.9[3.50]
98.6[3.88]
Mounting holes for
M10 (3/8”) hardware
(4 places)
Side View
OVERALL DIMENSIONS:
WIDTH: 394.7 [15.54]
HEIGHT: 611.2 [24.06]
DEPTH: 461.4 [18.17]
WEIGHT: 51 kg [113 lbs.]
Dimensions in millimeters [inches]
OVERALL DIMENSIONS:
WIDTH: 394.7 [15.54]
HEIGHT: 611.2 [24.06]
DEPTH: 461.4 [18.17]
WEIGHT: 51 kg [113 lbs.]
Dimensions in millimeters [inches]
Front View
394.7 [15.54]
203.3 [8.01]
189.8[7.47]
50.8[2.00]
611.2[24.06]
581.3[22.88]
205.2[8.08]
50.8[2.00]
461.4 [18.17]88.9[3.50]
98.6[3.88]
394.7 [15.54]
203.3 [8.01]
189.8[7.47]
50.8[2.00]
611.2[24.06]
581.3[22.88]
205.2[8.08]
50.8[2.00]
461.4 [18.17]88.9[3.50]
98.6[3.88]
Mounting holes for
M10 (3/8”) hardware
(4 places)
Side View
Figure 4.5 – Power Stack Dimensions – 3300/4160V, 600A
Power Stack Installation 4-9
1503E-IN001E-EN-P – June 2013
OVERALL DIMENSIONS:
WIDTH: 451.9 [17.79]
HEIGHT: 617.0 [24.29]
DEPTH: 399.3 [15.72]
WEIGHT: 42 kg [93 lbs]
Dimensions in millimeters [inches]
Front View
Side View
451.9 [17.79]
260.5 [10.26]88.9[3.50]
101.8[4.01]
212.6[8.37]
193.5[7.62]
617.0[24.29]
587.123.11]
50.8[2.00]
50.8[2.00]
399.3 [15.72]
Mounting holes for
M10 (3/8”) hardware
(4 places)
OVERALL DIMENSIONS:
WIDTH: 451.9 [17.79]
HEIGHT: 617.0 [24.29]
DEPTH: 399.3 [15.72]
WEIGHT: 42 kg [93 lbs]
OVERALL DIMENSIONS:
WIDTH: 451.9 [17.79]
HEIGHT: 617.0 [24.29]
DEPTH: 399.3 [15.72]
WEIGHT: 42 kg [93 lbs]
Dimensions in millimeters [inches]
Front View
Side View
451.9 [17.79]
260.5 [10.26]88.9[3.50]
101.8[4.01]
212.6[8.37]
193.5[7.62]
617.0[24.29]
587.123.11]
50.8[2.00]
50.8[2.00]
399.3 [15.72]
Mounting holes for
M10 (3/8”) hardware
(4 places)
Figure 4.6 – Power Stack Dimensions – 6900V, 180/360A
4-10 Power Stack Installation
1503E-IN001E-EN-P – June 2013
Power Stack Mounting (cont.)
Front View
OVERALL DIMENSIONS:
WIDTH: 394.6 [15.54]
HEIGHT: 625.9 [24.64]
DEPTH: 461.4 [18.17]
WEIGHT: 57 kg [125 lbs]
Dimensions in millimeters [inches]
394.6 [15.54]
235.3[9.26]
88.9[3.50]
98.6[3.88]
203.2 [8.00]
50.8[2.00]595.9
[23.46]
625.9[24.64]
193.5[7.52]
50.8[2.00]
461.4 [18.17]
Side ViewMounting holes for
M10 (3/8”) hardware
(4 places)
Front View
OVERALL DIMENSIONS:
WIDTH: 394.6 [15.54]
HEIGHT: 625.9 [24.64]
DEPTH: 461.4 [18.17]
WEIGHT: 57 kg [125 lbs]
Dimensions in millimeters [inches]
394.6 [15.54]
235.3[9.26]
88.9[3.50]
98.6[3.88]
203.2 [8.00]
50.8[2.00]595.9
[23.46]
625.9[24.64]
193.5[7.52]
50.8[2.00]
461.4 [18.17]
394.6 [15.54]
235.3[9.26]
88.9[3.50]
98.6[3.88]
203.2 [8.00]
50.8[2.00]595.9
[23.46]
625.9[24.64]
193.5[7.52]
50.8[2.00]
461.4 [18.17]
Side ViewMounting holes for
M10 (3/8”) hardware
(4 places)
Figure 4.7 – Power Stack Dimensions – 6900V, 600A
Power Stack Installation 4-11
1503E-IN001E-EN-P – June 2013
A T T E N T I O NA T T E N T I O N
To avoid shock hazard, lock out incoming power to power cables when completing connections. Failure to do so may result in severe burns, injury or death.
It is the responsibility of the OEM to ensure that suitable line and load cables are used to satisfy the requirements of the equipment and meet local electrical codes.
1) Use appropriate cable lugs to attach suitable line cables to the
line cable terminal (upper power terminal) of the heatsink
assembly. The terminal is predrilled with a mounting hole with a
diameter of 10.3 mm (0.406 in.). The holes are suitable for M10
(3/8 in.) hardware. Refer to Figure 4.8 for the terminal location.
Torque the fastening hardware to the specifications shown in
Table 4.D.
2) Use cable lugs to attach suitable load cables to the load cable
terminal (lower power terminal) of the heatsink assembly. Refer
to Figure 4.8 for the terminal location. Torque the fastening
hardware to the specifications shown in Table 4.D.
3) Refer to Chapters 6 and 7 for a typical wiring diagram to
determine the required connections. Appendix B includes a
typical schematic for a complete soft starter unit.
Line Cable Terminal
10.3 mm (0.406 in.) diameter
(All stacks in SMC frame have similar configuration)
Right Side View
Load Cable Terminal
10.3 mm (0.406 in.) diameter
Line Cable Terminal
10.3 mm (0.406 in.) diameter
(All stacks in SMC frame have similar configuration)
Right Side View
Load Cable Terminal
10.3 mm (0.406 in.) diameter
Figure 4.8 - Heatsink Assembly Power Connections (4160V, 360A heatsink shown)
I M P O R T A N TI M P O R T A N T
Power Connections
4-12 Power Stack Installation
1503E-IN001E-EN-P – June 2013
A T T E N T I O NA T T E N T I O N
It is the responsibility of the OEM to ensure that the final enclosure is suitably bonded to ground, and that provisions for grounding are made according to local electrical codes and standards.
The SCRs in the power stacks are not intended for continuous
operation. Observe the following operating restrictions for the SMC
when operating at 450% FLC and maximum ambient (40°C).
• Power stacks must be bypassed using a separate contactor when
motor is up to speed.
• Do not operate the power stacks for more than 60 seconds per hour.
• Do not exceed 30 seconds for any individual duty cycle of the power
stacks.
• Do not operate the power stacks for at least five minutes between a
start or a stop cycle.
Note: It may be possible to exceed some of the above restrictions if
all maximum ratings are not attained. For example, higher
ambient conditions can be supported when the % FLC and/or
start time are reduced. Please consult factory for details.
A T T E N T I O NA T T E N T I O N
The operating restrictions for the SMC must be
adhered to. Failure to observe the recommended
precautions may result in injury to personnel or
damage to the equipment.
Power Stack Operating Restrictions
Grounding
Power Stack Installation 4-13
1503E-IN001E-EN-P – June 2013
Voltage Sensing Board Dimensions
290.0 [11.42]
345.
0 [1
3.58
]
270.2 [10.64]38
5.0
[15.
16]
79.5[3.13]
11.5 [0.45]
290.0 [11.42]
345.
0 [1
3.58
]
270.2 [10.64]38
5.0
[15.
16]
79.5[3.13]
11.5 [0.45]
Figure 4.9 – Voltage Sensing Board Dimension Diagram
The voltage sensing board (VSB) should be mounted adjacent to the
power stacks (refer to Figure 4.9 for dimensions). All connection
points are to be made accessible. The same VSB is used regardless of
the system voltage.
Connect the voltage sensing board to the L1 to L3 and T1 to T3
terminals of the power stack (refer to Chapter 7). Observe the
connection points at the voltage sensing board per Table 4.E and
Figure 4.10.
Specifications for wire used on medium voltage connections:
UL style 3239, #18AWG, 40 KVDC silicone rubber insulated wire.
Table 4.E – Voltage Sensing Board Connections
System Voltage (VLL) VSB Taps
800 – 1500 D
1501 – 2500 C
2501 – 4800 B
4801 – 7200 A
Mounting and Connecting the Voltage Sensing Board
4-14 Power Stack Installation
1503E-IN001E-EN-P – June 2013
Figure 4.10 – Voltage Sensing Board
Power Stack Installation 4-15
1503E-IN001E-EN-P – June 2013
The CLGD power assembly is provided as a loose component with the
power stacks. It should be mounted adjacent to the power stacks in a
manner that allows the secondary cable assembly to be correctly
installed (see below). The CLGD power assembly requires a 110/120
or 220/240 VAC (50/60 Hz), 50 VA, primary source of power.
Use the supplied three-phase cable assembly to make the secondary
connections. Route the cable through the CLGD board CTs, as shown
in Figure 4.11. Refer to Chapter 7 for typical wiring diagram.
Figure 4.11 – Installation of Cable through CLGD CTs
The supplied cable comes with a protective sheath that should also be
installed. It protects the cable and enhances the system insulation
level.
NOTE: There are three individual cable loops (one for each
phase) connected in series. The cable length must be 6.4
metres (21 feet). Do not cut the extra length from these
cables, as they represent the load for the transformer in
the above power assembly. If they are shortened, the
loop current will be incorrect, and the CLGD boards
may not function properly during stop maneuvers.
Current Loop Gate Drive Power Assembly (CLGD)
4-16 Power Stack Installation
1503E-IN001E-EN-P – June 2013
Chapter 5
1503E-IN001E-EN-P – June 2013
Control Component Installation Interface Board Installation Mount the Interface Board in a suitable location within a low voltage
compartment, using the appropriate hardware. Use the interface board
mounting bracket (refer to Figure 5.1).
A T T E N T I O NA T T E N T I O N
Do not mount the interface board in the same
compartment as high voltage components.
Ensure that barriers are provided in the final
application to prevent access to any live high-
voltage parts, including insulated conductors
located in enclosures with low voltage parts and
wiring. Failure to do so may result in severe
burns, injury or death.
Figure 5.1 – Mounting the Interface Board
5-2 Control Component Installation
1503E-IN001E-EN-P – June 2013
A T T E N T I O NA T T E N T I O N
Do not touch or bend the connectors on the
Interface Board when handling it. Damage to the
connectors may result in loss of communication
signals from the MV SMC Flex to other
components.
Figure 5.2 – Interface Board Layout
Interface Board Installation (cont.)
Control Component Installation 5-3
1503E-IN001E-EN-P – June 2013
I M P O R T A N TI M P O R T A N T
• 800-2499V – Two fiber optic transmitters per
phase are used.
• 2500-4799V – Four fiber optic transmitters
per phase are used.
• 4800-6900V – Six fiber optic transmitters per
phase are used.
Connect control power to the interface board. Use a grounded supply
source from 110 to 240 +10, -15% VAC, 50/60 Hz, 15 VA.
Connect 5A current transformer (CT) secondary signals to the interface
board, noting the required CT polarity. Three-phase CTs are required.
Connect the interface board module common (upper right) to a suitable
ground location in the control compartment, as required.
NOTES:
1. Only ground the module common connection if the power
system is solidly or resistively connected to ground. If the
power system is ungrounded, do not do so.
2. Ensure that Ground Instruction Tag (part number 80006-346-01)
is affixed to the ground connection to alert the final customer
of this requirement.
SMC Flex Control Module 1) Connect the ribbon cables (5) to the back of the SMC Flex control
module.
2) Align the ribbon cables (5) from the SMC Flex Control Module
with the connectors on the Interface Board. Push the ribbon
connectors into the mating connectors on the interface board.
3) Use the supplied screws to securely fasten the module to the board
mounting bracket.
4) Supply power to the SMC Flex control module and make the
required control connections.
Refer to User Manual, MV SMC Flex Motor Controller Bulletin
1503E, 1560E,1562E – Publication 1560E-UM051_-EN-P for
detailed instructions on wiring and programming the unit.
Interface Board Connections
5-4 Control Component Installation
1503E-IN001E-EN-P – June 2013
Use the wire harness provided to connect the Voltage Sensing Board
and the Interface Board. Refer to Figure 5.2 for the location of the
connector on the interface board, and Figure 4.8 for the connector on
the voltage sensing board.
1) Use the fiber optic cables (Cat. No. 1503E-XXFOXX) to connect
each fiber optic receiver from the gate driver boards to the
interface board (refer to Figure 5.2). Ensure that the gate driver
boards of each power phase are connected to the correct terminals
on the Interface Board. Observe the minimum bend radius of at
least 45 mm (1.75 in.) for the fiber optic cables.
A T T E N T I O NA T T E N T I O N
Do not sharply bend or strike the fiber optic
cables when handling them. A minimum bend
radius of at least 45 mm (1.75 in.) should be
maintained throughout the system. Damaging
the cables may result in signal loss to the
components and improper functioning of the
unit.
Fiber optic components are color coded for
easier connections. Receiver terminals are dark
blue, and transmitter terminals are grey or black.
The cables have a grey connector at one end and
a blue one at the other. When connecting to the
gate driver boards, the dark blue connector must
plug into the dark blue receiver and the grey
connector must plug into the black transmitter
Refer to the appropriate wiring diagram in Chapter 7.
It is acceptable to connect the fiber optic
transmitter cables to any port within a particular
power phase. Note that the cables for the
temperature feedback ports should be connected
to the correct phase. Refer to Figure 5.2 for the
Interface Board layout.
2) Connect the temperature feedback fiber optic receivers for each
phase to the appropriate gate driver board. Refer to Chapter 7 for
the appropriate diagram for the temperature feedback fiber optic
connections.
Connecting Interface Board to Voltage Sensing Board
Connecting Interface Board to Gate Driver Board
I M P O R T A N TI M P O R T A N T
I M P O R T A N TI M P O R T A N T
Control Component Installation 5-5
1503E-IN001E-EN-P – June 2013
Additional control components are required to complete the circuit,
depending on the application. Some of these control components are
outlined in Chapter 6 and Appendix B.
It is the responsibility of the OEM to ensure that all required control
components are supplied and functional.
Additional Control Components
5-6 Control Component Installation
1503E-IN001E-EN-P – June 2013
Chapter 6
1503E-IN001E-EN-P – June 2013
Contactor Installation Introduction The MV SMC Flex components are designed for intermittent starting
duty. A bypass contactor must be used to bypass the power stacks
once the motor is at full speed.
A line contactor is also required in order to isolate the power stacks
from line voltage. A suitable medium voltage circuit breaker may be
substituted for the line contactor.
Main and Bypass Contactors Refer to Table 6.A for the required installation for contactors.
Table 6.A – Required Installation Instructions for OEM Components Component Required Installation Documents
Isolation Contactor • User Manual – OEM Frame and Components, Bulletin 1503, Publication 1503-5.0
• User Manual – Medium Voltage Contactor, Series E, Bulletin 1502, 400 Amp, Publication 1502-UM052_-EN-P or Series D, Publication 1502-UM050_-EN-P or Medium Voltage Contactor, Series D & E, Bulletin 1502, 800 Amp, Publication 1502-UM051_-EN-P
Bypass Contactor • User Manual – Medium Voltage Contactor, Series E, Bulletin 1502, 400 Amp, Publication 1502-UM052_-EN-P or Series D, Publication 1502-UM050_-EN-P or Medium Voltage Contactor, Series D & E, Bulletin 1502, 800 Amp, Publication 1502-UM051_-EN-P
Bypass Contactor A bypass contactor must be used in the SMC configuration to bypass
the SCRs once the motor is up to speed.
Refer to User Manual, MV SMC Flex™ Motor Controller, Bulletin
1503E, 1560E, 1562E, Publication 1560E-UM051_-EN-P for more
information on the bypass contactor and the duty cycle. This
publication was included with your shipment.
A T T E N T I O NA T T E N T I O N
A bypass contactor must be installed to complete the SMC configuration. SCRs are not rated for continuous duty. The duty cycle is limited to 60 seconds per hour. This can be a combination of starting and stopping cycles that does not exceed 30 seconds per cycle. Failure to install a bypass contactor may result in damage to components from overheating.
6-2 Vacuum Contactor Installation
1503E-IN001E-EN-P – June 2013
Bypass Contactor (cont.) A typical schematic diagram for the main and bypass contactors is
shown in Figure B.1, Appendix B. Figure 6.1 below, shows the point-
to-point connections for the main and bypass contactors.
I M P O R T A N TI M P O R T A N T
It is the responsibility of the OEM to ensure that
suitable line and load cables are used that satisfy
the requirements of the equipment and meet
local electrical codes.
Incoming power from fused power source
Main Contactor(Rear View)
Bypass
Contactor
(Rear View)
Power Stacks
To load CTs
Incoming power from fused power source
Main Contactor(Rear View)
Bypass
Contactor
(Rear View)
Power Stacks
To load CTs
Figure 6.1 – Main and Bypass Contactor Wiring Configuration
Vacuum Contactor Installation 6-3
1503E-IN001E-EN-P – June 2013
Four (4) clearance holes are provided in the control panel for
mounting. The holes are 5.5 mm (0.219 in.) in diameter and are
suitable for M6 (1/4-20) self-tapping fasteners. See Figure 6.2 for the
control panel dimensions.
1) Mount the control panel in a suitable location that is isolated from
medium voltage components. Be aware that the control plug wiring
harness is 10 ft. (3 meters) in length. Ensure that the wiring harness
route still allows for a proper connection to the contactor control
plug.
A T T E N T I O NA T T E N T I O N
Do not mount the control panel in the same
compartment as high voltage components. Low
voltage components must be electrically isolated
from high voltage components to ensure access
is available when the unit is energized. Failure to
do so may result in severe burns, injury or death.
All dimensions in millimeters [inches]
Clearance holes (4)5.5 mm [0.2 in.]
229 [9.00]
213 [8.38]
224
[8.83]
240
[9.46]
All dimensions in millimeters [inches]
Clearance holes (4)5.5 mm [0.2 in.]
229 [9.00]
213 [8.38]
224
[8.83]
240
[9.46]
Figure 6.2 – Bypass Contactor Control Panel Dimensions
Bypass Contactor Control Panel
6-4 Vacuum Contactor Installation
1503E-IN001E-EN-P – June 2013
2) Connect the control panel harness to the contactor control wire
plug on the lower left side of the contactor (see Figure 6.3. Each
control wire plug is designed to only connect to a contactor that
has a matching voltage and current rating.
3) Use the terminal blocks on the control panel to connect the unit to
a 120 or 230 volt grounded power source (whichever is applicable
to the control panel) and to other remote devices. See Appendix B
for a typical SMC schematic diagram.
Contactor Control
Wire Plug
Contactor Control
Wire Plug
Figure 6.3 – 120V and 230V Control Wire Plug Location (400A contactor shown)
IntelliVAC Control Module An IntelliVAC control module can be substituted for the control panel
to control the main and bypass vacuum contactors (Series E contactors
only).
Refer to publications 1560E-UM051_-EN-P and 1503-UM051_-EN-P
(IntelliVAC Series A or B) or 1503-UM052_EN-P (IntelliVAC Series C)
for instructions on wiring and set-up of the IntelliVAC control module.
Bypass Contactor Control Panel (cont.)
Chapter 7
1503E-IN001E-EN-P – June 2013
Typical Wiring Diagrams
Wiring Diagrams The following wiring diagrams illustrate the connections between the
main components of the MV SMC Flex OEM kits. Some of the
connections are pre-made by Rockwell Automation, depending on the
type of OEM kit being used. It is the responsibility of the OEM to
correctly identify the OEM kit utilized and the connections they must
make.
Additional components are typically required to complete the MV
SMC. Refer to Appendix B for examples of how these additional
components can be implemented to form a complete solution.
A T T E N T I O NA T T E N T I O N
Wires used for connecting the components must
be sufficiently insulated to withstand system
voltage. Refer to the appropriate wiring diagram
for the wire insulation requirements. Failure to
use adequately insulated wiring may cause
injury to personnel and/or damage to the
equipment.
7-2 Schematic and Wiring
1503E-IN001E-EN-P – June 2013
G
L2/N
L1TB
1J3
VO
LTA
GE
SE
NS
ING
BO
AR
D
6A5A
4A3A
2A1A
6B5B
4B3B
2B1B
6D6C
5D4D
5C4C
3D3C
2D2C
1D1C
J1G
ND
1G
ND
2
T3
L3T
2L2
T1
L1
CU
RR
EN
T L
OO
P C
T
RS
0V2
CS
GD
2
C2
G2
0V1
S C
GD
1
C1
G1
TH
ER
MIS
TO
R
T
GA
TE
DR
IVE
R B
OA
RD
S
LOA
D
TH
ER
MIS
TO
R
RR
1
HS
3
HS
2
C2
G2
LIN
E
C1
G1
HS
1C
S
TB
6
U16
TX
17
TX
18
U18
U20
TX
10
TX
12
TX
11
TX
13
TX
14
TX
15
TX
16
TX
6
TX
5
TX
9
TX
8
TX
7
TX
4
GD
PS
C+
A-
A+
B+B-
TB
5
C-
TX
2
TX
1
TX
3
VS
B
TB
21
Vco
m
SM
C-F
LEX
INT
ER
FA
CE
BO
AR
D
PH
AS
E B
PH
AS
E C
TX
1R
X1
S1
L1 S2
C1 0V
1
0V2
C2
CU
RR
EN
T L
OO
P
TR
AN
SF
OR
ME
R
H1
H3
H2
H4
X1
X2
FIB
RE
OP
TIC
CA
BLE
S
RX
1T
X1
C1
115/230V AC
50/60Hz
T1
C2
115/230V AC
PHASE A PHASE C TEMP.
CT INPUTS
GATE TRANSMITTERS
PHASE B
TO C.T.'S
TO SMC FLEXMODULE
POWERIN
POWEROUT
G
G DO NOT CONNECT IF POWERSYSTEM IS NOT GROUNDED
Figure 7.1 – Power Circuit Wiring Diagram (180/360A, 800 to 1449V)
Schematic and Wiring 7-3
1503E-IN001E-EN-P – June 2013
VO
LTA
GE
SE
NS
ING
BO
AR
D
6A5A
4A3A
2A1A
6B5B
4B3B
2B1B
6D6C
5D4D
5C4C
3D3C
2D2C
1D1C
J1G
ND
1G
ND
2
T3
L3T
2L2
T1
L1
CU
RR
EN
T L
OO
P C
T
RS
0V2
CS
GD
2
C2
G2
0V1
S C
GD
1
C1
G1
TH
ER
MIS
TO
R
T
GA
TE
DR
IVE
R B
OA
RD
S
LOA
D
TH
ER
MIS
TO
R
RR
1
HS
3
HS
2
C2
G2
LIN
E
C1
G1
HS
1C
S
TB
6
PHASE A PHASE C
U16
TX
17
TX
18
U18
U20
TEMP.
CT INPUTS
TX
10
GATE TRANSMITTERS
PHASE B
TX
12
TX
11
TX
13
TX
14
TX
15
TX
16
TX
6
TX
5
TX
9
TX
8
TX
7
TX
4
GD
PS
C+
A-
A+
B+B-
TB
5
C-
TX
2
TX
1
TX
3
VS
B
TB
21
Vco
m
TO C.T.'S
SM
C-F
LEX
INT
ER
FA
CE
BO
AR
D
PH
AS
E B
PH
AS
E C
TX
1R
X1
S1
L1 S2
C1 0V
1
0V2
C2
CU
RR
EN
T L
OO
P
TR
AN
SF
OR
ME
R
H1
H3
H2
H4
X1
X2
FIB
RE
OP
TIC
CA
BLE
S
RX
1T
X1
C1
115/230V AC
50/60Hz
T1
C2
TO SMC FLEXMODULE
G
L2/N
L1
POWERIN
POWEROUT
TB
1J3
115/230V AC
G
DO NOT CONNECT IF POWERSYSTEM IS NOT GROUNDED
G
Figure 7.2 – Power Circuit Wiring Diagram (180/360A, 1450 to 2499V)
7-4 Schematic and Wiring
1503E-IN001E-EN-P – June 2013
VO
LTA
GE
SE
NS
ING
BO
AR
D
6A5A
4A3A
2A1A
6B5B
4B3B
2B1B
6D6C
5D4D
5C4C
3D3C
2D2C
1D1C
J1G
ND
1G
ND
2
T3
L3T
2L2
T1
L1
CU
RR
EN
T L
OO
P C
T
RS
0V2
CS
GD
2
C2
G2
0V1
S C
GD
1
C1
G1
TH
ER
MIS
TO
R
T
GA
TE
DR
IVE
R B
OA
RD
S
LOA
D
TH
ER
MIS
TO
R
RR
1
HS
3
HS
2
C2
G2
LIN
E
C1
G1
HS
1C
S
TB
6
U16
TX
17
TX
18
U18
U20
TX
10
GATE TRANSMITTERS
TX
12
TX
11
TX
13
TX
14
TX
15
TX
16
TX
6
TX
5
TX
9
TX
8
TX
7
TX
4
GD
PS
C+
A-
A+
B+B-
TB
5
C-
TX
2
TX
1
TX
3
VS
B
TB
21
Vco
m
SM
C-F
LEX
INT
ER
FA
CE
BO
AR
D
PH
AS
E B
PH
AS
E C
TX
1R
X1
S1
L1 S2
C1 0V
1
0V2
C2
CU
RR
EN
T L
OO
P
TR
AN
SF
OR
ME
R
H1
H3
H2
H4
X1
X2
FIB
RE
OP
TIC
CA
BLE
S
RX
1T
X1
C1
115/230V AC
50/60Hz
T1
C2
G
L2/N
L1TB
1J3
115/230V AC
PHASE A PHASE C TEMP.
CT INPUTS
GATE TRANSMITTERS
PHASE B
TO C.T.'S
TO SMC FLEXMODULE
POWERIN
POWEROUT
G
DO NOT CONNECT IF POWERSYSTEM IS NOT GROUNDED
G
Figure 7.3 - Power Circuit Wiring Diagram (600A, 1450 to 2499V)
Schematic and Wiring 7-5
1503E-IN001E-EN-P – June 2013
G
L2/N
L1TB
1J3
VO
LTA
GE
SE
NS
ING
BO
AR
D
6A5A
4A3A
2A1A
6B5B
4B3B
2B1B
6D6C
5D4D
5C4C
3D3C
2D2C
1D1C
J1G
ND
1G
ND
2
T3
L3T
2L2
T1
L1
CU
RR
EN
T L
OO
P C
T
0V4
0V3
CSCS
GD
4
C4
G4
GD
3
C3
G3
RS
1
0V2
CS
GD
2
C2
G2
0V1
S C
GD
1
C1
G1
TH
ER
MIS
TO
R
T
GA
TE
DR
IVE
R B
OA
RD
S
C3
RR
1
C4
HS
5
LOA
D
G4
HS
4
TH
ER
MIS
TO
R
RR
2
G3
HS
3
HS
2
C2
G2
LIN
E
C1
G1
HS
1
CS
1
TB
6
U16
TX
17
TX
18
U18
U20
TX
10
TX
12
TX
11
TX
13
TX
14
TX
15
TX
16
TX
6
TX
5
TX
9
TX
8
TX
7
TX
4
GD
PS
C+
A-
A+
B+B-
TB
5
C-
TX
2
TX
1
TX
3
VS
B
TB
21
Vco
m
SM
C-F
LEX
INT
ER
FA
CE
BO
AR
D
PH
AS
E B
PH
AS
E C
TX
1R
X1
S1
L1 S2
S4
C3
S3
0V3
0V4
C4
C1 0V
1
0V2
C2
CU
RR
EN
T L
OO
P
TR
AN
SF
OR
ME
R
H1
H3
H2
H4
X1
X2
FIB
RE
OP
TIC
CA
BLE
S
RX
1T
X1
TX
1R
X1
RX
1T
X1
C1
115/230V AC
50/60Hz
CS
2
RS
2
C2
C2
T1
C4
115/230V AC
PHASE A PHASE C TEMP.
CT INPUTS
GATE TRANSMITTERS
PHASE B
TO C.T.'S
TO SMC FLEXMODULE
POWERIN
POWEROUT
G
G DO NOT CONNECT IF POWERSYSTEM IS NOT GROUNDED
Figure 7.4 – Power Circuit Wiring Diagram (180/360/600A, 2500 to 4799V)
7-6 Schematic and Wiring
1503E-IN001E-EN-P – June 2013
115/230V AC
G
L2/N
L1TB
1J3
VO
LTA
GE
SE
NS
ING
BO
AR
D
6A5A
4A3A
2A1A
6B5B
4B3B
2B1B
6D6C
5D4D
5C4C
3D3C
2D2C
1D1C
J1G
ND
1G
ND
2
T3
L3T
2L2
T1
L1
CU
RR
EN
T L
OO
P C
T
0V6
S C
GD
6
C6
G6
0V5
0V4
CSCS
GD
5
C5
G5
GD
4
C4
G4
RS
2
0V3
CS
GD
3
C3
G3
0V2
S C
GD
2
C2
G2
TH
ER
MIS
TO
R
T
GA
TE
DR
IVE
R B
OA
RD
S
0V1
CSG
D1
G1
C1
C4
RR
3
HS
7
C5
G6
C6
HS
6LO
AD
G5
HS
5
TH
ER
MIS
TO
R
RR
2
RR
1
G3
G4
HS
4
C3
HS
3
C2
G2
LIN
E
HS
2
C1
G1
HS
1
CS
2
RS
1
CS
1
RS
3
CS
3
TB
6
U16
TX
17
TX
18
U18
U20
TX
10
TX
12
TX
11
TX
13
TX
14
TX
15
TX
16
TX
6
TX
5
TX
9
TX
8
TX
7
TX
4
GD
PS
C+
A-
A+
B+B-
TB
5
C-
TX
2
TX
1
TX
3
VS
B
TB
21
Vco
m
SM
C-F
LEX
INT
ER
FA
CE
BO
AR
D
PH
AS
E B
PH
AS
E C
TX
1R
X1
S2
L1 S3
C3
S1
C1
C5
C5
S5
C4
S4
S6
T1
C5 0V
5
0V6
C6
C1 0V
1
0V4
C2 0V
2
0V3
C3
C4
CU
RR
EN
T L
OO
P
TR
AN
SF
OR
ME
R
H1
H3
H2
H4
X1
X2
FIB
RE
OP
TIC
CA
BLE
S
RX
1T
X1
RX
1T
X1
TX
1R
X1
RX
1T
X1
RX
1T
X1
C2
C6
115/230V AC
50/60Hz
PHASE A PHASE C TEMP.
CT INPUTS
GATE TRANSMITTERS
PHASE B
TO C.T.'S
TO SMC FLEXMODULE
POWERIN
POWEROUT
G
DO NOT CONNECT IF POWERSYSTEM IS NOT GROUNDED
G
Figure 7.5 - Power Circuit Wiring Diagram (180/360/600A, 4800 to 6900V)
Chapter 8
1503E-IN001E-EN-P – June 2013
Final Test Procedures Final Test Procedures • Verify that the enclosure is properly grounded.
• Verify that phase-to-phase and phase-to-ground clearances meet
the requirements of the local electrical code.
• Visually check for sufficient electrical clearances, creepage
allowances and bend radii. Refer to the applicable local electrical
codes.
• Check the tightness of all power and control connections. Refer to
Table 8.A for recommended torque values. Gently tug on all wires
to ensure that they are properly connected.
Table 8.A – Recommended Torque Values
Hardware Recommended Torque
1/4 in. 6 ft·lb (8 N·m)
5/16 in. 11 ft·lb (15 N·m)
3/8 in. 20 ft·lb (27 N·m)
1/2 in. 48 ft·lb (65 N·m)
Control Wire Terminals 3 in·lb (0.3 N·m)
CLGD Power Assembly Terminals 50 in·lb (5.6 N·m)
SMC Flex Control Module Terminals 5 in·lb (0.6 N·m)
A T T E N T I O NA T T E N T I O N
All hardware for electrical connections must be
torqued to the above specifications. Failure to do
so may result in electrical faults causing
personal injury or damage to the equipment.
• Check for cross-threaded hardware. In addition to the regular
power connections, check the connections and wiring to the
voltage sensing board.
• The high voltage silicone-insulated wires must be identified with
tube markers. Avoid routing the wires over any components. If the
wires are routed across two heatsinks, there must be enough slack
in the wire to allow at least 10 centimeters (four inches) of creepage
between the heatsinks. Tie wraps must not tightly squeeze the high
voltage wires, and must not be put on with a tie-wrap gun.
8-2 Final Test Procedures
1503E-IN001E-EN-P – June 2013
• Do not remove the plastic plugs from unused fiber optic
transmitters on the circuit boards.
• Verify that the fiber optic cables between the interface board and
the gate driver boards are connected to the correct power phase.
• Check the routing of the twisted pair of red and white cathode and
gate wires from the SCRs. They can safely touch the heatsink on
the side of the SCR that they are exiting; however, they must not
touch the heatsink on the other side of the SCR. The wires must be
properly supported to ensure this condition is met. The gate leads
must be arranged in the same sequence - top to bottom – as
connected to the gate driver boards. See wiring diagrams in
Chapter 7 for the sequences.
• Verify ground wire connection (if required) at the interface board
(refer to page 5-3).
• Wiring to the voltage sensing board from the power stacks must be
rated for the line voltage. Rockwell Automation recommends UL
style 3239, #18 AWG, 40 kVDC silicone rubber insulated wire for
this application.
• If the bypass vacuum contactor (and capacitor contactor if
applicable) is Series D or earlier, then the contactor must have a
fast drop-out time (typically 50 milliseconds or less) When using
Series E or later vacuum contactors, the drop-out delay is
controlled by the IntelliVAC module (set for minimum delay of 50
milliseconds).
Dielectric Test
1. Remove the six high voltage wires from the voltage sensing board,
and isolate the ends to prepare for the Hi-Pot test.
2. Jumper the heatsinks together within each phase as shown in Table
8.B. See Figure 8.1 for the jumper positioning on the 4160V,
360A heatsink. Table 8.B – Jumper Configuration for Hi-Pot Testing
800 – 2400 V Power Stacks
3300/4160 V Power Stacks
6900 V Power Stacks
Jumper 1, 2 Jumper 1, 2, 4 Jumper 1, 2, 3, 6
Final Test Procedures (cont.)
Final Test Procedures 8-3
1503E-IN001E-EN-P – June 2013
Test-jumper positionfor heatsinks 1 and 2
Test-jumper position for heatsinks 2 and 4
HS1
HS2
HS3
HS4
HS5
Heatsinks are numberedfrom top to bottom.
Test-jumper positionfor heatsinks 1 and 2
Test-jumper position for heatsinks 2 and 4
HS1
HS2
HS3
HS4
HS5
Heatsinks are numberedfrom top to bottom.
Figure 8.1 – Example of Jumper Positioning for Hi-pot Test - 4160V, 360A Heatsink shown
3. Measure the resistance between the line and load sides of each
phase to make sure there is zero resistance. This indicates that the
jumpers are properly set on the cathodes.
4. Perform a Hi-Pot test as required by the applicable local codes and
standards.
5. After the Hi-Pot remove the heatsink jumpers. Re-connect the six
feedback board wires.
6. Perform a resistance check for each SCR. The SCR resistance can be
checked directly at the device or at the leads on the gate driver board.
a) The gate-to-cathode resistance should range from 10 to 40
ohms for all styles.
b) The cathode-to-cathode resistance can also be checked and
compared to the results shown on Table 8.C. See Figure 8.2 for
the testing points on the gate driver boards.
Table 8.C – Power Circuit Resistance Measurements
Location of Probes 1000 V 2300 V 3300 V 4160 V 5500 V 6900 V
Cathode to Cathode (KOhms) – – 22-30 23-31 21-29 24-32
Cathode to Cathode (KOhms) 17-23 21-29 40-53 43-57 60-80
64-84
Cathode to Gate (Ohms) 10-40 10-40 10-40 10-40 10-40 10-40
Measured between terminals “Cathode” on CL Boards, upper two or bottom two within a phase.
Measured between terminals “Cathode” on CL Boards, top to bottom within a phase.
Measured between line and load terminals within a phase.
8-4 Final Test Procedures
1503E-IN001E-EN-P – June 2013
Snubber
terminal
Temperature signal
fiber-optic transmitter
Current loop CTPlug-in test
power supply
Gate signal
fibre-optic receiver
Cathode
terminal
Common
test point+20V test point Overvoltage
sense terminal
+5V test point
Yellow LED
Thermistor
connector
Gate signal
test point
J2
TP1
TP2
J6
RX1 TX1
TP3 TP4
J1
J4
J3
J5
Gate/Cathode
connector
Snubber
terminal
Temperature signal
fiber-optic transmitter
Current loop CTPlug-in test
power supply
Gate signal
fibre-optic receiver
Cathode
terminal
Common
test point+20V test point Overvoltage
sense terminal
+5V test point
Yellow LED
Thermistor
connector
Gate signal
test point
J2
TP1
TP2
J6
RX1 TX1
TP3 TP4
J1
J4
J3
J5
Gate/Cathode
connector
Figure 8.2 –Current Loop Gate Driver (CLGD) Board Test Points
7. Check all line and load resistances to ground at the interface board.
The measurement for all voltages should be within 11 k ohms to 13
k ohms.
Additional Tests Perform additional tests, as outlined in Chapter 3 of User Manual,
SMC Flex Motor Controller, Bulletin 1503E, 1560E, 1562E,
Publication 1560E-UM051_-EN-P.
Spare Parts For a complete listing of spare parts, refer to User Manual, SMC Flex
Motor Controller, Bulletin 1503E, 1560E, 1562E, Publication
1560E-UM051_-EN-P.
Appendix A
1503E-IN001E-EN-P – June 2013
Component Deratings
The components described in this publication may be applied in a wide
variety of situations. Some applications may require component
derating. For example, at altitudes above 1000 m (3300 ft.), the
maximum current and basic impulse level (BIL) are reduced as shown
in Table A.1.
Table A.1 – Component Derating Table
Altitude Rating
Reduce Max. Continuous Current Rating
by : Reduce B.I.L.
Withstand Rating by:
180 A 360 A 600 A
0 to 1,000 m (0 to 3,300 ft)
— — — —
1,001 to 2,000 m (3,301 to 6,600 ft)
10 A 10 A 15 A 6.0 kV
2,001 to 3,000 m (6,601 to 9,900 ft)
20 A 20 A 30 A 12.0 kV
3,001 to 4,000 m (9,901 to 13,200 ft)
30 A 30 A 45 A 18.0 kV
4,001 to 5,000 m (13,201 to 16,500 ft)
40 A 40 A 60 A 24.0 kV
A-2 Component Deratings
1503E-IN001E-EN-P – June 2013
Appendix B
1503E-IN001E-EN-P – June 2013
Typical MV SMC Flex Schematic Diagrams
Introduction This Appendix contains a typical schematic for a complete MV SMC
Flex controller (refer to Figure B.1).
Refer to publication 1560E-UM051_-EN-P for additional samples of
MV SMC Flex wiring configuration. The examples shown are not a
recommendation for the correct wiring configurations, nor is the OEM
required to design the SMC Flex exactly as shown.
The OEM must ensure that all wiring for the SMC Flex unit meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
Rockwell Automation does not assume any responsibility or liability
for loss or damages caused by failures in the unit manufactured by the
OEM.
For more information, see the Warranty section in General Terms and
Conditions of Sale, Publication 6500-CO001_-EN-P.
B-2 Typical MV SMC Flex Wiring Diagrams
1503E-IN001E-EN-P – June 2013
CURRENT LIMITINGPOWER FUSES
L1 ISOLATING SWITCH
DOOR INTERLOCK
GRDL2 L3
MAXIMUM TWO STARTS PER HOUR WITH AMINIMUM OF FIVE MINUTES BETWEEN STARTS.
CAUTION:
WIRE CONNECTIONS FOR PHASE A
REMOTE EQUIPMENT
CONNECTIONS SHOWN FOR PHASE C
WIRE CONNECTIONS FOR PHASE B
TO SMC-FLEX
TO CONTROL CIRCUIT
CURRENT LIMITINGPRIMARY FUSES
500CPT
H1 H2
X1 X2
VA
VOLTAGE SENSING BOARDSMC-FLEX INTERFACE BOARD
24C
4160V AC, 3Ø, 60Hz
4200V
120V
CURRENT LOOP CONDUCTORS PASS THROUGH THE C.T.'SON THE GATE DRIVER BOARDS (CLGD)
C
A
B
C
A
B
A
B
G
CL
CONNECT TO GROUND ONLY IF POWER SYSTEM IS GROUNDEDG
VSB
1B
2B
3B
4B
5B
6BGND2GND1
A: 4800-7200VB: 2500-4799VC: 1450-2499VD: 800-1449V
J1
IS
ISa
M
B
CT3
CT2
CT1T1
T2
T3
MTR
2
OV1
1
RS1S1
OV2
RR1
CS1S2
4
S4
3
OV4
S3
OV3
RR2
RS2 CS2
C1 C2 C3 C4
TX1RX1 G C
TEST
CT
CLGD
-+ OV S
T
C
CLGDCLGD
CRX1 TX1 G
TEST
CT
RX1T TX1 G
CT
TEST
S+ OV- C -+ OV
C T TX1RX1 G
CT
TEST
C T
CLGD
OVS C + - S C
SMCFLEXIB
TB6
PH
AS
E A
PH
AS
E C
U16
TX17
TX18
U18
U20
TE
MP
.
CT
INP
UT
S
TX10
GA
TE
TR
AN
SM
ITT
ER
S
PH
AS
E B
TX12
TX11
TX13
TX14
TX15
TX16
TX6
TX5
TX9
TX8
TX7
TX4
GDPS
C+
A-
A+
B+
B-
TB5
C-
TX2
TX1
TX3
VSB
TB21
Vcom
T3
T1
T2
L3
L2
L1
L1
L2
L3
FROM CLT
GFCT100:1
(OPTIONAL)
G
L2/N
L1
PO
WE
RIN
PO
WE
RO
UT
TB1 J3FROM
CONTROLCIRCUIT
TO SMC-FLEX(11, 12)
(27, 28)
Figure B.1 – Typical MV SMC Flex Schematic Diagram, 3300/4160V (1 of 2)
Typical MV SMC Flex Wiring Diagrams B-3
1503E-IN001E-EN-P – June 2013
TEST SUPPLY POINT
FROMCPT TEST SUPPLY POINT
TS
ØA
#6 AWG 50kV
#6 AWG 600V
ØB ØC
CURRENT LOOP TRANSFORMER
TO
BYPASS CONTACTORAUXILIARY RELAY
AUXILIARY RELAYMAIN CONTACTOR
FROM GFCT
SMC-FLEX TO BEPROGRAMMED BYTHE CUSTOMERBEFORE START-UP
BYPASS CONTACTOR
MAIN CONTACTOR
CL
29 3028272524 2623 33 34
201918171514 161311 12
TMSMC-FLEX
DPI
21 22
31 32
CONTROL TERMINALS AUX.1UP-TO-SPEED
AUX.4NORMAL
GROUNDFAULT
TACHINPUT
PTCINPUT
M
MOV
B
MOV
SMCFLEXIBINPUT POWER
X
CLT
H1 H3 H2 H4
X1 X2
120V
0.6V
M-IV
32
1EC
-
+
4TCO
12
11AUX CCO
5
6
L1 G
MCX
BCX CR
STOP
NB BA
B-IV
32
1EC
-
+
4TCO
12
11AUX CCO
5
6
L1 G
CR
START
A BM N
ISb
X60Hz120V
MCX
M
C
BCX
CR
M
C
NORMAL
OFF
TEST
X
X
L2/N
L2/N
SS
SS
SMCFLEXIB-TB6 R
B-IV
9 10
CLOSE
+ -
B-IV
15 16CONTACTOR
STATUS
M-IV
9 10
CLOSE
+ -
M-IV
13 14MODULESTATUS
B-IV
13 14MODULESTATUS
M-IV
15 16CONTACTOR
STATUS
CONTROL RELAY
AUX.2FAULT
AUX.3ALARM
FROMSMCFLEXIB-J3
(OPTIONAL)
Figure B.1 – Typical MV SMC Flex Schematic Diagram, 3300/4160V (2 of 2)
B-4 Typical MV SMC Flex Wiring Diagrams
1503E-IN001E-EN-P – June 2013
Appendix C
1503E-IN001E-EN-P – June 2013
SMC Flex OEM Power Stack Kit Chart
Table C.1 – SMC Flex OEM Power Stack Kit Chart
Final Part Number Description RA Internal
Part Number Parts supplied in
the RA part number Qty
1503E-PPZ1T SMC Flex Power Stack; 1000V, 180 A,
3 Phase, 50/60Hz 80258-011-51
80187-513-56 3
80190-519-01 6
80013-183-01 24
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPZ1A SMC Flex Power Stack; 1000V, 360 A,
3 Phase, 50/60Hz 80258-011-52
80187-513-55 3
80190-519-01 6
80013-183-01 24
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPAT SMC Flex Power Stack; 2300V, 180 A,
3 Phase, 50/60Hz 80258-011-53
80187-513-54 3
80190-519-01 6
80013-183-01 24
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPAA SMC Flex Power Stack; 2300V, 360 A,
3 Phase, 50/60Hz 80258-011-54
80187-516-51 3
80190-519-01 6
80013-183-01 24
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPAC SMC Flex Power Stack; 2300V, 600 A,
3 Phase, 50/60HZ 80258-011-55
80187-516-51 3
80190-519-01 6
90013-183-01 24
80187-595-52 1
80018-247-51 1
1503E-PPCT SMC Flex Power Stack; 3300V, 180 A,
3 Phase, 50/60Hz 80258-011-56
80187-514-53 3
80190-519-01 12
80013-183-01 48
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPCA SMC Flex Power Stack; 3300V, 360 A,
3 Phase, 50/60Hz 80258-011-57
80187-514-54 3
80190-519-01 12
80013-183-01 48
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPCC SMC Flex Power Stack; 3300 V, 600 A,
3 Phase, 50/60Hz 80258-011-58
80187-517-51 3
80190-519-01 12
80013-183-01 48
80187-595-52 1
80018-247-51 1
1503E-PPET SMC Flex Power Stack; 4160V, 360 A,
3 Phase, 50/60Hz 80258-011-59
80187-514-53 3
80190-519-01 12
80013-183-01 48
80187-595-52 1
80018-247-51 1
80157-846-51 3
C-2 SMC Flex OEM Power Stack Kit Chart
1503E-IN00E-EN-P – June 2013
Table C.1 – SMC Flex OEM Power Stack Kit Chart (cont.)
Final Part Number Description RA Internal
Part Number Parts supplied in
the RA part number Qty
1503E-PPEA SMC Flex Power Stack; 4160V, 360 A,
3 Phase, 50/60Hz 80258-011-60
80187-514-54 3
80190-519-01 12
80013-183-01 48
80187-595-52 1
80018-247-51 1
80157-846-51 3
1503E-PPEC SMC Flex Power Stack; 4160V, 600 A,
3 Phase, 50/60Hz 80258-011-61
80187-517-51 3
80187-625-52 1
80190-519-01 12
80013-183-01 48
80187-595-52 1
80018-247-51 1
1503E-PPKT SMC Flex Power Stack; 6900V, 180 A,
3 Phase, 50/60Hz 80258-011-62
80187-515-53 3
80187-625-52 1
80190-519-01 18
80013-183-01 72
80187-595-52 1
80018-247-51 1
1503E-PPKA SMC Flex Power Stack; 6900V, 360 A,
3 Phase, 50/60Hz 80258-011-63
80187-515-54 3
80190-519-01 18
80013-183-01 72
80187-595-52 1
80018-247-51 1
1503E-PPKC SMC Flex Power Stack; 6900V, 600 A,
3 Phase, 50/60Hz 80258-011-64
80187-515-51 3
80190-519-01 18
80013-183-01 72
80187-595-52 1
80018-247-51 1
Medium Voltage Products, 135 Dundas Street, Cambridge, ON, N1R 5X1 Canada, Tel: (1) 519.740.4100, Fax: (1) 519.623.8930, www.ab.com/mvb
Publication 1503E-IN001E-EN-P – June 2013 Supersedes Publication 1503E-IN001D-EN-P – September 2009 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in Canada.