Mud Calculations

Embed Size (px)

Citation preview

  • 8/11/2019 Mud Calculations

    1/17

    Writing expressions for these assumptions :

    Volume basis :Vs + Vi =Vf . . . . . . . . . . . . . . . . . (1)

    Weight basis : sVs + iVi = fVf . . . . . . .. . . . (2)Where

    Vs = Volume of solidVi = Volume of initial mud (or any liquid)

    Vf = Final volume of mixture

    s = Density of solid

    i = Density of initial mud

    f = Density of final mudSolving for Vs :

    Vs = Vf (f i) . . . . . . . . . . . . . . . (3)(s i)

  • 8/11/2019 Mud Calculations

    2/17

    The units have to be in consistent set

    If the density is in lb/gal, the V will be in gal, and sodoes gm/cc cc.

    Since the net volume of a powdered solid is not readilymeasurable (usually measured by weight), bymultiplying the s to equation (3), the Vs can becalculated :

    sVs =sVf (fi) . . . . . . . . . . . . (4)(s i)

  • 8/11/2019 Mud Calculations

    3/17

    Example 1A 9.5 lb/gal mud contains clay (SG = 2.5) and fresh water.Compute (a) the volume % and (b) the weight % clay in thismud.

    Using Equations (3) & (4)

    Solution :

    (a) Altering eq. (3)

    Volume % solids = Vs 100%

    Vf

    = f i 100% = 9.4 %s - i

  • 8/11/2019 Mud Calculations

    4/17

    (b) Divide eq. (4) fVf :

    Weight % solids = sVs 100

    fVfSubstitute Vs & Vf in terms od densities := 20.6%

  • 8/11/2019 Mud Calculations

    5/17

    Example 2 For laboratory purposes, it is desired to mix one liter of

    bentonite- fresh water mud having a viscosity of 30 cP:

    (a) What will be the resulting mud density ?

    (b) How much of each material should be used ?

    Hints for Solution :

    Assume Wyoming bentonite,

    Solid content = 3 % by volume

  • 8/11/2019 Mud Calculations

    6/17

    For certain types of problems it is convenient to express eq.(3) in a different form.

    Suppose that the quantity of solids (Vs) necessary toincrease (or decrease) the density of an initial mud isdesired. Then :

    Vs = (Vi + Vs) (f i) . . . . . . . . . . (3a)

    s iWhere ; Vi + Vs = Vf . . . . . . . . . . . (from eq. 1)

    Solving for Vs gives :Vs = Vi (f i) . . . . . . . . . . . . . . . (5)

    (s f)

  • 8/11/2019 Mud Calculations

    7/17

    Example 3(a) How much weighting material BaSO4, barite, SG =

    4.3) should be added to the mud of Example 2 toincrease its density to 10 ppg ?

    (b) What will be the resulting volume ?Hint for Solution :

    Use eq. (5)

  • 8/11/2019 Mud Calculations

    8/17

    Barite is so universally used as a weighting material, it isuseful to express eq. (5) in field units.

    Barite is sold in 100 lb bags or sacks :

    1 sack = 100 lb = 0.373 cu.ft

    4.3 (62.4 lb/cu.ft)

    = 0.373 cu.ft = 0.0664 bbl of net5.615 cu.ft/bbl barite

    Therefore, 1 bbl (net) of barite = 1 bbl = 15 sacks0.0664 bbl/sack

    Note : Assuming SG of Barite = 4.3

  • 8/11/2019 Mud Calculations

    9/17

    Let Sb = Sacks of barite necessary to increase the density ofVi bbl of mud from i to f.

    Substituting these special conditions into eq. (5):

    Sb = Vi (f i)15 4.3 (8.33) f

    Therefore;

    Sb = 15 Vi (f i) . . . . . . . . . . . . (5a)35.8 - f

  • 8/11/2019 Mud Calculations

    10/17

    Similarly, if clay (SG = 2.5) is sold in 100 lb bags orsacks :1 sack = 100 lb = 0.641 cu.ft

    2.5 (62.4 lb/ cu.ft)= 0.641 cu.ft = 0.1142 bbl of net clay

    5.615 cu.ft/ bbl

    1 bbl (net) of clay = 1 bbl = 8.75 sacks

    0.1142 bbl/sack

    Let Sc = Sacks of clay necessary to increase the density ofVi bbl of mud from i to f.

  • 8/11/2019 Mud Calculations

    11/17

    Substituting these special conditions into eq. (5):

    Sc = Vi (f i)

    8.75 2.5(8.33) f

    Therefore, Sc = 8.75 Vi (f i) . . . . . . . . . . . . (5b)

    20.8 - f

  • 8/11/2019 Mud Calculations

    12/17

    Example 4(a) How many sacks of barite are necessary to increase

    the density of 1000 bbl of mud from 10 to 14 lb/ gal ?

    (b) What will be the final mud volume ?

    Hint for solution :

    Use eq. (5a)

  • 8/11/2019 Mud Calculations

    13/17

    To dilute or reduce mud density :

    Vw + Vi = Vf . . . . . . . . Volume basis

    wVw + iVi = fVf . . . . . . . . Weight basis

    wVw + iVi = f(Vw + Vi)

    wVw fVw = fVi iVi

    Vw = Vi (f i)

    wf

    Vw = Vi (i f) . . . . . . . . . . . . . . . . . (6)

    (f w)

  • 8/11/2019 Mud Calculations

    14/17

    where,

    Vw = bbls of water necessary to reduce the density of Vibbls initial mud from i to f.

  • 8/11/2019 Mud Calculations

    15/17

    Example 5(a) How much fresh water must be added to 1000 bbl of12 lb/gal mud to reduce its density to 10 lb/gal ?

    (b) What will be the resulting volume ?

    Hints for solution :

    (a) Use eq. (6)

  • 8/11/2019 Mud Calculations

    16/17

    Example 6(a) How many sacks of barite are required to raise the

    mud weight of 755 bbl from 77 pcf to 92 pcf ? Whatis the resulting volume ?

    (b) Calculate the new mud weight when 126 bbl of oil(SG= 0.8)is added to the new system. What is theresulting volume ?

    (c) Determine the quantity of barite required tomaintain a mud weight of 92 pcf. What is the finalvolume ?

  • 8/11/2019 Mud Calculations

    17/17

    Hints for solution :

    Use eq. (5a)