Mt 48 Vm Operating Manual

8/10/2019 Mt 48 Vm Operating Manual

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Infinite Thermal Solutions Inc.

12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] www.itsheaters.com

ITSMT SeriesTemperature Controllers


Easy Control Fuzzy + PID

Run/Stop

Operated on the Panel Multi-Input K/J/RTD Selectable

Auto TuningBias Value Settable

Communication

RS-485 Input Shift

PV Bias Correctable

US

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Au to Tun ing, Digi tal Electron ic,

DIN Sized

Temperature Con trol lers

MT-48-VM Oper at ing Manua


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Single Phase Solid State Relays Description Certification

Single Phase Solid State Relays Description Certification

ISSR-25AA 25 Amp; Operating Voltage: 24- 380 VAC CUR-CEISSR-25AA-H 25 Amp Operating Voltage: 90-480 VAC CUR-CE

ISSR-40AA-H 40 Amp; Operating Voltage: 90-480 VAC CUR-CE

ISSR-50AA 50 Amp; Operating Voltage: 24-380 VAC CEISSR-50AA-H 50 Amp; Operating Voltage: 90-480 VAC CEISSR-75AA-H 75 Amp; Operating Voltage: 90-480 VAC CE

IHPR-100AA-H 100 Amp; Operating Voltage: 24-550 VAC CE

Temperature Controllers Description Certification

Input Voltage: 3-32VDC

Input Voltage: 80-250VAC

45 mm Wide x 60 mm L ong x 22.5 mm High

45 mm W x 62 mm L x 31 mm H

Input Voltage:15-60VDC

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ISSR-10AA 10 Amp;Operating Voltage:24- 380 VAC CUR-CE

ISSR-25AA-L 25 Amp Operating Voltage: 24-380 VAC CUR-CE

ITSMT-48R 1/16 DIN Relay-Relay-Relay Controller (100 mm) CUL-CE

ITSMT-48RM 1/16 DIN Relay-Relay-Relay Controller (100 mm), Manual Output CUL-CE

ITSMT-48V 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm) CUL-CE

ITSMT-48VM 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm), Manual Output CUL-CE

ITSMT-48R -DV 1/16 DIN Relay-Relay-Relay Controller (100 mm), Heating Cooling CUL-CEITSMT-48V-DV 1/16 DIN Relay-Relay-Relay Controller (100 mm), Heating Cooling CUL-CE

ITSMT-48RM-RS 1/16 DIN Relay-Relay-Relay Controller (100 mm), Manual, RS 485 CUL-CE

ITSMT-48RVM-RS 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm), Manual, RS 485 CUL-CE

ITSMT-48LM-RS 1/16 DIN 4-20 mA-Relay-Relay Controller (100 mm), Manual, RS 485 CUL-CE

ITSMT-48RM-CT 1/16 DIN Relay-Relay-Relay Controller (100 mm), Manual, CT CUL-CE

ITSMT-48VM-CT 1/16 DIN SSR 12 VDC-Relay-Relay Controller (100 mm), Manual, CT CUL-CE

ITSMT-48LM-CT 1/16 DIN 4-20 mA-Relay-Relay Controller (100 mm), Manual, CT CUL-CE


ITSMT-20RM 1/8 DIN Relay-Relay-Relay Controller (80 mm), Manual Output CUL-CE


ITSMT-20L 1/8 DIN 4-20 mA-Relay-Relay Controller (80 mm) CUL-CE

ITSMT-21R 1/8 DIN Horizontal Relay-Relay-Relay Controller (80 mm) CUL-CE

ITSMT-21V 1/8 DIN Horizontal SSR 12 VDC-Relay-Relay Controller (80 mm) CUL-CE



ITSMT-96L 1/4 DIN 4-20 mA-Relay-Relay Controller (80 mm) CUL-CE

ISSR-05DD 5 Amp; Operating Voltage: 5-60 VDC CUR-CE

ISSR-10DA 10 Amp Operating Voltage: 24-380 VAC CUR-CE

ISSR25DA 25 Amp Operating Voltage: 24-380 VAC CUR-CE

ISSR-25DA-H 25 Amp Operating Voltage: 90-480 VAC CUR-CE

ISSR-40DA-H 40 Amp Operating Voltage: 90-480 VAC CUR-CE

ISSR-50DA 50 Amp Operating Voltage: 24-380 VAC CE

ISSR-50DA-H 50 Amp Operating Voltage: 90-480 VAC CE

ISSR-75DA-H 75 Amp Operating Voltage: 90-480 VAC CE

IHPR-100DA-H 100 Amp Operating Voltage: 24-550 VAC CE


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Electronic TemperatureControllers and SSRs (Solid State Relays)




Single Phase Solid State Relays Cont Description Certification

Description e ication

Input Voltage: 4-20 mA

Input Voltage: 4-32VDC


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IInput: 4-20 mA

ISSR-50LA-H 50 Amp Operating Voltage:250-480 VAC CEISSR-75LA-H 75 AmpOperating Voltage:250-480 VAC CE

Single Phase Solid State Relays ContDescription Certification Three-Phase Solid Three-Phase Solid State Relays Description Certification

IInput Voltage: 4-32 VDC

ITSR-25DA-H 25 Amp Operating Voltage:90- 480 VAC CE



IESR-100DA-H 100 Amp Operating Voltage:90- 480 VAC CE


Input Voltage: 80-250 VAC

ITSR-25AA-H 25 Amp Operating Voltage:90- 480 VAC CEITSR-40AA-H 40 Amp Operating Voltage:90- 480 VAC CE

ITSR-75AA-H 75 Amp Operating Voltage:90- 480 VAC CE

IESR-100AA-H 100 Amp Operating Voltage:24-550 VAC CE

Solid State Relay Accessories Description

PPC-SSR Protective Plastic Cover for SSRs (Touch Safe)

IHS-50 1-Phase Heat Sink (3.75H x 2W x 4L)

IHS-150 3-Phase Heat Sink (3.75H x 6W x 4L)

ITSR-100 3-Phase Heat Sink (3.75H x 4W x 4L)

ISF11592A 110 VAC Fan for 3-Phase Heat Sink

ISF23092A 220 VAC Fan for 3-Phase Heat SinkIHS-4258 Heat Transfer Film (.017Thick / .45 mm Thick) For 1-Phase Heat Sink

IHS-ESR-100 Heat Sink for IHPR-100DA-H Solid State Relay, (3.25H x 4L x 3.75W)

CF-100DA-H-1 Cooling Fan for IHPR-100DA-H Solid State Relay, 120V, (3.125x 3.125x 1 T

CF-100DA-H-2 Cooling Fan for IHPR-100DA-H Solid State Relay, 240v, (3.125x 3.125x 1" T

76 mm W x 100 mm L x 30 mm H

ISSR 1-Phase Solid State Relay Wiring Diagram ITSR 3-Phase Solid State Relay Wiring Diagram

ITSR-75DA-ITSR-25DA-(H)

ITSR-40DA-(H)


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FUZZY PID CONTROLLER Artificial Intelligence Control

Fuzzy PID Control

Enhanced Auto-tuning MethodAtBIAS VALUE SETTABLE Multi-Input Type

K/J/RTD (PT)SELECTABLE Alarm Function

15 MODES SELECTABLE RUN/STOP Function

OPERATEFROMFRONT PANEL Communicaton Function

RS-485O

PTIONAL

HOW TO BUILD PART NUMBERS:

- 4896 - R - RS - mA

1 2 3 4 5



ITSMT SeriesTemperature Controlers


1 SERIESITSMTSeries Temperature Controller

2 OUTLINE

4896=48x96 mmxmm48=48x48


5/12Infinite Thermal Solutions In12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com

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12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: [email protected] itsheaters.com

Page 6

Press Key and Key for 3 Seconds or Press Keyfor 3 Seconds

ControllerNo.

For Sett ing Process Value: Press Set Key for 1 Second and release, Process Value is Bl inking. Now you can raise or lower the SetValue by pressing up and down

Setting of Parameters

Function Symbol Range Remarks

Note: Cycle Time for Logic or SSR Output: 2 Seconds Cycle Time for Relay Output: 15 Seconds

C

C / F

C / F

C / F

C / F

Seconds

Default Values

Start Auto-Tuning:Set At v

Green Light is Turned On

Auto-Tun ing may t ake seve

or longer, depends on heat

If CT is set to 0, then Control is On/Off



If CT is set to 0, then set Hysteresis in Degrees



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Infinite Thermal Solutions Inc


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Press Set Key for 3 Seconds

Default Values

Setting of High Limit of Range

Deviation Alarm; See Mode of Alarm

Deviation Alarm; See Mode of Alarm

F / C

F / C

ITSMT Series

Temperature Contro


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Input Shift

To correct the difference between the Actual Value and the PV Value

PV ResenderThe range of transmitter is set by the SLH. Ex. SLH-200, 0~200 will be transmitted to 4~20mA

OFF KeyTo turn OFF all output or Temperature Controller, and only display the

value of PV S

ENSOR

OUTPUT

POW

ERA

L1

1

2

3

4

5

6

7

8

9

10

11 12

AL 2

B

B

A

~

- +

+

-

H

L

C

3A / 250VAC 90 / 250VAC

50/60 Hz

1 2

34

24-380VAC

+

~ ~

INPUT

MT-48V Temperature ControlWiring Schematic

SSR-25 DA25 Amp Solid State Module

Cycle Time

CY - Ton = ToffTon - Time of heater ON

Toff = Time of heater OFF

Auto Tuning

Infinite Thermal Solutions Inc


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Infinite Thermal Solutions Inc.MT Series

PID+Fuzzy Temperature

Controllers

Go to Setting of Parameters on page 6 and then change At value to 1


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Page 10


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I n s t r u c t i o n

Manua l

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Ser ies

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Sp eci fic funct ion

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Press ke y 3 see t o change the c o nt ro l s tatus

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pv Press ke PVPress k ey P V

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Electric Process Heaters,SSRs, Thermocouples, and Electronic Temperature Controls




orAuto Tuning(At): Press and hold the 2nd Key (From the left) for 3 seconds; then press the Set Key

nce and then change the value to 1 (using the far right key). Press the Set Key until the display stops

linking. You are now in the auto-tuning mode and the display shows a green light on

he face of the control. It may take several minutes or longer to complete auto-tuning. Onceuto-tuning has been completed the green light is turned off. You cannot Auto Tune in Manual Mode

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When operating in Manual Mode the temperature can overshoot as the Control has a fixed output and is NOTaffected by temperat

ensor!


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Notice of SafetyInfinite Thermal Solutions Inc.

Potentially Hazardous Situation.In Case of Mishandling,

May Result in Death or Serious Injury

Potentially Hazardous Situation.In Case of Mishandling,

May Result in Death or Slight Injury

1. Please do not touch the Terminals while the power ison. May result in electric shock.

2. Please do not let the metal or wire cuttings drop into

the inside of the Temperature Controller. It mayresult in malfunction or burn out.

3. Be sure to wire the controller correctly before power

is turned on. If not, a malfunction or burn out mayoccur,

4. Do not modify or try to repair controller by yourself.A malfunction or burn out may occur.

1. Be sure to rate the power supply voltage within thespecified range, If not, a malfunction or burn out

may occur.

2. Be sure to rate the load within the specified value. If

not, it may result in a malfunction or burn out.

3. Please install a separate Alarm System to ensuresafety protection in the event of a malfunction. If not,

a serious accident may occur.

WARNING CAUTION

Notice of Use1. Install Temperature Controller in an ambient:

Temperature;: -20C ~ +75C (Without icing

or condensation)Relative Humidity; 35% ~ 85% RH

The high ambient temperature may shorten theservice life of the Temperature Controller.

DO NOT LET IT EXCEED 75C.

2. The service life of relays are affected by the switch-ing load. Be sure the switching load is under the

rated current.

3. Thermocouple: If you need to extend thethermocouple lead wires, be sure to use the com-pensation wires that match the Thermocouple Type.

RTD Type: If it is necessary to extend the RTD sensolead wires, be sure to use low resistance wires.

4. Be sure to separate the lead wire of the temperaturesensor from power lines or high tension lines to avoid

noise interruption.

5. It is suggested that you install a separate AlarmSystem in case the Temperature Controller Alarm may

not operate properly when the device is abnormalcondition.

6. The Temperature Controller operation may be inter-rupted by mobile phones or other wireless devices.

7. Outline of Crimp Terminal:

Trouble ShootingThis procedure requires access to the circuitry of a live power unit. Dangerous accidental contact with the line voltage is

possible. Only qualified personnel are to perform these procedures. Potentially lethal voltages are present.Experience has proven that many control problems are not caused by a defective instrument. See below for some of the

other common causes of failures.

WARNING

Incorrect parameters entered in menu

Excessive electrical interferenceLine wires improperly connected

No voltage between line terminals

Incorrect voltage between line terminalsConnections to terminals are open, missing or loose

Thermocouple (or RTD) is open at tipThermocouple (or RTD) lead is broken

Shorted thermocouple ( or RTD) leads

Short across terminalsOpen or shorted heater circuit

Open coil in external contactorBurned out line fusesBurned out relay inside control

Defective solid-state relaysDefective line switches

Burned out contactor

Defective circuit breakers

If the points listed above have been checked and the controller still does not function, it is suggested that the instrument be returned

for inspection.Do not attempt to make repairs. Also, it is advisable to use adequate packing to prevent damage in shipment.


Li Ch L H l IL T F E il R d L @i h it h t

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Mt 48 Vm Operating Manual