MOVIPRO®-ADC – Functional Safety / Manuals / 2010-06 · The system or machine manufacturer has to make a risk ... cordance with VDE 0100 and EN 60204-1 for all DC 24 V supply

Drive Technology \ Drive Automation \ System Integration \ Services

Manual

Decentralized Drive and Application Controller MOVIPRO® ADCFunctional Safety

Edition 06/2010 16896017 / EN

SEW-EURODRIVE—Driving the world

Manual – MOVIPRO® ADC – Functional Safety 3

Contents

Contents1 General Information ............................................................................................ 4

1.1 How to use this documentation................................................................... 41.2 Structure of the safety notes ....................................................................... 41.3 Rights to claim under limited warranty ........................................................ 51.4 Exclusion of liability..................................................................................... 51.5 Content of the documentation..................................................................... 51.6 Other applicable documentation ................................................................. 51.7 Copyright..................................................................................................... 5

2 Safety Conditions................................................................................................ 62.1 Overview ..................................................................................................... 62.2 Approved units ............................................................................................ 62.3 Installation requirements............................................................................. 72.4 Requirements for external safety controllers .............................................. 82.5 Startup requirements .................................................................................. 92.6 Operation requirements ............................................................................ 10

3 Axis Module with Safe Torque Off STO .......................................................... 113.1 Safe condition ........................................................................................... 113.2 Safety concept .......................................................................................... 113.3 Safety functions ........................................................................................ 123.4 Connection variants .................................................................................. 143.5 Diagnostics ............................................................................................... 183.6 Technical data........................................................................................... 18

4 Safety-Related Brake Module........................................................................... 194.1 Safe condition ........................................................................................... 194.2 Safety concept .......................................................................................... 194.3 Safety functions ........................................................................................ 204.4 Connection variants .................................................................................. 204.5 Technical data........................................................................................... 20

5 PROFIsafe Option S11 ...................................................................................... 215.1 Safe condition ........................................................................................... 215.2 Safety concept .......................................................................................... 215.3 Safety function .......................................................................................... 235.4 Startup ...................................................................................................... 235.5 Data exchange with PROFIsafe option S11 ............................................. 275.6 Response times ........................................................................................ 335.7 Diagnostics ............................................................................................... 335.8 Technical data........................................................................................... 38

6 Restrictions ....................................................................................................... 39

7 Address List ...................................................................................................... 40

Index................................................................................................................... 50

4 Manual – MOVIPRO® ADC – Functional Safety

1 How to use this documentationGeneral Information

1 General Information1.1 How to use this documentation

The documentation is an integral part of the product and contains important informationon operation and service. The documentation is written for all employees who assemble,install, startup, and service this product.

The documentation must be accessible and legible. Make sure that persons responsiblefor the system and its operation, as well as persons who work independently on the unit,have read through the documentation carefully and understood it. If you are unclearabout any of the information in this documentation, or if you require further information,contact SEW-EURODRIVE.

1.2 Structure of the safety notes1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other notes.

1.2.2 Structure of the section-related safety notesSection safety notes do not apply to a specific action, but to several actions pertainingto one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

1.2.3 Structure of the embedded safety notesEmbedded safety notes are directly integrated in the instructions just before the descrip-tion of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregardedDANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-ronment

INFORMATION Useful information or tip: Simpli-fies the handling of the drive system.

SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.


1Rights to claim under limited warrantyGeneral Information

1.3 Rights to claim under limited warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation. Read the documen-tation before you start working with the unit!

1.4 Exclusion of liabilityYou must comply with the information contained in this documentation to ensure safeoperation of MOVIPRO® and to achieve the specified product characteristics and per-formance features. SEW-EURODRIVE assumes no liability for injury to persons or dam-age to equipment or property resulting from non-observance of these operating instruc-tions. In such cases, any liability for defects is excluded.

1.5 Content of the documentationThis document contains additional safety-related information and conditions for the op-eration of MOVIPRO® in safety-related applications.

1.6 Other applicable documentationThis document supplements the MOVIPRO® ADC operating instructions and limits theapplication notes according to the following information. Only use this document in con-nection with the MOVIPRO® ADC operating instructions.

1.7 Copyright© 2010 – SEW-EURODRIVE. All rights reserved.

Unauthorized duplication, modification, distribution or any other use of the whole or anypart of this documentation is strictly prohibited.


2 OverviewSafety Conditions

2 Safety Conditions2.1 Overview

The requirement for safe operation is that the safety functions of MOVIPRO® are prop-erly integrated into an application-specific higher-level safety function or safety system.The system or machine manufacturer has to make a risk analysis for this purpose. Therequired safety requirements and functions must be validated before startup.

The system/machine manufacturer and the operator are responsible for compliance ofthe system/machine with applicable safety regulations.

The following requirements are mandatory when installing and operating MOVIPRO®

units in safety-related applications.

The requirements are divided into:

• Approved devices

• Installation requirements

• Requirements for external safety controllers and safety relays

• Startup requirements

• Operation requirements

2.2 Approved unitsMOVIPRO® units are only permitted for applications with safe disconnection of the driveif these safety properties are documented in their operating instructions.


2Installation requirementsSafety Conditions

2.3 Installation requirements• You may only use SEW hybrid cables for safety-related applications with

MOVIPRO®.

• Do not shorten SEW hybrid cables. Use cables in their original lengths with prefabri-cated plug connectors. Ensure proper connections.

• Power lines and safety-related control lines have to be installed in separate cables.This does not apply to SEW hybrid cables.

• The length of the cable from the safety control system to MOVIPRO® must not ex-ceed 100 m.

• Wiring must comply with EN 60204-1.

• The safety-related control lines must be routed according to EMC guidelines and asfollows:

– Outside an electrical installation space: Shielded cables must be routed perma-nently (fixed) and protected against external damage, or other equivalent mea-sures.

– Single conductors may be routed inside an electrical installation space.

Observe the respective regulations governing the application.

• The safety-related 24 V power supply may not be used for feedback.

• Make sure that parasitic voltages cannot be generated in the safety-related controllines.

• When designing the safety circuits, always observe the values specified for safetycomponents.

• Use only grounded voltage sources with safe electrical disconnection (PELV) in ac-cordance with VDE 0100 and EN 60204-1 for all DC 24 V supply voltages ofMOVIPRO®.

In case of a single fault, the voltage between the outputs or between any output andgrounded parts may not exceed DC 60 V.


2 Requirements for external safety controllersSafety Conditions

2.4 Requirements for external safety controllers

A safety relay can be used as an alternative to a safety controller.

The following requirements apply to safety controllers and safety relays analogously.

• The safety controller and all other safety-related subsystems must be approved forat least that safety class which is required in the overall system for the respective,application-related safety function.

The following table shows an example of the required safety class of the safety con-troller:

• The wiring of the safety controller must be suitable for the required safety class, (seemanufacturer documentation).

• When designing the circuits, always observe the values specified for the safety con-troller.

• The switching capacity of the safety relays or the relay outputs of the safety controllermust correspond at least to the maximally permitted, limited output current of theDC 24 V voltage supply.

1593958923

[1] Safety relay with approval [4] Safety-related DC 24 V voltage supply[2] DC 24 V voltage supply [5] Reset button for manual reset[3] Fuses in accordance with the manufacturer's

specifications of the safety relay[6] Permitted emergency stop actuating device

Application requirement Safety controller requirements

Performance level d according to EN ISO 13849-1 Performance level d according to EN ISO 13849-1SIL 2 according to EN 61508

SIL 2 according to EN 62061 Performance level d according to EN ISO 13849-1SIL 2 according to EN 61508

[4]

[3][1]

[5]

[6]

[2] U


2Startup requirementsSafety Conditions

Observe the manufacturer's instructions concerning the permitted contactloads and fusing that may be required for the safety contacts. Unless specifiedotherwise, the contacts must be protected with 0.6 times the nominal value ofthe maximum contact rating specified by the manufacturer.

• To ensure protection against unintended restart in accordance with EN 1037, thesafety controllers must be designed and connected in such a way that resetting thecontrol device alone does not lead to a restart. A restart may only be carried out aftera manual reset of the safety circuit.

• SEW-EURODRIVE recommends bipolar disconnection of the safety circuit.

• The MOVIPRO® unit input of the safety-related DC 24 V power supply has an inputcapacitance, see chapter "Technical Data" of the MOVIPRO® ADC operating instruc-tions. This must be taken into account as load when designing the switching output.

• If the safety circuit is disconnected at both poles, the test pulses may not be appliedat the same time. The pulse blanking must not exceed 1 ms. The next pulse blankingcannot reoccur earlier than after 1 s.

2.5 Startup requirements• Startup must be documented. Evidence for the safety functions must be provided.

Observe the limitations for safety functions in chapter "Limitations" for verification ofthe safety functions. Non-safety-related parts and components that affect the resultof the verification test (e.g. motor brake) must be deactivated, if necessary.

• For operating MOVIPRO® in safety-related applications, you must perform and re-cord startup checks for the disconnecting device and correct wiring.

• During the startup procedure/function test, the correct assignment of the respectivevoltage supply must be checked with a measurement.

• The function test must be carried out in succession for all potentials, i.e. separately.

684086667

<1ms >1s

High

Low

t


2 Operation requirementsSafety Conditions

2.6 Operation requirements• Operation is only allowed within the limits specified in the data sheets. This principle

applies to the external safety relay as well as MOVIPRO® and approved options.

• The safety functions must be checked at regular intervals to ensure the faultlessfunctionality. The period of time between tests must be determined in accordancewith the risk analysis.


3Safe conditionAxis Module with Safe Torque Off STO

3 Axis Module with Safe Torque Off STOIt was developed and tested according to the following safety requirements:

• Performance level d according to EN ISO 13849-1

• Protection against restart in accordance with EN 1037

3.1 Safe conditionFor safety-related operation of MOVIPRO®, safe torque off is defined as safe condi-tion (see STO safety function). The safety concept is based on this.

3.2 Safety concept• MOVIPRO® is characterized by the optional connection of a safety relay/external

safety controller. It de-energizes all active elements that generate the pulse trains tothe power output stage (IGBT) by switching off the safety-related DC 24 V supplywhen a connected control device (e.g. emergency stop button with latching function)is activated. This ensures that the frequency inverter no longer supplies power to themotor for generating torque.

• Disconnecting the DC 24 V power supply ensures that any voltage supply requiredfor operating the drive is safely interrupted.

• Instead of galvanic isolation of the drive from the supply system using contactors orswitches, the disconnection of the DC 24 V supply described here safely preventsthe gating of the power semiconductors in the frequency inverter. This means the ro-tary-field generation for the respective motor is deactivated even though the mainsvoltage is still present.

The following figure shows the safety concept:

1630255243

[1] MOVIPRO® [4] CPU[2] Frequency inverter [5] X5502: Input for safe torque off (STO)[3] DC +24 V power supply unit [6] Power semiconductor

[2]

[3]

M

1 25

4 3 [4]

[6]

[1]

[5]

STO+

0V24

STO-

+24 V


3 Safety functionsAxis Module with Safe Torque Off STO

3.3 Safety functionsThe following drive-related safety functions can be used:

• STO (safe torque off according to IEC 61800-5-2) by disconnecting the safety-related DC 24 V supply.

If the STO function is activated, the frequency inverter no longer supplies power tothe motor for generating torque. This safety function corresponds to a non-controlledstop according to EN 60204-1, stop category 0.

The safety-related DC 24 V power supply must be switched off by a suitable externalsafety controller/safety relay.

The following figure shows the STO function:

INFORMATIONObserve the restrictions in the "Restrictions (page 39)" chapter.

2463228171

V Velocityt Timet1 Time at which STO is triggered

Disconnection range

v

tt1


3Safety functionsAxis Module with Safe Torque Off STO

• SS1(c) (safe stop 1, function variant c according to IEC 61800-5-2) by means of suit-able external control (e.g. safety relay with delayed disconnection)

The following sequence is mandatory:

– Decelerate the drive using an appropriate brake ramp specified via setpoints

– Disconnect the safety-related DC 24 V power supply (= trigger the STO function)after a specified safety-related time delay.

This safety function corresponds to a controlled stop according to EN 60204-1, stopcategory 1.

The following figure illustrates the SS1(c) function:

2463226251

V Velocityt Timet1 Point of time when brake ramp is initiatedt2 Point of time when STO is triggered∆t Time between initiating the brake ramp and STO

Normal operationDisconnection range

v

tt1 t t2


3 Connection variantsAxis Module with Safe Torque Off STO

3.4 Connection variants

3.4.1 X5502: STO-IN (safety relay)

This connection is marked by a yellow ring.

The following table provides information about this connection:

INFORMATIONFor technical data, refer to the "MOVIPRO® ADC" operating instructions.

WARNINGNo safe disconnection of MOVIPRO® if the connection is bypassed.

Severe or fatal injuries.• Bypass this connection only if MOVIPRO® will not perform any safety functions ac-

cording to DIN EN ISO 13849-1.

Function

Input for safe torque off (STO)

Connection type

M12, 5-pole, female, A-coded

Wiring diagram

2264816267

Assignment

No. Name Function

1 +24V DC 24 V output

2 STO- 0V24 reference potential for safe torque off (STO)

3 0V24 0V24 reference potential

4 STO+ DC 24 V input for safe torque off (STO)

5 res. Reserved

1

4 3

2

5

INFORMATIONUse shielded cables only for this connection.


3Connection variantsAxis Module with Safe Torque Off STO

3.4.2 Connection of an external safety relay for STO

The following figure shows a connection example with a safety relay and disconnectionof all poles:

18014400187293195

[1] Installation space [3] MOVIPRO®

[2] Safety relay [4] X5502: Input for safe torque off (STO)

sicherheitsgerichteteAbschaltung

[1]

[4]

[3]

[2]

42DC +24 V

INFORMATIONWhen wiring the STO signals, possible faults in plug connectors and cables/lines haveto be considered (see ISO 13849-2) and the installation has to be designed accordingto the required safety class. MOVIPRO® does not detect short circuits in the supplyline. SEW-EURODRIVE therefore recommends to connect only STO signals to X5502using a two-core cable, as shown in the figure.


3 Connection variantsAxis Module with Safe Torque Off STO

3.4.3 Disconnection of group drivesThe following figure shows a connection example for disconnection of group drives witha safety relay and disconnection of all poles:

27021599799194379

[1] Installation space [3] MOVIPRO®

[2] Safety relay [4] X5502: Input for safe torque off (STO)

sicherheitsgerichteteAbschaltung

[1]

DC +24 V [4]

[4]2

4

[3]

24

[3]

[2]



3Connection variantsAxis Module with Safe Torque Off STO

Requirements For group drives, the STO signal for several MOVIPRO® drives can be provided by asingle safety relay. The following requirements must be met:

• For EMC reasons, the maximum cable length is limited to 100 m. Other instructionspublished by the manufacturer on the use of safety relays (for specific applications)must also be observed.

• The maximum output current/the maximally permitted contact load of the safety relaymust be observed.

• You must comply with the permitted signal levels at the STO input and all other tech-nical data of MOVIPRO®. The routing of the STO control cables and the voltage dropmust be considered.

• Other requirements of the safety relay manufacturer (such as protecting the outputcontacts against welding) must be strictly observed. You must also observe the basiccable routing requirements from chapter "Installation requirements".

• A calculation based on the technical data of MOVIPRO® must be performed sepa-rately for each case of group drive disconnection.

For technical data, refer to the "MOVIPRO® ADC" operating instructions.

3.4.4 Connecting an external safety controller for STOThe following figure shows a connection example with a safety controller and disconnec-tion of all poles for STO:

18014400187769483

[1] F-PLC safety controller [2] MOVIPRO®

DOn_M: Ground output [3] X5502: Input for safe torque off (STO)DOn_P: Plus output

[1]

DOn_P

DOn_M 24

[2]

[3]



3 DiagnosticsAxis Module with Safe Torque Off STO

3.5 DiagnosticsThe frequency inverter reports the unit status "Safe stop – active". Unit status 17dec isreported in the high byte of status word 1.

3.6 Technical dataFor general technical data and approvals of MOVIPRO®, refer to the respective operat-ing instructions. The electrical data of the STO input (X5502) is documented there aswell. The specific, safety-related data is listed below:

Characteristic safety values of axis module with STO

Approved safety classes Performance level d according to EN ISO 13849-1

Probability of dangerous failure per hour (PFH value)

0 (fault exclusion)

Service life 20 years

Safe condition Safe torque off (STO)

Safety data of STO input

Switch-on/switch-off threshold Typ. DC 8 V

Input voltage for OFF status (STO) Max. DC 5 V

Time from disconnecting the safety-related DC 24 V supply until the deactivation of the rotating field

Typ. 50 msMax. 100 ms


4Safe conditionSafety-Related Brake Module

4 Safety-Related Brake ModuleThe safety-related brake module adds the safe SBC brake control function to the axismodule.

4.1 Safe conditionRelating to the safety-related brake module, the de-energized condition of the con-nected brake is defined as safe condition. The safety concept is based on this.

4.2 Safety concept• Disconnecting the safety-related control voltage also means the connected brake is

de-energized. The power supply required for releasing the connected brake is inter-rupted safely.

• Instead of separating the brake control galvanically from the power supply using con-tactors or switches, the disconnection procedure described here prevents the powersemiconductors in the safety-related brake module from being activated, in this wayensuring safe disconnection. This means that all connected brakes are de-energizedalthough the supply voltage is still present at the safety-related brake module.

The following figure shows the safety concept of the safety-related brake module in con-nection with the axis module:

9007200884995723[1] MOVIPRO® [6] Power semiconductor[2] Frequency inverter [7] Safety-related brake module[3] DC +24 V power supply unit [8] Control[4] CPU [9] Unsafe operating control of the brake[5] X5502: Input for safe torque off (STO) [10] Safety-related control of the brake

[2]

[3]

M

1 25

4 3 [4]

[1]

[5]

[7]

[8]

[9]

[10]

[6]

[6]

STO+

+24 V0V24

STO-


4 Safety functionsSafety-Related Brake Module

4.3 Safety functionsThe following drive-related safety function can be used:

• SBC (Safe Brake Control according to IEC 61800-5-2)

The SBC function safely de-energizes the connected brake by disconnecting thesafety-related control voltage. The control voltage must be disconnected using a suit-able external safety relay/safety controller.

4.4 Connection variantsFor connection variants, refer to "Connection variants" in section "Axis module with safetorque off" (page 14).

4.5 Technical dataFor general technical data and approvals of MOVIPRO®, refer to the respective operat-ing instructions. The electrical data of the STO/SBC input (X5502) is documented thereas well. The specific, safety-related data is listed below:

Characteristic safety values of the brake module

Safe condition Brake de-energized

Maximum possible safety class Performance level d according to EN ISO 13849-1Safety category 3 according to EN 954-1

Probability of dangerous failure per hour (PFH value)

0 (fault exclusion)

Service life Max. 20 years

Safety data of SBC input

Switch-on/switch-off threshold Typ. DC 10 V

Input voltage for OFF status (brake de-ener-gized)

Max. DC 6 V

Duration from switching off the safety-related control voltage at the safety-related brake mod-ule until switching off the brake voltage (plus the brake application time of the connected brake).

Max. 6 ms


5Safe conditionPROFIsafe Option S11

5 PROFIsafe Option S11The PROFIsafe option S11 supplements MOVIPRO® with a communication connectionto an external safety controller via safety-related PROFIsafe communication.

5.1 Safe conditionThe safe condition for the PROFIsafe option is defined as:

• Safe outputs switched off

• Value "0" for the safety-related process data (PROFIsafe F user data)

The safety concept is based on this.

5.2 Safety concept• The PROFIsafe option S11 is an integrated, safety-related electronics component

with safe outputs.

• The strict safety requirements are meet through two-channel system structure of thesafety component and suitable monitoring mechanisms (see section "Technicaldata" (page 38)). When the system detects a fault, the system responds by revertingto a safe status.

• Inside MOVIPRO®, the safety-related DC 24 V supply voltage of the axis module and– if applicable – of the safety-related brake module is switched off with a safe outputof the PROFIsafe option S11. This stops the drive safely. In this context, observe thesafety concept of the axis module and of the brake module and all relevant conditionsand installation regulations in this publication.

WARNINGWith respect to safe stop, the safety class of the MOVIPRO® basic unit is decisive forthe entire MOVIPRO® system with PROFIsafe option S11.

Severe or fatal injuries.• MOVIPRO® may only be used in applications up to category 3/performance level

d in accordance with EN ISO 13849-1.

INFORMATIONObserve the restrictions in the "Restrictions (page 39)" chapter.


5 Safety conceptPROFIsafe Option S11

The following figure shows the PROFIsafe option S11 integrated in a MOVIPRO® withaxis module and safety-related brake module:

2752670347

[1] MOVIPRO®

[2] Frequency inverter[3] DC +24 V power supply unit[4] CPU[5] X5502: Input for safe torque off (STO) (if option S11 is not being used)[6] Power semiconductor[7] Safety-related brake module[8] Control[9] Unsafe operating control of the brake[10] Safety-related control of safe disconnection and brake[11] PROFIsafe option S11[12] Safe S11 control electronics (dual-channel)

[2]

[3]

M

1 25

4 3 [4]

[1]

[5]

[7]

[8]

DO_P

DO_MPROFIsafe

[11]

[10]

[9]

[6]

[6]

[12]

STO+

+24 V0V24

STO-

WARNINGSafe disconnection of the MOVIPRO® is not possible when the X5502 terminal is con-nected externally.

Severe or fatal injuries.• Use the STO jumper plug only if MOVIPRO® will not perform any safety functions

according to DIN EN ISO 13849-1.• When using the PROFIsafe option S11, the X5502 terminal may not be connected

externally.


5Safety functionPROFIsafe Option S11

5.3 Safety functionThe PROFIsafe option S11 provides the safety function in the form of safe outputs,which are controlled by a higher-level controller via PROFIsafe communication.

5.4 Startup5.4.1 Setting the PROFIsafe address

Once you have connected the MOVIPRO® unit with PROFIsafe option S11 to a DC 24 Vpower supply, you have to set the PROFIsafe unit address (= F Destination Address) inMOVITOOLS® MotionStudio. You may enter an address ranging from 1 to 65534.

Ensure that the entry made on the device matches the PROFIsafe address set in theproject planning software of the bus master (e.g. Siemens STEP7 HW Config).

Enter the PROFIsafe address (= F Destination Address) in MOVITOOLS® MotionStudiousing the parameter tree of the communication and control unit "PFH-..0AC0-B..-I100-00/.../000", see figure below:

18014400148466443

[1] Entering the PROFIsafe unit address (= F Destination Address)

[1]


5 StartupPROFIsafe Option S11

5.4.2 Configuring the PROFIsafe option S11 in STEP7

To ensure fault-free operation of MOVIPRO® with PROFIsafe, you need the optionalpackage entitled "Distributed Safety" as of version V5.4 for configuration and parame-terization under STEP7.

• Make sure that you have installed the current version of the appropriate GSD file.

• Configure the "F module I/O (2 bytes)" in slot 1 and enter the required I/O or periph-ery addresses. The following figure shows a sample configuration of MOVIPRO®

with function level "Classic" with PROFINET.

• Next, you have to parameterize the PROFIsafe option S11.

18014400148679819


5StartupPROFIsafe Option S11

Parameterizing the PROFIsafe option S11

Select the F module in slot 1 of MOVIPRO®.

Make a right-click to open the context menu, select "Properties", then the "PROFIsafe"or "F parameters" tab. Below is an example for a PROFIBUS unit.

When the fieldbus or network systems starts up, the bus master sends the safety-relatedparameters in an F parameter block to the PROFIsafe option S11 of MOVIPRO®. ThePROFIsafe option S11 checks the plausibility of the parameters. The PROFIsafe optionS11 does not exchange data with the bus master until positive acknowledgment of theF parameter block. Below is a list of the safety-related parameters which are passed onto the PROFIsafe option.

Depending on the bus system being used, the following parameters are available:

1639207179

PROFIsafe F parameters Bus system

PROFIBUS DP PROFINET IO

F_Check_SeqNr fixed Not installed

F_SIL fixed fixed

F_CRC_Length Variable fixed

F_Par_Version Variable fixed

F_Source_Add fixed fixed

F_Dest_Add Variable Variable

F_WD_Time Variable Variable


5 StartupPROFIsafe Option S11

Parameter "F_Check_SeqNr"

This parameter determines whether the ready counter (consecutive number) is to be in-cluded in the consistency check (CRC calculation) of the F user data telegram.

The PROFIBUS version supports the following setting:

• F_Check_SeqNr = "No check"

Parameter "F_SIL" This parameter allows F stations to check whether the safety category matches that ofthe F host. Depending on the risk, different safety circuits with different safety classesSIL 1 to SIL 3 (SIL = Safety Integrity Level) apply in these safety-related cases.

The PROFIsafe option S11 supports the following setting:

• F_SIL = SIL 3

Parameter "F_CRC_Length"

Depending on the length of the F user data (process values) and the PROFIsafe version,the length of the required CRC check value varies. This parameter communicates theexpected length of the CRC2 code in the safety telegram to the F component.

The PROFIsafe option S11 handles user data that is less than 12 bytes in length, so thatwith PROFIsafe V1, a 2 byte CRC is used and with PROFIsafe V2, a 3 byte CRC is used.

The PROFIsafe option S11 supports the following settings:

• F_CRC_Length =

2 byte CRC (only with PROFIsafe V1 combined with PROFIBUS)

3 byte CRC (only with PROFIsafe V2)

Parameter "F_Par_Version"

This parameter identifies the PROFIsafe version supported by PROFIsafe option S11.When using MOVIPRO® with PROFIBUS, you can choose between PROFIsafe V1 andPROFIsafe V2; The PROFINET variant only supports PROFIsafe V2.

Parameter "F_Source_Add"

The PROFIsafe addresses are used for unique identification of the source(F_Source_Add) and destination (F_Dest_Add). The combination of source and targetaddress must be unique across the network and all stations. Depending on the masterconfiguration, the source address F_Source_Add is automatically provided by STEP7.

Values ranging from 1 to 65534 can be entered in parameter "F_Source_Add".

You cannot directly edit this parameter in STEP7-HW Config.

Parameter "F_Dest_Add"

This parameter is used to enter the PROFIsafe address previously set for MOVIPRO®

in MOVITOOLS® MotionStudio.


5Data exchange with PROFIsafe option S11PROFIsafe Option S11

Parameter "F_WD_Time"

This parameter defines a monitoring time in the failsafe PROFIsafe option S11.

A valid safety telegram must arrive from the F-CPU within this monitoring time. Other-wise the PROFIsafe option S11 reverts to safe status.

Select a monitoring time of a sufficient length so that communication can tolerate mes-sage delays, but also sufficiently short enough for your safety application to run withoutrestriction.

With the PROFIsafe option S11, you can enter the "F_WD_Time" parameter in steps of1 ms, ranging from 1 ms to 10 s.

5.5 Data exchange with PROFIsafe option S115.5.1 General information

MOVIPRO® units with integrated PROFIsafe option S11 support parallel operation ofstandard and safety-related communication via a bus system or network. You can runsafety-related PROFIsafe communication using PROFIBUS DP and PROFINET IO.

Data between bus master and MOVIPRO® is exchanged using the relevant communi-cation system that at the same time acts as a "gray channel" for the safety-related ap-plication. The transmitted bus messages contain standard information for conventionalMOVIPRO® operation and the PROFIsafe safety telegram. Depending on the configu-ration, the maximum available expansion level enables parallel exchange of PROFIsafesafety data, parameter data and process data between the bus master and MOVIPRO®.

1640898955

CPUMaster

F-CPUF-CPU

PROFIsafe PDfe PD

Com

pute

run

it

Fieldbusunit

MOVIPRO®

PRO

FIsa

fe-

Opt

ion

PRO

FIsa

feop

tion

safety-related


5 Data exchange with PROFIsafe option S11PROFIsafe Option S11

5.5.2 F periphery access of PROFIsafe option S11 in STEP7

For safety-related communication, PROFIsafe option S11 requires a total of 6 bytes forthe PROFIsafe telegram portion and 6 bytes for the process image. Of these, 2 bytes(= 16 bits) constitute the actual safety-related I/O data (F user data), and the remaining4 bytes are required for storing the telegram in accordance with the PROFIsafe specifi-cations (PROFIsafe header).

F periphery DB During compilation in the HW Config tool, the system automatically generates an F pe-riphery DB for every PROFIsafe option S11. The F periphery DB provides an interfacethrough which you can evaluate or control variables in the safety program.

The symbolic name consists of the invariable prefix "F", the start address of the F pe-riphery, and the name entered in the object properties during configuration for the F pe-riphery (e.g. F00008_198).

The following table shows the F periphery DB of PROFIsafe option S11:

PASS_ON This variable lets you activate a passivation of the PROFIsafe option S11. Provided thatPASS_ON = 1, the F periphery is passivated.

ACK_NEC

After a fault has been corrected, the PROFIsafe option S11 is reintegrated, dependingon ACK_NEC.

• ACK_NEC = 0: automatic reintegration

• ACK_NEC = 1: automatic reintegration following acknowledgement by the user

Address Symbol Data type

Function Default

User-con-trollable variables

DBX0.0 "F00008_198.PASS_ON" Bool-ean

1 = activate passivation 0

DBX0.1 "F00008_198.ACK_NEC" Bool-ean

1 = acknowledgment required for reintegration with PROFIsafe option S11

1

DBX0.2 "F00008_198.ACK_REI" Bool-ean

1 = acknowledgment for reinte-gration

0

DBX0.3 "F00008_198.IPAR_EN" Bool-ean

Variable for resetting parameters (not supported by PROFIsafe option S11)

0

Variables that you can eval-uate

DBX2.0 "F00008_198.PASS_OUT"

Bool-ean

Run passivation 1

DBX2.1 "F00008_198.QBAD" Bool-ean

1 = substitute values are output 1

DBX2.2 "F00008_198.ACK_REQ" Bool-ean

1 = acknowledgment required for reintegration

0

DBX2.3 "F00008_198.IPAR_OK" Bool-ean

Variable for resetting parameters (not supported by PROFIsafe option S11)

0

DBB3 "F00008_198.DIAG" Byte Service information

WARNINGThe variable ACK_ NEC = 0 may only be set if automatic reintegration is safe for theprocess in question.

Severe or fatal injuries.• Check if automatic reintegration is permitted for the process in question.



ACK_REI In order to reintegrate PROFIsafe option S11 after the fault has been corrected, user ac-knowledgement with positive edge of variable ACK_REI is required. Acknowledgementis only possible if variable ACK_REQ = 1.

PASS_OUT Indicates whether PROFIsafe option S11 has been passivated. Substitute values areoutput

QBAD Error during data exchange with PROFIsafe option S11. Indicates passivation. Substi-tute values are output

DIAG For service information purposes, the variable DIAG supplies non-failsafe informationabout errors that have occurred in the F control system. For further information, refer tothe relevant F control system manual.

5.5.3 F user data

Meaning of the individual bitsF user data coding is based on the "PROFIdrive on PROFIsafe" V1.0 specifications(PNO order no. 3.272). The "PROFIdrive Safety Block 1" specified in these specifica-tions is mapped in byte 0. Byte 1 is manufacturer-specific. With the PROFIsafe optionS11, it is used for the safe inputs and outputs.

Output data

9007200894615435

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Byte 1 Byte 0

0..7: reserved

1..7: reserved

0: Power removed

Byte 2Byte 3Byte 4Byte 5

reserved for PROFIsafe

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

0: safe disconnection (STO)

1..7: reserved

0..7: reserved

reserved for PROFIsafetelegram storage

Output dataMaster >> MOVIPRO®

Input dataMOVIPRO® >> master

telegram storage

Byte Bit Name Default Function Comment

0 0 STO 0 Safe torque off 0-active

1..7 – 0 Reserved Do not use!

1 0..7 – 0 Reserved Do not use!



Input data

5.5.4 Examples for controlling the PROFIsafe option S11The example for triggering the failsafe functions of the PROFIsafe option S11 is basedon the following assumption:

• You have already created a safety program and a process group,

• An F control program module exists.

You can activate the failsafe functions and the F periphery as well as the evaluation ofthe responses by the F periphery by using flags. Note that in STEP7 flags are only per-mitted for coupling between the standard user program and safety program. Flags maynot be used as buffers for F data.

The following table shows the allocation of input/output addresses to flags.

Byte Bit Name Default Function Comment

0 0 POWER_REMOVED 0 Response safe output F-DO_STO switched – "Power removed"

1-active

1..7 – 0 Reserved Do not use!

1 0..7 – 0 Reserved Do not use!

INFORMATIONSEW-EURODRIVE accepts no liability for the information provided in this example.This example does not represent a customer-specific solution. Its aim is simply to as-sist the reader.

Address Symbol Flag Meaning

E 8.0 S11_PowerRemoved M 8.0 Response safe output switched.

A 8.0 S11_STO M 80.0 Safe disconnection of the drive

DB811.DBX0.0 "F00008_198".PASS_ON M 10.0 Activate passivation of S11

DB811.DBX0.1 "F00008_198".ACK_NEC M 10.1 Set parameters for reintegration of S11

DB811.DBX0.2 "F00008_198".ACK_REI M 10.2 Activate user acknowledgement of S11

DB811.DBX2.0 "F00008_198".PASS_OUT M 10.3 Passivation of S11 has occurred

DB811.DBX2.1 "F00008_198".QBAD M 10.4 Error in S11

DB811.DBX2.2 "F00008_198".ACK_REQ M 10.5 Indicates whether user acknowledgement is required for reintegration of S11.



9007200894683787



9007200894687371


5Response timesPROFIsafe Option S11

5.6 Response timesResponse times play a decisive role in the design and execution of safety functions ofsystems and machines. In order to match the response time to the requirements of asafety function, always take the entire system from sensor (or control device) to actuatorinto account. The following times are of particular importance in connection with thePROFIsafe option S11:

• PROFIsafe cycle time

• Processing time (cycle time) in the safety controller

• PROFIsafe monitoring time "F_WD_Time"

• Internal response time of PROFIsafe option S11

• Response and switching time of the actuators (axis module, brake module, andbrake)

Establish the response sequence for each safety function in your application and deter-mine the maximum response time for each case considering the relevant manufacturerdata. Observe the information in the safety documentation of the used safety controller.

For data of the maximum response time of the PROFIsafe option S11, refer to section"Technical data" (page 38). For detailed information about response time considerationfor safety-related PROFIsafe communication, refer to the respective standard:IEC 61784-3-3.

The maximum switch-off times for the safe axis and brake module are listed in the re-spective "Technical data" chapters.

5.7 Diagnostics

5.7.1 Error in the safety moduleThe PROFIsafe option S11 is capable of detecting errors. For information on the typesof error, exact responses, and how to correct them, refer to the "PROFIsafe option S11error table" section. If an error occurs in the safety module, the PROFIsafe option S11usually responds by passivating the safety module and switching to substitute values in-stead of process values. All safety-related process values are set to "0" (→ safe condi-tion).

After the error has been remedied, the PROFIsafe option S11 is reintegrated upon useracknowledgement.

INFORMATIONDepending on the safety controller used, other terms may be used for "passivation"and "reintegration" in the safety controller documentation. For detailed information,refer to the safety controller documentation.


5 DiagnosticsPROFIsafe Option S11

5.7.2 PROFIsafe timeout

If safety-related PROFIsafe communication is interrupted or delayed, the PROFIsafeoption S11 also responds with passivation after the adjustable monitoring time"F_WD_Time" (see description of F parameters) has expired, and assumes the safe sta-tus. After this time has expired, the relevant module is passivated in the safety controllerand the associated safety-related process values for the safety application are set to "0"(→ safe condition).

Whenever passivation occurs, user acknowledgement is required to reintegrate themodule in question.

5.7.3 Safety diagnostics via PROFIBUS DPThe status of PROFIsafe communication and PROFIsafe option S11 error messages istransmitted to the DP master via a status PDU in accordance with the PROFIBUS DPV1standard.

The following figure shows how diagnostic data is organized for PROFIsafe communi-cation via slot 1. The F module for the PROFIsafe option S11 is configured in slot 1.

Byte 11 is used for transferring diagnostics messages. These are defined in thePROFIsafe specifications.

Bytes 12 and 13 send the status and error status of the PROFIsafe option S11 to thehigher-level DP master.

The figure below shows the structure of diagnostics data for PROFIBUS DPV1:

WARNINGAutomation reintegration can also be set in the safety controller.

Severe or fatal injuries.• Automatic reintegration must not be used in safety-related applications.

Status block

Byte 1...6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11 Byte 12 Byte 13

6 bytes Standard diagnostics

Header StatusType

Slot Number

StatusSpecifier

Diag UserData 0

Diag UserData 1

Diag UserData 2

... 0x07 0x81 0x00 0x00 PROFIsafe F-State 1

↑ ↑ ↑ ↑ ↑ ↑

7 bytesmodule-specific

Diagnostics

0x81 =Status block with status message

0x00 =Slot 1

(PROFIsafe option)

no DPV1 specifier

PROFIsafe diagnostic information

in accor-dance with PROFIsafe profile V2.0

Cyclical F_Stateof MOVIPRO®


5DiagnosticsPROFIsafe Option S11

Diagnostic mes-sages of the PROFIsafe layer

The table below shows the diagnostic messages of the PROFIsafe layer:

Error codes of S11 option

The table below shows the error codes of the PROFIsafe option S11:

Byte 11 PFOFIBUS diagnostic text(German)

PFOFIBUS diagnostic text (English)

0hex / 0dec Kein Fehler –

40hex / 64dec F_Dest_Add stimmt nicht überein Mismatch of F_Dest_Add

41hex / 65dec F_Dest_Add ist ungültig F_Dest_Add not valid

42hex / 66dec F_Source_Add ist ungültig F_Source_Add not valid

43hex / 67dec F_WD_Time ist 0 ms F_WD_Time is 0 ms

44hex / 68dec F_SIL Level größer max SIL Level F_SIL exceeds SIL f. application

45hex / 69dec Falsche F_CRC_Length F_CRC_Length does not match

46hex / 70dec Falsche F-Parameter Version F-Parameter set incorrect

47hex / 71dec Fehler im CRC1-Wert CRC1-Fault

INFORMATIONFor more information on the meaning and remedy of error messages, refer to the man-uals on the PROFIBUS-DP manual.

Byte 12 Byte 13 Designation(German)

Designation(English)

Meaning / error correction

00hex / 00dec 00hex / 00dec kein Fehler – See PROFIsafe option S11 error table01hex / 01dec Interner Ablauffehler Internal sequence fault

02hex / 02dec Interner Systemfehler Internal system fault

03hex / 03dec Fehler Kommunikation Communication fault

04hex / 04dec Fehler Elektronik-versorgung

Circuitry supply volt-age fault

32hex / 50dec Interner Fehler am sich-eren Ausgang (F-DO_STO)

Internal fault at failsafe output

33hex / 51dec Kurzschluss am sicheren Ausgang (F-DO_STO)

Short-circuit at failsafe output

34hex / 52dec Überlast am sicheren Ausgang (F-DO_STO)

Overload at failsafe output

6Fhex / 111dec Interner Kommuni-kationsfehler zur PROFIsafe-Option S11

Internal communica-tion timeout

7Fhex / 127dec Fehler Initialisierung PROFIsafe-Option S11

F init fault


5 DiagnosticsPROFIsafe Option S11

5.7.4 Safety diagnostics via PROFINET IO

The status of PROFIsafe communication and error messages of the PROFIsafe optionS11 are reported to the PROFINET-IO controller where they can then be diagnosed.

Diagnostic mes-sages of the PROFIsafe layer

The table below shows the diagnostic messages of the PROFIsafe layer:

Error codes of PROFIsafe option S11

The table below shows the error codes of the PROFIsafe option S11:

PFOFINET diagnostic text(German)

PFOFINET diagnostic text (English)

0hex / 0dec Kein Fehler –

40hex / 64dec F_Dest_Add stimmt nicht überein Mismatch of F_Dest_Add

41hex / 65dec F_Dest_Add ist ungültig F_Dest_Add not valid

42hex / 66dec F_Source_Add ist ungültig F_Source_Add not valid

43hex / 67dec F_WD_Time ist 0 ms F_WD_Time is 0 ms

44hex / 68dec F_SIL Level größer max SIL Level F_SIL exceeds SIL f. application

45hex / 69dec Falsche F_CRC_Length F_CRC_Length does not match

46hex / 70dec Falsche F-Parameter Version F-Parameter set incorrect

47hex / 71dec Fehler im CRC1-Wert CRC1 fault

INFORMATIONFor more information on the meaning of error messages and troubleshooting, refer tothe PROFINET IO controller manuals.

Designation(German)

Designation(English)

Meaning / error correc-tion

5F00hex / 24320dec kein Fehler – See PROFIsafe option S11 error table5F01hex / 24321dec Interner Ablauffehler Internal sequence error

5F02hex / 24322dec Interner Systemfehler Internal system fault

5F03hex / 24323dec Fehler Kommunikation Communication fault

5F04hex / 24324dec Fehler Elektronik-versorgung

Circuitry supply voltage fault

5F32hex / 24370dec Interner Fehler am sich-eren Ausgang (F-DO_STO)

Internal fault at failsafe output

5F33hex / 24371dec Kurzschluss am sich-eren Ausgang (F-DO_STO)

Short-circuit at failsafe output

5F34hex / 24372dec Überlast am sicheren Ausgang (F-DO_STO)

Overload at failsafe out-put

5F7Fhex / 24447dec Fehler Initialisierung PROFIsafe-Option S11

F init fault


5DiagnosticsPROFIsafe Option S11

5.7.5 Error table for PROFIsafe option S11

Error code/designation Response Cause Measure

00 No error – – –

01 Internal sequence error

• F-DO_STO = 0• Passivation of

PROFIsafe option S11

Safety electronics faulty, possibly due to EMC influence

• Check the installation (EMC)• Switch the 24 V voltage off and on

again• Reintegrate PROFIsafe option S11

02 Internal system error

03 Communication error

PROFIsafe communication faulty • Check configuration (e.g. PROFIsafe monitoring time)

• Reintegrate PROFIsafe option S11

04 Error in the elec-tronics supply

Electronics supply is outside the specified limits



50 Internal fault at fail-safe output (F-DO_STO)






51 Short circuit at fail-safe output (F-DO_STO)

• Short circuit to 24 V voltage supply or reference potential

• Short circuit between F-DO_STO_P and F-DO_STO_M

• Check installation / wiring and elimi-nate short circuit


52 Overload at safe output (F-DO_STO)

Overload at F-DO_STO (exces-sive current)

• Check installation / wiring and elimi-nate overload


111 Internal communi-cation error






127 Initialization error • F-DO_STO = 0• Passivation of


• F_Dest_Add is set to zero• The PROFIsafe option S11 is

not compatible with the desired (configured) safety functions

• Use MOVITOOLS® MotionStudio to set F_Dest_Add to the configured value


5 Technical dataPROFIsafe Option S11

5.8 Technical dataThe technical data and approvals (CE, UL, etc.) of the respective basic MOVIPRO® unitapply to the entire MOVIPRO® system with PROFIsafe option S11. They are listed inthe respective operating instructions.

The table below specifies the technical data of PROFIsafe option S11:

Characteristic safety values of the PROFIsafe option S11

Approved safety class SIL3 to EN 61508; cat. 4/performance level e to EN ISO 13849-1

System structure 2 channels with diagnostics (1oo2D)

Operating mode selection High demand rate according to EN 61508

Probability of a hazardousfailure per hour (PFH value)

< 1 × 10-9 1/h

Service life (proof test interval in accordance with EN 61508)

20 years

Repair time 100 hours

Safe condition Value "0" for all safety-related process values – safe outputs disabled

24 V supply (DC +24 V_IN) VIN = DC 24 V − 15% / + 20% according to EN 61131-2

Own consumption ≤ 250 mA

F-DO_STOP-M switch

Response time (command via PROFIsafe → output switches)

≤ 25 ms

General technical data

Overvoltage category III according to IEC 60664-1 (VDE 0110-1)


6Restrictions

6 Restrictions

• Note: The standard brakes of brakemotors are usually not designed to be safety-re-lated. They are not part of the safety functions described in this documentation.

If the motor brake fails, the drive can coast for much longer depending on the appli-cation, i.e. the friction and inertia of the system. In case of regenerative loads (e.g.lifting axes, declining conveying lines), the drive can even accelerate. This must betaken into account for the risk analysis of the system/machine and prevented bysafety-related additional measures (e.g. safety-rated braking system), if required.

• Note: When using the SS1(c) function, the brake ramp of the drive is not monitoredwith respect to safety.

In case of a fault, the drive might not be braked after the delay time, or it might beaccelerated in the worst case. In this case, the STO function (see above) is only ac-tivated after the set time delay has elapsed. The resulting danger must be taken intoaccount for the risk analysis of the system/machine. Additional safety measures haveto be implemented if required.

• Note: The system/machine manufacturer must perform a system/machine-specificrisk analysis. The use of the MOVIPRO® drive system must be considered for thispurpose.

• Important: The safety concept is only suitable for performing mechanical workon system/machine components.

• Danger of fatal injury: If the DC 24 V power supply is disconnected, the inverter DClink continues to carry voltage.

• Important: Before carrying out work on the electrical section of the drive sys-tem, the supply voltage must be disconnected using an external maintenanceswitch.


7 Address List

7 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62 avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Nantes SEW-USOCOME Parc d’activités de la forêt4 rue des FontenellesF-44140 Le Bignon

Tel. +33 2 40 78 42 00Fax +33 2 40 78 42 20

Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!


7Address List

Algeria

Sales Alger REDUCOM Sarl 16, rue des Frères ZaghnouneBellevue16200 El Harrach Alger

Tel. +213 21 8214-91Fax +213 21 [email protected]://www.reducom-dz.com

Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 (17) 298 38 50Fax +375 (17) 29838 [email protected]

Belgium


Brussels SEW Caron-VectorResearch park HaasrodeEvenementenlaan 7BE-3001 Leuven


Service Compe-tence Center

Industrial Gears SEW Caron-VectorRue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Antwerp SEW Caron-VectorGlasstraat, 19BE-2170 Merksem

Tel. +32 3 64 19 333Fax +32 3 64 19 336http://[email protected]

Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]


7 Address List

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala


Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.Tilbury Industrial Park7188 Honeyman Street Delta, BC V4G 1G1


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Lasalle, PQ H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.com.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan


Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial Development ZoneXi'An 710065


Additional addresses for service in China provided on request!


7Address List

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.Zeleni dol 10HR 10 000 Zagreb


Czech Republic

Sales Prague SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Denmark


Copenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 + 1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2

Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi

ProductionAssembly

Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

Gabon

Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun


Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1Normanton, West-Yorkshire WF6 1QR



7 Address List

Greece

SalesService

Athens Christ. Boznos & Son S.A.12, K. Mavromichali StreetP.O. Box 80136GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India

Registered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 3045200, +91 265 2831086Fax +91 265 3045300, +91 265 2831087http://[email protected]@seweurodriveindia.com


Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]

Italy


Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASociété industrielle & commerciale pour l'Afrique165, Boulevard de Marseille26 BP 1115 Abidjan 26

Tel. +225 21 25 79 44Fax +225 21 25 88 [email protected]


7Address List

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Kazakhstan

Sales Almaty ТОО "СЕВ-ЕВРОДРАЙВ"050061, Республика Казахстанг.Алматы, пр.Райымбека, 348

Тел. +7 (727) 334 1880Факс +7 (727) 334 1881http://[email protected]

Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga


Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 510 532Fax +961 1 494 [email protected]

JordanKuwaitSaudi ArabiaSyria

Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut

Tel. +961 1 494 786Fax +961 1 494 [email protected]://www.medrives.com

Lithuania

Sales Alytus UAB IrsevaStatybininku 106CLT-63431 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México


Morocco

Sales Casablanca AfitRoute D’El JadidaKM 14 RP8Province de NouaceurCommune Rurale de BouskouraMA 20300 Casablanca

Tel. +212 522633700Fax +212 [email protected]://www.groupe-premium.com


7 Address List

Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss


Pakistan

Sales Karachi Industrial Power DrivesAl-Fatah Chamber A/3, 1st Floor Central Com-mercial Area,Sultan Ahmed Shah Road, Block 7/8, Karachi

Tel. +92 21 452 9369Fax +92-21-454 [email protected]

Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


24 Hour Service Tel. +48 602 739 739(+48 602 SEW SEW)

[email protected]

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucharest Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]


7Address List

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Tel. +221 338 494 770Fax +221 338 494 [email protected]://www.senemeca.com

Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]


7 Address List

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Nelspruit SEW-EURODRIVE (PTY) LTD.7 Christie CrescentVintoniaP.O.Box 1942Nelspruit 1200


South Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120


Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana

Tel. +216 79 40 88 77Fax +216 79 40 88 [email protected]

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419163 / 4419164Fax +90 216 3055867http://[email protected]

South Africa


7Address List

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


United Arab Emirates

SalesService

Sharjah Copam Middle East (FZC)Sharjah Airport International Free ZoneP.O. Box 120709Sharjah


USA

ProductionAssemblySalesServiceCorporate Offices

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net

Vietnam

Sales Ho Chi Minh City Nam Trung Co., Ltd91 - 93 Tran Minh Quyen Street,District 10, HCMC



Index

Index

CCable length...........................................................17Cables

Requirements.......................................................7Checking disconnecting devices..............................9Communication

PROFIsafe option S11 .......................................21Configuration software

GSD file..............................................................24STEP7................................................................24

ConnectionSafety relay ........................................................14

Connection regulations ............................................7Connection variants

STO....................................................................14Copyright..................................................................5

DDiagnostics

PROFIsafe option S11 .......................................33SBC....................................................................18STO....................................................................18

EEmbedded safety notes ...........................................4EMC requirements ...................................................7Error codes

PROFIsafe option S11 .................................35, 36Error diagnostics

PROFIsafe option S11 .......................................33Error overview

PROFIsafe option S11 .......................................37Error table

PROFIsafe option S11 .......................................37Exclusion of liability ..................................................5

FF user data.............................................................29

Input data ...........................................................29Meaning of the bits.............................................29Output data ........................................................29

GGSD file, see configuration software .....................24

HHybrid cables ...........................................................7

NNotes

Designation in the documentation .......................4

PParameter

F_Check_SeqNr ................................................26F_CRC_Length..................................................26F_Dest_Add.......................................................26F_Par_Version...................................................26F_SIL .................................................................26F_Source_Add...................................................26F_WD_Time.......................................................27

PROFIsafe address ...............................................23PROFIsafe layer ..............................................35, 36PROFIsafe option S11...........................................21

Communication..................................................21Control ...............................................................30Data exchange...................................................27Diagnostics ........................................................33Error codes ..................................................35, 36Error diagnostics................................................33Error overview....................................................37Error table ..........................................................37F periphery access ............................................28F periphery DB...................................................28Parameterization................................................25PROFIsafe address ...........................................23PROFIsafe layer ..........................................35, 36PROFIsafe timeout ............................................34Project planning software ..................................23Response times .................................................33Safety concept ...................................................21Safety diagnostics........................................34, 36Technical data ...................................................38

PROFIsafe timeout ................................................34Project planning software ......................................23Proving the safety functions.....................................9


Index

RRequirements

Approved units .....................................................6Installation............................................................7Operation ...........................................................10Overview ..............................................................6Safety circuit ........................................................9Safety controllers and relays................................8Startup .................................................................9

Response sequencePROFIsafe option S11 .......................................33

Response timesPROFIsafe option S11 .......................................33

Restrictions ............................................................39Rights to claim under limited warranty .....................5Risk assessment ....................................................39

SSafety brake system ..............................................39Safety concept .......................................................21

PROFIsafe option S11 .......................................21SBC....................................................................19STO....................................................................11

Safety controllerSTO....................................................................17

Safety diagnosticsVia PROFIBUS DP ............................................34Via PROFINET IO..............................................36

Safety notesDesignation in the documentation........................4Structure of the embedded safety notes ..............4Structure of the section-related safety notes .......4

Safety relayConnection.........................................................14

SBC .......................................................................20Diagnostics ........................................................18

Section-related safety notes ....................................4Signal words in the safety notes ..............................4STEP7 ...................................................................24STO

Connection variants ...........................................14Diagnostics ........................................................18Safety controller.................................................17

STO, see Safety relay............................................14

TTechnical data

PROFIsafe option S11.......................................38Testing intervals.....................................................10Thermistor protection.............................................39

VVariables

ACK_NEC..........................................................28ACK_REI ...........................................................29DIAG..................................................................29PASS_ON..........................................................28PASS_OUT........................................................29QBAD.................................................................29

WWiring.......................................................................7

XX5502 ....................................................................14

SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

Documents

MOVIPRO®-ADC – Functional Safety / Manuals / 2010-06 · The system or machine manufacturer has to make a risk ... cordance with VDE 0100 and EN 60204-1 for all DC 24 V supply