Motor Protection and Control REM615 Product Guide · Ether net: TX (RJ45), FX (LC) Serial: 6HULDOJODVV EHU 67 RS-485, RS-232 Redundant p rotocols: HSR PRP RSTP 3I>> 51P-2 Master T

Relion® 615 series

Motor Protection and ControlREM615Product Guide

Contents

1. Description..................................................................... 3

2. Standard configuration................................................... 3

3. Protection functions........................................................9

4. Application..................................................................... 9

5. Supported ABB solutions............................................. 11

6. Control......................................................................... 13

7. Measurement............................................................... 14

8. Disturbance recorder....................................................14

9. Event log...................................................................... 14

10. Recorded data............................................................ 14

11. Condition monitoring .................................................. 14

12. Trip-circuit supervision.................................................14

13. Self-supervision...........................................................14

14. Fuse failure supervision............................................... 14

15. Current circuit supervision........................................... 15

16. Access control............................................................ 15

17. Inputs and outputs...................................................... 15

18. Station communication................................................16

19. Technical data.............................................................21

20. Local HMI....................................................................47

21. Mounting methods...................................................... 48

22. Relay case and plug-in unit......................................... 48

23. Selection and ordering data.........................................48

24. Accessories and ordering data.................................... 49

25. Tools...........................................................................50

26. Cyber security............................................................. 51

27. Terminal diagrams.......................................................52

28. Certificates.................................................................. 55

29. References..................................................................55

30. Functions, codes and symbols.................................... 56

31. Document revision history........................................... 59

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this document.

© Copyright 2015 ABB.

All rights reserved.

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks

of their respective holders.

Motor Protection and Control 1MRS756890 LREM615 Product version: 5.0 FP1

2 ABB

1. DescriptionREM615 is a dedicated motor protection and control relaydesigned for the protection, control, measurement andsupervision of asynchronous motors in manufacturing and

process industry. REM615 is a member of ABB’s Relion®

product family and part of its 615 protection and controlproduct series. The 615 series relays are characterized by theircompactness and withdrawable-unit design.

Re-engineered from the ground up, the 615 series has beendesigned to unleash the full potential of the IEC 61850 standardfor communication and interoperability between substationautomation devices. Once the standard configuration relay hasbeen given the application-specific settings, it can directly beput into service.

The 615 series relays support a range of communicationprotocols including IEC 61850 with Edition 2 support, processbus according to IEC 61850-9-2 LE, IEC 60870-5-103,

Modbus® and DNP3. Profibus DPV1 communication protocol issupported by using the protocol converter SPA-ZC 302.

2. Standard configurationREM615 is available in four alternative standard configurations.The standard signal configuration can be altered by means ofthe graphical signal matrix or the graphical applicationfunctionality of the Protection and Control IED ManagerPCM600. Further, the application configuration functionality ofthe relay supports the creation of multi-layer logic functionsusing various logical elements including timers and flip-flops.By combining protection functions with logic function blocks,the relay configuration can be adapted to user-specificapplication requirements.

The relay is delivered from the factory with default connectionsdescribed in the functional diagrams for binary inputs, binaryoutputs, function-to-function connections and alarm LEDs.Some of the supported functions in REM615 must be addedwith the Application Configuration tool to be available in theSignal Matrix tool and in the relay. The positive measuringdirection of directional protection functions is towards theoutgoing feeder.

Motor Protection and Control 1MRS756890 LREM615 Product version: 5.0 FP1 Issued: 2015-10-30

Revision: L

ABB 3

Io

ALSO AVAILABLE

- Disturbance and fault recorders- Event log and recorded data- High-Speed Output module (optional)- Local/Remote push button on LHMI- Self-supervision- Time synchronization: IEEE 1588 v2,

SNTP, IRIG-B- User management- Web HMI

ORAND

REMARKS

Optionalfunction

No. ofinstances

Alternative function to be defined when ordering

OR

Io/Uo

Calculatedvalue

3×

CONTROL AND INDICATION 1) MEASUREMENT

MOTOR PROTECTION AND CONTROL RELAY

PROTECTION LOCAL HMI

Analog interface types 1)

Current transformer

Voltage transformer

1) Conventional transformer inputs

ESTARTESTART

Object Ctrl 2) Ind 3)

CB 1 -

DC 2 3

ES 1 21) Check availability of binary inputs/outputs

from technical documentation2) Control and indication function for

primary object3) Status indication function for primary object

STANDARD CONFIGURATION

RL

ClearESCI

O

Configuration ASystemHMITimeAuthorization

RL

ClearESCI

O

U12 0. 0 kVP 0.00 kWQ 0.00 kVAr

IL2 0 A

A

18×MAPMAP

REM615

- I, Io- Limit value supervision- Load profile record- RTD/mA measurement (optional)- Symmetrical components

4

-

A

6xRTD2xmA

MCS 3IMCS 3I

3×ARC

50L/50NL

Master TripLockout relay

94/86

3I<37

2×I2>M46M

I2>>46R

3Ith>M49M

Is2t n<49, 66, 48, 51LR

3I>>>50P/51P

3I>/Io>BF51BF/51NBF

Ist>51LR

3I>51P-1

Io>>51N-2

Io>51N-1

2×TCSTCM

CBCMCBCM

OPTSOPTM

Io

Io

3I

3×CONDITION MONITORING AND SUPERVISION

COMMUNICATION

Protocols: IEC 61850-8-1 Modbus®

IEC 60870-5-103 DNP3Interfaces: Ethernet: TX (RJ45), FX (LC) Serial: Serial glass fiber (ST), RS-485, RS-232Redundant protocols: HSR PRP RSTP

3I>>51P-2


94/86

3×2×

GUID-4A93E0BB-46C2-4A06-BC4F-50C42B51366F V2 EN

Figure 1. Functionality overview for standard configuration A


4 ABB

CONDITION MONITORING AND SUPERVISION

ALSO AVAILABLE



ORAND

REMARKS

Optionalfunction

No. ofinstances


OR

Io/Uo

Calculatedvalue

3×





Current transformer

Voltage transformer


ESTARTESTART


CB 1 -

DC 2 3





RL

ClearESCI

O


RL

ClearESCI

O

U12 0. 0 kVP 0.00 kWQ 0.00 kVAr

IL2 0 A

A

18×MAPMAP

REM615

- I, U, Io, P, Q, E, pf, f- Limit value supervision- Load profile record- RTD/mA measurement (optional)- Symmetrical components

4

3

COMMUNICATION

Protocols: IEC 61850-8-1/-9-2LE Modbus®



94/86

Io>>51N-2

Io>→67N-1

3×ARC

50L/50NL

3I<37

2×I2>M46M

I2>>46R

3Ith>M49M

Is2t n<49, 66, 48, 51LR

3I>>>50P/51P

3I>/Io>BF51BF/51NBF

Ist>51LR

3I>51P-1

CBCMCBCM

FUSEF60

MCS 3IMCS 3I

2×TCSTCM

OPTSOPTM

3U<27

U2>47O-

U1<47U+

2×f>/f<,df/dt81

3I>>51P-2

3I

Io

Io

B

Io

Uo

3I Io

UL1UL2UL3 UL1

UL2

UL3

6xRTD2xmA

3×

UL1

UL2

UL3


94/86

3×2×

GUID-521A1FAA-FF73-4988-BA61-33AA451F33E0 V2 EN

Figure 2. Functionality overview for standard configuration B


ABB 5

Io


ALSO AVAILABLE



REMARKS

Optionalfunction

No. ofinstances


OR

Io/Uo

Calculatedvalue

3×





Current transformer

Voltage transformer


ESTARTESTART


CB 1 -

DC 2 3





RL

ClearESCI

O


RL

ClearESCI

O

U12 0. 0 kVP 0.00 kWQ 0.00 kVAr

IL2 0 A

A

18×MAPMAP

REM615

- I, U, Io, Uo, P, Q, E, pf, f- Limit value supervision- Load profile record- Symmetrical components

4

5

C

COMMUNICATION



2) One of the five inputs is reserved for future applications

2)


94/86

CBCMCBCM

FUSEF60

Io>→67N-1

3U<27

U2>47O-

U1<47U+

2×f>/f<,df/dt81

MCS 3IMCS 3I

2×TCSTCM

OPTSOPTM

3×ARC

50L/50NL

3I<37

2×I2>M46M

I2>>46R

3Ith>M49M

Is2t n<49, 66, 48, 51LR

3I>>>50P/51P

3I>/Io>BF51BF/51NBF

Ist>51LR

3I>51P-1

Io>>51N-2

3I>>51P-2

Uo

Io

3I Io

3I

Io

UL1UL2UL3

UL1

UL2

UL3

UL1

UL2

UL3

Uo

3×

ORAND


94/86

3×2×

GUID-C6EEADA8-8AB0-4BE0-8D58-97351C7B0D07 V2 EN

Figure 3. Functionality overview for standard configuration C


6 ABB

ALSO AVAILABLE



REMARKS

Optionalfunction

No. ofinstances


OR

Io/Uo

Calculatedvalue

3×




ESTARTESTART


CB 1 -

DC 2 3





RL

ClearESCI

O


RL

ClearESCI

O

U12 0. 0 kVP 0.00 kWQ 0.00 kVAr

IL2 0 A

A

18×MAPMAP

REM615

Io - I, U, Io, P, Q, E, pf, f- Limit value supervision- Load profile record- Symmetrical components

D


Current sensor

Voltage sensor

Voltage transformer1) Combi sensor inputs with conventional

Io input

3

3

1


94/86

Io>→67N-1

3U<27

U2>47O-

U1<47U+

2×f>/f<,df/dt81

3×ARC

50L/50NL

3I<37

2×I2>M46M

I2>>46R

3Ith>M49M

Is2t n<49, 66, 48, 51LR

3I>>>50P/51P

3I>/Io>BF51BF/51NBF

Ist>51LR

3I>51P-1

CBCMCBCM

FUSEF60

MCS 3IMCS 3I

2×TCSTCM

OPTSOPTM

Io>>51N-2

3I>>51P-2

3I

Io

Uo

Io

Io3I

UL1

UL2

UL3

3×

UL1

UL2

UL3


COMMUNICATION



ORAND


94/86

3×2×

GUID-13051FBE-3F18-43EF-9309-7DE749EDA262 V2 EN

Figure 4. Functionality overview for standard configuration D

Table 1. Standard configuration

Description Std.conf.

Basic motor protection (RTD option) A

Motor protection with voltage and frequency based protection and measurements (RTD option) B

Motor protection with voltage and frequency based protection and measurements C

Motor protection with voltage and frequency based protection and measurements (sensor inputs) D


ABB 7

Table 2. Supported functions

Function IEC 61850 A B C D

ProtectionThree-phase non-directional overcurrent protection, low stage PHLPTOC 1 1 1 1Three-phase non-directional overcurrent protection, high stage PHHPTOC 1 1 1 1Three-phase non-directional overcurrent protection,instantaneous stage

PHIPTOC 1 1 1 1

Non-directional earth-fault protection, low stage EFLPTOC 1 Non-directional earth-fault protection, high stage EFHPTOC 1 1 1 1Directional earth-fault protection, low stage DEFLPDEF 11) 1 11)

Three-phase undervoltage protection PHPTUV 1 1 1Positive-sequence undervoltage protection PSPTUV 1 1 1Negative-sequence overvoltage protection NSPTOV 1 1 1Frequency protection FRPFRQ 2 2 2Negative-sequence overcurrent protection for machines MNSPTOC 2 2 2 2Loss of load supervision LOFLPTUC 1 1 1 1Motor load jam protection JAMPTOC 1 1 1 1Motor start-up supervision STTPMSU 1 1 1 1Phase reversal protection PREVPTOC 1 1 1 1Thermal overload protection for motors MPTTR 1 1 1 1Circuit breaker failure protection CCBRBRF 1 1 1 1Master trip TRPPTRC 2

(3) 2)2(3) 2)

2(3) 2)

2(3) 2)

Arc protection ARCSARC (3) (3) (3) (3)Multipurpose protection MAPGAPC 18 18 18 18ControlCircuit-breaker control CBXCBR 1 1 1 1Disconnector control DCXSWI 2 2 2 2Earthing switch control ESXSWI 1 1 1 1Disconnector position indication DCSXSWI 3 3 3 3Earthing switch indication ESSXSWI 2 2 2 2Emergency start-up ESMGAPC 1 1 1 1Condition monitoring and supervisionCircuit-breaker condition monitoring SSCBR 1 1 1 1Trip circuit supervision TCSSCBR 2 2 2 2Current circuit supervision CCSPVC 1 1 1 1Fuse failure supervision SEQSPVC 1 1 1Runtime counter for machines and devices MDSOPT 1 1 1 1MeasurementDisturbance recorder RDRE 1 1 1 1Load profile record LDPRLRC 1 1 1 1Fault record FLTRFRC 1 1 1 1Three-phase current measurement CMMXU 1 1 1 1Sequence current measurement CSMSQI 1 1 1 1Residual current measurement RESCMMXU 1 1 1 1Three-phase voltage measurement VMMXU 1 1 1Residual voltage measurement RESVMMXU 1 Sequence voltage measurement VSMSQI 1 1 1Three-phase power and energy measurement PEMMXU 1 1 1RTD/mA measurement XRGGIO130 (1) (1) Frequency measurement FMMXU1 1 1 1

IEC 61850-9-2 LE sampled value sending 3)4) SMVSENDER (1) (1) (1)

IEC 61850-9-2 LE sampled value receiving (voltage sharing) 3)4) SMVRCV (1) (1) (1)

OtherMinimum pulse timer (2 pcs) TPGAPC 4 4 4 4Minimum pulse timer (2 pcs, second resolution) TPSGAPC 1 1 1 1Minimum pulse timer (2 pcs, minute resolution) TPMGAPC 1 1 1 1


8 ABB

Table 2. Supported functions, continuedFunction IEC 61850 A B C D

Pulse timer (8 pcs) PTGAPC 2 2 2 2Time delay off (8 pcs) TOFGAPC 4 4 4 4Time delay on (8 pcs) TONGAPC 4 4 4 4Set-reset (8 pcs) SRGAPC 4 4 4 4Move (8 pcs) MVGAPC 2 2 2 2Generic control point (16 pcs) SPCGAPC 2 2 2 2Analog value scaling (4 pcs) SCA4GAPC 4 4 4 4Integer value move (4 pcs) MVI4GAPC 1 1 1 11, 2, ... = Number of included instances. The instances of a protection function represent the number of identical protection function blocks available in the standardconfiguration.() = optional

1) "Uo calculated" is always used.2) Master trip is included and connected to the corresponding HSO in the configuration only when the BIO0007 module is used. If additionally the ARC option is selected, ARCSARC is

connected in the configuration to the corresponding master trip input.3) Available only with IEC 61850-9-24) Available only with COM0031-0037

3. Protection functionsThe relay offers all the functionality needed to manage motorstart-ups and normal operation, also including protection andfault clearance in abnormal situations. The main features of therelay include thermal overload protection, motor start-upsupervision, locked rotor protection and protection against toofrequent motor start-ups. The relay also incorporates non-directional earth-fault protection, negative phase-sequencecurrent unbalance protection and backup overcurrentprotection. Furthermore, the relay offers motor running stallprotection, loss-of-load supervision and phase reversalprotection.

Standard configurations B, C and D additionally offer directionalearth-fault protection, three-phase undervoltage protection,negative-sequence overvoltage and positive-sequenceundervoltage protection. Further, the B, C and D configurationsoffer frequency protection including overfrequency,underfrequency and rate-of-change frequency protectionmodes.

The RTD/mA module offered as an option for standardconfigurations A and B enables the use of the optionalmultipurpose protection function for tripping and alarmpurposes using RTD/mA measuring data or analog values viaGOOSE messages.

In certain motor drives of special importance there must be apossibility to override the motor thermal overload protection toperform an emergency start of a hot motor. To enable anemergency hot start, REM615 offers a forced start executionfeature.

Enhanced with optional hardware and software, the relay alsofeatures three light detection channels for arc fault protection ofthe circuit breaker, busbar and cable compartment of metal-enclosed indoor switchgear.

The arc-fault protection sensor interface is available on theoptional communication module. Fast tripping increases staffsafety and security and limits material damage in an arc faultsituation. A binary input and output module can be selected asan option - having three high speed binary outputs (HSO) itfurther decreases the total operate time with typically 4...6 mscompared to the normal power outputs.

4. ApplicationREM615 constitutes main protection for asynchronous motorsand the associated drives. Typically, the motor relay is usedwith circuit breaker or contactor controlled HV motors, andcontactor controlled medium sized and large LV motors in avariety of drives, such as pumps and conveyors, crushers andchoppers, mixers and agitators, fans and aerators.

The motor relay is thoroughly adapted for earth-fault protection.Using cable current transformers sensitive and reliable earth-fault protection can be achieved. Phase current transformers inHolmgreen (summation) connection can also be used for earth-fault protection. In that case possible unwanted operations ofthe earth-fault protection at motor start-up due to CT saturationcan be prevented using the relay's internal interlocking featuresor a suitable stabilizing resistor in the common neutral return.

The optional RTD/mA module offered for standardconfigurations A and B facilitates the measurement of up toeight analog signals via the six RTD inputs or the two mA inputsusing transducers. The RTD and mA inputs can be used fortemperature monitoring of motor bearings and stator windings,thus expanding the functionality of the thermal overloadprotection and preventing premature aging of the motor.Furthermore, the RTD/mA inputs can be used for measuring theambient cooling air temperature. The analog temperaturevalues can, if required, be sent to other devices using analoghorizontal GOOSE messaging. Temperature values can also be


ABB 9

received from other devices over the station bus, thusincreasing the extent of relevant information.

The standard configuration D includes one conventionalresidual current (Io) input and three combi-sensor inputs forphase currents and phase voltages. The connection of the threecombi-sensors is made with RJ-45 type of connectors.

Sensors offer certain benefits compared to conventionalcurrent and voltage instrument transformers, for example,

current sensors do not saturate at high currents, they consumeless energy and they weigh less. In voltage sensors the risk offerro-resonance is eliminated. The sensor inputs also enablethe use of the relay in compact medium voltage switchgears,such as ABB’s UniGear Digital, SafeRing and SafePlus, withlimited space for conventional measuring transformers, thusrequiring the use of sensor technology. Further, the adaptersalso enable the use of sensors with Twin-BNC connectors.

3U Uo

REU615Std. conf.

ANSI IEC

47O-/59

47U+/27

50L/50NL1)

59G

81

81LSH

U2>/3U>

U1</3U<

ARC1)

Uo>

f</f>,df/dt

UFLS/R

A

Io

3I

Io

3I

REM615Std. conf.

ANSI IEC

37

46R

47O-/59

47U+/27

49,66,48,51LR

49M

50L/50NL

51N-2/67N-1

50P/51P

51LR

51P/51N

3I<

I2>>

U2>/3U>

U1</3U<

Is2t n<

3Ith>M

ARC

Io>>/Io> ->

3I>>>

Ist>

3I/Io

B

RTD RTD

1) Light detection only

Io

3I

REF615Std. conf.

ANSI IEC

46

50L/50NL

50P/51P

50N/51N-1/51N-2

51BF/51NBF

68

I2>

ARC

3I>>>

Io>>>/Io>>/Io>

3I>/Io>BF

3I2f>

C/D

REM615Std. conf.

ANSI IEC

37

46R

49,66,48,51LR

49M

50L/50NL

51N-1/51N-2

50P/51P

51LR

51P/51N

3I<

I2>>

Is2t n<

3Ith>M

ARC

Io>>/Io>

3I>>>

Ist>

3I/Io

A

GUID-52860380-D410-4969-A44E-7C7311221D0F V5 EN

Figure 5. Motor protection and control of contactor and circuit breaker controlled motors using standard configurations A and B

Figure 5 illustrates an example of motor protection and controlof contactor and circuit breaker controlled motors usingstandard configurations A and B. To prevent possible powersystem instability due to busbar voltage collapse, the

simultaneous starting of several motors can be inhibited withthe "restart inhibit" input of REM615. The optional RTD/mAinputs are utilized for motor winding and bearing temperaturesupervision.


10 ABB

Io

3I

3U

RTD

Io

3I

3U

RTD

Io

3I

3U

REF615Std. conf.

ANSI IEC

47O-/59

47U+/27

50L/50NL

50P/51P

51BF/51NBF

67

U2>/3U>

U1</3U<

ARC

3I>>>

3I>/Io>BF

3I→

L

REM615Std. conf.

ANSI IEC

37

46R

47O-/59

47U+/27

49,66,48,51LR

49M

50L/50NL

50P/51P

51LR

51P/51N

3I<

I2>>

U2>/3U>

U1</3U<

Is2t n<

3Ith>M

ARC

3I>>>

Ist>

3I/Io

D

REM615Std. conf.

ANSI IEC

37

46R

47O-/59

47U+/27

49,66,48,51LR

49M

50L/50NL

50P/51P

51LR

51P/51N

3I<

I2>>

U2>/3U>

U1</3U<

Is2t n<

3Ith>M

ARC

3I>>>

Ist>

3I/Io

D

GUID-1D463521-838D-4518-BFE5-438DD6F8E0A8 V1 EN

Figure 6. Motor protection and control of contactor and circuit breaker controlled motors using standard configuration D

Example of motor protection and control of contactor andcircuit breaker controlled motors using standard configurationD is shown in Figure 6. In this configuration current sensors(Rogowski coil) and voltage sensors (voltage divider) are usedfor the measurements. To prevent possible power systeminstability due to busbar voltage collapse, the simultaneousstarting of several motors can be inhibited with the "restart

inhibit" input of REM615. The optional RTD/mA inputs areutilized for motor winding and bearing temperature supervision.

The standard configuration D has been pre-configuredespecially for ABB switchgears, for example, UniGear Digital.The use of this configuration is not restricted for that purposeonly.

5. Supported ABB solutionsABB’s 615 series protection and control relays together withthe Substation Automation Unit COM600 constitute a genuineIEC 61850 solution for reliable power distribution in utility andindustrial power systems. To facilitate and streamline thesystem engineering, ABB's relays are supplied withconnectivity packages. The connectivity packages include acompilation of software and relay-specific information,

including single-line diagram templates and a full relay datamodel. The data model also includes event and parameter lists.With the connectivity packages, the relays can be readilyconfigured using PCM600 and integrated with the SubstationAutomation Unit COM600 or the network control andmanagement system MicroSCADA Pro.


ABB 11

The 615 series relays offer native support for IEC 61850 Edition2 also including binary and analog horizontal GOOSEmessaging. In addition, process bus with the sending ofsampled values of analog currents and voltages and thereceiving of sampled values of voltages is supported.Compared to traditional hard-wired, inter-device signaling,peer-to-peer communication over a switched Ethernet LANoffers an advanced and versatile platform for power systemprotection. Among the distinctive features of the protectionsystem approach, enabled by the full implementation of the IEC61850 substation automation standard, are fastcommunication capability, continuous supervision of theintegrity of the protection and communication system, and aninherent flexibility regarding reconfiguration and upgrades. Thisprotection relay series is able to optimally utilize interoperabilityprovided by the IEC 61850 Edition 2 features.

At substation level, COM600 uses the data content of the bay-level devices to enhance substation level functionality. COM600features a Web browser-based HMI, which provides acustomizable graphical display for visualizing single-line mimicdiagrams for switchgear bay solutions. The SLD feature isespecially useful when 615 series relays without the optionalsingle-line diagram feature are used. The Web HMI of COM600also provides an overview of the whole substation, includingrelay-specific single-line diagrams, which makes information

easily accessible. Substation devices and processes can alsobe remotely accessed through the Web HMI, which improvespersonnel safety.

In addition, COM600 can be used as a local data warehouse forthe substation's technical documentation and for the networkdata collected by the devices. The collected network datafacilitates extensive reporting and analyzing of network faultsituations, by using the data historian and event handlingfeatures of COM600. The history data can be used for accuratemonitoring of process and equipment performance, usingcalculations based on both real-time and history values. Abetter understanding of the process dynamics is achieved bycombining time-based process measurements with productionand maintenance events.

COM600 can also function as a gateway and provide seamlessconnectivity between the substation devices and network-levelcontrol and management systems, such as MicroSCADA Proand System 800xA.

GOOSE Analyzer interface in COM600 enables the followingand analyzing the horizontal IEC 61850 application duringcommissioning and operation at station level. It logs all GOOSEevents during substation operation to enable improved systemsupervision.

Table 3. Supported ABB solutions

Product Version

Substation Automation Unit COM600 4.0 SP1 or later

4.1 or later (Edition 2)

MicroSCADA Pro SYS 600 9.3 FP2 or later

9.4 or later (Edition 2)

System 800xA 5.1 or later


12 ABB

PCM600Ethernet switch

Utility: IEC 60870-5-104Industry: OPC

COM600Web HMI

ABBMicroSCADA Pro/

System 800xA

Analog and binary horizontal GOOSE communication IEC 61850

PCM600Ethernet switch

COM600Web HMI

Analog and binary horizontal GOOSE communication IEC 61850

GUID-4D002AA0-E35D-4D3F-A157-01F1A3044DDB V2 EN

Figure 7. ABB power system example using Relion relays, Substation Automation Unit COM600 and MicroSCADA Pro/System 800xA

6. ControlREM615 integrates functionality for the control of a circuitbreaker via the front panel HMI or by means of remote controls.In addition to the circuit breaker control the relay features twocontrol blocks which are intended for motor-operated control ofdisconnectors or circuit breaker truck and for their positionindications. Further, the relay offers one control block which isintended for motor-operated control of one earthing switchcontrol and its position indication.

Two physical binary inputs and two physical binary outputs areneeded in the relay for each controllable primary device takeninto use. Depending on the chosen standard configuration ofthe relay the number of unused binary inputs and binary outputsvaries. Further, some standard configurations also offeroptional hardware modules that increase the number ofavailable binary inputs and outputs.

If the amount of available binary inputs or outputs of the chosenstandard configuration is not sufficient, the standardconfiguration can be modified to release some binary inputs oroutputs which have originally been configured for other

purposes, when applicable, or an external input or outputmodule, for example, RIO600 can be integrated to the relay.The binary inputs and outputs of the external I/O module can beused for the less time critical binary signals of the application.The integration enables releasing of some initially reservedbinary inputs and outputs of the relay in the standardconfiguration.

The suitability of the binary outputs of the relay which have beenselected for controlling of primary devices should be carefullyverified, for example the make and carry as well as the breakingcapacity. In case the requirements for the control-circuit of theprimary device are not met, the use of external auxiliary relaysshould to be considered.

The optional large graphical LCD of the relay's HMI includes asingle-line diagram (SLD) with position indication for therelevant primary devices. Interlocking schemes required by theapplication are configured using the signal matrix or theapplication configuration functionality of PCM600.

The relay is provided with a load profile recorder. The loadprofile feature stores the historical load data captured at a


ABB 13

periodical time interval (demand interval). The records are inCOMTRADE format.

7. MeasurementThe relay continuously measures the phase currents and theneutral current. Furthermore, the relay measures the phasevoltages and the residual voltage. Depending on the standardconfiguration, the relay also offers frequency measurement. Inaddition, the relay calculates the symmetrical components ofthe currents and voltages, maximum current demand valueover a user-selectable pre-set time frame, the active andreactive power, the power factor and the active and reactiveenergy values. Calculated values are also obtained from theprotection and condition monitoring functions of the relay.

The values measured can be accessed locally via the userinterface on the relay's front panel or remotely via thecommunication interface of the relay. The values can also beaccessed locally or remotely using the Web browser-baseduser interface.

The relay is provided with a load profile recorder. The loadprofile feature stores the historical load data captured at aperiodical time interval (demand interval). The records are inCOMTRADE format.

8. Disturbance recorderThe relay is provided with a disturbance recorder with up to 12analog and 64 binary signal channels. The analog channels canbe set to record either the waveform or the trend of the currentsand voltages measured.

The analog channels can be set to trigger the recording functionwhen the measured value falls below, or exceeds, the setvalues. The binary signal channels can be set to start arecording either on the rising or the falling edge of the binarysignal or on both.

By default, the binary channels are set to record external orinternal relay signals, for example, the start or trip signals of therelay stages, or external blocking or control signals. Binary relaysignals, such as protection start and trip signals, or an externalrelay control signal via a binary input, can be set to trigger therecording. Recorded information is stored in a non-volatilememory and can be uploaded for subsequent fault analysis.

9. Event logTo collect sequence-of-events information, the relay has a non-volatile memory with a capacity of storing 1024 events withassociated time stamps. The non-volatile memory retains itsdata also in case the relay temporarily loses its auxiliary supply.The event log facilitates detailed pre- and post-fault analyses offeeder faults and disturbances. The increased capacity toprocess and store data and events in the relay offersprerequisites to support the growing information demand offuture network configurations.

The sequence-of-events information can be accessed eitherlocally via the user interface on the relay's front panel, orremotely via the communication interface of the relay. Theinformation can also be accessed using the Web browser-based user interface, either locally or remotely.

10. Recorded dataThe relay has the capacity to store the records of the 128 latestfault events. The records enable the user to analyze the powersystem events. Each record includes current, voltage and anglevalues, time stamp and so on. The fault recording can betriggered by the start signal or the trip signal of a protectionblock, or by both. The available measurement modes includeDFT, RMS and peak-to-peak. Fault records store relaymeasurement values at the moment when any protectionfunction starts. In addition, the maximum demand current withtime stamp is separately recorded. The records are stored inthe non-volatile memory.

11. Condition monitoringThe condition monitoring functions of the relay constantlymonitor the performance and the condition of the circuitbreaker. The monitoring comprises the spring charging time,SF6 gas pressure, the travel time and the inactivity time of thecircuit breaker.

The monitoring functions provide operational circuit breakerhistory data, which can be used for scheduling preventivecircuit breaker maintenance.

In addition, the relay includes a runtime counter for monitoringof how many hours the motor has been in operation thusenabling scheduling of time-based preventive maintenance ofthe motor.

12. Trip-circuit supervisionThe trip-circuit supervision continuously monitors theavailability and operability of the trip circuit. It provides open-circuit monitoring both when the circuit breaker is in its closedand in its open position. It also detects loss of circuit-breakercontrol voltage.

13. Self-supervisionThe relay’s built-in self-supervision system continuouslymonitors the state of the relay hardware and the operation ofthe relay software. Any fault or malfunction detected is used foralerting the operator.

A permanent relay fault blocks the protection functions toprevent incorrect operation.

14. Fuse failure supervisionThe relay includes fuse failure supervision functionality. Thefuse failure supervision detects failures between the voltagemeasurement circuit and the relay. The failures are detected


14 ABB

either by the negative sequence-based algorithm or by the deltavoltage and delta current algorithm. Upon the detection of afailure, the fuse failure supervision function activates an alarmand blocks voltage-dependent protection functions fromunintended operation.

15. Current circuit supervisionThe relay includes current circuit supervision. Current circuitsupervision is used for detecting faults in the currenttransformer secondary circuits. On detecting of a fault thecurrent circuit supervision function activates an alarm LED andblocks certain protection functions to avoid unintendedoperation. The current circuit supervision function calculatesthe sum of the phase currents from the protection cores andcompares the sum with the measured single reference currentfrom a core balance current transformer or from separate coresin the phase current transformers.

16. Access controlTo protect the relay from unauthorized access and to maintaininformation integrity, the relay is provided with a four-level, role-based authentication system with administrator-programmableindividual passwords for the viewer, operator, engineer andadministrator level. The access control applies to the front-panel user interface, the Web browser-based user interfaceand PCM600.

17. Inputs and outputsThe relay is equipped with three phase-current inputs, oneresidual-current input, three phase-voltage inputs and oneresidual voltage input. The phase-current inputs and theresidual current inputs are rated 1/5 A, that is, the inputs allowconnection of either 1 A or 5 A secondary current transformers.The optional residual-current input 0.2/1 A is normally used inapplications requiring sensitive earth-fault protection andfeaturing core-balance current transformers. The three phase-

voltage inputs and the residual-voltage input covers the ratedvoltages 60-210 V. Both phase-to-phase voltages and phase-to-earth voltages can be connected.

The standard configuration D includes one conventionalresidual current (Io 0.2/1 A) input and three sensor inputs for thedirect connection of three combi-sensors with RJ-45connectors. As an alternative to combi-sensors, separatecurrent and voltage sensors can be utilized using adapters.Furthermore, the adapters also enable the use of sensors withTwin-BNC connectors.

The rated values of the current and voltage inputs are settableparameters of the relay. In addition, the binary input thresholdsare selectable within the range of 16…176 V DC by adjustingthe relay’s parameter settings.

All binary inputs and outputs contacts are freely configurablewith the signal matrix or application configuration functionalityof PCM600.

As an option for standard configurations A and B, the relayoffers six RTD inputs and two mA inputs. By means of theoptional RTD/mA module the relay can measure up to eightanalog signals such as temperature, pressure and tap changerposition values via the six RTD inputs or the two mA inputsusing transducers. The values can, apart from measuring andmonitoring purposes, be used for tripping and alarm purposesusing the offered optional multipurpose protection functions.

Optionally, a binary input and output module can be selected. Ithas three high speed binary outputs (HSO) and it decreases thetotal operate time with typically 4...6 ms compared to thenormal power outputs.

Please refer to the Input/output overview table and the terminaldiagrams for more detailed information about the inputs andoutputs.


ABB 15

Table 4. Input/output overview

Std. conf. Order code digit Analog channels Binary channels

5-6 7-8 CT VT Combisensor

BI BO RTD mA

AAC / AD

AB 4 - - 4 4 PO + 2 SO - -

AD 4 - - 12 4 PO + 6 SO - -

FE 4 - - 12 4 PO + 2 SO+ 3 HSO

- -

AG / AH AB 4 - - 4 4 PO + 2 SO 6 2

B

CA / CB

AH 4 3 - 8 4 PO + 6 SO - -

AJ 4 3 - 14 4 PO + 9 SO - -

FD 4 3 - 8 4 PO + 2 SO+ 3 HSO

- -

FF 4 3 - 14 4 PO + 5 SO+ 3 HSO

- -

CC / CD

AH 4 3 - 8 4 PO + 6 SO 6 2

FD 4 3 - 8 4 PO + 2 SO+ 3 HSO

6 2

C AE / AF

AG 4 5 - 16 4 PO + 6 SO - -

FC 4 5 - 16 4 PO + 2 SO+ 3 HSO

- -

D DA

AH 1 - 3 8 4 PO + 6 SO - -

FD 1 - 3 8 4 PO + 2 SO+ 3 HSO

- -

18. Station communicationThe relay supports a range of communication protocolsincluding IEC 61850 Edition 2, IEC 61850-9-2 LE, IEC

60870-5-103, Modbus® and DNP3. Profibus DPV1communication protocol is supported with using the protocolconverter SPA-ZC 302. Operational information and controlsare available through these protocols. However, somecommunication functionality, for example, horizontalcommunication between the relays, is only enabled by the IEC61850 communication protocol.

The IEC 61850 protocol is a core part of the relay as theprotection and control application is fully based on standardmodelling. The relay supports Edition 2 and Edition 1 versionsof the standard. With Edition 2 support, the relay has the latestfunctionality modelling for substation applications and the bestinteroperability for modern substations. It incorporates also thefull support of standard device mode functionality supportingdifferent test applications. Control applications can utilize thenew safe and advanced station control authority feature.

The IEC 61850 communication implementation supportsmonitoring and control functions. Additionally, parameter

settings, disturbance recordings and fault records can beaccessed using the IEC 61850 protocol. Disturbancerecordings are available to any Ethernet-based application inthe standard COMTRADE file format. The relay supportssimultaneous event reporting to five different clients on thestation bus. The relay can exchange data with other devicesusing the IEC 61850 protocol.

The relay can send binary and analog signals to other devicesusing the IEC 61850-8-1 GOOSE (Generic Object OrientedSubstation Event) profile. Binary GOOSE messaging can, forexample, be employed for protection and interlocking-basedprotection schemes. The relay meets the GOOSE performancerequirements for tripping applications in distributionsubstations, as defined by the IEC 61850 standard (<10 msdata exchange between the devices). The relay also supportsthe sending and receiving of analog values using GOOSEmessaging. Analog GOOSE messaging enables easy transfer ofanalog measurement values over the station bus, thusfacilitating for example the sending of measurement valuesbetween the relays when controlling parallel runningtransformers.


16 ABB

The relay also supports IEC 61850 process bus by sendingsampled values of analog currents and voltages and byreceiving sampled values of voltages. With this functionality thegalvanic interpanel wiring can be replaced with Ethernetcommunication. The measured values are transferred assampled values using IEC 61850-9-2 LE protocol. The intendedapplication for sampled values shares the voltages to other 615series relays, having voltage based functions and 9-2 support.615 relays with process bus based applications use IEEE 1588for high accuracy time synchronization.

For redundant Ethernet communication, the relay offers eithertwo optical or two galvanic Ethernet network interfaces. A thirdport with galvanic Ethernet network interface is also available.The third Ethernet interface provides connectivity for any otherEthernet device to an IEC 61850 station bus inside a switchgearbay, for example connection of a Remote I/O. Ethernet networkredundancy can be achieved using the high-availabilityseamless redundancy (HSR) protocol or the parallelredundancy protocol (PRP) or a with self-healing ring usingRSTP in managed switches. Ethernet redundancy can beapplied to Ethernet-based IEC 61850, Modbus and DNP3protocols.

The IEC 61850 standard specifies network redundancy whichimproves the system availability for the substationcommunication. The network redundancy is based on twocomplementary protocols defined in the IEC 62439-3 standard:PRP and HSR protocols. Both the protocols are able toovercome a failure of a link or switch with a zero switch-overtime. In both the protocols, each network node has twoidentical Ethernet ports dedicated for one network connection.The protocols rely on the duplication of all transmittedinformation and provide a zero switch-over time if the links orswitches fail, thus fulfilling all the stringent real-timerequirements of substation automation.

In PRP, each network node is attached to two independentnetworks operated in parallel. The networks are completelyseparated to ensure failure independence and can havedifferent topologies. The networks operate in parallel, thusproviding zero-time recovery and continuous checking ofredundancy to avoid failures.

Ethernet switchIEC 61850 PRPEthernet switch

REF615 REF620 RET620 REM620 REF615

SCADACOM600

GUID-334D26B1-C3BD-47B6-BD9D-2301190A5E9D V1 EN

Figure 8. Parallel redundancy protocol (PRP) solution

HSR applies the PRP principle of parallel operation to a singlering. For each message sent, the node sends two frames, one

through each port. Both the frames circulate in oppositedirections over the ring. Every node forwards the frames it


ABB 17

receives from one port to another to reach the next node. Whenthe originating sender node receives the frame it sent, thesender node discards the frame to avoid loops. The HSR ringwith 615 series relays supports the connection of up to 30

relays. If more than 30 relays are to be connected, it isrecommended to split the network into several rings toguarantee the performance for real-time applications.

Ethernet switch

RedundancyBox

IEC 61850 HSR

RedundancyBox

RedundancyBox

REF615 REF620 RET620 REM620 REF615

SCADA Devices not supporting HSRCOM600

GUID-7996332D-7FC8-49F3-A4FE-FB4ABB730405 V1 EN

Figure 9. High availability seamless redundancy (HSR) solution

The choice between the HSR and PRP redundancy protocolsdepends on the required functionality, cost and complexity.

The self-healing Ethernet ring solution enables a cost-efficientcommunication ring controlled by a managed switch withstandard Rapid Spanning Tree Protocol (RSTP) support. Themanaged switch controls the consistency of the loop, routesthe data and corrects the data flow in case of a communication

switch-over. The relays in the ring topology act as unmanagedswitches forwarding unrelated data traffic. The Ethernet ringsolution supports the connection of up to 30 615 series relays.If more than 30 relays are to be connected, it is recommendedto split the network into several rings. The self-healing Ethernetring solution avoids single point of failure concerns andimproves the reliability of the communication.


18 ABB

Managed Ethernet switchwith RSTP support

Managed Ethernet switchwith RSTP support

Client BClient A

Network ANetwork B

GUID-AB81C355-EF5D-4658-8AE0-01DC076E519C V4 EN

Figure 10. Self-healing Ethernet ring solution

All communication connectors, except for the front portconnector, are placed on integrated optional communicationmodules. The relay can be connected to Ethernet-basedcommunication systems via the RJ-45 connector (100Base-TX)or the fiber optic LC connector (100Base-FX). If connection toserial bus is required, the 9-pin RS-485 screw-terminal can beused. An optional serial interface is available for RS-232communication.

Modbus implementation supports RTU, ASCII and TCP modes.Besides standard Modbus functionality, the relay supportsretrieval of time-stamped events, changing the active settinggroup and uploading of the latest fault records. If a ModbusTCP connection is used, five clients can be connected to therelay simultaneously. Further, Modbus serial and Modbus TCPcan be used in parallel, and if required both IEC 61850 andModbus protocols can be run simultaneously.

The IEC 60870-5-103 implementation supports two parallelserial bus connections to two different masters. Besides basicstandard functionality, the relay supports changing of the activesetting group and uploading of disturbance recordings in IEC60870-5-103 format. Further, IEC 60870-5-103 can be used atthe same time with the IEC 61850 protocol.

DNP3 supports both serial and TCP modes for connection upto five masters. Changing of the active setting and reading fault

records are supported. DNP serial and DNP TCP can be used inparallel. If required, both IEC 61850 and DNP protocols can berun simultaneously.

615 series supports Profibus DPV1 with support of SPA-ZC302 Profibus adapter. If Profibus is required the relay must beordered with Modbus serial options. Modbus implementationincludes SPA-protocol emulation functionality. Thisfunctionality enables connection to SPA-ZC 302.

When the relay uses the RS-485 bus for the serialcommunication, both two- and four wire connections aresupported. Termination and pull-up/down resistors can beconfigured with jumpers on the communication card so externalresistors are not needed.

The relay supports the following time synchronization methodswith a time-stamping resolution of 1 ms.

Ethernet-based• SNTP (Simple Network Time Protocol)

With special time synchronization wiring• IRIG-B (Inter-Range Instrumentation Group - Time Code

Format B)


ABB 19

The relay supports the following high accuracy timesynchronization method with a time-stamping resolution of 4 µsrequired especially in process bus applications.• PTP (IEEE 1588) v2 with Power Profile

The IEEE 1588 support is included in all variants having aredundant Ethernet communication module.

IEEE 1588 v2 features• Ordinary Clock with Best Master Clock algorithm• One-step Transparent Clock for Ethernet ring topology• 1588 v2 Power Profile• Receive (slave): 1-step/2-step• Transmit (master): 1-step

• Layer 2 mapping• Peer to peer delay calculation• Multicast operation

Required accuracy of grandmaster clock is +/-1 µs. The relaycan work as a master clock per BMC algorithm if the externalgrandmaster clock is not available for short term.

The IEEE 1588 support is included in all variants having aredundant Ethernet communication module.

In addition, the relay supports time synchronization viaModbus, DNP3 and IEC 60870-5-103 serial communicationprotocols.

Table 5. Supported station communication interfaces and protocols

Interfaces/Protocols Ethernet Serial

100BASE-TX RJ-45 100BASE-FX LC RS-232/RS-485 Fiber optic ST

IEC 61850-8-1 - -

IEC 61850-9-2 LE - -

MODBUS RTU/ASCII - -

MODBUS TCP/IP - -

DNP3 (serial) - -

DNP3 TCP/IP - -

IEC 60870-5-103 - - = Supported


20 ABB

19. Technical data

Table 6. Dimensions

Description Value

Width Frame 177 mm

Case 164 mm

Height Frame 177 mm (4U)

Case 160 mm

Depth 201 mm (153 + 48 mm)

Weight Complete protection relay 4.1 kg

Plug-in unit only 2.1 kg

Table 7. Power supply

Description Type 1 Type 2

Nominal auxiliary voltage Un 100, 110, 120, 220, 240 V AC, 50 and 60 Hz 24, 30, 48, 60 V DC

48, 60, 110, 125, 220, 250 V DC

Maximum interruption time in the auxiliaryDC voltage without resetting the relay

50 ms at Un

Auxiliary voltage variation 38...110% of Un (38...264 V AC) 50...120% of Un (12...72 V DC)

80...120% of Un (38.4...300 V DC)

Start-up threshold 19.2 V DC (24 V DC × 80%)

Burden of auxiliary voltage supply underquiescent (Pq)/operating condition

DC <12.0 W (nominal)/<18.0 W (max)AC <16.0 W (nominal)/<21.0 W (max)

DC <12.0 W (nominal)/<18.0 W (max)

Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)

Fuse type T4A/250 V

Table 8. Energizing inputs

Description Value

Rated frequency 50/60 Hz

Current inputs Rated current, In 0.2/1 A1) 1/5 A2)

Thermal withstand capability:

• Continuously 4 A 20 A

• For 1 s 100 A 500 A

Dynamic current withstand:

• Half-wave value 250 A 1250 A

Input impedance <100 mΩ <20 mΩ

Voltage inputs Rated voltage 60...210 V AC

Voltage withstand:

• Continuous 240 V AC

• For 10 s 360 V AC

Burden at rated voltage <0.05 VA

1) Ordering option for residual current input2) Residual current and/or phase current


ABB 21

Table 9. Energizing inputs (sensors)

Description Value

Current sensor input Rated current voltage (in secondaryside)

75 mV...9000 mV1)

Continuous voltage withstand 125 V

Input impedance at 50/60 Hz 2...3 MΩ2)

Voltage sensor input Rated voltage 6 kV...30 kV3)

Continuous voltage withstand 50 V

Input impedance at 50/60 Hz 3 MΩ

1) Equals the current range of 40...4000 A with a 80 A, 3 mV/Hz Rogowski2) Depending on the used nominal current (hardware gain)3) This range is covered (up to 2*rated) with sensor division ratio of 10 000:1

Table 10. Binary inputs

Description Value

Operating range ±20% of the rated voltage

Rated voltage 24...250 V DC

Current drain 1.6...1.9 mA

Power consumption 31.0...570.0 mW

Threshold voltage 16...176 V DC

Reaction time <3 ms

Table 11. RTD/mA measurement (XRGGIO130)

Description Value

RTD inputs Supported RTD sensors 100 Ω platinum250 Ω platinum100 Ω nickel120 Ω nickel250 Ω nickel10 Ω copper

TCR 0.00385 (DIN 43760)TCR 0.00385TCR 0.00618 (DIN 43760)TCR 0.00618TCR 0.00618TCR 0.00427

Supported resistance range 0...2 kΩ

Maximum lead resistance (three-wire measurement) 25 Ω per lead

Isolation 2 kV (inputs to protective earth)

Response time <4 s

RTD/resistance sensing current Maximum 0.33 mA rms

Operation accuracy Resistance Temperature

± 2.0% or ±1 Ω ±1°C10 Ω copper: ±2°C

mA inputs Supported current range 0…20 mA

Current input impedance 44 Ω ± 0.1%

Operation accuracy ±0.5% or ±0.01 mA


22 ABB

Table 12. Signal output X100: SO1

Description Value

Rated voltage 250 V AC/DC

Continuous contact carry 5 A

Make and carry for 3.0 s 15 A


Breaking capacity when the control-circuit time constant L/R<40 ms 1 A/0.25 A/0.15 A

Minimum contact load 100 mA at 24 V AC/DC

Table 13. Signal outputs and IRF output

Description Value




Make and carry 0.5 s 15 A

Breaking capacity when the control-circuit time constant L/R<40 ms, at48/110/220 V DC

1 A/0.25 A/0.15 A


Table 14. Double-pole power output relays with TCS function

Description Value





Breaking capacity when the control-circuit time constant L/R<40 ms, at48/110/220 V DC (two contacts connected in series)

5 A/3 A/1 A


Trip-circuit supervision (TCS):

• Control voltage range 20...250 V AC/DC

• Current drain through the supervision circuit ~1.5 mA

• Minimum voltage over the TCS contact 20 V AC/DC (15...20 V)

Table 15. Single-pole power output relays

Description Value


Continuous contact carry 8A



Breaking capacity when the control-circuit time constant L/R<40 ms, at48/110/220 V DC

5 A/3 A/1 A



ABB 23

Table 16. High-speed output HSO with BIO0007

Description Value





Breaking capacity when the control-circuit time constant L/R <40 ms, at48/110/220 V DC

5 A/3 A/1 A

Operate time <1 ms

Reset <20 ms, resistive load

Table 17. Front port Ethernet interfaces

Ethernet interface Protocol Cable Data transfer rate

Front TCP/IP protocol Standard Ethernet CAT 5 cable with RJ-45 connector 10 MBits/s

Table 18. Station communication link, fiber optic

Connector Fiber type1) Wave length Typical max.

length2)Permitted path attenuation3)

LC MM 62.5/125 or 50/125 μmglass fiber core

1300 nm 2 km <8 dB

ST MM 62.5/125 or 50/125 μmglass fiber core

820...900 nm 1 km <11 dB

1) (MM) multi-mode fiber, (SM) single-mode fiber2) Maximum length depends on the cable attenuation and quality, the amount of splices and connectors in the path.3) Maximum allowed attenuation caused by connectors and cable together

Table 19. IRIG-B

Description Value

IRIG time code format B004, B0051)

Isolation 500V 1 min

Modulation Unmodulated

Logic level 5 V TTL

Current consumption <4 mA

Power consumption <20 mW

1) According to the 200-04 IRIG standard

Table 20. Lens sensor and optical fiber for arc protection

Description Value

Fiber optic cable including lens 1.5 m, 3.0 m or 5.0 m

Normal service temperature range of the lens -40...+100°C

Maximum service temperature range of the lens, max 1 h +140°C

Minimum permissible bending radius of the connection fiber 100 mm


24 ABB

Table 21. Degree of protection of flush-mounted protection relay

Description Value

Front side IP 54

Rear side, connection terminals IP 20

Table 22. Environmental conditions

Description Value

Operating temperature range -25...+55ºC (continuous)

Short-time service temperature range -40...+85ºC (<16h)1)2)

Relative humidity <93%, non-condensing

Atmospheric pressure 86...106 kPa

Altitude Up to 2000 m

Transport and storage temperature range -40...+85ºC

1) Degradation in MTBF and HMI performance outside the temperature range of -25...+55 ºC2) For relays with an LC communication interface the maximum operating temperature is +70 ºC


ABB 25

Table 23. Electromagnetic compatibility tests

Description Type test value Reference

1 MHz/100 kHz burst disturbance test IEC 61000-4-18IEC 60255-26, class IIIIEEE C37.90.1-2002

• Common mode 2.5 kV

• Differential mode 2.5 kV

3 MHz, 10 MHz and 30 MHz burst disturbancetest

IEC 61000-4-18IEC 60255-26, class III

• Common mode 2.5 kV

Electrostatic discharge test IEC 61000-4-2IEC 60255-26IEEE C37.90.3-2001

• Contact discharge 8 kV

• Air discharge 15 kV

Radio frequency interference test

10 V (rms)f = 150 kHz...80 MHz

IEC 61000-4-6IEC 60255-26, class III

10 V/m (rms)f = 80...2700 MHz

IEC 61000-4-3IEC 60255-26, class III

10 V/mf = 900 MHz

ENV 50204IEC 60255-26, class III

20 V/m (rms)f = 80...1000 MHz

IEEE C37.90.2-2004

Fast transient disturbance test IEC 61000-4-4IEC 60255-26IEEE C37.90.1-2002

• All ports 4 kV

Surge immunity test IEC 61000-4-5IEC 60255-26

• Communication 1 kV, line-to-earth

• Other ports 4 kV, line-to-earth2 kV, line-to-line

Power frequency (50 Hz) magnetic fieldimmunity test

IEC 61000-4-8

• Continuous• 1...3 s

300 A/m1000 A/m

Pulse magnetic field immunity test 1000 A/m6.4/16 µs

IEC 61000-4-9

Damped oscillatory magnetic field immunity test IEC 61000-4-10

• 2 s 100 A/m

• 1 MHz 400 transients/s

Voltage dips and short interruptions 30%/10 ms60%/100 ms60%/1000 ms>95%/5000 ms

IEC 61000-4-11


26 ABB

Table 23. Electromagnetic compatibility tests, continued


Power frequency immunity test Binary inputs only IEC 61000-4-16IEC 60255-26, class A

• Common mode 300 V rms

• Differential mode 150 V rms

Conducted common mode disturbances 15 Hz...150 kHzTest level 3 (10/1/10 V rms)

IEC 61000-4-16

Emission tests EN 55011, class AIEC 60255-26CISPR 11CISPR 12

• Conducted

0.15...0.50 MHz <79 dB (µV) quasi peak<66 dB (µV) average

0.5...30 MHz <73 dB (µV) quasi peak<60 dB (µV) average

• Radiated

30...230 MHz <40 dB (µV/m) quasi peak, measured at 10 mdistance

230...1000 MHz <47 dB (µV/m) quasi peak, measured at 10 mdistance

1…3 GHz < 76 dB (µV/m) peak< 56 dB (µV/m) average, measured at 3 mdistance

3…6 GHz < 80 dB (µV/m) peak< 60 dB (µV/m) average, measured at 3 mdistance

Table 24. Insulation tests


Dielectric tests 2 kV, 50 Hz, 1 min500 V, 50 Hz, 1 min, communication

IEC 60255-27

Impulse voltage test 5 kV, 1.2/50 μs, 0.5 J1 kV, 1.2/50 μs, 0.5 J, communication

IEC 60255-27

Insulation resistance measurements >100 MΩ, 500 V DC IEC 60255-27

Protective bonding resistance <0.1 Ω, 4 A, 60 s IEC 60255-27

Table 25. Mechanical tests

Description Reference Requirement

Vibration tests (sinusoidal) IEC 60068-2-6 (test Fc)IEC 60255-21-1

Class 2

Shock and bump test IEC 60068-2-27 (test Ea shock)IEC 60068-2-29 (test Eb bump)IEC 60255-21-2

Class 2

Seismic test IEC 60255-21-3 Class 2


ABB 27

Table 26. Environmental tests


Dry heat test • 96 h at +55ºC• 16 h at +85ºC1)

IEC 60068-2-2

Dry cold test • 96 h at -25ºC• 16 h at -40ºC

IEC 60068-2-1

Damp heat test • 6 cycles (12 h + 12 h) at +25°C…+55°C,humidity >93%

IEC 60068-2-30

Change of temperature test • 5 cycles (3 h + 3 h)at -25°C...+55°C

IEC60068-2-14

Storage test • 96 h at -40ºC• 96 h at +85ºC

IEC 60068-2-1IEC 60068-2-2

1) For relays with an LC communication interface the maximum operating temperature is +70oC

Table 27. Product safety

Description Reference

LV directive 2006/95/EC

Standard EN 60255-27 (2013)EN 60255-1 (2009)

Table 28. EMC compliance

Description Reference

EMC directive 2004/108/EC

Standard EN 60255-26 (2013)

Table 29. RoHS compliance

Description

Complies with RoHS directive 2002/95/EC


28 ABB

Protection functions

Table 30. Three-phase non-directional overcurrent protection (PHxPTOC)

Characteristic Value

Operation accuracy Depending on the frequency of the measured current: fn ±2 Hz

PHLPTOC ±1.5% of the set value or ±0.002 × In

PHHPTOC1)

andPHIPTOC

±1.5% of set value or ±0.002 × In(at currents in the range of 0.1…10 × In)±5.0% of the set value(at currents in the range of 10…40 × In)

Start time 2)3) Minimum Typical Maximum

PHIPTOC:IFault = 2 × set Start valueIFault = 10 × set Start value

16 ms 11 ms

19 ms 12 ms

23 ms 14 ms

PHHPTOC1) and PHLPTOC:IFault = 2 x set Start value

23 ms

26 ms

29 ms

Reset time Typically 40 ms

Reset ratio Typically 0.96

Retardation time <30 ms

Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms

Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms 4)

Suppression of harmonics RMS: No suppressionDFT: -50 dB at f = n × fn, where n = 2, 3, 4, 5,…Peak-to-Peak: No suppressionP-to-P+backup: No suppression

1) Not included in REM6152) Set Operate delay time = 0,02 s, Operate curve type = IEC definite time, Measurement mode = default (depends on stage), current before fault = 0.0 × In, fn = 50 Hz, fault current in one phase

with nominal frequency injected from random phase angle, results based on statistical distribution of 1000 measurements3) Includes the delay of the signal output contact4) Includes the delay of the heavy-duty output contact


ABB 29

Table 31. Three-phase non-directional overcurrent protection (PHxPTOC) main settings

Parameter Function Value (Range) Step

Start Value PHLPTOC 0.05...5.00 × In 0.01

PHHPTOC1) 0.10...40.00 × In 0.01

PHIPTOC 1.00...40.00 × In 0.01

Time multiplier PHLPTOC 0.05...15.00 0.01

PHHPTOC1) 0.05...15.00 0.01

Operate delay time PHLPTOC 40...200000 ms 10

PHHPTOC1) 40...200000 ms 10

PHIPTOC 20...200000 ms 10

Operating curve type2) PHLPTOC Definite or inverse timeCurve type: 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 17, 18, 19

PHHPTOC1) Definite or inverse timeCurve type: 1, 3, 5, 9, 10, 12, 15, 17

PHIPTOC Definite time

1) Not included in REM6152) For further reference, see Operation characteristics table

Table 32. Non-directional earth-fault protection (EFxPTOC)



EFLPTOC ±1.5% of the set value or ±0.002 × In

EFHPTOCandEFIPTOC1)

±1.5% of set value or ±0.002 × In(at currents in the range of 0.1…10 × In)±5.0% of the set value(at currents in the range of 10…40 × In)


EFIPTOC1):IFault = 2 × set Start valueIFault = 10 × set Start value

16 ms11 ms

19 ms12 ms

23 ms14 ms

EFHPTOC and EFLPTOC:IFault = 2 × set Start value

23 ms

26 ms

29 ms






Suppression of harmonics RMS: No suppressionDFT: -50 dB at f = n × fn, where n = 2, 3, 4, 5,…Peak-to-Peak: No suppression

1) Not included in REM6152) Measurement mode = default (depends on stage), current before fault = 0.0 × In, fn = 50 Hz, earth-fault current with nominal frequency injected from random phase angle, results based on

statistical distribution of 1000 measurements3) Includes the delay of the signal output contact4) Maximum Start value = 2.5 × In, Start value multiples in range of 1.5...20


30 ABB

Table 33. Non-directional earth-fault protection (EFxPTOC) main settings


Start value EFLPTOC 0.010...5.000 × In 0.005

EFHPTOC 0.10...40.00 × In 0.01

EFIPTOC 1) 1.00...40.00 × In 0.01

Time multiplier EFLPTOC 0.05...15.00 0.01

EFHPTOC 0.05...15.00 0.01

Operate delay time EFLPTOC 40...200000 ms 10

EFHPTOC 40...200000 ms 10

EFIPTOC1) 20...200000 ms 10

Operating curve type2) EFLPTOC Definite or inverse timeCurve type: 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 17, 18, 19

EFHPTOC Definite or inverse timeCurve type: 1, 3, 5, 9, 10, 12, 15, 17

EFIPTOC1) Definite time

1) Not included in REM6152) For further reference, see Operation characteristics table


ABB 31

Table 34. Directional earth-fault protection (DEFxPDEF)



DEFLPDEF Current:±1.5% of the set value or ±0.002 × InVoltage±1.5% of the set value or ±0.002 × UnPhase angle:±2°

DEFHPDEF1) Current:±1.5% of the set value or ±0.002 × In(at currents in the range of 0.1…10 × In)±5.0% of the set value(at currents in the range of 10…40 × In)Voltage:±1.5% of the set value or ±0.002 × UnPhase angle:±2°


DEFHPDEF1)

IFault = 2 × set Start value 42 ms

46 ms

49 ms

DEFLPDEFIFault = 2 × set Start value

58 ms 62 ms 66 ms






Suppression of harmonics RMS: No suppressionDFT: -50 dB at f = n × fn, where n = 2, 3, 4, 5,…Peak-to-Peak: No suppression

1) Not included in REM6152) Set Operate delay time = 0.06 s,Operate curve type = IEC definite time, Measurement mode = default (depends on stage), current before fault = 0.0 × In, fn = 50 Hz, earth-fault current with

nominal frequency injected from random phase angle, results based on statistical distribution of 1000 measurements3) Includes the delay of the signal output contact4) Maximum Start value = 2.5 × In, Start value multiples in range of 1.5...20


32 ABB

Table 35. Directional earth-fault protection (DEFxPDEF) main settings


Start Value DEFLPDEF 0.010...5.000 × In 0.005

DEFHPDEF1) 0.10...40.00 × In 0.01

Directional mode DEFLPDEF and DEFHPDEF 1 = Non-directional2 = Forward3 = Reverse

Time multiplier DEFLPDEF 0.05...15.00 0.01

DEFHPDEF1) 0.05...15.00 0.01

Operate delay time DEFLPDEF 60...200000 ms 10

DEFHPDEF1) 40...200000 ms 10

Operating curve type2) DEFLPDEF Definite or inverse timeCurve type: 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 17, 18, 19

DEFHPDEF1) Definite or inverse timeCurve type: 1, 3, 5, 15, 17

Operation mode DEFLPDEF and DEFHPDEF1) 1 = Phase angle2 = IoSin3 = IoCos4 = Phase angle 805 = Phase angle 88

1) Not included in REM6152) For further reference, refer to the Operating characteristics table

Table 36. Three-phase undervoltage protection (PHPTUV)


Operation accuracy Depending on the frequency of the voltage measured: fn ±2 Hz

±1.5% of the set value or ±0.002 × Un

Start time1)2) Minimum Typical Maximum

UFault = 0.9 × set Start value 62 ms 66 ms 70 ms


Reset ratio Depends on the set Relative hysteresis



Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms3)

Suppression of harmonics DFT: -50 dB at f = n × fn, where n = 2, 3, 4, 5,…

1) Start value = 1.0 × Un, Voltage before fault = 1.1 × Un, fn = 50 Hz, undervoltage in one phase-to-phase with nominal frequency injected from random phase angle, results based on statistical

distribution of 1000 measurements2) Includes the delay of the signal output contact3) Minimum Start value = 0.50, Start value multiples in range of 0.90...0.20


ABB 33

Table 37. Three-phase undervoltage protection (PHPTUV) main settings


Start value PHPTUV 0.05...1.20 × Un 0.01

Time multiplier PHPTUV 0.05...15.00 0.01

Operate delay time PHPTUV 60...300000 ms 10

Operating curve type1) PHPTUV Definite or inverse timeCurve type: 5, 15, 21, 22, 23

1) For further reference, see Operation characteristics table

Table 38. Positive-sequence undervoltage protection (PSPTUV)


Operation accuracy Depending on the frequency of the measured voltage: fn ±2 Hz



UFault = 0.99 × set Start valueUFault = 0.9 × set Start value

52 ms44 ms

55 ms47 ms

58 ms50 ms


Reset ratio Depends of the set Relative hysteresis




1) Start value = 1.0 × Un, Positive sequence voltage before fault = 1.1 × Un, fn = 50 Hz, positive sequence undervoltage with nominal frequency injected from random phase angle, results based

on statistical distribution of 1000 measurements2) Includes the delay of the signal output contact

Table 39. Positive-sequence undervoltage protection (PSPTUV) main settings


Start value PSPTUV 0.010...1.200 × Un 0.001

Operate delay time PSPTUV 40...120000 ms 10

Voltage block value PSPTUV 0.01...1.0 × Un 0.01


34 ABB

Table 40. Negative-sequence overvoltage protection (NSPTOV)


Operation accuracy Depending on the frequency of the voltage measured: fn ±2 Hz



UFault = 1.1 × set Start valueUFault = 2.0 × set Start value

33 ms24 ms

35 ms26 ms

37 ms28 ms






1) Negative-sequence voltage before fault = 0.0 × Un, fn = 50 Hz, negative-sequence overvoltage with nominal frequency injected from random phase angle, results based on statistical

distribution of 1000 measurements2) Includes the delay of the signal output contact

Table 41. Negative-sequence overvoltage protection (NSPTOV) main settings


Start value NSPTOV 0.010...1.000 × Un 0.001

Operate delay time NSPTOV 40...120000 ms 1

Table 42. Frequency protection (FRPFRQ)


Operation accuracy f>/f< ±5 mHz

df/dt ±50 mHz/s (in range |df/dt| <5 Hz/s)±2.0% of the set value (in range 5 Hz/s < |df/dt| < 15 Hz/s)

Start time f>/f< <80 ms

df/dt <120 ms

Reset time <150 ms

Operate time accuracy ±1.0% of the set value or ±30 ms


ABB 35

Table 43. Frequency protection (FRPFRQ) main settings


Operation mode FRPFRQ 1 = Freq<2 = Freq>3 = df/dt4 = Freq< + df/dt5 = Freq> + df/dt6 = Freq< OR df/dt7 = Freq> OR df/dt

Start value Freq> FRPFRQ 0.9000...1.2000 × fn 0.0001

Start value Freq< FRPFRQ 0.8000...1.1000 × fn 0.0001

Start value df/dt FRPFRQ -0.200...0.200 × fn/s 0.005

Operate Tm Freq FRPFRQ 80...200000 ms 10

Operate Tm df/dt FRPFRQ 120...200000 ms 10

Table 44. Negative-sequence overcurrent protection for machines (MNSPTOC)



±1.5% of the set value or ±0.002 x In


IFault = 2.0 × set Start value 23 ms 25 ms 28 ms





Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms3)


1) Negative-sequence current before = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements

2) Includes the delay of the signal output contact3) Start value multiples in range of 1.10...5.00

Table 45. Negative-sequence overcurrent protection for machines (MNSPTOC) main settings


Start value MNSPTOC 0.01...0.50 × In 0.01

Operating curve type MNSPTOC ANSI Def. TimeIEC Def. TimeInv. Curve AInv. Curve B

-

Operate delay time MNSPTOC 100...120000 ms 10

Cooling time MNSPTOC 5...7200 s 1

Operation MNSPTOC OffOn

-


36 ABB

Table 46. Loss of load supervision (LOFLPTUC)



±1.5% of the set value or ±0.002 × In

Start time Typically 300 ms





Table 47. Loss of load supervision (LOFLPTUC) main settings


Start value high LOFLPTUC 0.01...1.00 × In 0.01

Start value low LOFLPTUC 0.01...0.50 × In 0.01

Operate delay time LOFLPTUC 400...600000 ms 10

Operation LOFLPTUC OffOn

-

Table 48. Motor load jam protection (JAMPTOC)








Table 49. Motor load jam protection (JAMPTOC) main settings


Operation JAMPTOC OffOn

-

Start value JAMPTOC 0.10...10.00 × In 0.01

Operate delay time JAMPTOC 100...120000 ms 10


ABB 37

Table 50. Motor start-up supervision (STTPMSU)





IFault = 1.1 × set Start detection A 27 ms 30 ms 34 ms



1) Current before = 0.0 × In, fn = 50 Hz, overcurrent in one phase, results based on statistical distribution of 1000 measurements

2) Includes the delay of the signal output contact

Table 51. Motor start-up supervision (STTPMSU) main settings


Motor start-up A STTPMSU 1.0...10.0 × In 0.1

Motor start-up time STTPMSU 1...80.0 s 1

Lock rotor time STTPMSU 2...120 s 1

Operation STTPMSU OffOn

-

Operation mode STTPMSU IItIIt, CBIIt & stallIIt & stall, CB

-

Restart inhibit time STTPMSU 0...250 min 1

Table 52. Phase reversal protection (PREVPTOC)





IFault = 2.0 × set Start value 23 ms 25 ms 28 ms






1) Negative-sequence current before = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements

2) Includes the delay of the signal output contact


38 ABB

Table 53. Phase reversal protection (PREVPTOC) main settings


Start value PREVPTOC 0.05...1.00 x In 0.01

Operate delay time PREVPTOC 100...60000 ms 10

Operation PREVPTOC OffOn

-

Table 54. Thermal overload protection for motors (MPTTR)



Current measurement: ±1.5% of the set value or ±0.002 x In (at currentsin the range of 0.01...4.00 x In)

Operate time accuracy1) ±2.0% of the theoretical value or ±0.50 s

1) Overload current > 1.2 x Operate level temperature

Table 55. Thermal overload protection for motors (MPTTR) main settings


Env temperature mode MPTTR FLC OnlyUse RTDSet Amb Temp

-

Env temperature set MPTTR -20.0...70.0°C 0.1

Alarm thermal value MPTTR 50.0...100.0% 0.1

Restart thermal value MPTTR 20.0...80.0% 0.1

Overload factor MPTTR 1.00...1.20 0.01

Weighting factor p MPTTR 20.0...100.0 0.1

Time constant normal MPTTR 80...4000 s 1

Time constant start MPTTR 80...4000 s 1

Operation MPTTR OffOn

-

Table 56. Circuit breaker failure protection (CCBRBRF)





Reset time1) Typically 40 ms


1) Trip pulse time defines the minimum pulse length


ABB 39

Table 57. Circuit breaker failure protection (CCBRBRF) main settings


Current value (Operating phasecurrent)

CCBRBRF 0.05...1.00 × In 0.05

Current value Res (Operatingresidual current)

CCBRBRF 0.05...1.00 × In 0.05

CB failure mode (Operating modeof function)

CCBRBRF 1 = Current2 = Breaker status3 = Both

-

CB fail trip mode CCBRBRF 1 = Off2 = Without check3 = Current check

-

Retrip time CCBRBRF 0...60000 ms 10

CB failure delay CCBRBRF 0...60000 ms 10

CB fault delay CCBRBRF 0...60000 ms 10

Table 58. Arc protection (ARCSARC)


Operation accuracy ±3% of the set value or ±0.01 × In

Operate time Minimum Typical Maximum

Operation mode = "Light+current"1)2)

9 ms3)

4 ms4)12 ms3)

6 ms4)15 ms 3)

9 ms4)

Operation mode = "Light only"2) 9 ms3)

4 ms4)10 ms3)

6 ms4)12 ms3)

7 ms4)



1) Phase start value = 1.0 × In, current before fault = 2.0 × set Phase start value, fn = 50 Hz, fault with nominal frequency, results based on statistical distribution of 200 measurements

2) Includes the delay of the heavy-duty output contact3) Normal power output4) High-speed output

Table 59. Arc protection (ARCSARC) main settings


Phase start value (Operatingphase current)

ARCSARC 0.50...40.00 x In 0.01

Ground start value (Operatingresidual current)

ARCSARC 0.05...8.00 x In 0.01

Operation mode ARCSARC 1=Light+current2=Light only3=BI controlled

Table 60. Multipurpose protection (MAPGAPC)


Operation accuracy ±1.0% of the set value or ±20 ms


40 ABB

Table 61. Multipurpose protection (MAPGAPC) main settings


Start value MAPGAPC -10000.0...10000.0 0.1

Operate delay time MAPGAPC 0...200000 ms 100

Operation mode MAPGAPC OverUnder

-


ABB 41

Control functions

Table 62. Emergency start-up (ESMGAPC)


Operation accuracy At the frequency f = fn


Table 63. Emergency start-up (ESMGAPC) main settings


Operation ESMGAPC OffOn

-

Motor stand still A ESMGAPC 0.05...0.20 x In 0.01


42 ABB

Condition and supervision functions

Table 64. Circuit-breaker condition monitoring (SSCBR)


Current measuring accuracy ±1.5% or ±0.002 x In(at currents in the range of 0.1…10 x In)±5.0%(at currents in the range of 10…40 x In)


Travelling time measurement +10 ms / -0 ms

Table 65. Current circuit supervision (CCSPVC)


Operate time 1) <30 ms

1) Including the delay of the output contact

Table 66. Current circuit supervision (CCSPVC) main settings


Start value CCSPVC 0.05...0.20 × In 0.01

Maximum operate current CCSPVC 1.00...5.00 × In 0.01

Table 67. Fuse failure supervision (SEQSPVC)


Operate time1) NPS function UFault = 1.1 × set Neg Seq voltageLev

<33 ms

UFault = 5.0 × set Neg Seq voltageLev

<18 ms

Delta function ΔU = 1.1 × set Voltage change rate <30 ms

ΔU = 2.0 × set Voltage change rate <24 ms

1) Includes the delay of the signal output contact, fn = 50 Hz, fault voltage with nominal frequency injected from random phase angle, results based on statistical distribution of 1000

measurements

Table 68. Runtime counter for machines and devices (MDSOPT)

Description Value

Motor runtime measurement accuracy1) ±0.5%

1) Of the reading, for a stand-alone relay, without time synchronization.


ABB 43

Measurement functions

Table 69. Three-phase current measurement (CMMXU)



±0.5% or ±0.002 × In(at currents in the range of 0.01...4.00 × In)

Suppression of harmonics DFT: -50 dB at f = n × fn, where n = 2, 3, 4, 5,…RMS: No suppression

Table 70. Sequence current measurement (CSMSQI)


Operation accuracy Depending on the frequency of the measured current: f/fn = ±2 Hz

±1.0% or ±0.002 × Inat currents in the range of 0.01...4.00 × In


Table 71. Residual current measurement (RESCMMXU)


Operation accuracy Depending on the frequency of the current measured: f/fn = ±2 Hz

±0.5% or ±0.002 × Inat currents in the range of 0.01...4.00 × In


Table 72. Three-phase voltage measurement (VMMXU)


Operation accuracy Depending on the frequency of the voltage measured: fn ±2 HzAt voltages in range 0.01…1.15 × Un

±0.5% or ±0.002 × Un


Table 73. Residual voltage measurement (RESVMMXU)


Operation accuracy Depending on the frequency of the measured current: f/fn = ±2 Hz

±0.5% or ±0.002 × Un



44 ABB

Table 74. Sequence voltage measurement (VSMSQI)


Operation accuracy Depending on the frequency of the voltage measured: fn ±2 HzAt voltages in range 0.01…1.15 × Un

±1.0% or ±0.002 × Un


Table 75. Three-phase power and energy measurement (PEMMXU)


Operation accuracy At all three currents in range 0.10…1.20 × InAt all three voltages in range 0.50…1.15 × UnAt the frequency fn ±1 Hz

±1.5% for apparent power S±1.5% for active power P and active energy1)

±1.5% for reactive power Q and reactive energy2)

±0.015 for power factor


1) |PF| >0.5 which equals |cosφ| >0.52) |PF| <0.86 which equals |sinφ| >0.5

Table 76. RTD/mA measurement (XRGGIO130)

Description Value

RTD inputs Supported RTD sensors 100 Ω platinum250 Ω platinum100 Ω nickel120 Ω nickel250 Ω nickel10 Ω copper

TCR 0.00385 (DIN 43760)TCR 0.00385TCR 0.00618 (DIN 43760)TCR 0.00618TCR 0.00618TCR 0.00427

Supported resistance range 0...2 kΩ

Maximum lead resistance (three-wire measurement) 25 Ω per lead

Isolation 2 kV (inputs to protective earth)

Response time <4 s

RTD/resistance sensing current Maximum 0.33 mA rms

Operation accuracy Resistance Temperature

± 2.0% or ±1 Ω ±1°C10 Ω copper: ±2°C

mA inputs Supported current range 0…20 mA

Current input impedance 44 Ω ± 0.1%

Operation accuracy ±0.5% or ±0.01 mA

Table 77. Frequency measurement (FMMXU)


Operation accuracy ±10 mHz(in measurement range 35...75 Hz)


ABB 45

Other functions

Table 78. Pulse timer function block (PTGAPC)



Table 79. Time delay off (8 pcs) (TOFPAGC)



Table 80. Time delay on (8 pcs) (TONGAPC)




46 ABB

20. Local HMIThe relay is available with two optional displays, a large one anda small one. The large display is suited for relay installationswhere the front panel user interface is frequently used and asingle line diagram is required. The small display is suited forremotely controlled substations where the relay is onlyoccasionally accessed locally via the front panel user interface.

Both LCD displays offer front-panel user interface functionalitywith menu navigation and menu views. However, the largedisplay offers increased front-panel usability with less menuscrolling and improved information overview. In addition, thelarge display includes a user-configurable single line diagram(SLD) with position indication for the associated primaryequipment. Depending on the chosen standard configuration,the relay displays the related measuring values, apart from the

default single line diagram. The SLD view can also be accessedusing the Web browser-based user interface. The default SLDcan be modified according to user requirements by using theGraphical Display Editor in PCM600. The user can create up to10 SLD pages.

The local HMI includes a push button (L/R) for local/remoteoperation of the relay. When the relay is in the local mode, it canbe operated only by using the local front panel user interface.When the relay is in the remote mode, it can executecommands sent from a remote location. The relay supports theremote selection of local/remote mode via a binary input. Thisfeature facilitates, for example, the use of an external switch atthe substation to ensure that all relays are in the local modeduring maintenance work and that the circuit breakers cannotbe operated remotely from the network control center.

IECA070904 V3 EN

Figure 11. Small display

IECA070901 V3 EN

Figure 12. Large display

Table 81. Small display

Character size1) Rows in the view Characters per row

Small, mono-spaced (6x12 pixels) 5 20

Large, variable width (13x14 pixels) 3 8 or more

1) Depending on the selected language

Table 82. Large display

Character size1) Rows in the view Characters per row

Small, mono-spaced (6x12 pixels) 10 20

Large, variable width (13x14 pixels) 7 8 or more

1) Depending on the selected language


ABB 47

21. Mounting methodsBy means of appropriate mounting accessories the standardrelay case for the 615 series relay can be flush mounted, semi-flush mounted or wall mounted. The flush mounted and wallmounted relay cases can also be mounted in a tilted position(25°) using special accessories.

Further, the relays can be mounted in any standard 19”instrument cabinet by means of 19” mounting panels availablewith cut-outs for one or two relays.Alternatively, the relay canbe mounted in 19” instrument cabinets by means of 4UCombiflex equipment frames.

For the routine testing purposes, the relay cases can beequipped with test switches, type RTXP 18, which can bemounted side by side with the relay cases.

Mounting methods:

• Flush mounting• Semi-flush mounting• Semi-flush mounting in a 25° tilt• Rack mounting• Wall mounting• Mounting to a 19" equipment frame• Mounting with a RTXP 18 test switch to a 19" rack

Panel cut-out for flush mounting:• Height: 161.5 ±1 mm• Width: 165.5 ±1 mm

48

177

160

177

153

164

IECA070900 V4 EN

Figure 13. Flush mounting

98

177

160

186

103

IECA070903 V4 EN

Figure 14. Semi-flush mounting

230

107

25°

133

190

IECA070902 V4 EN

Figure 15. Semi-flush with a 25º tilt

22. Relay case and plug-in unitFor safety reasons, the relay cases for current measuring relaysare provided with automatically operating contacts for short-circuiting the CT secondary circuits when a relay unit iswithdrawn from its case. The relay case is further provided witha mechanical coding system preventing current measuringrelay units from being inserted into a relay case for a voltage

measuring relay unit and vice versa, that is, the relay cases areassigned to a certain type of plug-in unit.

23. Selection and ordering dataUse the ABB Library to access the selection and orderinginformation and to generate the order number.


48 ABB

http://search.abb.com/library/Download.aspx?DocumentID=1MRS758059&LanguageCode=en&Action=Launch

24. Accessories and ordering data

Table 83. Cables

Item Order number

Cable for optical sensors for arc protection 1.5 m 1MRS120534-1.5



Table 84. Mounting accessories

Item Order number

Semi-flush mounting kit 1MRS050696

Wall mounting kit 1MRS050697

Inclined semi-flush mounting kit 1MRS050831

19” rack mounting kit with cut-out for one relay 1MRS050694

19” rack mounting kit with cut-out for two relays 1MRS050695

Mounting bracket for one relay with test switch RTXP in 4U Combiflex (RHGT 19” variant C) 2RCA022642P0001

Mounting bracket for one relay in 4U Combiflex (RHGT 19” variant C) 2RCA022643P0001

19” rack mounting kit for one relay and one RTXP18 test switch (the test switch is not included in the delivery) 2RCA021952A0003

19” rack mounting kit for one relay and one RTXP24 test switch (the test switch is not included in the delivery) 2RCA022561A0003

Replacement kit for a Strömberg SP_J40 series relay (cut-out in the center of the installation plate) 2RCA027871A0001

Replacement kit for a Strömberg SP_J40 series relay (cut-out on the left or the right of the installation plate) 2RCA027874A0001

Replacement kit for two Strömberg SP_J3 series relays 2RCA027880A0001

19” rack replacement kit for Strömberg SP_J3/J6 series relays (one cut-out) 2RCA027894A0001

19” rack replacement kit for Strömberg SP_J3/J6 series relays (two cut-outs) 2RCA027897A0001

Replacement kit for a Strömberg SP_J6 series relay 2RCA027881A0001

Replacement kit for three BBC S_ series relays 2RCA027882A0001

Replacement kit for a SPA 300 series relay 2RCA027885A0001


ABB 49

25. ToolsThe protection relay is delivered as a pre-configured unit. Thedefault parameter setting values can be changed from the front-panel user interface, the Web browser-based user interface(Web HMI) or the PCM600 tool in combination with the relay-specific connectivity package.

The Protection and Control IED Manager PCM600 offersextensive relay configuration functions such as relay signalconfiguration, application configuration, graphical displayconfiguration including single line diagram configuration, andIEC 61850 communication configuration including horizontalGOOSE communication.

When the Web browser-based user interface is used, theprotection relay can be accessed either locally or remotely

using a Web browser (Internet Explorer). For security reasons,the Web browser-based user interface is disabled by defaultbut it can be enabled via the front-panel user interface. TheWeb HMI functionality can be limited to read-only access.

The relay connectivity package is a collection of software andspecific relay information, which enable system products andtools to connect and interact with the protection relay. Theconnectivity packages reduce the risk of errors in systemintegration, minimizing device configuration and setup times.Further, the connectivity packages for protection relays of thisproduct series include a flexible update tool for adding oneadditional local HMI language to the protection relay. Theupdate tool is activated using PCM600, and it enables multipleupdates of the additional HMI language, thus offering flexiblemeans for possible future language updates.

Table 85. Tools

Configuration and setting tools Version

PCM600 2.6 (Rollup 20150626) or later

Web browser-based user interface IE 8.0, IE 9.0, IE 10.0 or IE 11.0

REM615 Connectivity Package 5.1 or later


50 ABB

Table 86. Supported functions

Function Web HMI PCM600

Relay parameter setting

Saving of relay parameter settings in the relay

Signal monitoring

Disturbance recorder handling

Alarm LED viewing

Access control management

Relay signal configuration (Signal Matrix) -

Modbus® communication configuration (communication management) -

DNP3 communication configuration (communication management) -

IEC 60870-5-103 communication configuration (communicationmanagement) -

Saving of relay parameter settings in the tool -

Disturbance record analysis -

XRIO parameter export/import -

Graphical display configuration -

Application configuration -

IEC 61850 communication configuration, GOOSE (communicationconfiguration) -

Phasor diagram viewing -

Event viewing

Saving of event data on the user's PC

Online monitoring - = Supported

26. Cyber securityThe relay supports role based user authentication andauthorization. It can store 2048 audit trail events to a non-volatile memory. The non-volatile memory is based on amemory type which does not need battery backup or regularcomponent exchange to maintain the memory storage. FTP

and Web HMI use TLS encryption with a minimum of 128 bit keylength protecting the data in transit. In this case the usedcommunication protocols are FTPS and HTTPS. All rearcommunication ports and optional protocol services can bedeactivated according to the desired system setup.


ABB 51

27. Terminal diagrams

GUID-B2057B3C-DDFD-4A85-98AF-9E14D947439D V1 EN

Figure 16. Terminal diagram of standard configuration A


52 ABB

GUID-FB8CC4CD-F5ED-4FE5-837D-B39CB06ED67C V1 EN

Figure 17. Terminal diagram of standard configuration B


ABB 53

GUID-1589F909-AB4D-44A7-9445-057B7385AFD7 V2 EN

Figure 18. Terminal diagram of standard configuration C


54 ABB

REM615

X13Light sensor input 1 1)



16

17

1918

X100

67

89

10

111213

15

14

2

1

3

45

22

212324

SO2

TCS2

PO4

SO1

TCS1

PO3

PO2

PO1

IRF

+

-Uaux

20

X110

34

56

7

89

10BI 6

BI 5

BI 4

BI 3

BI 2

BI 8

BI 712

13

11

BI 112

X110

16

14

15

19

17

18

22

20

21

SO3

SO2

SO1

23SO4

24

1) Optional2) The IED features an automatic short-circuit mechanism in the CT connector when plug-in unit is detached

X130

12

X131

45

IL1

78

U1

X132

45

IL2

78

U2

X133

45

IL3

78

U3

Io0,2/1A

N

GUID-6C78FB07-4F88-4810-B265-F78B98C9F584 V1 EN

Figure 19. Terminal diagram of standard configuration D

28. CertificatesDNV GL has issued an IEC 61850 Edition 2 Certificate Level A1

for Relion® 615 series. Certificate number: 7410570I-OPE/INC15-1136.

DNV GL has issued an IEC 61850 Edition 1 Certificate Level A1

for Relion® 615 series. Certificate number: 74105701-OPE/INC15-1145.

Additional certificates can be found on the product page.

29. ReferencesThe www.abb.com/substationautomation portal providesinformation on the entire range of distribution automationproducts and services.

You will find the latest relevant information on the REM615protection and control relay on the product page. Scroll downthe page to find and download the related documentation.


ABB 55

http://new.abb.com/medium-voltage/distribution-automation/numerical-relays/motor-protection-and-control/motor-protection-and-control-rem615-iec

HTTP://WWW.ABB.COM/SUBSTATIONAUTOMATION

http://new.abb.com/medium-voltage/distribution-automation/numerical-relays/motor-protection-and-control/motor-protection-and-control-rem615-iec

30. Functions, codes and symbols

Table 87. Functions included in the relay

Function IEC 61850 IEC 60617 IEC-ANSI

Protection

Three-phase non-directional overcurrent protection,low stage

PHLPTOC1 3I> (1) 51P-1 (1)

Three-phase non-directional overcurrent protection,high stage

PHHPTOC1 3I>> (1) 51P-2 (1)

Three-phase non-directional overcurrent protection,instantaneous stage

PHIPTOC1 3I>>> (1) 50P/51P (1)

Non-directional earth-fault protection, low stage EFLPTOC1 Io> (1) 51N-1 (1)

Non-directional earth-fault protection, high stage EFHPTOC1 Io>> (1) 51N-2 (1)

Directional earth-fault protection, low stage DEFLPDEF1 Io> -> (1) 67N-1 (1)

Three-phase undervoltage protection PHPTUV1 3U< (1) 27 (1)

Positive-sequence undervoltage protection PSPTUV1 U1< (1) 47U+ (1)

Negative-sequence overvoltage protection NSPTOV1 U2> (1) 47O- (1)

Frequency protection FRPFRQ1 f>/f<,df/dt (1) 81 (1)

FRPFRQ2 f>/f<,df/dt (2) 81 (2)

Negative-sequence overcurrent protection formachines

MNSPTOC1 I2>M (1) 46M (1)

MNSPTOC2 I2>M (2) 46M (2)

Loss of load supervision LOFLPTUC1 3I< (1) 37 (1)

Motor load jam protection JAMPTOC1 Ist> (1) 51LR (1)

Motor start-up supervision STTPMSU1 Is2t n< (1) 49,66,48,51LR (1)

Phase reversal protection PREVPTOC1 I2>> (1) 46R (1)

Thermal overload protection for motors MPTTR1 3Ith>M (1) 49M (1)

Circuit breaker failure protection CCBRBRF1 3I>/Io>BF (1) 51BF/51NBF (1)

Master trip TRPPTRC1 Master Trip (1) 94/86 (1)

TRPPTRC2 Master Trip (2) 94/86 (2)




Arc protection ARCSARC1 ARC (1) 50L/50NL (1)

ARCSARC2 ARC (2) 50L/50NL (2)

ARCSARC3 ARC (3) 50L/50NL (3)


56 ABB

Table 87. Functions included in the relay, continued


Multipurpose protection MAPGAPC1 MAP (1) MAP (1)

MAPGAPC2 MAP (2) MAP (2)

















Control

Circuit-breaker control CBXCBR1 I <-> O CB (1) I <-> O CB (1)

Disconnector control DCXSWI1 I <-> O DCC (1) I <-> O DCC (1)

DCXSWI2 I <-> O DCC (2) I <-> O DCC (2)

Earthing switch control ESXSWI1 I <-> O ESC (1) I <-> O ESC (1)

Disconnector position indication DCSXSWI1 I <-> O DC (1) I <-> O DC (1)

DCSXSWI2 I <-> O DC (2) I <-> O DC (2)

DCSXSWI3 I <-> O DC (3) I <-> O DC (3)

Earthing switch indication ESSXSWI1 I <-> O ES (1) I <-> O ES (1)

ESSXSWI2 I <-> O ES (2) I <-> O ES (2)

Emergency start-up ESMGAPC1 ESTART (1) ESTART (1)

Condition monitoring and supervision

Circuit-breaker condition monitoring SSCBR1 CBCM (1) CBCM (1)

Trip circuit supervision TCSSCBR1 TCS (1) TCM (1)

TCSSCBR2 TCS (2) TCM (2)

Current circuit supervision CCSPVC1 MCS 3I (1) MCS 3I (1)

Fuse failure supervision SEQSPVC1 FUSEF (1) 60 (1)

Runtime counter for machines and devices MDSOPT1 OPTS (1) OPTM (1)

Measurement

Disturbance recorder RDRE1 DR (1) DFR (1)


ABB 57



Load profile record LDPRLRC1 LOADPROF (1) LOADPROF (1)

Fault record FLTRFRC1 FAULTREC (1) FAULTREC (1)

Three-phase current measurement CMMXU1 3I (1) 3I (1)

Sequence current measurement CSMSQI1 I1, I2, I0 (1) I1, I2, I0 (1)

Residual current measurement RESCMMXU1 Io (1) In (1)

Three-phase voltage measurement VMMXU1 3U (1) 3V (1)

Residual voltage measurement RESVMMXU1 Uo (1) Vn (1)

Sequence voltage measurement VSMSQI1 U1, U2, U0 (1) V1, V2, V0 (1)

Three-phase power and energy measurement PEMMXU1 P, E (1) P, E (1)

RTD/mA measurement XRGGIO130 X130 (RTD) (1) X130 (RTD) (1)

Frequency measurement FMMXU1 f (1) f (1)

IEC 61850-9-2 LE sampled value sending SMVSENDER SMVSENDER SMVSENDER

IEC 61850-9-2 LE sampled value receiving (voltagesharing)

SMVRCV SMVRCV SMVRCV

Other

Minimum pulse timer (2 pcs) TPGAPC1 TP (1) TP (1)

TPGAPC2 TP (2) TP (2)



Minimum pulse timer (2 pcs, second resolution) TPSGAPC1 TPS (1) TPS (1)

Minimum pulse timer (2 pcs, minute resolution) TPMGAPC1 TPM (1) TPM (1)

Pulse timer (8 pcs) PTGAPC1 PT (1) PT (1)

PTGAPC2 PT (2) PT (2)

Time delay off (8 pcs) TOFGAPC1 TOF (1) TOF (1)

TOFGAPC2 TOF (2) TOF (2)



Time delay on (8 pcs) TONGAPC1 TON (1) TON (1)

TONGAPC2 TON (2) TON (2)



Set-reset (8 pcs) SRGAPC1 SR (1) SR (1)

SRGAPC2 SR (2) SR (2)



Move (8 pcs) MVGAPC1 MV (1) MV (1)

MVGAPC2 MV (2) MV (2)


58 ABB



Generic control point (16 pcs) SPCGAPC1 SPC (1) SPC (1)

SPCGAPC2 SPC (2) SPC (2)

Analog value scaling SCA4GAPC1 SCA4 (1) SCA4 (1)

SCA4GAPC2 SCA4 (2) SCA4 (2)



Integer value move MVI4GAPC1 MVI4 (1) MVI4 (1)

31. Document revision history

Document revision/date Product version History

A/2009-07-03 2.0 First release

B/2009-10-01 2.0 Content updated

C/2010-06-11 3.0 Content updated to correspond to the product version

D/2010-06-29 3.0 Terminology updated

E/2010-09-07 3.0 Content updated

F/2012-05-11 4.0 Content updated to correspond to the product version

G/2013-02-21 4.0 FP1 Content updated to correspond to the product version

H/2014-01-24 5.0 Content updated to correspond to the product version

K/2014-09-04 5.0 Content updated

L/2015-10-30 5.0 FP1 Content updated to correspond to the product version


ABB 59

60

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www.abb.com/mediumvoltage

www.abb.com/substationautomation

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www.abb.com/mediumvoltage

www.abb.com/substationautomation

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Documents

Motor Protection and Control REM615 Product Guide · Ether net: TX (RJ45), FX (LC) Serial: 6HULDOJODVV EHU 67 RS-485, RS-232 Redundant p rotocols: HSR PRP RSTP 3I>> 51P-2 Master T