Upload
others
View
19
Download
0
Embed Size (px)
Citation preview
www.motorjikov.com
MOTOR JIKOVFostron
The company is a partner dealing
with complex specific requirements of customers
from the automotive and otherindustrial sectors.
We focus on developing, designing and producing
moulds, tools, devices, single-purpose machines and
automated production lines.
www.motorjikov.com
COMPANYPROFILE
MOTOR JIKOV Fostron was established in 1996 from the Tools, Machines and Equipment Plant of MOTOR JIKOV, a joint stock company, based on an overall modification of the parent company’s organisation structure consisting of, among other things, the establishment of individual companies with a legal identity. It follows almost forty years’ of a successful tradition of producing tools, devices and single-purpose machines.
The company employs about one hundred qualified employees who use modern technical means for their work. In the field of design, we use CAD/CAM 3D stations operating in the NX 7.5 system. Modern machines for HSC and EDM machining are used in the production field. Tool assembly is supported by the Reis spotting press. The Zeiss 3D measuring equipment is used to check tools and for sampling parts.
.
www.motorjikov.com
MOTOR JIKOVFostron
ORGANISATIONALSTRUCTURE
Tool Shop DivisionMartin Dvořák
Single-Purpose Machines DivisionMartin Dvořák
ProductionJiří Boček
Technical Department and Development
Programmers
Design
PurchaseZdeněk Strejček
Mechanical DesignTechnologyKarel Kolář
Technical departmentMiloslav Roh
ProductionMartin Veselý
SaleMartin Holeček
QualityPavel Houzim
SalesJiří Hrabánek
Programs of Control Automatic MachinesElectrical designJiří Prchlík
DESIGN
www.motorjikov.com
Example of project planning using
Gantt Charts
www.motorjikov.com
MAIN ECONOMICINDICATORS
We lay focus on customersatisfaction, quality, developing
new products and educating employees.
We invest significant figures in development annually.
www.motorjikov.com
MAIN ECONOMICINDICATORS
We lay focus on customersatisfaction, quality, developing
new products and educating employees.
We invest significant figures in development annually.
www.motorjikov.com
Sales in 2017– EUR 7 mil.
SALES BY TERRITORIES
www.motorjikov.com
MOTOR JIKOV Fostron
Certification
The company is certifiedaccording to internationally
accepted standards by TÜV NORD CERT GmbH.
EN ISO 9001 : 2008
www.motorjikov.com
OURPARTNERS
www.motorjikov.com
TOOL SHOP DIVISION
www.motorjikov.com
6x CAD station, 3x CAM NX (Unigraphics), 3x CAM Work NC
AGIE COMPACT 3 die sinking machine (xyz) – 500 x 350 x 500 mm, maximum workpiece weight 800 kg
EXERON EDM 313 die sinking machine (xyz) – 620 x 420 x 400 mm, maximum workpiece weight 1,500 kg
Electro-erosive wire cutter MAKINO EU64 (xyz) – 600 x 400 x 260 mm, maximum workpiece weight 1,500 kg
Electro-erosive wire cutter MAKINO U6 HEAT (xyz) – 650 x 450 x 420 mm, maximum workpiece weight 1,500 kg
MCV 1000 machining centre (xyz) – 1 016 x 610 x 660 mm, maximum workpiece weight 700 kg
MCV 750 SPRINT machining centre (xyz) – 750 x 500 x 500 mm, maximum workpiece weight 650 kg
MAKINO S33 machining centre (xyz) – 650 x 500 x 450 mm, maximum workpiece weight 450 kg
TRIMILL DEPOSPEED 1011 machining centre (xyz) – 1 100 x 1 000 x 700 mm, maximum workpiece weight 8,000 kg
Exeron Digma HSC 600/5 machining centre (xyz) – 650 x 550 x 400, machining of graphite
Maxxmill 500 machining centre (xyz) – 650 x 550 x 500, maximum table load: 250 kg
Linearmill 600 machining centre (xyz) – 600 x 500 x 500, maximum table load: 600 kg
Geibel + Holtz FS 850 GT CB flat grinding machine (xyz) – 800 x 500 x 625 mm, maximum table load: 1,100 kg
ZEISS ECLIPSE measuring devices – 1,000 x 1,600 x 580 mm and 700 x 700 x 600 mm
REIS TUS 130 fitting press, table 1,300 x 1,600 mm, cargo capacity 6,000 kg
Technology
TOOL SHOPDIVISION
Materials of inserts from the Uddeholm, Kind, Thyssen(Dievar companies, 1.2367, 1.2343, 1.2344)
Complex 3D documentation – change procedure supported by SW Teamcenter
Heat-treatment – Bodycote
Own flow simulation using ProCast SW
Magma filling simulation – Axiom
Organising work and order tracing – every order has own schedule checked on weekly basis
Detailed production planning is supported by MS Dynamics Axapta resulting in meeting deadlines
HSC milling preferred production
Inter-operation check - 100% of dimensions affecting mould quality are measured during the productionaccording to 3D models(minimisation of manual interference during assembly)
Life durability of moulds – all our process actions, in cooperation with the customer, strive towards achieving a maximum life durability of the tools
Communication with the customer is a basic principle of our corporate culture.
www.motorjikov.com
Work policy
TOOL SHOPDIVISION
www.motorjikov.com
Our production program is focused on single as well as multi
cavity moulds for producing castings made of aluminium or zinc
alloys and trimming tools.
We process our own technical 3D documentation for producing
moulds, including filling process simulation.
We can also offer production according to customer
documentation.
Development and production
TOOL SHOPDIVISION
Die manufacturing and completing
3D design of the casting Flow simulation
2D and 3D design of the die
www.motorjikov.com
GEIBEL + Hotz 850 GT CBflat grinding machine
Electro-erosive wire cutterMAKINO U6 Heat
AEGIE Compact 3 die sinking machine
EXERON AWEV EDM 313die sinking machine
TOOL SHOPDIVISION
Technology
www.motorjikov.com
MAKINO S33machining centre
MCV 750 Sprint machining centre
TOOL SHOPDIVISION
Technology
ZEISS ECLIPSE measuring device - detail
ZEISS ECLIPSE measuring device
www.motorjikov.com
TRIMILL DEPOSPEED 1011machining centre
EMCO MAXXMILL 500machining centre
EXERON DIGMA HSC 600 5machining centre
Linearmill 600machining centre
TOOL SHOPDIVISION
Technology
www.motorjikov.com
SINGLE-PURPOSE MACHINES
DIVISION
Main line of business:the production
of single-purpose machines and fixtures
Application (suitable for large series of e.g.
500,000 Pcs/year)
Machining centres
Individual or as a part of lines for machining castings, forgings or other semi-products, complete with the following technological operations: drilling, turning, threading, milling, checking for the presence of holes and tool compatibility
Assembly equipment
From simple equipment with manual handling up to assembly lines with automatic fitting of parts by handling devices or industrial robots. The equipment usually provides common operations such as component handling, assembly, screwing, pressing, riveting, lubrication, gluing, welding and marking parts
www.motorjikov.com
SINGLE-PURPOSE
MACHINES DIVISION
Main line of business:the production of
single-purpose machines and fixtures
Application (suitable for large series of e.g.
500,000 Pcs/year)
Testing stations
Individual operations are either a part of the assembly process or part of a separate testing device. It is possible to test parameters such as torque, leakage, functionality, durability of the product, electrical parameters of the product; or to measure output parameters
Machining fixtures
For mechanical, pneumatic or hydraulic clamping and definite positioning of the part to be machined using machining centres. Clamping can be mechanical, pneumatic or hydraulic based on forging series or customer requirement.
www.motorjikov.com
SINGLE-PURPOSE
MACHINES DIVISION
9 x CAD SW Unigraphics station
Technical discussions with the customer, defining function and capacity requirements.
Ideal design, function description, guaranteed capacity description, price and lead time.
Design – own development department
Production – mechanical, electrical and SW
Testing and introducing the machine in MOTOR JIKOV Fostron
Installing and testing the machine at the customer
After-sales service – in the guarantee period
After-sales service – in the post-guarantee period
www.motorjikov.com
Work policy
SINGLE-PURPOSE
MACHINES DIVISION
Assembly equipment based on the principle of a 12- position rotating
table for assembling joints with single-insert construction
(head, pin, bowl + grease and closing ring). Cycle time of 10 s.
www.motorjikov.com
Case studies
SINGLE-PURPOSE
MACHINES DIVISION
www.motorjikov.com
SINGLE-PURPOSE MACHINES
DIVISION
We specialise in the development, design and production of single-purpose machines and camera
controlled automated production lines.
single-purpose machine
Automated single-purpose machine –robotic line
robot applying sealing to cover
assembly equipment
www.motorjikov.com
SINGLE-PURPOSE MACHINES
DIVISION
Every machine is uniquely produced according to customer
needs based on the knowledge of current global technologies. commissioning of a single-
purpose machine
testing line
assembly line
quality department
www.motorjikov.com
SINGLE-PURPOSE MACHINES
DIVISION
Every machine is uniquely produced according to customer
needs based on the knowledge of current global technologies.
.
construction of a single-purpose machine
assembly single-purpose machine with rotating table
fixture fixture
MOTOR JIKOV Fostron a.s. Kněžskodvorská 2277/26 370 04 České Budějovice
TEL: + 420 389 016 306 E-MAIL: [email protected]: www.motorjikov.com
www.motorjikov.com
THANK YOU FOR YOUR ATTENTION