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INSTALLATION AND MAINTENANCE INSTRUCTIONSMOS GB 1009-1PELLUX 200031382 PELLUX 200
230 V
LEK
LEK
LEK
2
1
3
LEK
LEK
For Home Owners
General
Inspection of the installationChecklist 3
System descriptionArea of use 4Product description 4Heating 4Hot water heating 4System diagram 4
Front panelFunctions on the front panel 5Control 6Alarm 7
MenusMenu 1.0 Offset heat curve 8Menu 2.0 Setting burner 9Menu 3.0 Immersion heater settings (accessory) 9Menu 4.0 Operating information 10Menu 5.0 External hot water heating 10
Monitoring and maintenanceGeneral 11
For the Installer
General information for the installerBoiler room 12Chimney 12Assembly 12Connection 12
Pellet installationInstalling PB 10 13Draft limiter 14
Extended menusBurner (6.0) 15Hot water comfort (7.0) 15
Quick start immersion heater (8.0) (accessory) 15Flow line (9.0) 16Sweeping (10.0) 16External hot water (12.0) 16Outputs test (13.0) 16Language (14.0) 16
Electrical installationConnection 17Internal fuse protection 17Electrical connection of PB 10 to PELLUX 200 17Connecting the outside sensor 17Connection of flow sensor 17External control 18Output for external circulation pump 18Starting point for connecting external alarms 18Data for outdoor temperature sensor 18Data for hot gas sensor/boiler sensor 18
Miscellaneous
Electrical circuit diagramElectrical wiring diagram PELLUX 200 & PB 10 19Wiring diagram for current supply by PELLUX 200 20Wiring diagram for power supply to external units 21Electrical wiring diagram for connecting PB20 22Wiring diagram for connecting sensors 23Wiring diagram for display 24
Technical specificationsDimensions and location coordinates 25Component positions 26List of components 27Technical specifications 28Accessories 29Supplied parts 29
MalfunctionsCauses and actions in event of malfunctions 30
SweepingSweeping description 32Dust vacuuming 32
1PELLUX 200
Table of Contents
GeneralThank you for relying on us to supply your boiler and congratulations on choosing PELLUX 200, a high quality combi boiler witha long service life, developed and manufactured in Sweden for Swedish conditions.
In order to get the ultimate benefit from your PELLUX 200 you should read through these Installation and Maintenance Instructions.The numbers in brackets refer to the section “Component locations” on page ?.
PELLUX 200 is a combi boiler for pellets and electricity. The boiler is intended for houses with waterborne heating.
The controls are gathered and easily viewed in the front panel.
The serial number* (95) must always be stated in all correspondence with NIBE.
069_ _ _ _ _ _ _ _ _ _ _
Installation date
Installation engineers
"Max boiler temp" setting (On delivery: 75ºC)
"Fuse size" setting (On delivery: 16 A)
"Heating curve offset" setting (On delivery: 10)
"Heating curve offset" setting (On delivery: -2)
Make any changes to the default settings here.
Datum__________________________ Sign___________________________
*The serial number is located on the left of the top of the housing.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience andknowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.Children should be supervised to ensure that they do not play with the appliance.Rights to make any design or technical modifications are reserved.©NIBE 2010.
PELLUX 2002
For Home Owners
General
Inspection of the installationChecklistInstallation inspection of PELLUX 200
DateSignatureNotesDescription✓
Heating medium (page 12)
System flushed
System vented
Electricity (page 17)
Fuses, boiler
Fuses, property
Outside sensor
Current transformers
Safety breaker
Earth circuit-breaker
3PELLUX 200
For Home Owners
Inspection of the installation
System description
Area of use
PELLUX 200 is heating boiler intended for heating housesand other small buildings.
Product description
PELLUX 200 is a specially developed combi-boiler for pelletfiring. PELLUX 200 is developed to suit all types of modernpellet burners. Pellet burner NIBE PB10 is connected directlyto the burner hatch with the fixing element supplied.
An upright convection system and automatic sweeping facil-itate cleaning. This also gives a high and even level of effi-ciency. A generously sized ash box facilitates the normalmaintenance.
PELLUX 200 has a top connection and is equipped with acharge automatic device for the preparation of domestic hotwater.
Available output in pellet mode is max. 25 kW.
Heating
The boiler water is led from the top of the boiler to the radi-ator circuit via a shunt valve (SV), where the desired temper-ature to the radiators is maintained by mixing the hot boilerwater with the cooled return water from the radiator circuit.
Hot water heating
The boiler is equipped with an internal circulation pump thatis controlled by a temperature sensor and starts automaticallywhen the temperature drops.
Hot water heating is in an external hot water heater.
System diagram
M
RC
PELLUX 2004
For Home Owners
System description
Front panel
Boiler pressure gauge
2
1 bar 3
0 4
Reduce button Increase button Back button OK button
Display Switch
C D E F G
A B
Functions on the front panelDisplayA
The display shows the actual outdoor temperature andthe boiler temperature. The menu for PELLUX 200 is alsodisplayed here and you can scroll through the differentmenus by pressing the buttons.
SwitchB
with 2 positions 0 - 1 :
The pellet boiler is completely switched off. This doesnot means that the boiler is without current.
0
Normal mode1
Boiler pressure gaugeC
The radiator circuit pressure is displayed here. The gaugeis graduated 0 - 4 bar with an adjustable red mark.
Max. permitted pressure is 2.5 bar.
Reduce buttonD
This button is used to:Increase or move a marked valueTo scroll downwards in the menus.
Increase buttonE
This button is used to:Increase or move a marked valueTo scroll upwards in the menus.
Back buttonF
The back button is used to:Go back to the previous menu.Complete settings in certain menus.Change a setting that has not been confirmed.
OK buttonG
The OK button is used to:Confirm selections of sub menus.Confirm selections of options.Confirm the set value.Scroll through the windows in a menu.
5PELLUX 200
For Home Owners
Front panel
Control
General
All the most common settings are made from the panel aswell as control computer instructions such as comfort etc.that you require the boiler system to fulfil. In order for theinstallation to be used optimally, certain default settings musthave been made and the installation carried out accordingto the relevant instructions.
Status menu
80 °C
-15 °C
This is the menu that is displayed when PELLUX 200 is in itsnormal mode which occurs when the menu buttons havenot been used for a period. The menu displays the boiler'stemperature and the outdoor sensor's temperature.
Start menu
1.0 2.0
3.0 4.0 5.0
The menu tree displays menu 1.0 to 5.0 (Menu 5.0 is onlyshown when the external hot water sensor is connected).The different menus are marked by scrolling using the reduceand increase buttons. When the menu number ends with azero this indicates that there is a submenu.
Offset heating curve1.0
Settings for heating.
Burner2.0
Settings for the burner.
Immersion heater (Accessory)3.0
Settings for the immersion heaters.
Operating data4.0
Operating information
Temperature external HW sensor (only visiblewhen the external HW sensor is connected)
5.0
Extended menus (NOTE! Only for installer see page 15)
Burner6.0
Hot water comfort7.0
Quick start immersion heater(Accessory)
8.0
Flow pipe9.0
Sweeping10.0
External hot water (only visiblewhen the external HW sensor isconnected)
12.0
Outputs test13.0
Language14.0
Control computer
The boiler is controlled by a computer that ensures that allcomponent parts work in the most efficient way for the rel-evant operation.
It controls and monitors hot water production and providesinformation about set control conditions. In the event of amalfunction, an alarm and warnings are transmitted to thedisplay to keep the user informed about the conditions at alltime. At the same time, the boiler is controlled in a way thatprevents damage to the installation.
PELLUX 2006
For Home Owners
Front panel
Alarm
In the event of alarm, the alarm symbol (flashing at 1second intervals) is displayed in the status menu.
80 °C
-15 °C
Press any button to get to the information menu (4.0)
AlarmBoiler temperatureFlow pipeMax phase currentHot water tempOutdoor temperature
OK80°C36°C
5(20)A
80°C-15°C
Normally "Alarm OK" can be seen. If an alarm should occurthis will be presented on the top row.
Press the back button to get to the menu options (1.0, 2.0,3.0, 4.0). Here you can select the menu required to rectifythe error that has occurred.
Press the back button again to get to the start menu. If thealarm remains and you press any button you return to 4.0.
External alarm
Overheat protection (burner) deployed or hatch breaker isopen.
Burner stopped
The alarm is reset when there is voltage to the circuit boardagain.
Faulty boiler sensor
Burner stops
The alarm is reset when there is a normal value on the boilersensor.
Incorrect flow line sensor
The shunt stops
The boiler operates as normal
The alarm is reset when there is a normal value on the flowline sensor.
Freeze protection
Start circulation pump when the flow line temperaturefalls below 10°C
The alarm is reset when the temperature of the flow line isabove 12°C.
7PELLUX 200
For Home Owners
Front panel
Menus
Menu 1.0 Offset heat curve
1.4 1.51.1 1.2 1.3
1,2,3...
1,2,3... 1,2,3...
Page 2Page 1
DescriptionMenu numberSymbol
Offset heating curve1.11,2,3...
1.1
2
1,2,3...
36 (34) °C
The value outside the brackets is the boiler's flow line temper-ature (Actual value). The value in the brackets is the controlsystem’s desired value (Set point).
The figure in the lower right hand corner shows the curve offset.Use the increase and reduce buttons to change this value. Whenthis has been confirmed using the OK button a new set valueis presented in the display.
Heating curve selection1.2
1.2
1036 (34) °C
The value outside the brackets is the boiler's flow line temper-ature (Actual value). The value in the brackets is the controlsystem’s desired value (Set point).
The figure in the lower right hand corner shows the selectedheat curve. Use the increase and reduce buttons to change thisvalue. When this has been confirmed using the OK button anew set value is presented in the display.
Setting the external offset heatcurve
1.31,2,3...
36 (40) °C
1.3
1,2,3...
- 4
The value outside the brackets is the boiler's flow line temper-ature (Actual value). The value in the brackets is the controlsystem’s desired value (Set point).
The number in the lower right corner displays external offsetof the heat curve. Use the increase and reduce buttons tochange this value. When this has been confirmed using the OKbutton a new set value is presented in the display.
This function is activated by closing terminals 3 and 4 on termin-al block X2 in the electrical connection. See chapter Externalcontrol on page 18
1.4 1.5
In menu 1.4 and 1.5 select if the external circulation pump isto be activated or not. This is indicated by an extra pump symbolbeing displayed above the selected mode.
Circulation pump ON1.4
Circulation pump OFF1.5
PELLUX 2008
For Home Owners
Menus
Menu 2.0 Setting burner
2.1 2.2 2.3
The burner functions are covered in menu 2.0.
DescriptionMenu numberSymbol
Burner ON2.1
2.1 2.2 2.3
Select whether the burner should be operating in menu 2.1.This is indicated by an extra burner symbol above the selectedmode.
Burner OFF2.2
2.1 2.2 2.3
Select whether the burner should not be operating in menu2.2. This is indicated by an extra burner symbol above the selec-ted mode.
Setting stop temperature for theburner
2.3
2.3
80°C
The burner's stop temperature is selected here using the increase- reduce buttons. Do not forget to confirm the selection bypressing the OK button.
Menu 3.0 Immersion heater settings (accessory)
3.1 3.2 3.3
The immersion heater functions are covered in menu 3.0.
DescriptionMenu numberSymbol
Immersion heater operation ON3.1
3.1 3.2 3.3
Select whether the immersion heaters should be operating inmenu 3.1. This is indicated by an extra immersion heater symbolabove the selected mode.
Immersion heater operation OFF3.2
3.1 3.2 3.3
Select whether the immersion heaters should not be operatingin menu 3.2. This is indicated by an extra immersion heatersymbol above the selected mode.
Boiler temp. Immersion heaters3.3
3.3
65°C
The immersion heater's stop temperature is selected here usingthe increase and reduce buttons. Do not forget to confirm theselection by pressing the OK button.
9PELLUX 200
For Home Owners
Menus
Menu 4.0 Operating information
Room/offsetBurnerImmersion heaterElectrical operationBurner operationMax flow lineMin outdoor temperature
---
2h5h
55°C-20°C
Resetting -
AlarmBoiler temperatureFlow pipeMax phase currentHot water tempOutdoor temperature
OK80°C36°C
5(20)A
80°C-15°C
Page 2Page 1
Menu 4.0 presents the boiler’s relevant operating informationon two pages. Use the increase and reduce buttons to scrollup and down between the information.
The information that is presented is:
If there is an alarm or alarms (only one alarm at a timepresented).
Temperature of the boiler water
Temperature of the flow line
Max phase current
Hot water temp.
Outdoor temperature
If room/ remote control is activated
If the burner has an external blockage
If the immersion heaters have an external blockage
How long immersion heater operation has been activated
Running time for burner
Max flow line temperature, saved accumulated value
Min outdoor temperature, saved accumulated value
In the event of an alarm
Normally "Alarm OK" can be seen. If an alarm should occurthis will be presented on the top row.
Press the back button to get to the menu options (1.0, 2.0,3.0, 4.0). Here you can select the menu required to rectifythe error that has occurred.
Press the back button again to get to the start menu. If thealarm remains and you press any button you return to 4.0.
For more information about the alarm in PELLUX 200 seesection Alarm on page 7
Menu 5.0 External hot water heating
5.0
40°C
In menu 5.0 the desired temperature for external hot waterheating is set using the increase and reduce buttons. Do notforget to confirm the selection by pressing the OK button.This menu is only displayed if the extra hot water sensor isinstalled.
PELLUX 20010
For Home Owners
Menus
Monitoring and maintenance
General
Temperature
80 °C
-15 °C
The status menu always displays the boiler water temperatureand the outdoor sensor temperature. Boiler water temperat-ure is measured at the height of the flow line connection.
Pressure
2
1 bar 3
0 4
The pressure gauge is graduated from 0-4 bar. The red needlecan be set to 2.5 bar which is the boiler’s maximum permittedworking pressure.
In closed systems the normal working pressure during oper-ation can vary up to the red marking depending on the in-stallation’s variable temperatures.
Shunt
The shunt valve controls the heat supply from the boiler tothe radiator system. On this boiler the shunt valve is automat-ically controlled by a shunt motor, which means that manualadjustment is not required.
If you wish to make a manual change press the knob on themotor and turn to the desired position.
Pellet burner
For the best economy and minimum environmental impactit should be ensured that the pellet burner is always optimallyadjusted. Checking and adjusting is carried out by a specialistand should be carried out before every firing season. Forfurther information about this refer to the relevant manualfor the pellet burner.
Circulation pump
Even if the circulation pump, for a longer period is set to“OFF”, the boiler’s computer will run the pump 2 x 3min/day. This is so that the circulation pump does not jam.
Sweeping
Fire regulations state at what intervals a boiler and its chim-ney must be swept; contact a professional chimney sweepfor more information.
! WARNING!The current to the boiler must be switched off duringservice and maintenance of the boiler and burner.
The boiler is equipped with automatic sweeping of the flues,which means that manual sweeping of these is not requiredbetween the chimney sweep’s normal visits. In order to obtainthe optimal efficiency with a modern and correctly adjustedpellet burner the boiler’s other fire affected surfaces shouldbe cleaned/swept occasionally between the chimney sweep’svisits.
Before the sweep visits, the hatch for any draft limiter mustbe locked by turning the locking screw a quarter turn to theside of the hatch. This is to prevent soot from entering theboiler room when the chimney is swept. After sweeping thehatch must be unlocked again.
REMEMBER:
When the hatch for the combustion chamber (77) opens, allcurrent to the pellet burner is automatically cut. The hatchmust be fully closed in order for the burner to start operation.
Check the optimum setting of the burner flame through thesight glass.
LEK
At the bottom of the hearth there is a removable ash boxthat collects ash and facilitates emptying the ash. The box isgenerously sized and has room for ash from two month’snormal firing.
NOTEAsh can still contain glowing embers after a long
period of time. Therefore, always use a non-inflam-mable container and protective gloves when emptying
ash and soot.
11PELLUX 200
For Home Owners
Monitoring and maintenance
General information for the installer
Boiler room
The boiler room must be built in accordance with applicablebuilding regulations.
Provision for good air supply. The boiler room’s air intakemust be as large as the smoke pipe duct.
NOTEEnsure that sweeping can be carried out in accordancewith the applicable regulations. If in doubt, contact a
chimney sweep.
Chimney
It is important that the flue is of sufficient diameter andheight that over pressure does not occur in the boiler andflue.
PELLUX 200 has an upward top connection with an internaldiameter of 125 mm and is intended for connection to achimney with a minimum interior diameter of 125 mm. Therecommended minimum chimney height for this diameter is6 m at 16 – 20 kW output. The chimney draft is very import-ant and should be 15 to 25 Pa. For the best combustion andthe lowest environmental impact a draft limiter should beused. The boiler is supplied with a draft limiter and an angledflue pipe for rear connection. Straight flue pipe for connec-tion upwards available as accessory.
The flue needs to be inspected before installation.
Assembly
The boiler is equipped with adjustable feet. The boiler canbe raised by varying the screwed out length of the feet.
Connection
Pipes are to be installed in accordance with the applicableheating and hot water standards. Internal support bushesshould be fitted when annealed steel or copper pipe is used.
The supplied drain valve is installed in the connection on theboiler’s right or left sides. The shunt is equipped with com-pression ring couplings.
The overflow pipe from the safety valves must be routed toa floor drain to prevent hot water splashes when checkingthe valves or when bleeding the boiler. The outlet of theoverflow pipe should be visible. The overflow pipe must belaid frost free and sloping along its entire length.
The hot water circuit must be equipped with a mixer valveto prevent scalding.
Current regulations require the heating installation to be in-spected before it is commissioned. The inspection must becarried out by a suitably qualified person. The installationinspection must be documented. The above applies to install-ations with a closed expansion vessel. If the boiler or the ex-pansion vessel is replaced, the installation must be inspectedagain.
If the heating system is equipped with an open expansionvessel, the distance between the highest radiator and theexpansion vessel may not be less than 2.5 m.
Min
2,5
m
NOTEThe pipe system must be flushed before the boiler isconnected so that any residual contaminants will not
damage the components.
PELLUX 20012
For the Installer
General information for the installer
Pellet installation
Installing PB 10
LEK
PB 10 is installed in the outlet for the burner on PELLUX 200'sburner door. NIBE PB 10 is then tightened into position usingthe knobs supplied for the burner.
13PELLUX 200
For the Installer
Pellet installation
Draft limiter
The draft is dependent on the chimney's cross-section, height,position of the building, wind conditions, outdoor temperat-ure, boiler output, flue gas temperature and soot build-up.
The majority of today's boilers are installed on and connectedto older chimneys. Sometimes the chimneys have a cross-section and insulation that is not suitable for replacementbetween different fuels.
Great deviations in draft can cause different conditions inthe boiler's firebox. To minimize this as well as the risk ofany damage caused by condensation in the chimney, thereis a draft equaliser (draft limiter, supplied) that is adaptedfor installation on the boiler's flue pipe.
Installing the draft limiter for chimneys
The draft limiter has a newly developed design that makesinstallation on the flue pipe possible in all positions. Vertical,angled as well as horizontal. The draft limiter is installed onan adjustable panel that replaces the existing soot hatch.
Adjusting vacuum
Adjust the vacuum when the hatch is opened by pressingthe clamp together in which the weight is located and moveit along the shaft. Alter the vacuum by 1 Pa per 2 mm, whenmoving the weight. These are approximate values and mustbe checked using a draft gauge if exact values are required.
Upon delivery, the hatch is set at 10 Pa.
At the correct setting, the hatch must open smoothly andevenly when the burner is not in operation.
LEK
Adjusting the balance shaft
After installation, slacken off the two locking screws slightlyand turn the balance shaft so that it is horizontal when thehatch is closed. Then tighten the screws.
LEK
LEK
X
Lock screws
PELLUX 20014
For the Installer
Pellet installation
Extended menus
NOTEOnly for installer!
To access the extended menus the back button must be heldin for approx 7 seconds. The control system automaticallyreturns to the start menus approx 10 minutes after the lastbutton push. This can also be carried out manually using theback button.
Extended menus13.0 Outputs test14.0 Språk/language
2(2)Extended menus6.0 Burner7.0 Hot water comf8.0 Quick start Immersion heater9.0 Flow line10.0 Sweeping
1(2)
The extended menus are presented here by scrolling throughusing the increase and reduce buttons. Do not forget to confirmthe selection by pressing the OK button.
Burner (6.0)
6.0 Burner
6.1 Connection diff10°C
Menu 6.0 contains the extended menus for the burnerfunction. Under menu 6.0 is menu 6.1 where the burner’sconnection difference is set.
The value can be set between 3 and 15.
Set burner temperature in menu 2.3 minus the connectiondifference gives the burner's start temperature.
Hot water comfort (7.0)
7.0 Hot water comf
7.1 Temperature diff0°C
7.2 Time interval 0min
Possible to select hot water comfort in menu 7.1.
The temperature change per time unit must also be entered,default 0°C. Range 2-5°C.
Possible to enter time unit, settable 0-5 min. If the time isset to 0, it means that there is no hot water comfort function.
This function starts the burner, regardless of boiler temperat-ure, if the temperature falls by more than the set value pertime interval.
Temperature difference (7.1)
Use the increase and reduce buttons to change this value.When this has been confirmed using the OK button a newvalue will be presented in the display.
Time interval (7.2)
Use the increase and reduce buttons to change this value.When this has been confirmed using the OK button a newvalue will be presented in the display.
Quick start immersion heater (8.0) (accessory)
8.0 Quick start Immersion heater
8.1 Quick start Immersion heater No
1(2)
Menu 8.0 contains the extended menus for the immersionheater function. Under menu 8.0, menu 8.1 can be foundwhere 2 hours delay of the second electrical phase can becancelled. The value at the lower edge presents the numberof active electrical phases.
15PELLUX 200
For the Installer
Extended menus
Flow line (9.0)
9.0 Flow line
9.1 Max flow line temp60°C
9.2 Min Flow line temp 15°C
Menu 9.0 contains the extended menus for the flow linetemperature. Under menu 9.0 are menus 9.1 and 9.2.
Max flow line temperature (9.1)
In menu 9.1 the boiler’s maximal flow line temperature isset using the increase and reduce buttons. Do not forget toconfirm the selection by pressing the OK button.
Min flow line temperature (9.2)
In menu 9.2 the boiler’s minimal flow line temperature is setusing the increase and reduce buttons. Do not forget toconfirm the selection by pressing the OK button.
Sweeping (10.0)
10.0 Sweeping
10.1 Sweeping No
Menu 10.0 contains the extended menus for the boilersweeping function. Under menu 10.0 is menu 10.1 wherethe boiler’s automatic sweeping is activated or deactivated.Automatic sweeping occurs for 10 seconds every time theburner receives a start signal.
External hot water (12.0)
12.0 Extra hot water
12.1 Connection diff10°C
Menu 12.0 contains the extended menus for the externalhot water. Under menu 12.0 is menu 12.1 where the chargepump's connection difference is set.
The value can be set between 3 and 15.
Set charge pump temperature in menu 5.0 minus the con-nection difference gives the charge pump's start temperature.
Outputs test (13.0)
NOTEIf functions in menu 13 are activated the boiler’s nor-
mal control system is deactivated.
13.8 Sweeping13.9 Alarm relay
OffOff
13.0 Outputs test 2(2)13.1 Burner13.2 Immersion heater113.3 Immersion heater213.4 Immersion heater313.5 Shunt
13.6 Circ pump
OnOnOff
OffClose
On13.7 Charge pump On
13.0 Outputs test 1(2)
Page 2Page 1
Each relay in the circuit board can be activated by firstmarking the required relay function using the increase andreduce buttons. Change the operating mode with the in-crease and reduce buttons and confirm the selection withthe OK button. Cancel with the OK button and completewith the back button.
Language (14.0)
14.0 Språk/language
14.1 Svenska
14.2 English
14.3 Dansk
14.4 Espanol
Select the language that the boiler menus are to be displayedin menu 14. Selected the required language using the in-crease and reduce buttons. Do not forget to confirm the se-lection by pressing the OK button.
PELLUX 20016
For the Installer
Extended menus
Electrical installation
Connection
Disconnect the pellet boiler before insulation testing thebuilding.
PELLUX 200 must be installed via an isolator switch with aminimum breaking gap of 3 mm.
Voltage/supply is connected to terminal block X9.
NOTEElectrical installation and service must be carried outunder the supervision of a qualified electrician. Electric-al installation and wiring must be carried out in accord-
ance with the stipulations in force.
NOTEThe switch (8) must not be moved from "0" until theboiler has been filled with water. Otherwise the tem-perature limiter, thermostat and immersion heater may
be damaged.
Internal fuse protection
The automatic heating control system, circulation pump (16),burner and its cabling, are internally fuse protected with aminiature circuit breaker (7).
Electrical connection of PB 10 to PELLUX 200
Electrical connection PB10
Connect the black wire to terminal 1 in the plug
Connect the brown wire to terminal 2
Connect the blue wire to terminal 3
Connect the earth wire to earth in the plug
Electrical connection PELLUX 200
Connect the burner's connection plug to the boiler'sburner socket (-X50)
Connecting the outside sensor
Install the outdoor sensor in the shade on a wall facing northor north-west, so it is unaffected by the morning sun. Thesensor is connected with a two-wire cable to terminal block(X2), terminals “1” and “2”. The minimum cable cross-sec-tion should be 0.4mm2 up to lengths of 50 metres, for ex-ample, EKKX or LiYY.
UG
X2
External
PELLUX 200
Connection of flow sensor
On delivery, the flow line sensor (89) is positioned in frontof the shunt motor. Pull out the sensor and install it on theflow line. It is important that the contact between the sensorand pipe is good and that the sensor is well insulated.
17PELLUX 200
For the Installer
Electrical installation
External control
Burner
Burner operation can be blocked by connecting a potentialfree contact to relay card terminal block (X2), terminals 7and 8. The burner is blocked when the contact closes.
Lowering the room temperature
By connecting a potential free contact to the relay card ter-minal block (X2) terminal 3 and 4, the heat curve can beoffset. If the contact closes, the selected heat curve is offsetby the set value in menu 1.3. The function can, for example,be connected to a room thermostat or a telephone controlrelay.
Note that if this function is activated the control system doesnot make any consideration of the normal curve offset inmenu 1.1.
Output for external circulation pump
External circulation pump connected to intended terminalblock (X 4), terminals 1 - 3, see also section “Wiring diagramfor power supply to external units”. The pump is operatedusing the set values in menu 1.4 (ON) respectively menu 1.5(OFF).
The circulation pump is internally fused.
Starting point for connecting external alarms
External alarms are connected to the intended terminal block(X 22), terminal 1-3.
The alarm is tripped if:
the overheat protection is tripped
the burner door is open
the boiler sensor is defective
the flow line sensor is defective
freeze protection is active
Data for hot gas sensor/boiler sensorVoltage (V)Resistance (k )Temperature (°C)
1,271,7140
1,121,4445
0,971,2150
4,471,0755
0,880,8760
0,740,7465
0,560,6470
0,490,5575
0,430,4780
0,380,4185
0,330,3690
0,290,3195
0,260,27100
0,230,24105
0,200,21110
0,180,19115
0,160,17120
0,150,15125
0,130,13130
0,120,12135
0,110,11140
Data for outdoor temperature sensorVoltage (V)Resistance (k )Temperature (°C)
4,78102,35-40
4,7073,51-35
4,6053,44-30
4,4739,29-25
4,3129,20-20
4,1221,93-15
3,9016,62-10
3,6512,17-5
3,389,810
3,097,625
2,805,9710
2,504,7115
2,223,7520
1,953,0025
1,702,4230
1,471,9635
1,271,6040
1,091,3145
0,941,0850
0,700,74660
0,510,52570
PELLUX 20018
For the Installer
Electrical installation
Electrical circuit diagram
Electrical wiring diagram PELLUX 200 & PB 10
19PELLUX 200
Miscellaneous
Electrical circuit diagram
Wiring diagram for current supply by PELLUX 200
PELLUX 20020
Miscellaneous
Electrical circuit diagram
Wiring diagram for power supply to external units
21PELLUX 200
Miscellaneous
Electrical circuit diagram
Electrical wiring diagram for connecting PB20
PELLUX 20022
Miscellaneous
Electrical circuit diagram
Wiring diagram for connecting sensors
23PELLUX 200
Miscellaneous
Electrical circuit diagram
Wiring diagram for display
PELLUX 20024
Miscellaneous
Electrical circuit diagram
Technical specifications
Dimensions and location coordinates
1695
100
1525
90
640
1470
3
20-40
40
135
190
475
610
250
25
120
8080
330
665 710
90
Ø 133
125
40
535
595
50
520
515
Measuring principle
Klämring Cu-rörCompression ring Cu pipe
25PELLUX 200
Miscellaneous
Technical specifications
Component positions
2
1 bar 3
0 4
42 32 8
23
78
66
36 35 34 33
20
47
61
87
45
7
9
5
16 44
10
88
67
29 11 30
6
89
LEK
6
5
7
1
64
76
75
77 125
81
96
97
73
74 95
82
97
71
70
19
43
PELLUX 20026
Miscellaneous
Technical specifications
List of componentsTemperature limiter, burner, -B15
Miniature circuit breaker, 10 A, -F77
Switch, 0 - 1, -S18
Terminal block electrical connection, -X99
Terminal block external units, -X211
Internal circulation pump (domestic hot water), -M10116
Shunt motor, -M1919
Sweeping motor, -M120
Adjustable feet23
Relay card, –E2929
Display card, -E4130
Display32
OK button33
Back button34
Increase button35
Reduce button36
Pressure gauge, boiler water42
Shunt valve43
Shut off valve, internal circulation pump and exchanger44
Shut off valve, internal circulation pump and exchanger45
Sight glass for burner flame64
Soot hatch for convection section66
Flow line, compression ring 22mm70
Return line, compression ring 22mm71
Cold water, Ø 22 mm73
Hot water, Ø 22 mm74
Hatch breaker, -S275
Output for burner, -X5076
Hatch for combustion chamber with ash box77
Cable input78
Drain valve, boiler water R 15 ext. (supplied)80
Expansion terminal, R25 int.81
Expansion terminal, R25 int82
Submersible tube for thermostat, overheating protectionand temperature gauge
87
Check valve for pressure gauge88
Temperature sensor, flow pipe89
Plate, Serial number95
Flue connection, Ø 133 mm ext.96
Hot water return and connection for drainage, R 2597
Ash box125
27PELLUX 200
Miscellaneous
Technical specifications
Technical specifications
IP 21
1500 mmHeight (excl. base: 15 – 40 mm)
1640 mmRequired ceiling height
600 mmWidth
720 mmDepth
230 kgWeight
190 litresVolume total
1x230 V NAC 50Hz + PESupply voltage
113 WRated output, internal circulation pump
IP 21Enclosure class
1,0 MPA (10 bar)Design pressure, heat exchanger
1,5 litresWater volume heat exchanger
0,25 MPa (2,5 bar)Max permitted pressure in the boiler
0,25 MPa (2,5 bar)Cut-off pressure in the boiler
25 kWMax available output pellet operation
300 x 500 mmHearth, measurement, W x D
65 litresHearth, volume
20 litresAsh box, volume
069 117Part No.
PELLUX 20028
Miscellaneous
Technical specifications
AccessoriesRoom thermostat, RT 10Pellet burner, PB 10
LEK
10
15 20
2530
°C
LEK
Part.No 418 366Part.No 618 904
Supplied parts
Enclosed kitInstallation and Maintenance Instructions1
Wing nut M82
Draft limiter with gasket kit1
Vertical flue pipe1
Outside temperature sensor1
Soot brush with shaft1
Drain valve + 1 bushing R25 / R151
Plug soot hatch (3/8)1
Plug soot hatch (R6)1
Male connector 4-pin1
Soot rake1
Filter cold water1
Drain cock1
29PELLUX 200
Miscellaneous
Technical specifications
Malfunctions
Causes and actions in event of malfunctions
In the event of a malfunction or disruption to normal operation, first check the points below:
! WARNING!If work behind covers or panels must be carried outthe safety breaker must be locked or the group fuses
removed!
The boiler water section must be water filled beforestarting, otherwise the temperature limiter function
may be endangered.
Low hot water temperatureAbnormally large hot water outlet, see section"Hot waterheating" on page 4.
Mixer valve set too low.
Closed or throttled shut off valves to heat exchanger (orto hot water heater if present).
Tripped temperature limiter (5). It may have tripped duringtransportation.
Note! A tripped temperature limiter is a warning, if it occursmore than once a service engineer must be called.
Internal circulation pump (16) capacity set too low ordoes not start.
Too high domestic water flow.
Malfunctions in the pellet burner. See special instructionsfor the burner.
Load monitor or external control may have blocked theburner.
Circuit or main MCB tripped.
Possible earth circuit-breaker tripped.
Switch set to 0.
Incorrectly set operating modes.
Closed or throttled filler valve for the hot water heater.
The hot water temperature is set at too low a value.
Low room temperatureIncorrectly set shunt valve (when manually shunting).
Tripped temperature limiter (6). It may have tripped duringtransportation.
Note! A tripped temperature limiter is a warning, if it occursmore than once a repairman must be called.
Air in the boiler or radiator system.
Closed valve in the radiator circuit.
The circulation pump is switched off or has jammed, seesection "Helping the circulation pump to start".
Malfunctions in the pellet burner. See special instructionsfor the burner.
Miniature circuit breaker (7) tripped.
Max flow line temperature set too low.
Possible earth circuit-breaker tripped.
Switch set to 0.
External control may have blocked the burner.
Circuit or main MCB tripped.
High room temperatureAutomatic heating control system settings incorrect.
Resetting of miniature circuit breakers
The miniature circuit-breaker (7) is accessible behind the frontcover. Normal mode of the miniature circuit-breaker is 1 (up).
7
PELLUX 20030
Miscellaneous
Malfunctions
Helping the circulation pump to start
Luftningsskruv
16
LE
K
GRUNDFOS
Type
UP
S25 -
60
130
P/N
:59526447
230V
-
HE
JS
AN
PC
;0017N
IBD
K50H
z
IP 44
TF
110
Cla
ss H
Max. 1
0bar
2.5
uF
45
0.2
065
0.3
090
0.4
0
1m(A
)P,
(W)
Shut off the circulation pump.
Loosen the venting screw with a screwdriver. Hold a clotharound the screwdriver blade as a certain amount ofwater may run out.
Insert a screwdriver and turn the pump rotor.
Screw in the venting screw.
Start the circulation pump and check that the circulationpump functions.
It is usually easier to start the circulation pump if it is switchedon. If helping the circulation pump to start is performed inswitched on mode, be prepared for the screwdriver to jerkwhen the pump starts (external circulation pump not includedin delivery).
NOTEWhen returning to normal mode do not forget to resetthe shunt knob to its original position by turning the
knob until it springs out.
NOTEThe product's serial number should always be stated
with all correspondence with NIBE.
069 _ _ _ _ _ _ _ _ _ _ _ _ _ _
31PELLUX 200
Miscellaneous
Malfunctions
Sweeping
! WARNING!The current to the boiler must be switched off duringservice and maintenance of the boiler and burner.
Sweeping description
Before the sweep visits, the hatch for the draft limiter mustbe locked by turning the locking screw a quarter turn to theside of the hatch. This is to prevent soot from entering theboiler room when the chimney is swept. After sweeping, thehatch must be relocked.
PELLUX 200 swept by pulling through the channels in theboiler's convection section with the supplied soot brush andvacuuming the hearth.
The turbulators must be removed before the ducts are swept. First ensure that the current to the boiler is switched off.Open the soot hatch and pull the lever arm under the turbu-lator pair until it is in the upper position. The turbulators canbe removed in their pairs.
After completed cleaning the turbulators are installed andthe soot hatch is reinstalled.
NOTEAsh can still contain glowing embers after a long
period of time. Therefore, always use a non-inflam-mable container and protective gloves when emptying
ash and soot.
Turbulators 6 x
Lever arm
Straps 3 x
Dust vacuuming
Removableash box
Dust vacuuming/sweeping
Sweeping the tubes
PELLUX 20032
Miscellaneous
Sweeping
PL
NO
NL
FI
DK
DE
CZ
NIBE – Haato OY, Valimotie 27, 01510 Vantaa
3C Broom Business Park, Bridge Way, Chesterfield S41 9QG
Puh: 09-274 697 0 Fax: 09-274 697 40 E-mail: [email protected] www.haato.fi
NIBE-BIAWAR Sp. z o. o. Aleja Jana Pawła II 57, 15-703 BIAŁYSTOKTel: 085 662 84 90 Fax: 085 662 84 14 E-mail: [email protected] www.biawar.com.pl
NIBE AB, Fekjan 15F, 1394 NesbruTel: 22 90 66 00 Fax: 22 90 66 09 E-mail: [email protected] www.nibevillavarme.no
NIBE Energietechniek B.V., Postbus 2, NL-4797 ZG WILLEMSTAD (NB)Tel: 0168 477722 Fax: 0168 476998 E-mail: [email protected] www.nibenl.nl
Vølund Varmeteknik, Filial af NIBE AB, Brogårdsvej 7, 6920 VidebækTel: 97 17 20 33 Fax: 97 17 29 33 E-mail: [email protected] www.volundvt.dk
NIBE Systemtechnik GmbH, Am Reiherpfahl 3, 29223 CelleTel: 05141/7546-0 Fax: 05141/7546-99 E-mail: [email protected] www.nibe.de
Druzstevni zavody Drazice s.r.o, Drazice 69, CZ - 294 71 Benatky nad JizerouTel: +420 326 373 801 Fax: +420 326 373 803 E-mail: [email protected] www.nibe.cz
CHNIBE Wärmetechnik AG, Winterthurerstrasse 710, CH-8247 FlurlingenTel: (52) 647 00 30 Fax: (52) 647 00 31 E-mail: [email protected] www.nibe.ch
ATKNV Energietechnik GmbH, Gahberggasse 11, 4861 SchörflingTel: +43 (0)7662 8963-0 Fax: +43 (0)7662 8963-44 E-mail: [email protected] www.knv.at
NIBE AB Sweden, Box 14, Järnvägsgatan 40, SE-285 21 MarkarydTel: +46-(0)433-73 000 Fax: +46-(0)433-73 190 E-mail: [email protected] www.nibe.eu
GBNIBE Energy Systems Ltd,Tel: 0845 095 1200 Fax: 0845 095 1201 E-mail: [email protected] www.nibe.co.uk
RU © "EVAN" 17, per. Boynovskiy, Nizhny NovgorodTel./fax +7 831 419 57 06 E-mail: [email protected] www.nibe-evan.ru
