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Phone: + 46 (0) 8 756 70 60 E-mail: [email protected] Internet: www.hermetik.com Lansenvägen 3 SE-187 62 Täby SWEDEN HERMETIK HYDRAULIK AB Phone: +49 (0) 2302 39 45 4-0 E-mail: [email protected] Internet: www.hermetik.com Wullener Feld 61 DE-58458 Witten GERMANY HERMETIK PUMP INTERNATIONAL GMBH Worldwide Copyright by HERMETIK, duplicating forbidden IX. International steel conference 17. 02.2015, Moscow Modern HERMETIK descaling technolgy for materials with higher carbon, nickel, chromium and silcon content“

Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

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Page 1: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Phone: + 46 (0) 8 756 70 60

E-mail: [email protected]

Internet: www.hermetik.com

Lansenvägen 3

SE-187 62 Täby

SWEDEN

HERMETIK HYDRAULIK ABPhone: +49 (0) 2302 39 45 4-0

E-mail: [email protected]

Internet: www.hermetik.com

Wullener Feld 61

DE-58458 Witten

GERMANY

HERMETIK PUMP INTERNATIONAL GMBH

Worldwide Copyright by HERMETIK, duplicating forbidden

IX. International steel conference17. 02.2015, Moscow

”Modern HERMETIK descaling technolgyfor materials withhigher carbon, nickel, chromium and silcon content“

Page 2: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Problem we are solving

Better quality of finish material

Reduction of energy

Reduction of spare part requirements

Reduction of maintenance efforts

Page 3: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Problem we are solving

Sticky scale due to:

Material quality

High alloy steel

Stainless steel quality

High silica content

Wrong furnace operation

Surface defects from caster

Page 4: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Problem we are solving

Technological problems:

Wear& tear on rollers

Unwelcome cooling

Lack in water supply

Variation of transport speed

Variation in width of ingots

Page 5: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Millscale Chemistry and Structures

Page 6: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Influence of distance to the steel surface for impact

Page 7: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Fundamentals – How to Achieve Maximal Impingement?

Page 8: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Descaling in Hot Strip Mills Impingement

Page 9: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

The Pattern of the TORNADO HT-4 Spray

Fig. 7

Page 10: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Double Descaling in an Oscillation Mark

Page 11: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Millscale Chemistry and Structures

Page 12: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

HERMETIK TORNADO versus Stationary Systems

HERMETIK DESCALING IMPACT COMPARISON

HERMETIK

ROTATING NOZZLE THE

WATER MILLING DESCALING

- Low water flow rate

- High descaling

efficiency

- Low energy

consumption

- Free of scale

Int. patent

Page 13: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Descaling Test. Comparing HERMETIK and Conventional Systems.

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TSCR Technology

Temperature Results of the Rotary Tornado Water Milling Desclaer

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TSCR TechnologyTemperature drop for different descaling conditions

Temperature drop

for hot strip in °C

Conventional descaler entry system

top + bottom side 60 – 65

Conventional descaler exit system

top + bottom side 55 - 60

Conventional descaler entry + exit system

top + bottom side (4 headers) 82 - 92

Rotary descaler TORNADO

only top side (trials) 39 - 41

Rotary descaler TORNADO

top + bottom side 46 - 50

Page 16: Modern HERMETIK descaling technolgy for materials with ...eng.hydrauliksysteme.ru/uploads/image/General Presentation Hermetik.pdfThe HERMETIK TORNADO Descaling (center path) This is

Two Different Descaling Methods in Hot Strip Mill

The HERMETIK TORNADO Descaling (center path)

This is a coil at the exit of the

pickling line that shows the

differences of the surface

quality.

Excellent descaling effect with the HERMETIK water

milling descaler (center path)

Stationary high

pressure nozzle header

(sides)

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TORNADO Descaling by HERMETIK Width 420 mm, High Alloyed Steel 50CrMo4

Completely and

perfectly descaled surface

Low temperature drop

Hot edges

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Complete Systems- turn key

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References