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Research ArticleModeling and Analysis of a Hydraulic Energy-HarvestingShock Absorber
Zhifei Wu and Guangzhao Xu
School of Mechanical and Vehicle Engineering Taiyuan University of Technology Taiyuan 030024 China
Correspondence should be addressed to Zhifei Wu wuzhifeityuteducn
Received 5 November 2019 Revised 30 December 2019 Accepted 16 January 2020 Published 8 February 2020
Academic Editor Fausto Arpino
Copyright copy 2020 Zhifei Wu and Guangzhao Xu is is an open access article distributed under the Creative CommonsAttribution License which permits unrestricted use distribution and reproduction in anymedium provided the original work isproperly cited
is paper proposes a hydraulic energy-harvesting shock absorber prototype which realizes energy harvesting of the vibrationenergy dissipated by the automobile suspension system e structural design of the proposed shock absorber ensures that theunidirectional flow of oil drives the hydraulic motor to generate electricity while obtaining an asymmetrical extensioncom-pression damping force A mathematical model of the energy-harvesting shock absorber is established and the simulation resultsindicate that the damping force can be controlled by varying the load resistance of the feed module thus adjusting the requireddamping force ratio of the compression and recovery strokes By adjusting the external load the target indicator performance ofthe shock absorber is achieved while obtaining the required energy recovery power A series of experiments are conducted on theprototype to verify the validity of the damping characteristics and the energy recovery efficiency as well as to analyze the effect ofexternal load and excitation speed on these characteristics
1 Introduction
Recovery of energy dissipated during driving of automobileshas been extensively researched [1 2] In addition to brakeenergy recovery suspension energy recovery technology hasbeen gradually implemented in vehicles A hydraulic energy-harvesting shock absorber can convert vibration energydissipated by the suspension system into electric energy forrecycling thereby realizing energy conservation and en-suring a stable working performance of the shock absorbererefore it has received considerable research attention
Many types of energy-harvesting shock absorbers havebeen developed Salman presented a regenerative absorberbased on helical gears and dual tapered roller clutches forelectric vehicles [3] Zhang presented an energy-harvestingshock absorber that uses an arm-teeth mechanism to convertlinear motion to rotational motion and to amplify thegenerator input speed [4] Energy-harvesting dampers are oftwo main forms electromagnetic and electrohydraulic Zuoet al designed and established a 1 2 prototype based on alinear motor-type feed-through suspension [5] Zheng et al
researched the structure of feed suspension with a DCmotorand a ball screw mechanism and improved the performanceof the suspension system of the vehicle by the active controlof vibration energy [6 7] Li et al proposed a novel energy-harvesting variableconstant damping suspension systemwith a motor-based electromagnetic damper which cansimultaneously achieve energy recovery and storage as wellas adjust the damping force according to different roadconditions [8] Similarly various hydraulic-electric energy-harvesting suspension systems have been used in the oilcircuit system design to convert the reciprocating vibrationenergy of the piston into the hydraulic energy of thedamping oil thus facilitating the rotation of the hydraulicmotor in the driving system and driving the generator togenerate electricity [9ndash11] However the damping fluid in anoil circuit system frequently switches the flow direction dueto the nonuniform excitation caused by uneven road sur-faces which dramatically reduces the feed efficiency of thegenerator Fang conducted considerable research on hy-draulic-electric energy-feeding suspension and proposedseveral implementation schemes by establishing dynamic
HindawiMathematical Problems in EngineeringVolume 2020 Article ID 1580297 11 pageshttpsdoiorg10115520201580297
models and simulation analysis A bench test of the pro-totype was conducted for more systematic research [12ndash14]Fang et al also studied the effect of road excitation fre-quency external load and damping coefficient on energyrecovery efficiency [15] Many research studies on energy-harvesting shock absorbers mainly focused on road tests andthe effect of these shock absorbers on vehicle dynamicsAbdelkareem et al summarized the current situation ofenergy-harvesting dampers mainly from four aspectsnamely the principle simulation a bench test and a roadtest and summarized the advantages and limitations ofenergy-harvesting dampers [16] Zou et al proposed a hy-draulic interconnected suspension system based on a hy-draulic energy-regenerative shock absorber and investigatedthe dynamic characteristics of the system based on a 4-degrees-of-freedom (DOF) longitudinal half-vehicle model[17] Zou et al also investigated different working modesincluding bounce pitch and roll of the damper andcompared the damper with conventional shock absorbers interms of suspension dynamics and energy recovery [18]Abdelkareem et al established a comprehensive simulationmodel to analyze the potential harvested power of vehicles ofdifferent models and for different standard driving cycles[19] ey also used the HAVAL H8 SUV model to conductreal-vehicle road tests to analyze and verify the potentialharvested power [20] Abdelkareem et al analyzed thepotential energy recovery of suspension systems in differentdriving environments for six types of heavy trucks [21] Wuet al studied the effect of parameters of the accumulator on ahydraulic system and provided useful guidelines for theselection of system component parameters [22] eaforementioned studies mainly aimed at conducting roadtests to determine the corresponding efficiency of recoverypower and lack a detailed analysis of the recovery power ofthe damper and the factors affecting the recovery efficiency
e main objectives of the present study are as follows(1) To design a hydraulic energy-harvesting shock absorberprototype that can achieve unidirectional oil flow that drivesthe hydraulic motor to generate electricity (2) To propose amethod for adjusting the damping ratio and to obtain anasymmetric damping ratio through the design structure (3)To construct a model of the energy-harvesting shock ab-sorber and to analyze and refine the factors affecting theenergy recovery power and efficiency as well as determinethe extent to which the different factors affect them
2 Working Principle of the Energy-HarvestingShock Absorber
e principle of the hydraulic energy-harvesting shock ab-sorber is depicted in Figure 1 It consists of a double-actinghydraulic cylinder a hydraulic rectifier comprising two checkvalves an accumulator a hydraulic motor a permanentmagnetic generator and hydraulic lines In this study theupward and downward motions of the piston are described ascompression and extension respectively In the compressionstroke the oil directly flows through check valve 1 to sup-plement the rod-end chamber the oil flow rate through thehydraulic motor is obtained by multiplying the rod area and
piston speed In the extension stroke the oil flow rate throughthe hydraulic motor is obtained by multiplying the annulararea of the piston and piston speed e fuel flow drives thegenerator to generate electricity By this design principle thedamping force of the compression stroke is mainly generatedfrom check valve 1 while the damping force of the extensionstroke is primarily generated from the hydraulic motor andcheck valve 2 is allows adjustment of the relevant com-ponent parameters separately to achieve the required com-pression and extension damping forces
As shown in Figure 1 in the compression stroke becausecheck valve 2 is in the closed state the oil directly flowsthrough check valve 1 to supplement the rod-end chamberBecause the volume of the rod-end chamber is lower than thatof the cap-end chamber the oil will flow through the hy-draulic motor and lead to generation of electricity When thehydraulicmotor reaches node A owing to the high pressure atthe left end of check valve 2 which is in the closed state somepart of the oil is stored in the accumulator In the extensionstroke the downwardmovement of the piston drives the oil inthe rod-end chamber to be completely discharged Becausecheck valve 1 is in the closed state the oil can only passthrough the hydraulic motor After the oil-driven hydraulicmotor generates electricity the oil flows back to the cap-endchamber together with the oil stored in the accumulatorduring the compression stroke According to this workingprinciple the overall damping force of the energy-harvestingdamper can be divided into inherent damping force andcontrollable damping force Inherent damping is caused bythe no-load rotational damping force of the energy-feedingmodule and the passive damping of the accumulator oil lineand check valve in the actuator e controllable dampingforce refers to the hydraulic motor damping force caused bythe generatorrsquos counter electromotive force
3 Mathematical Model
31 Flow Rate Analysis According to the principle analysisthe extension stroke flow rate is
Qpi Qpu Acv(t) (1)
Qv1 0 (2)
Qv2 Agv(t) (3)
e compression stroke flow is
Checkvalve
CylinderAccumulator Interal
resistance
Interalinductance
Externalload
FlowdirectionSensor
Actuator
Motor
2
MA
Figure 1 Schematic diagram of the hydraulic energy-harvestingshock absorber
2 Mathematical Problems in Engineering
Qv1 Agv(t)11138681113868111386811138681113868
11138681113868111386811138681113868 (4)
Qpi Qpu Arv(t)1113868111386811138681113868
1113868111386811138681113868 (5)
Qv2 0 (6)
where Qpi and Qpu are the flow rates through the hydraulicline and the pump respectively Qv1 and Qv2 are the flowrates through check valves 1 and 2 respectively Ac is theannular area of the piston v(t) is the speed of the pistonmovement Ag is the full piston face area and Ar is thepiston rod area
e relationship between hydraulic motor speed andtorque is as follows
ωpu 2πQpu
qηv (7)
Tpu ΔPpuq
2πηm (8)
where ωpu is the rotating speed of the hydraulic motor Tpu isthe torque of the hydraulic motor Qpu is the flow ratethrough the hydraulic motor and q is the motor displace-ment ΔPpu is the pressure difference between the inlet andoutlet oil in the hydraulic motor ηv is the volumetric effi-ciency of the hydraulic motor and ηm is the mechanicalefficiency of the hydraulic motor
When the hydraulic motor drives the generator to rotatethrough the coupling the relationship of the generatoroutput voltage Uemf and the generator drive torque Tg is asfollows
Uemf keωg (9)
Tg Jg
dωdt
+ ktI (10)
where ωg is the generator rotating speed ke and kt are thegeneratorrsquos counter electromotive force constant and torqueconstant respectively Jg is the inertia of the generator rotorand I is the generator output current
According to Kirchhoffrsquos voltage law the following re-lationship can be obtained
Uemf minus LindI
dtminus I Rin + Rex( 1113857 0 (11)
where Lin is the generator internal inductance Rin is thegenerator internal resistance (usually the internal induc-tance of the generator is negligible) and Rex is the externalgenerator load
Since the hydraulic motor and the generator are con-nected by the coupling we have
ωpu ωg (12)
Tpu Tg (13)
Based on equations (7)ndash(13) the hydraulic pressuredifferenceΔPpu between the hydraulic motor inlet and outlet
in terms of the flow rate Qpu of the oil flowing through thehydraulic motor can be obtained as follows
ΔPpu 4π2Jgηv
q2ηm
_Qpu +4π2ktkeηv
q2ηm Rin + Rex( 1113857Qpu (14)
32 Controllable Damping Force Equation (14) indicatesthat when the external load Rex is infinite the hydraulicmotor works with inherent damping e second term onthe right side of the formula implies that the hydraulic motorcan be controlled by an external load e pressure decreasecan be expressed as follows
ΔPpc 4π2ktkeηv
q2ηm Rin + Rex( 1113857Qpu kpcQpu (15)
where kpc is the equivalent controllable impedance of thefeed module and is affected by the displacement of thehydraulic motor mechanical efficiency volumetric effi-ciency and power generation characteristics of thegenerator
In this part only the controllable pressure decrease isconsidered which is applied to the two ends of the ac-tuator piston and the equivalent controllable dampingforce of the energy-absorbing damper can be obtainede following relationship is satisfied in the extensionstroke
Pupc 0 (16)
Pdownc ΔPpc (17)
where pupc and Pdownc represent the controllable pressures ofthe rod-end and cap-end chambers respectively
e compression stroke satisfies the followingrelationship
Pupc ΔPpc (18)
Pdownc ΔPpc (19)
Combining equations (1)ndash(6) and (16)ndash(19) the totalequivalent controllable damping force of thehydraulic energy-absorbing damper can be expressed asfollows
Fsa AcPdownc minus AgPupc
π3ktkeηv D2 minus d2
rod1113872 11138732v(t)
q2ηm Rin + Rex( 1113857 v(t) ge 0
π3ktkeηvd4
rodv(t)
q2ηm Rin + Rex( 1113857 v(t) le 0
(20)
Furthermore based on equations (9)ndash(13) the expres-sion of the feed power is
Mathematical Problems in Engineering 3
Pr I2Rex
π4k2eη
2v D2 minus d2
rod1113872 11138732Rex
4q2 Rin + Rex( 11138572 v
2(t) v(t) ge 0
π4k2
eη2vd4
rodRex
4q2 Rin + Rex( 11138572v
2(t) v(t)le 0
(21)
e above equations indicate that in the case where themechanical structural parameters are determined themagnitude of feed power of the compression stroke and therecovery stroke depends mainly on the excitation speed andthe magnitude of the load resistance
33 Inherent Damping Force
(1) Calculation of the pressure decrease of the no-loadmotorAccording to the motor pressure decrease formulawhen the external resistor is infinite the relationshipof the hydraulic pressure decrease between the hy-draulic motor inlet and outlet with the flow rateunder the no-load conditions is given as follows
ΔPpup 4π2Jgηv
q2ηm
_Qpu cpp_Qpu (22)
where ΔPpup and Qpu represent the pressure dif-ference between the hydraulic motor inlet and outletoil and the hydraulic motor flow rate respectivelycpp is the equivalent inherent damping of the feedmodule
(2) Hydraulic line pressure decrease calculationHydraulic line pressure decrease ΔPpi can beexpressed as
Δppi 128ρLpiμπd4
piQpi kpiQpi (23)
where ρ represents the oil density kpi is the pipelinepressure decrease coefficient Qpi is the oil flow ratethrough the pipeline Lpi and dpi are the hydraulicpipe length and diameter respectively and μ is thedynamic viscosity of the oil
(3) Check valve pressure decrease calculationWhen the oil flows through the check valve thepressure at the check valve decreases which is ob-tained by the orifice formula
ΔPvi
ρ2
1113970Kvi
CdBviAviQvi1113888 1113889
23
(24)
where Qvi represents the flow rate through the checkvalve i i 1 2 ΔPvi is the check valve inlet and
outlet pressure difference Cd is the flow coefficientBvi Avi and Kvi are the valve blade perimeter areaand stiffness respectively of the check valve i
(4) AccumulatorBecause of the fixed mass of gas in the accumulatoraccording to the properties of an ideal gas the re-lationship between the volume and pressure of thegas is given by
P0Vn0 PtV
nt (25)
where P0 and V0 represent the gas pressure and volumein the accumulator in the initial state respectively Pt
and Vt are the gas pressure and volume in the accu-mulator at t time respectively and n is the variableindex e relationship between the gas volume at t
time Vt and the initial gas volume V0 is
Vt minus V0 Ar 1113946 v(t)dt (26)
Based on equations (25) and (26) the gas pressure inthe accumulator at time t is given by
Pt P0V
n0
Vnt
P0V
n0
Ar 1113938 v(t)dt + V01113872 1113873n (27)
where Pdownp and Pupp are the hydraulic oil pressure of therod-end and cap-end chambers respectively under a no-load condition e extension stroke satisfies the followingrelationship
Pupp Pt minus ΔPv2 (28)
Pdownp ΔPpup + Pt + ΔPpi (29)
e compression stroke satisfies the followingrelationship
Pupp ΔPpup + Pt + ΔPpi + ΔPv1 (30)
Pdownp ΔPpup + Pt + ΔPpi (31)
Combining equations (1)ndash(6) and (28)ndash(31) the total in-herent damping force of the hydraulic energy-harvesting shockabsorber Fp can be expressed as
Fp AcPdownp minus AgPupp Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag Pt minus ΔPv2( 1113857 v(t)ge 0
Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag ΔPpup + Pt + ΔPpi + ΔPv11113872 1113873 v(t) le 0
(32)
which is
4 Mathematical Problems in Engineering
Fp minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
D2
minus d2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
d4rodv(t) minus
π8ρ13
middotKv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(33)
34 Overall Damping Force Combining equations (16)ndash(19)and (28)ndash(31) the hydraulic oil pressure can be expressed as
Pdown Pdownp + Pdownc (34)
Pup Pupp + Pupc (35)
where Pup and Pdown are the hydraulic oil pressures of therod-end and cap-end chambers
According to the above analysis the extension strokesatisfies the following relationship
Pdown ΔPpu + Pt + ΔPpi (36)
Pup Pt minus ΔPv2 (37)
e compression stroke satisfies the followingrelationship
Pdown ΔPpu + Pt + ΔPpi (38)
Pup ΔPpu + Pt + ΔPpi + ΔPv1 (39)
According to equations (1)ndash(6) and (36)ndash(39) the overalldamping force F is as follows
F AcPdown minus AgPup minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠ D
2minus d
2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠d
4rodv(t) minus
π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(40)
4 Simulation and Analysis of the DampingForce and Feed Power
41 Damping Controllable Characteristics of the Energy-HarvestingDamper According to the theoretical analysis ofthe hydraulic energy-harvesting damper the damping forceof the damper is affected by the excitation frequency andexternal load erefore this section presents a simulationstudy on the controllable range of the damping force underthe same excitation amplitude (50mm) different excitationfrequencies and different external loads We established amathematical model and set simulation parameters for anexcitation amplitude of 50mm e external load resistancewas set to 10Ω 30Ω 50Ω and 100Ω e damper char-acteristics under different excitation frequencies and ex-ternal load resistance are shown in Figure 2
Figure 2 shows that the damping force of the extensionstroke is larger than that of the compression stroke which isconsistent with the requirement of asymmetric dampingcharacteristics for conventional dampers As the load in-creases both extension and compression stroke damping
forces increase and the extension stroke is relatively obvi-ous At the same frequency and under the same change inload resistance the extension stroke damping force can beadjusted from minus 583N to minus 1023N in multiples of 175 at023Hze extension stroke damping force can be adjustedfrom minus 2210N to minus 3393N in multiples of 154 at 062HzNote that as the frequency increases the adjustable range ofthe damping force widens and the adjustable multiple de-creases e accumulator parameters greatly affect thedamping force in both compression and extension strokesIn the first half of the compression stroke the damping forceincreases gradually due to the accumulator energy storageIn the second half of the extension stroke the impact andmagnitude of the force caused by the accumulator pressurerelease are related to the frequencye damping force in thesecond half of the extension stroke at 023Hz is larger thanthat in the first half
42 Simulation Analysis of the Effect of the Hydraulic Energy-Harvesting Shock Absorber on Vehicle Suspension Dynamics
Mathematical Problems in Engineering 5
To analyze the effect of the damping characteristics of theshock absorber on the vehicle suspension dynamics weestablished a 2-DOF quarter car model in MATLABSimulinken the results of the comparison and analysis ofsprung mass acceleration in Figure 3 suspension deflectionresponse and tire load response indicate that the effect of thehydraulic energy-harvesting shock absorber is less on thevehicle dynamic performance during energy recovery
43 Effect of External Load on the Energy RecoveryCharacteristics of the Hydraulic Energy-Harvesting ShockAbsorber According to the theoretical analysis of the en-ergy-absorbing damper the feed energy of the damper isaffected by the excitation frequency and the external loade simulation settings for this analysis are the same as thosefor the analysis in the previous section We discuss the
factors that affect the energy recovery power and efficiencyunder the same excitation amplitude (50mm) differentexcitation speeds and different external loads
From equations (21) and (40) the energy recovery ef-ficiency ηh is obtained as
ηh Pr
Fv(t) (41)
Because the recovery power of the compression stroke isextremely small we mainly focus on the extension strokeConsider Pr as the peak recovery power of the extensionstroke F is the peak damping force of the extension strokeand v(t) is the peak excitation speed at the excitation fre-quency to obtain the corresponding energy recovery effi-ciency Figures 4 and 5 indicate that as the excitationfrequency increases and the external load resistance
10Ω30Ω
50Ω100Ω
ndash3500
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(a)
10Ω30Ω
50Ω100Ω
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(b)
10Ω30Ω
50Ω100Ω
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(c)
10Ω30Ω
50Ω100Ω
ndash1200
ndash1000
ndash800
ndash600
ndash400
ndash200
0
200
400
600
800D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(d)
Figure 2 Load resistance characteristics at an excitation frequency of 062Hz (a) 045Hz (b) 035Hz (c) and 023Hz (d)
6 Mathematical Problems in Engineering
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
models and simulation analysis A bench test of the pro-totype was conducted for more systematic research [12ndash14]Fang et al also studied the effect of road excitation fre-quency external load and damping coefficient on energyrecovery efficiency [15] Many research studies on energy-harvesting shock absorbers mainly focused on road tests andthe effect of these shock absorbers on vehicle dynamicsAbdelkareem et al summarized the current situation ofenergy-harvesting dampers mainly from four aspectsnamely the principle simulation a bench test and a roadtest and summarized the advantages and limitations ofenergy-harvesting dampers [16] Zou et al proposed a hy-draulic interconnected suspension system based on a hy-draulic energy-regenerative shock absorber and investigatedthe dynamic characteristics of the system based on a 4-degrees-of-freedom (DOF) longitudinal half-vehicle model[17] Zou et al also investigated different working modesincluding bounce pitch and roll of the damper andcompared the damper with conventional shock absorbers interms of suspension dynamics and energy recovery [18]Abdelkareem et al established a comprehensive simulationmodel to analyze the potential harvested power of vehicles ofdifferent models and for different standard driving cycles[19] ey also used the HAVAL H8 SUV model to conductreal-vehicle road tests to analyze and verify the potentialharvested power [20] Abdelkareem et al analyzed thepotential energy recovery of suspension systems in differentdriving environments for six types of heavy trucks [21] Wuet al studied the effect of parameters of the accumulator on ahydraulic system and provided useful guidelines for theselection of system component parameters [22] eaforementioned studies mainly aimed at conducting roadtests to determine the corresponding efficiency of recoverypower and lack a detailed analysis of the recovery power ofthe damper and the factors affecting the recovery efficiency
e main objectives of the present study are as follows(1) To design a hydraulic energy-harvesting shock absorberprototype that can achieve unidirectional oil flow that drivesthe hydraulic motor to generate electricity (2) To propose amethod for adjusting the damping ratio and to obtain anasymmetric damping ratio through the design structure (3)To construct a model of the energy-harvesting shock ab-sorber and to analyze and refine the factors affecting theenergy recovery power and efficiency as well as determinethe extent to which the different factors affect them
2 Working Principle of the Energy-HarvestingShock Absorber
e principle of the hydraulic energy-harvesting shock ab-sorber is depicted in Figure 1 It consists of a double-actinghydraulic cylinder a hydraulic rectifier comprising two checkvalves an accumulator a hydraulic motor a permanentmagnetic generator and hydraulic lines In this study theupward and downward motions of the piston are described ascompression and extension respectively In the compressionstroke the oil directly flows through check valve 1 to sup-plement the rod-end chamber the oil flow rate through thehydraulic motor is obtained by multiplying the rod area and
piston speed In the extension stroke the oil flow rate throughthe hydraulic motor is obtained by multiplying the annulararea of the piston and piston speed e fuel flow drives thegenerator to generate electricity By this design principle thedamping force of the compression stroke is mainly generatedfrom check valve 1 while the damping force of the extensionstroke is primarily generated from the hydraulic motor andcheck valve 2 is allows adjustment of the relevant com-ponent parameters separately to achieve the required com-pression and extension damping forces
As shown in Figure 1 in the compression stroke becausecheck valve 2 is in the closed state the oil directly flowsthrough check valve 1 to supplement the rod-end chamberBecause the volume of the rod-end chamber is lower than thatof the cap-end chamber the oil will flow through the hy-draulic motor and lead to generation of electricity When thehydraulicmotor reaches node A owing to the high pressure atthe left end of check valve 2 which is in the closed state somepart of the oil is stored in the accumulator In the extensionstroke the downwardmovement of the piston drives the oil inthe rod-end chamber to be completely discharged Becausecheck valve 1 is in the closed state the oil can only passthrough the hydraulic motor After the oil-driven hydraulicmotor generates electricity the oil flows back to the cap-endchamber together with the oil stored in the accumulatorduring the compression stroke According to this workingprinciple the overall damping force of the energy-harvestingdamper can be divided into inherent damping force andcontrollable damping force Inherent damping is caused bythe no-load rotational damping force of the energy-feedingmodule and the passive damping of the accumulator oil lineand check valve in the actuator e controllable dampingforce refers to the hydraulic motor damping force caused bythe generatorrsquos counter electromotive force
3 Mathematical Model
31 Flow Rate Analysis According to the principle analysisthe extension stroke flow rate is
Qpi Qpu Acv(t) (1)
Qv1 0 (2)
Qv2 Agv(t) (3)
e compression stroke flow is
Checkvalve
CylinderAccumulator Interal
resistance
Interalinductance
Externalload
FlowdirectionSensor
Actuator
Motor
2
MA
Figure 1 Schematic diagram of the hydraulic energy-harvestingshock absorber
2 Mathematical Problems in Engineering
Qv1 Agv(t)11138681113868111386811138681113868
11138681113868111386811138681113868 (4)
Qpi Qpu Arv(t)1113868111386811138681113868
1113868111386811138681113868 (5)
Qv2 0 (6)
where Qpi and Qpu are the flow rates through the hydraulicline and the pump respectively Qv1 and Qv2 are the flowrates through check valves 1 and 2 respectively Ac is theannular area of the piston v(t) is the speed of the pistonmovement Ag is the full piston face area and Ar is thepiston rod area
e relationship between hydraulic motor speed andtorque is as follows
ωpu 2πQpu
qηv (7)
Tpu ΔPpuq
2πηm (8)
where ωpu is the rotating speed of the hydraulic motor Tpu isthe torque of the hydraulic motor Qpu is the flow ratethrough the hydraulic motor and q is the motor displace-ment ΔPpu is the pressure difference between the inlet andoutlet oil in the hydraulic motor ηv is the volumetric effi-ciency of the hydraulic motor and ηm is the mechanicalefficiency of the hydraulic motor
When the hydraulic motor drives the generator to rotatethrough the coupling the relationship of the generatoroutput voltage Uemf and the generator drive torque Tg is asfollows
Uemf keωg (9)
Tg Jg
dωdt
+ ktI (10)
where ωg is the generator rotating speed ke and kt are thegeneratorrsquos counter electromotive force constant and torqueconstant respectively Jg is the inertia of the generator rotorand I is the generator output current
According to Kirchhoffrsquos voltage law the following re-lationship can be obtained
Uemf minus LindI
dtminus I Rin + Rex( 1113857 0 (11)
where Lin is the generator internal inductance Rin is thegenerator internal resistance (usually the internal induc-tance of the generator is negligible) and Rex is the externalgenerator load
Since the hydraulic motor and the generator are con-nected by the coupling we have
ωpu ωg (12)
Tpu Tg (13)
Based on equations (7)ndash(13) the hydraulic pressuredifferenceΔPpu between the hydraulic motor inlet and outlet
in terms of the flow rate Qpu of the oil flowing through thehydraulic motor can be obtained as follows
ΔPpu 4π2Jgηv
q2ηm
_Qpu +4π2ktkeηv
q2ηm Rin + Rex( 1113857Qpu (14)
32 Controllable Damping Force Equation (14) indicatesthat when the external load Rex is infinite the hydraulicmotor works with inherent damping e second term onthe right side of the formula implies that the hydraulic motorcan be controlled by an external load e pressure decreasecan be expressed as follows
ΔPpc 4π2ktkeηv
q2ηm Rin + Rex( 1113857Qpu kpcQpu (15)
where kpc is the equivalent controllable impedance of thefeed module and is affected by the displacement of thehydraulic motor mechanical efficiency volumetric effi-ciency and power generation characteristics of thegenerator
In this part only the controllable pressure decrease isconsidered which is applied to the two ends of the ac-tuator piston and the equivalent controllable dampingforce of the energy-absorbing damper can be obtainede following relationship is satisfied in the extensionstroke
Pupc 0 (16)
Pdownc ΔPpc (17)
where pupc and Pdownc represent the controllable pressures ofthe rod-end and cap-end chambers respectively
e compression stroke satisfies the followingrelationship
Pupc ΔPpc (18)
Pdownc ΔPpc (19)
Combining equations (1)ndash(6) and (16)ndash(19) the totalequivalent controllable damping force of thehydraulic energy-absorbing damper can be expressed asfollows
Fsa AcPdownc minus AgPupc
π3ktkeηv D2 minus d2
rod1113872 11138732v(t)
q2ηm Rin + Rex( 1113857 v(t) ge 0
π3ktkeηvd4
rodv(t)
q2ηm Rin + Rex( 1113857 v(t) le 0
(20)
Furthermore based on equations (9)ndash(13) the expres-sion of the feed power is
Mathematical Problems in Engineering 3
Pr I2Rex
π4k2eη
2v D2 minus d2
rod1113872 11138732Rex
4q2 Rin + Rex( 11138572 v
2(t) v(t) ge 0
π4k2
eη2vd4
rodRex
4q2 Rin + Rex( 11138572v
2(t) v(t)le 0
(21)
e above equations indicate that in the case where themechanical structural parameters are determined themagnitude of feed power of the compression stroke and therecovery stroke depends mainly on the excitation speed andthe magnitude of the load resistance
33 Inherent Damping Force
(1) Calculation of the pressure decrease of the no-loadmotorAccording to the motor pressure decrease formulawhen the external resistor is infinite the relationshipof the hydraulic pressure decrease between the hy-draulic motor inlet and outlet with the flow rateunder the no-load conditions is given as follows
ΔPpup 4π2Jgηv
q2ηm
_Qpu cpp_Qpu (22)
where ΔPpup and Qpu represent the pressure dif-ference between the hydraulic motor inlet and outletoil and the hydraulic motor flow rate respectivelycpp is the equivalent inherent damping of the feedmodule
(2) Hydraulic line pressure decrease calculationHydraulic line pressure decrease ΔPpi can beexpressed as
Δppi 128ρLpiμπd4
piQpi kpiQpi (23)
where ρ represents the oil density kpi is the pipelinepressure decrease coefficient Qpi is the oil flow ratethrough the pipeline Lpi and dpi are the hydraulicpipe length and diameter respectively and μ is thedynamic viscosity of the oil
(3) Check valve pressure decrease calculationWhen the oil flows through the check valve thepressure at the check valve decreases which is ob-tained by the orifice formula
ΔPvi
ρ2
1113970Kvi
CdBviAviQvi1113888 1113889
23
(24)
where Qvi represents the flow rate through the checkvalve i i 1 2 ΔPvi is the check valve inlet and
outlet pressure difference Cd is the flow coefficientBvi Avi and Kvi are the valve blade perimeter areaand stiffness respectively of the check valve i
(4) AccumulatorBecause of the fixed mass of gas in the accumulatoraccording to the properties of an ideal gas the re-lationship between the volume and pressure of thegas is given by
P0Vn0 PtV
nt (25)
where P0 and V0 represent the gas pressure and volumein the accumulator in the initial state respectively Pt
and Vt are the gas pressure and volume in the accu-mulator at t time respectively and n is the variableindex e relationship between the gas volume at t
time Vt and the initial gas volume V0 is
Vt minus V0 Ar 1113946 v(t)dt (26)
Based on equations (25) and (26) the gas pressure inthe accumulator at time t is given by
Pt P0V
n0
Vnt
P0V
n0
Ar 1113938 v(t)dt + V01113872 1113873n (27)
where Pdownp and Pupp are the hydraulic oil pressure of therod-end and cap-end chambers respectively under a no-load condition e extension stroke satisfies the followingrelationship
Pupp Pt minus ΔPv2 (28)
Pdownp ΔPpup + Pt + ΔPpi (29)
e compression stroke satisfies the followingrelationship
Pupp ΔPpup + Pt + ΔPpi + ΔPv1 (30)
Pdownp ΔPpup + Pt + ΔPpi (31)
Combining equations (1)ndash(6) and (28)ndash(31) the total in-herent damping force of the hydraulic energy-harvesting shockabsorber Fp can be expressed as
Fp AcPdownp minus AgPupp Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag Pt minus ΔPv2( 1113857 v(t)ge 0
Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag ΔPpup + Pt + ΔPpi + ΔPv11113872 1113873 v(t) le 0
(32)
which is
4 Mathematical Problems in Engineering
Fp minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
D2
minus d2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
d4rodv(t) minus
π8ρ13
middotKv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(33)
34 Overall Damping Force Combining equations (16)ndash(19)and (28)ndash(31) the hydraulic oil pressure can be expressed as
Pdown Pdownp + Pdownc (34)
Pup Pupp + Pupc (35)
where Pup and Pdown are the hydraulic oil pressures of therod-end and cap-end chambers
According to the above analysis the extension strokesatisfies the following relationship
Pdown ΔPpu + Pt + ΔPpi (36)
Pup Pt minus ΔPv2 (37)
e compression stroke satisfies the followingrelationship
Pdown ΔPpu + Pt + ΔPpi (38)
Pup ΔPpu + Pt + ΔPpi + ΔPv1 (39)
According to equations (1)ndash(6) and (36)ndash(39) the overalldamping force F is as follows
F AcPdown minus AgPup minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠ D
2minus d
2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠d
4rodv(t) minus
π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(40)
4 Simulation and Analysis of the DampingForce and Feed Power
41 Damping Controllable Characteristics of the Energy-HarvestingDamper According to the theoretical analysis ofthe hydraulic energy-harvesting damper the damping forceof the damper is affected by the excitation frequency andexternal load erefore this section presents a simulationstudy on the controllable range of the damping force underthe same excitation amplitude (50mm) different excitationfrequencies and different external loads We established amathematical model and set simulation parameters for anexcitation amplitude of 50mm e external load resistancewas set to 10Ω 30Ω 50Ω and 100Ω e damper char-acteristics under different excitation frequencies and ex-ternal load resistance are shown in Figure 2
Figure 2 shows that the damping force of the extensionstroke is larger than that of the compression stroke which isconsistent with the requirement of asymmetric dampingcharacteristics for conventional dampers As the load in-creases both extension and compression stroke damping
forces increase and the extension stroke is relatively obvi-ous At the same frequency and under the same change inload resistance the extension stroke damping force can beadjusted from minus 583N to minus 1023N in multiples of 175 at023Hze extension stroke damping force can be adjustedfrom minus 2210N to minus 3393N in multiples of 154 at 062HzNote that as the frequency increases the adjustable range ofthe damping force widens and the adjustable multiple de-creases e accumulator parameters greatly affect thedamping force in both compression and extension strokesIn the first half of the compression stroke the damping forceincreases gradually due to the accumulator energy storageIn the second half of the extension stroke the impact andmagnitude of the force caused by the accumulator pressurerelease are related to the frequencye damping force in thesecond half of the extension stroke at 023Hz is larger thanthat in the first half
42 Simulation Analysis of the Effect of the Hydraulic Energy-Harvesting Shock Absorber on Vehicle Suspension Dynamics
Mathematical Problems in Engineering 5
To analyze the effect of the damping characteristics of theshock absorber on the vehicle suspension dynamics weestablished a 2-DOF quarter car model in MATLABSimulinken the results of the comparison and analysis ofsprung mass acceleration in Figure 3 suspension deflectionresponse and tire load response indicate that the effect of thehydraulic energy-harvesting shock absorber is less on thevehicle dynamic performance during energy recovery
43 Effect of External Load on the Energy RecoveryCharacteristics of the Hydraulic Energy-Harvesting ShockAbsorber According to the theoretical analysis of the en-ergy-absorbing damper the feed energy of the damper isaffected by the excitation frequency and the external loade simulation settings for this analysis are the same as thosefor the analysis in the previous section We discuss the
factors that affect the energy recovery power and efficiencyunder the same excitation amplitude (50mm) differentexcitation speeds and different external loads
From equations (21) and (40) the energy recovery ef-ficiency ηh is obtained as
ηh Pr
Fv(t) (41)
Because the recovery power of the compression stroke isextremely small we mainly focus on the extension strokeConsider Pr as the peak recovery power of the extensionstroke F is the peak damping force of the extension strokeand v(t) is the peak excitation speed at the excitation fre-quency to obtain the corresponding energy recovery effi-ciency Figures 4 and 5 indicate that as the excitationfrequency increases and the external load resistance
10Ω30Ω
50Ω100Ω
ndash3500
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(a)
10Ω30Ω
50Ω100Ω
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(b)
10Ω30Ω
50Ω100Ω
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(c)
10Ω30Ω
50Ω100Ω
ndash1200
ndash1000
ndash800
ndash600
ndash400
ndash200
0
200
400
600
800D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(d)
Figure 2 Load resistance characteristics at an excitation frequency of 062Hz (a) 045Hz (b) 035Hz (c) and 023Hz (d)
6 Mathematical Problems in Engineering
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
Qv1 Agv(t)11138681113868111386811138681113868
11138681113868111386811138681113868 (4)
Qpi Qpu Arv(t)1113868111386811138681113868
1113868111386811138681113868 (5)
Qv2 0 (6)
where Qpi and Qpu are the flow rates through the hydraulicline and the pump respectively Qv1 and Qv2 are the flowrates through check valves 1 and 2 respectively Ac is theannular area of the piston v(t) is the speed of the pistonmovement Ag is the full piston face area and Ar is thepiston rod area
e relationship between hydraulic motor speed andtorque is as follows
ωpu 2πQpu
qηv (7)
Tpu ΔPpuq
2πηm (8)
where ωpu is the rotating speed of the hydraulic motor Tpu isthe torque of the hydraulic motor Qpu is the flow ratethrough the hydraulic motor and q is the motor displace-ment ΔPpu is the pressure difference between the inlet andoutlet oil in the hydraulic motor ηv is the volumetric effi-ciency of the hydraulic motor and ηm is the mechanicalefficiency of the hydraulic motor
When the hydraulic motor drives the generator to rotatethrough the coupling the relationship of the generatoroutput voltage Uemf and the generator drive torque Tg is asfollows
Uemf keωg (9)
Tg Jg
dωdt
+ ktI (10)
where ωg is the generator rotating speed ke and kt are thegeneratorrsquos counter electromotive force constant and torqueconstant respectively Jg is the inertia of the generator rotorand I is the generator output current
According to Kirchhoffrsquos voltage law the following re-lationship can be obtained
Uemf minus LindI
dtminus I Rin + Rex( 1113857 0 (11)
where Lin is the generator internal inductance Rin is thegenerator internal resistance (usually the internal induc-tance of the generator is negligible) and Rex is the externalgenerator load
Since the hydraulic motor and the generator are con-nected by the coupling we have
ωpu ωg (12)
Tpu Tg (13)
Based on equations (7)ndash(13) the hydraulic pressuredifferenceΔPpu between the hydraulic motor inlet and outlet
in terms of the flow rate Qpu of the oil flowing through thehydraulic motor can be obtained as follows
ΔPpu 4π2Jgηv
q2ηm
_Qpu +4π2ktkeηv
q2ηm Rin + Rex( 1113857Qpu (14)
32 Controllable Damping Force Equation (14) indicatesthat when the external load Rex is infinite the hydraulicmotor works with inherent damping e second term onthe right side of the formula implies that the hydraulic motorcan be controlled by an external load e pressure decreasecan be expressed as follows
ΔPpc 4π2ktkeηv
q2ηm Rin + Rex( 1113857Qpu kpcQpu (15)
where kpc is the equivalent controllable impedance of thefeed module and is affected by the displacement of thehydraulic motor mechanical efficiency volumetric effi-ciency and power generation characteristics of thegenerator
In this part only the controllable pressure decrease isconsidered which is applied to the two ends of the ac-tuator piston and the equivalent controllable dampingforce of the energy-absorbing damper can be obtainede following relationship is satisfied in the extensionstroke
Pupc 0 (16)
Pdownc ΔPpc (17)
where pupc and Pdownc represent the controllable pressures ofthe rod-end and cap-end chambers respectively
e compression stroke satisfies the followingrelationship
Pupc ΔPpc (18)
Pdownc ΔPpc (19)
Combining equations (1)ndash(6) and (16)ndash(19) the totalequivalent controllable damping force of thehydraulic energy-absorbing damper can be expressed asfollows
Fsa AcPdownc minus AgPupc
π3ktkeηv D2 minus d2
rod1113872 11138732v(t)
q2ηm Rin + Rex( 1113857 v(t) ge 0
π3ktkeηvd4
rodv(t)
q2ηm Rin + Rex( 1113857 v(t) le 0
(20)
Furthermore based on equations (9)ndash(13) the expres-sion of the feed power is
Mathematical Problems in Engineering 3
Pr I2Rex
π4k2eη
2v D2 minus d2
rod1113872 11138732Rex
4q2 Rin + Rex( 11138572 v
2(t) v(t) ge 0
π4k2
eη2vd4
rodRex
4q2 Rin + Rex( 11138572v
2(t) v(t)le 0
(21)
e above equations indicate that in the case where themechanical structural parameters are determined themagnitude of feed power of the compression stroke and therecovery stroke depends mainly on the excitation speed andthe magnitude of the load resistance
33 Inherent Damping Force
(1) Calculation of the pressure decrease of the no-loadmotorAccording to the motor pressure decrease formulawhen the external resistor is infinite the relationshipof the hydraulic pressure decrease between the hy-draulic motor inlet and outlet with the flow rateunder the no-load conditions is given as follows
ΔPpup 4π2Jgηv
q2ηm
_Qpu cpp_Qpu (22)
where ΔPpup and Qpu represent the pressure dif-ference between the hydraulic motor inlet and outletoil and the hydraulic motor flow rate respectivelycpp is the equivalent inherent damping of the feedmodule
(2) Hydraulic line pressure decrease calculationHydraulic line pressure decrease ΔPpi can beexpressed as
Δppi 128ρLpiμπd4
piQpi kpiQpi (23)
where ρ represents the oil density kpi is the pipelinepressure decrease coefficient Qpi is the oil flow ratethrough the pipeline Lpi and dpi are the hydraulicpipe length and diameter respectively and μ is thedynamic viscosity of the oil
(3) Check valve pressure decrease calculationWhen the oil flows through the check valve thepressure at the check valve decreases which is ob-tained by the orifice formula
ΔPvi
ρ2
1113970Kvi
CdBviAviQvi1113888 1113889
23
(24)
where Qvi represents the flow rate through the checkvalve i i 1 2 ΔPvi is the check valve inlet and
outlet pressure difference Cd is the flow coefficientBvi Avi and Kvi are the valve blade perimeter areaand stiffness respectively of the check valve i
(4) AccumulatorBecause of the fixed mass of gas in the accumulatoraccording to the properties of an ideal gas the re-lationship between the volume and pressure of thegas is given by
P0Vn0 PtV
nt (25)
where P0 and V0 represent the gas pressure and volumein the accumulator in the initial state respectively Pt
and Vt are the gas pressure and volume in the accu-mulator at t time respectively and n is the variableindex e relationship between the gas volume at t
time Vt and the initial gas volume V0 is
Vt minus V0 Ar 1113946 v(t)dt (26)
Based on equations (25) and (26) the gas pressure inthe accumulator at time t is given by
Pt P0V
n0
Vnt
P0V
n0
Ar 1113938 v(t)dt + V01113872 1113873n (27)
where Pdownp and Pupp are the hydraulic oil pressure of therod-end and cap-end chambers respectively under a no-load condition e extension stroke satisfies the followingrelationship
Pupp Pt minus ΔPv2 (28)
Pdownp ΔPpup + Pt + ΔPpi (29)
e compression stroke satisfies the followingrelationship
Pupp ΔPpup + Pt + ΔPpi + ΔPv1 (30)
Pdownp ΔPpup + Pt + ΔPpi (31)
Combining equations (1)ndash(6) and (28)ndash(31) the total in-herent damping force of the hydraulic energy-harvesting shockabsorber Fp can be expressed as
Fp AcPdownp minus AgPupp Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag Pt minus ΔPv2( 1113857 v(t)ge 0
Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag ΔPpup + Pt + ΔPpi + ΔPv11113872 1113873 v(t) le 0
(32)
which is
4 Mathematical Problems in Engineering
Fp minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
D2
minus d2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
d4rodv(t) minus
π8ρ13
middotKv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(33)
34 Overall Damping Force Combining equations (16)ndash(19)and (28)ndash(31) the hydraulic oil pressure can be expressed as
Pdown Pdownp + Pdownc (34)
Pup Pupp + Pupc (35)
where Pup and Pdown are the hydraulic oil pressures of therod-end and cap-end chambers
According to the above analysis the extension strokesatisfies the following relationship
Pdown ΔPpu + Pt + ΔPpi (36)
Pup Pt minus ΔPv2 (37)
e compression stroke satisfies the followingrelationship
Pdown ΔPpu + Pt + ΔPpi (38)
Pup ΔPpu + Pt + ΔPpi + ΔPv1 (39)
According to equations (1)ndash(6) and (36)ndash(39) the overalldamping force F is as follows
F AcPdown minus AgPup minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠ D
2minus d
2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠d
4rodv(t) minus
π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(40)
4 Simulation and Analysis of the DampingForce and Feed Power
41 Damping Controllable Characteristics of the Energy-HarvestingDamper According to the theoretical analysis ofthe hydraulic energy-harvesting damper the damping forceof the damper is affected by the excitation frequency andexternal load erefore this section presents a simulationstudy on the controllable range of the damping force underthe same excitation amplitude (50mm) different excitationfrequencies and different external loads We established amathematical model and set simulation parameters for anexcitation amplitude of 50mm e external load resistancewas set to 10Ω 30Ω 50Ω and 100Ω e damper char-acteristics under different excitation frequencies and ex-ternal load resistance are shown in Figure 2
Figure 2 shows that the damping force of the extensionstroke is larger than that of the compression stroke which isconsistent with the requirement of asymmetric dampingcharacteristics for conventional dampers As the load in-creases both extension and compression stroke damping
forces increase and the extension stroke is relatively obvi-ous At the same frequency and under the same change inload resistance the extension stroke damping force can beadjusted from minus 583N to minus 1023N in multiples of 175 at023Hze extension stroke damping force can be adjustedfrom minus 2210N to minus 3393N in multiples of 154 at 062HzNote that as the frequency increases the adjustable range ofthe damping force widens and the adjustable multiple de-creases e accumulator parameters greatly affect thedamping force in both compression and extension strokesIn the first half of the compression stroke the damping forceincreases gradually due to the accumulator energy storageIn the second half of the extension stroke the impact andmagnitude of the force caused by the accumulator pressurerelease are related to the frequencye damping force in thesecond half of the extension stroke at 023Hz is larger thanthat in the first half
42 Simulation Analysis of the Effect of the Hydraulic Energy-Harvesting Shock Absorber on Vehicle Suspension Dynamics
Mathematical Problems in Engineering 5
To analyze the effect of the damping characteristics of theshock absorber on the vehicle suspension dynamics weestablished a 2-DOF quarter car model in MATLABSimulinken the results of the comparison and analysis ofsprung mass acceleration in Figure 3 suspension deflectionresponse and tire load response indicate that the effect of thehydraulic energy-harvesting shock absorber is less on thevehicle dynamic performance during energy recovery
43 Effect of External Load on the Energy RecoveryCharacteristics of the Hydraulic Energy-Harvesting ShockAbsorber According to the theoretical analysis of the en-ergy-absorbing damper the feed energy of the damper isaffected by the excitation frequency and the external loade simulation settings for this analysis are the same as thosefor the analysis in the previous section We discuss the
factors that affect the energy recovery power and efficiencyunder the same excitation amplitude (50mm) differentexcitation speeds and different external loads
From equations (21) and (40) the energy recovery ef-ficiency ηh is obtained as
ηh Pr
Fv(t) (41)
Because the recovery power of the compression stroke isextremely small we mainly focus on the extension strokeConsider Pr as the peak recovery power of the extensionstroke F is the peak damping force of the extension strokeand v(t) is the peak excitation speed at the excitation fre-quency to obtain the corresponding energy recovery effi-ciency Figures 4 and 5 indicate that as the excitationfrequency increases and the external load resistance
10Ω30Ω
50Ω100Ω
ndash3500
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(a)
10Ω30Ω
50Ω100Ω
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(b)
10Ω30Ω
50Ω100Ω
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(c)
10Ω30Ω
50Ω100Ω
ndash1200
ndash1000
ndash800
ndash600
ndash400
ndash200
0
200
400
600
800D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(d)
Figure 2 Load resistance characteristics at an excitation frequency of 062Hz (a) 045Hz (b) 035Hz (c) and 023Hz (d)
6 Mathematical Problems in Engineering
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
Pr I2Rex
π4k2eη
2v D2 minus d2
rod1113872 11138732Rex
4q2 Rin + Rex( 11138572 v
2(t) v(t) ge 0
π4k2
eη2vd4
rodRex
4q2 Rin + Rex( 11138572v
2(t) v(t)le 0
(21)
e above equations indicate that in the case where themechanical structural parameters are determined themagnitude of feed power of the compression stroke and therecovery stroke depends mainly on the excitation speed andthe magnitude of the load resistance
33 Inherent Damping Force
(1) Calculation of the pressure decrease of the no-loadmotorAccording to the motor pressure decrease formulawhen the external resistor is infinite the relationshipof the hydraulic pressure decrease between the hy-draulic motor inlet and outlet with the flow rateunder the no-load conditions is given as follows
ΔPpup 4π2Jgηv
q2ηm
_Qpu cpp_Qpu (22)
where ΔPpup and Qpu represent the pressure dif-ference between the hydraulic motor inlet and outletoil and the hydraulic motor flow rate respectivelycpp is the equivalent inherent damping of the feedmodule
(2) Hydraulic line pressure decrease calculationHydraulic line pressure decrease ΔPpi can beexpressed as
Δppi 128ρLpiμπd4
piQpi kpiQpi (23)
where ρ represents the oil density kpi is the pipelinepressure decrease coefficient Qpi is the oil flow ratethrough the pipeline Lpi and dpi are the hydraulicpipe length and diameter respectively and μ is thedynamic viscosity of the oil
(3) Check valve pressure decrease calculationWhen the oil flows through the check valve thepressure at the check valve decreases which is ob-tained by the orifice formula
ΔPvi
ρ2
1113970Kvi
CdBviAviQvi1113888 1113889
23
(24)
where Qvi represents the flow rate through the checkvalve i i 1 2 ΔPvi is the check valve inlet and
outlet pressure difference Cd is the flow coefficientBvi Avi and Kvi are the valve blade perimeter areaand stiffness respectively of the check valve i
(4) AccumulatorBecause of the fixed mass of gas in the accumulatoraccording to the properties of an ideal gas the re-lationship between the volume and pressure of thegas is given by
P0Vn0 PtV
nt (25)
where P0 and V0 represent the gas pressure and volumein the accumulator in the initial state respectively Pt
and Vt are the gas pressure and volume in the accu-mulator at t time respectively and n is the variableindex e relationship between the gas volume at t
time Vt and the initial gas volume V0 is
Vt minus V0 Ar 1113946 v(t)dt (26)
Based on equations (25) and (26) the gas pressure inthe accumulator at time t is given by
Pt P0V
n0
Vnt
P0V
n0
Ar 1113938 v(t)dt + V01113872 1113873n (27)
where Pdownp and Pupp are the hydraulic oil pressure of therod-end and cap-end chambers respectively under a no-load condition e extension stroke satisfies the followingrelationship
Pupp Pt minus ΔPv2 (28)
Pdownp ΔPpup + Pt + ΔPpi (29)
e compression stroke satisfies the followingrelationship
Pupp ΔPpup + Pt + ΔPpi + ΔPv1 (30)
Pdownp ΔPpup + Pt + ΔPpi (31)
Combining equations (1)ndash(6) and (28)ndash(31) the total in-herent damping force of the hydraulic energy-harvesting shockabsorber Fp can be expressed as
Fp AcPdownp minus AgPupp Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag Pt minus ΔPv2( 1113857 v(t)ge 0
Ac ΔPpup + Pt + ΔPpi1113872 1113873
minus Ag ΔPpup + Pt + ΔPpi + ΔPv11113872 1113873 v(t) le 0
(32)
which is
4 Mathematical Problems in Engineering
Fp minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
D2
minus d2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
d4rodv(t) minus
π8ρ13
middotKv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(33)
34 Overall Damping Force Combining equations (16)ndash(19)and (28)ndash(31) the hydraulic oil pressure can be expressed as
Pdown Pdownp + Pdownc (34)
Pup Pupp + Pupc (35)
where Pup and Pdown are the hydraulic oil pressures of therod-end and cap-end chambers
According to the above analysis the extension strokesatisfies the following relationship
Pdown ΔPpu + Pt + ΔPpi (36)
Pup Pt minus ΔPv2 (37)
e compression stroke satisfies the followingrelationship
Pdown ΔPpu + Pt + ΔPpi (38)
Pup ΔPpu + Pt + ΔPpi + ΔPv1 (39)
According to equations (1)ndash(6) and (36)ndash(39) the overalldamping force F is as follows
F AcPdown minus AgPup minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠ D
2minus d
2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠d
4rodv(t) minus
π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(40)
4 Simulation and Analysis of the DampingForce and Feed Power
41 Damping Controllable Characteristics of the Energy-HarvestingDamper According to the theoretical analysis ofthe hydraulic energy-harvesting damper the damping forceof the damper is affected by the excitation frequency andexternal load erefore this section presents a simulationstudy on the controllable range of the damping force underthe same excitation amplitude (50mm) different excitationfrequencies and different external loads We established amathematical model and set simulation parameters for anexcitation amplitude of 50mm e external load resistancewas set to 10Ω 30Ω 50Ω and 100Ω e damper char-acteristics under different excitation frequencies and ex-ternal load resistance are shown in Figure 2
Figure 2 shows that the damping force of the extensionstroke is larger than that of the compression stroke which isconsistent with the requirement of asymmetric dampingcharacteristics for conventional dampers As the load in-creases both extension and compression stroke damping
forces increase and the extension stroke is relatively obvi-ous At the same frequency and under the same change inload resistance the extension stroke damping force can beadjusted from minus 583N to minus 1023N in multiples of 175 at023Hze extension stroke damping force can be adjustedfrom minus 2210N to minus 3393N in multiples of 154 at 062HzNote that as the frequency increases the adjustable range ofthe damping force widens and the adjustable multiple de-creases e accumulator parameters greatly affect thedamping force in both compression and extension strokesIn the first half of the compression stroke the damping forceincreases gradually due to the accumulator energy storageIn the second half of the extension stroke the impact andmagnitude of the force caused by the accumulator pressurerelease are related to the frequencye damping force in thesecond half of the extension stroke at 023Hz is larger thanthat in the first half
42 Simulation Analysis of the Effect of the Hydraulic Energy-Harvesting Shock Absorber on Vehicle Suspension Dynamics
Mathematical Problems in Engineering 5
To analyze the effect of the damping characteristics of theshock absorber on the vehicle suspension dynamics weestablished a 2-DOF quarter car model in MATLABSimulinken the results of the comparison and analysis ofsprung mass acceleration in Figure 3 suspension deflectionresponse and tire load response indicate that the effect of thehydraulic energy-harvesting shock absorber is less on thevehicle dynamic performance during energy recovery
43 Effect of External Load on the Energy RecoveryCharacteristics of the Hydraulic Energy-Harvesting ShockAbsorber According to the theoretical analysis of the en-ergy-absorbing damper the feed energy of the damper isaffected by the excitation frequency and the external loade simulation settings for this analysis are the same as thosefor the analysis in the previous section We discuss the
factors that affect the energy recovery power and efficiencyunder the same excitation amplitude (50mm) differentexcitation speeds and different external loads
From equations (21) and (40) the energy recovery ef-ficiency ηh is obtained as
ηh Pr
Fv(t) (41)
Because the recovery power of the compression stroke isextremely small we mainly focus on the extension strokeConsider Pr as the peak recovery power of the extensionstroke F is the peak damping force of the extension strokeand v(t) is the peak excitation speed at the excitation fre-quency to obtain the corresponding energy recovery effi-ciency Figures 4 and 5 indicate that as the excitationfrequency increases and the external load resistance
10Ω30Ω
50Ω100Ω
ndash3500
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(a)
10Ω30Ω
50Ω100Ω
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(b)
10Ω30Ω
50Ω100Ω
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(c)
10Ω30Ω
50Ω100Ω
ndash1200
ndash1000
ndash800
ndash600
ndash400
ndash200
0
200
400
600
800D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(d)
Figure 2 Load resistance characteristics at an excitation frequency of 062Hz (a) 045Hz (b) 035Hz (c) and 023Hz (d)
6 Mathematical Problems in Engineering
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
Fp minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
D2
minus d2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d2
rod
4 V0 + π4d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
d4rodv(t) minus
π8ρ13
middotKv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(33)
34 Overall Damping Force Combining equations (16)ndash(19)and (28)ndash(31) the hydraulic oil pressure can be expressed as
Pdown Pdownp + Pdownc (34)
Pup Pupp + Pupc (35)
where Pup and Pdown are the hydraulic oil pressures of therod-end and cap-end chambers
According to the above analysis the extension strokesatisfies the following relationship
Pdown ΔPpu + Pt + ΔPpi (36)
Pup Pt minus ΔPv2 (37)
e compression stroke satisfies the followingrelationship
Pdown ΔPpu + Pt + ΔPpi (38)
Pup ΔPpu + Pt + ΔPpi + ΔPv1 (39)
According to equations (1)ndash(6) and (36)ndash(39) the overalldamping force F is as follows
F AcPdown minus AgPup minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n +32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠ D
2minus d
2rod1113872 1113873
2v(t)
+π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)ge 0
minusπP0V
n0d
2rod
4 V0 +(π4)d2rod 1113938 v(t)dt1113872 1113873
n minus32ρLpiμ
d4pi
+π3ktkeηv
q2ηm Rin + Rex( 1113857⎛⎝ ⎞⎠d
4rodv(t) minus
π8ρ13
Kv2
Cddv2Av21113888 1113889
23
D113
v(t)23
v(t)le 0
(40)
4 Simulation and Analysis of the DampingForce and Feed Power
41 Damping Controllable Characteristics of the Energy-HarvestingDamper According to the theoretical analysis ofthe hydraulic energy-harvesting damper the damping forceof the damper is affected by the excitation frequency andexternal load erefore this section presents a simulationstudy on the controllable range of the damping force underthe same excitation amplitude (50mm) different excitationfrequencies and different external loads We established amathematical model and set simulation parameters for anexcitation amplitude of 50mm e external load resistancewas set to 10Ω 30Ω 50Ω and 100Ω e damper char-acteristics under different excitation frequencies and ex-ternal load resistance are shown in Figure 2
Figure 2 shows that the damping force of the extensionstroke is larger than that of the compression stroke which isconsistent with the requirement of asymmetric dampingcharacteristics for conventional dampers As the load in-creases both extension and compression stroke damping
forces increase and the extension stroke is relatively obvi-ous At the same frequency and under the same change inload resistance the extension stroke damping force can beadjusted from minus 583N to minus 1023N in multiples of 175 at023Hze extension stroke damping force can be adjustedfrom minus 2210N to minus 3393N in multiples of 154 at 062HzNote that as the frequency increases the adjustable range ofthe damping force widens and the adjustable multiple de-creases e accumulator parameters greatly affect thedamping force in both compression and extension strokesIn the first half of the compression stroke the damping forceincreases gradually due to the accumulator energy storageIn the second half of the extension stroke the impact andmagnitude of the force caused by the accumulator pressurerelease are related to the frequencye damping force in thesecond half of the extension stroke at 023Hz is larger thanthat in the first half
42 Simulation Analysis of the Effect of the Hydraulic Energy-Harvesting Shock Absorber on Vehicle Suspension Dynamics
Mathematical Problems in Engineering 5
To analyze the effect of the damping characteristics of theshock absorber on the vehicle suspension dynamics weestablished a 2-DOF quarter car model in MATLABSimulinken the results of the comparison and analysis ofsprung mass acceleration in Figure 3 suspension deflectionresponse and tire load response indicate that the effect of thehydraulic energy-harvesting shock absorber is less on thevehicle dynamic performance during energy recovery
43 Effect of External Load on the Energy RecoveryCharacteristics of the Hydraulic Energy-Harvesting ShockAbsorber According to the theoretical analysis of the en-ergy-absorbing damper the feed energy of the damper isaffected by the excitation frequency and the external loade simulation settings for this analysis are the same as thosefor the analysis in the previous section We discuss the
factors that affect the energy recovery power and efficiencyunder the same excitation amplitude (50mm) differentexcitation speeds and different external loads
From equations (21) and (40) the energy recovery ef-ficiency ηh is obtained as
ηh Pr
Fv(t) (41)
Because the recovery power of the compression stroke isextremely small we mainly focus on the extension strokeConsider Pr as the peak recovery power of the extensionstroke F is the peak damping force of the extension strokeand v(t) is the peak excitation speed at the excitation fre-quency to obtain the corresponding energy recovery effi-ciency Figures 4 and 5 indicate that as the excitationfrequency increases and the external load resistance
10Ω30Ω
50Ω100Ω
ndash3500
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(a)
10Ω30Ω
50Ω100Ω
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(b)
10Ω30Ω
50Ω100Ω
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(c)
10Ω30Ω
50Ω100Ω
ndash1200
ndash1000
ndash800
ndash600
ndash400
ndash200
0
200
400
600
800D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(d)
Figure 2 Load resistance characteristics at an excitation frequency of 062Hz (a) 045Hz (b) 035Hz (c) and 023Hz (d)
6 Mathematical Problems in Engineering
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
To analyze the effect of the damping characteristics of theshock absorber on the vehicle suspension dynamics weestablished a 2-DOF quarter car model in MATLABSimulinken the results of the comparison and analysis ofsprung mass acceleration in Figure 3 suspension deflectionresponse and tire load response indicate that the effect of thehydraulic energy-harvesting shock absorber is less on thevehicle dynamic performance during energy recovery
43 Effect of External Load on the Energy RecoveryCharacteristics of the Hydraulic Energy-Harvesting ShockAbsorber According to the theoretical analysis of the en-ergy-absorbing damper the feed energy of the damper isaffected by the excitation frequency and the external loade simulation settings for this analysis are the same as thosefor the analysis in the previous section We discuss the
factors that affect the energy recovery power and efficiencyunder the same excitation amplitude (50mm) differentexcitation speeds and different external loads
From equations (21) and (40) the energy recovery ef-ficiency ηh is obtained as
ηh Pr
Fv(t) (41)
Because the recovery power of the compression stroke isextremely small we mainly focus on the extension strokeConsider Pr as the peak recovery power of the extensionstroke F is the peak damping force of the extension strokeand v(t) is the peak excitation speed at the excitation fre-quency to obtain the corresponding energy recovery effi-ciency Figures 4 and 5 indicate that as the excitationfrequency increases and the external load resistance
10Ω30Ω
50Ω100Ω
ndash3500
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(a)
10Ω30Ω
50Ω100Ω
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(b)
10Ω30Ω
50Ω100Ω
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(c)
10Ω30Ω
50Ω100Ω
ndash1200
ndash1000
ndash800
ndash600
ndash400
ndash200
0
200
400
600
800D
ampi
ng fo
rce (
N)
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
(d)
Figure 2 Load resistance characteristics at an excitation frequency of 062Hz (a) 045Hz (b) 035Hz (c) and 023Hz (d)
6 Mathematical Problems in Engineering
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
-15ndash1
ndash050
051
152
25
Spru
ng m
ass a
ccel
erat
ion
(ms
lowast s)
1 2 3 4 5 6 7 8 9 100Time (s)
Passive suspensionHydraulic energy-harvesting absorber
Figure 3 Sprung mass acceleration of the hydraulic energy-harvesting absorber and passive suspension
10Ω30Ω
50Ω100Ω
0
50
100
150
200
250
300
Pow
er (W
)
1 2 3 4 5 60Time (s)
(a)
023Hz035Hz
045Hz062Hz
0
20
40
60
80
100
120
Pow
er (W
)
1 2 3 4 5 60Time (s)
(b)
Figure 4 Feed power (a) under different loads at an excitation frequency of 062Hz and (b) at different frequencies for a load of 30Ω
10Ω30Ω
50Ω100Ω
005
01
015
02
025
03
035
04
Effic
ienc
y
008 01 012 014 016 018 02006Speed (ms)
(a)
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
005
01
015
02
025
03
035
04
Effic
ienc
y
(b)
Figure 5 Feed efficiency (a) under different load resistance and (b) different excitation speeds
Mathematical Problems in Engineering 7
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
decreases the feed power increases greatly In the first half ofthe compression stroke the feed power is extremely smalldue to the energy storage of the accumulator and there is asudden change in power during the extension stroke eexcitation frequency has little effect on the energy efficiencyAs the speed increases the feed efficiency basically remainsunchanged As the load resistance decreases the feed effi-ciency increases considerably
44 External Load and Feed Efficiency Corresponding toTarget Indicator Characteristics rough simulation ahydraulic cylinder diameter of 50mm was selected such thatthe standard specifications under the conventional excita-tion (input frequency 1655Hz and amplitude 50mm) aremet e maximum extension and compression dampingforce that the damper needs to provide are minus 7000N and2800N respectively During the simulation process the loadvalue was changed several times and the load resistancevalue and the corresponding feed power value under thetarget indicator characteristic were obtained
Figure 6 shows that when the external load was 53Ω themaximum extension and compression damping forcereached minus 6972N and 2768N respectively which basicallymeets the target damping requirement At the same time thepeak power can be recovered at 50552W and the feedefficiency is 145
5 Experimental Methodologies
51 Experimental Setup To evaluate the effects of differentexcitation speeds and external loads on feed energy dampersa test bench was built and an existing hydraulic excitationplatform was used to simulate road excitation As shown inFigure 7 the test bench is mainly composed of a double-acting hydraulic cylinder check valves an accumulator ahydraulic motor a generator a high-power sliding rheostatand a compression and tension load sensor
e theory analysis and simulation described in previoussections show that the damping force of the shock absorberis affected by the excitation frequency and external loaderefore the damping force at a constant excitation dis-placement different excitation velocities and different ex-ternal loads was experimentally studied Because theexcitation platform used in the experiment cannot providesinusoidal excitation the experiment adopted uniform ex-citation and themaximum speed of the sinusoidal excitationis the same as the experimental excitation speed under thesimulation condition e experimental parameter setting isshown in Table 1
52 Experimental Procedure e hydraulic excitationplatform was adjusted to vary the excitation speed and thesliding rheostat was adjusted to vary the external load for theorthogonal test e value of the compression and tensionload from the sensor and the voltage value across the slidingrheostat were collected using a data acquisition instrumentwhich will be detailed as follows
53 Data Acquisition In this study an INV3060A 16-channel data acquisition instrument was used for collectingdata e DYLY-103 load cell was used as the compressionand tension load sensor During the experiment a DASP
Dam
ping
forc
e (N
)
ndash7000
ndash6000
ndash5000
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
3000
ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50ndash50Displacement (mm)
Figure 6 Damping force diagram under target indicatorcharacteristics
Figure 7 Key components of the energy-harvesting shock ab-sorber system (1) hydraulic cylinder (2 4) check valves (3) hose(5) hydraulic excitation platform (6) accumulator (7) hydraulicmotor (8) coupling (9) three-phase alternator (10) rectifier (11)sliding rheostat (A) force transductor (B) pressure transductorand (C) voltage transductor
Table 1 Main component parameters of the hydraulic excitationsystem
Parameters Value UnitExternal load 10 30 50 100 ΩDisplacement plusmn50 mmSpeed 019 014 011 007 msFrequency 062 045 035 023 Hz
8 Mathematical Problems in Engineering
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
system was used to collect and display the values from thecompression and tension load sensor and the sliding varistorvoltage
6 Results and Discussion
61 Damping Controllable Feature Verification is sectiondiscusses the results of the experimental study on thecontrollable range of the damping force under the sameexcitation amplitude (50mm) different excitation speedsand different external loads
Figure 8 indicates that in the test data the damping forceof the extension stroke was larger than that of the com-pression stroke which is consistent with the requirement ofasymmetric damping characteristics for conventional shockabsorbers us the established model is verified by bothexperimental and simulation results However the experi-mental data were higher than the simulation data is isbecause the simulation is based on ideal conditions whereasin actual conditions due to the low oil temperature a certainenergy loss occurred in pipe joints and the flow meter Wecan observe that as the excitation speed increased under thesame load change condition the adjustable range of thedamping force increased with decreasing adjustable
multiplee accumulator significantly affected the dampingforce in both compression and extension strokes In the firsthalf of the compression stroke the damping force increasedgradually due to the accumulator energy storage In thesecond half of the extension stroke the impact and mag-nitude of the force caused by the accumulator pressurerelease were dependent on frequency It can be seen that thedamping force in the second half of the extension stroke at0073ms was greater than that in the first half In additionbecause there were a large number of pipe joints and otherfactors affecting the line pressure decrease during the actualtest the response speed of the extension stroke accumulatorunder the test conditions was much slower than that in thesimulation conditions
62 Verification of the Effect of External Load on FeedCharacteristics To calculate the energy recovery power andefficiency the average values of the damping force andgeneration voltage near the midpoint of the displacement ofthe extension stroke were taken as the effective values of thedamping force and voltage
From Figures 9 and 10 the following observations can beinferred (1) e test and simulation results are consistent
ndash4000
ndash3000
ndash2000
ndash1000
0
1000
2000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(a)
ndash3000
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(b)
ndash2500
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
1500
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(c)
ndash2000
ndash1500
ndash1000
ndash500
0
500
1000
Dam
ping
forc
e (N
)
ndash50 ndash40 ndash30 ndash20 ndash10 0 10 20 30 40 50Displacement (mm)
10Ω30Ω
50Ω100Ω
(d)
Figure 8 Damping characteristics with different loads at an excitation speed of 019ms (a) 014ms (b) 011ms (c) and 007ms (d)
Mathematical Problems in Engineering 9
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
thus the rationality of the simulation model is verified (2)Actual test load power and efficiency differ from those in thesimulation at the same speed and same load resistanceconditions is is because the simulation is performedbased on ideal conditions whereas in the actual situationthe low oil temperature the effect of the pipeline layout andthe actual power generation characteristics of the generatoraffect the recovery power and efficiency (3) With increasingexcitation speed and decreasing external load resistance theextension stroke feed power increases significantly (4)Because the excitation speed affects both inherent dampingforce and overall damping force the feed efficiency is notaffected by the excitation speed but greatly affected by theexternal load resistance at is as the load resistance de-creases the feed efficiency increases drastically (5) egenerator selected for the prototype has a rated power of100W which has low power-generation efficiency underlarge load and large speed and stable power generation at therated power is causes a significant inflection point in theefficiency plots
7 Conclusions
In this study a hydraulic shock absorber was proposed andthe design principle andmathematical model were describedin detail e principle prototype was built to verify thedamping characteristics and energy recovery characteristicse main conclusions are as follows
(1) e controllable range of the damping force dependson the external load and excitation frequency Toobtain an asymmetrical extensioncompressiondamping force the controllable range of the ex-tension stroke is large At an excitation frequency of062Hz the external load ranged from 10 to 100Ωand the peak damping force ranged from minus 3393 tominus 2210N
(2) e simulation results indicate that under the targetdamper characteristics the peak recovery power ofthe energy-absorbing damper was 50552W and therecovery efficiency was 145
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
008
01
012
014
016
018
02
Effici
ency
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 02
008
01
012
014
016
018
02Effi
cien
cy
(b)
Figure 10 Variation of efficiency with (a) speed and (b) load resistance
10 20 30 40 50 60 70 80 90 100Load resistance (Ω)
007ms011ms
014ms019ms
0
20
40
60
80
100
120
Pow
er (W
)
(a)
10Ω30Ω
50Ω100Ω
Speed (ms)006 008 01 012 014 016 018 020
20
40
60
80
100
120
Pow
er (W
)
(b)
Figure 9 Variation of power with (a) speed and (b) load resistance
10 Mathematical Problems in Engineering
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11
(3) Energy recovery power depends on the excitationspeed and external load At an excitation speed of019ms and external load of 10Ω the recoveredpower was 1037W e energy recovery efficiencymainly depends on the external load At varyingexternal load the recovery efficiency ranged from 8to 18 whereas at varying excitation speed theefficiency fluctuated by only 2
Data Availability
e authors declare that all data sources are original
Conflicts of Interest
e authors declare no conflicts of interest
Authorsrsquo Contributions
Zhifei Wu contributed to methodology and Guangzhao Xuwas responsible for validation All authors have read andapproved the final manuscript
Acknowledgments
is research was funded by e Shanxi Province Scienceand Technology Major Project grant number 20181102006e authors are grateful for the support by the VehicleDepartment of Taiyuan University of Technology
References
[1] J Ruan P Walker and N Zhang ldquoA comparative studyenergy consumption and costs of battery electric vehicletransmissionsrdquo Applied Energy vol 165 pp 119ndash134 2016
[2] C Fiori K Ahn and H A Rakha ldquoPower-based electricvehicle energy consumption model model development andvalidationrdquo Applied Energy vol 168 pp 257ndash268 2016
[3] W Salman L Qi X Zhu et al ldquoA high-efficiency energyregenerative shock absorber using helical gears for poweringlow-wattage electrical device of electric vehiclesrdquo Energyvol 159 pp 361ndash372 2018
[4] R Zhang and X Wang ldquoParameter study and optimization ofa half-vehicle suspension system model integrated with anarm-teeth regenerative shock absorber using Taguchimethodrdquo Mechanical Systems and Signal Processing vol 126pp 65ndash81 2019
[5] L Zuo B Scully J Shestani and Y Zhou ldquoDesign andcharacterization of an electromagnetic energy harvester forvehicle suspensionsrdquo Smart Materials and Structures vol 19no 4 p 45003 2010
[6] X-c Zheng F Yu and Y-c Zhang ldquoA novel energy-re-generative active suspension for vehiclesrdquo Journal of ShanghaiJiaotong University (Science) vol 13 no 2 pp 184ndash188 2008
[7] G Zhang J Cao and F Yu ldquoDesign of active and energy-regenerative controllers for DC-motor-based suspensionrdquoMechatronics vol 22 no 8 pp 1124ndash1134 2012
[8] S Li J Xu X Pu T Tao H Gao and X Mei ldquoEnergy-harvesting variableconstant damping suspension system withmotor based electromagnetic damperrdquo Energy vol 189p 116199 2019
[9] J A Stansbury III ldquoRegenerative suspension with accumu-lator systems and methodsrdquo US Patent 7938217 2011
[10] A Okamoto ldquoEnergy regeneration device for either hybridvehicle or electric automobilerdquo US Patent 8479859 2013
[11] S Carabelli A Tonoli A Festini et al ldquoSuspension system fora wheeled vehicle and a wheeled vehicle equipped with such asuspension systemrdquo US Patent 7942225 2011
[12] Z G Fang X X Guo and L Zuo ldquoPotential study andsensitivity analysis of energy regenerative suspensionrdquoJournal of Jiangsu University vol 34 pp 373ndash377 2013
[13] L Xu ldquoStructure designs and evaluation of performancesimulation of hydraulic transmission electromagnetic energy-regenerative active suspensionrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2011
[14] Z Fang X Guo L Xu and H Zhang ldquoExperimental study ofdamping and energy regeneration characteristics of a hy-draulic electromagnetic shock absorberrdquo Advances in Me-chanical Engineering vol 5 Article ID 943528 2013
[15] Z Fang X Guo L Xu and H Zhang ldquoAn optimal algorithmfor energy recovery of hydraulic electromagnetic energy-re-generative shock absorberrdquo Applied Mathematics and Infor-mation Sciences vol 7 no 6 pp 2207ndash2214 2013
[16] M A A Abdelkareem L Xu M K A Ali et al ldquoVibrationenergy harvesting in automotive suspension system a detailedreviewrdquo Applied Energy vol 229 pp 672ndash699 2018
[17] J Zou X Guo L Xu et al ldquoSimulation research of a hydraulicinterconnected suspension based on a hydraulic energy re-generative shock absorberrdquo in SAE Technical Paper SeriesSAE International Warrendale PA USA 2018
[18] J Zou X Guo M A A Abdelkareem L Xu and J ZhangldquoModelling and ride analysis of a hydraulic interconnectedsuspension based on the hydraulic energy regenerative shockabsorbersrdquo Mechanical Systems and Signal Processingvol 127 pp 345ndash369 2019
[19] M A A Abdelkareem L Xu X Guo et al ldquoEnergy har-vesting sensitivity analysis and assessment of the potentialpower and full car dynamics for different road modesrdquoMechanical Systems and Signal Processing vol 110 pp 307ndash332 2018
[20] M A A Abdelkareem L Xu M K A Ali et al ldquoOn-fieldmeasurements of the dissipated vibrational power of an SUVcar traditional viscous shock absorberrdquo in Proceedings of theASME 2018 International Design Engineering TechnicalConferences and Computers and Information in EngineeringConference American Society of Mechanical Engineers(ASME) Quebec City Canada August 2018
[21] M A A Abdelkareem L Xu M K A Ali et al ldquoAnalysis ofthe prospective vibrational energy harvesting of heavy-dutytruck suspensions a simulation approachrdquo Energy vol 173pp 332ndash351 2019
[22] Z Wu Y Xiang M Li M Y Iqbal and G Xu ldquoInvestigationof accumulator main parameters of hydraulic excitationsystemrdquo Journal of Coastal Research vol 93 no sp1pp 613ndash622 2019
Mathematical Problems in Engineering 11