1 SUPPLEMENTARY PARTS LIST .This Parts list is for the exclusive parts for the XT500

79. Please refer to the XT500 '78 Parts list (2H1·28198·

ES) for the parts not listed in this publication.

MODEL XT500'79

;!/}·', COPY RtGHT: ALL RIGHTS RESERVEO

(MODEL CODE 2H1)

FOR EUROPE

NO PART OF THIS PUBliCATION MAY BE REPROOUCEOWITHOUT PERMISSION.

1

FOREWORD

· nitial Seril!l No .. and Co lor Code

Fig. 12 SHIFTER 1

Fig. f 3 SHI FTER 2

1

,--·----1

1

--l 1

1

1

1

1

1

1*····· lnterchan9eabi lity

r:î ! 0 1

>- z 1 z ~ 1 1 1 r::

u.. Ref. Part No. for "0 ;: Part No. for Description Q'ty !o ~ ..J l ~ 0

0 - a> ~la: :E zl 0 a:>- <(f~l ·;:; ....._,,

No. Oz XT50078 w:z ctl "'

,_ XT500 79

'i ~1 c,)!<( a:tUJ ::> w 12 <( <( a:j<(j>-

(.) ~

wjN ë:; ol<! ~ S: ... a> Zi...J t?.~ .....1 - ctl - c::rt...J C!:IJ!:: ...J Wj~ 2 C:C "0 E Q)

a: c:!O ï3 w S:)- UJ 0 =>jz:::t 0 a>

zO u..;:c :S:cnmoou..OZ <(!wj!:: ~ a: . '

1· 7 90179-; 0277 90179-10207 NUT 0

3- 7 583-11631-02-95 ... 583- 11631-0 Î -95 PISTON (86.95mm STOl } u;~- 0 583-11 631-02-96 ... 583-11631 -01-96 PISTON {86.96mm STD}

583- 11635-02 1 . ! 583- 11635-01 PISTON (87.25mm 1 st O.S) 1 c 583-11636-02 1 * ~583-11636-01 PlSTON (87.50mm 2nd O.S) 1 0

583· 11637-02 1 • 583-11637-01 PISTON (87.75mrn 3rd 0$} 0

583:11 638-02 583-11638-01 PISTON t68.00mm 4th O.S} 1 0

6- 1 2YO· 1 51 00-00 583-15100-01 CRAN KCASE ASS'Y 1 0

1~ 1 2J2-18541-00 434-1 8541 -03 CAM, shift 1 0

12· 6 2J2-18141-00 1 E6-18141-01 PLATE. stopper 0

12· 8 1J7-18547-00 278-18547-02 STOPPER. cam 0

12-22 90201-32573 WASHER, plate +

12-23 9331 5-23208 BEA RING + .. 13- 8 2J2-18103-00 583-18125-00 SHIFT SHAFT COMP. 1 0

13-10 434- i 8121-00 LEVER, shîft 1 1

13-11 93430-1 0016 CIRCLIP (E-10) 1

16- 1 1T2-14101-61 .. 1T2-14101~60 CAR8URETOR ASS'Y 1 0

... 16-39 2J2-.14571-00 583-145 71-00 .BRACKET 1 0 ,.

16-49 2J.2-14133-00 583· 1 41 33-.00 . SPR l NG., throttle stop 2 0

... 16-51 2J2-1412l-00 583-14121-00 . SCREW, thrott!e stop 1 0

Mark:. 0 ..... Part modified + ..... Part added - •..•. Part deleted ,~ ..... Change of parts quantity 2

3

21

. f9 FRAME F1g ·

/ ~

2HI-215i 1-00

FENDER· Fig.23 FRONT . REAR' FENDER

1 1

! 1 1 i----,

1

1

' ,-·;·

. 26 HANDLE·WIRE F~t~J .. 5

-----l 5

/

: ...

1

1 1 1

. 1

1 1

1 _j

1

IJ.. Ref. o,

il No. Part No. for XTSOO '79

<:1 0:::

17-12 1U6-14701-10

1 U6-14701-51

19-21 2Hi-21471-00-R4

19-22 97301-06014

19-23 92901-06100

19-24 90201-06557

20- ·r 2H0-.21240-oo

1 UG-21240-00

21- 2 90102-10006

901 09-1 0399

1 U4-27317-00

21- 3 95302- 1 0900

90171-10012

95301-08900

21- 5 90507-29021

90507-32029

90507-26025

23- 1 583-21511-00

2H1-21511-00

26- 3

26- 5 2H0-83912-20

i* ..... lnterchangeability

Part No. for XT500 78

î U6-14701·1 0

1U6-14701-50

171-21471·01

97301-06014

92901-06100

90201-06557

2H0·21240·00

1 U6-21240·00

" 901 02-10006 " .. .. ..

90109-10399

1 U4-27317·00

95302-10900 .. • 90171-100"12

1 .. .. 95301-08900

·• . . .. .. .

90507-29021

90507-32029

90507-26025

583-21 51 Î ·00

583-82910-01-98

583· 8391 2-00

Description

MUFFLER COMP.

MUFFLER COMP.

PROTECTOR, engine

BOLT

WAShER. spring

WASHER. plate

8.-~TTERY BOX COMP.

BATTERY BOX COMP.

BOLT (278-27317-00)

BOLT

80 L T, si de stand

NUT. slotted

NUT, castle

NUT, s!otted

SPRING. tension

SPRING, tension

SPRING. tension

FENOER, front

FENDER, front

LEVER HOLDER ASS'Y. left

LEVER, :eft

O'ty

1

i

1

i 6-5 6-5

6 .... 5

1

1

1

1

1

1

1

1

1

1

1

Mark : 0 ..... Part modified + ..... Part added - ..... Part deleted .0. ••••• Change of parts q~Jant:!y ,

x lx lx !x lx! lx lx lx x lx l xl : ! I i 1 1 1 o 1 ', i ! i l ; l' 1 l ! ! t 1 i 0 ! i ' ! i 1 1 1

i !: l .1 : l !1 ; i ' 1 i ' i 1 ' 1

1 i l l ! 1 ". ': ' 1 l 1 1 1\

1 1 l 1 1 .:..> ! ~ l 1 l 1

' 1 i . 1 x 1X ' :X ,IX i ' ' 1 1X x ' r : , : ',:x ~~.x 1l:xll l .. x :x! l 1

' ' 1 1 : 1 ' . ! ~ l "r i !. l x )X ~. 1X i 1 i :x !X IX

1 ! i ! lx ix! ,. ! j'X!, jX !: ; i !

X i,',· . l.' ! ' : 1 ! ; l i t t l· 1 1 l l 1

X.X i :xi ; 1 1X•X'iX ! ! t r ; ( ; j ' ix! lv; 'X !X 1 ' l 1 l" . J ; ; 1

' ' ' i ' ' 1, ' ' ! x;~',; .,:;:.·x·.·.;··.·. l 1 l ! X lX • 1 i 1X ix !X

', r ~ i r ix 1 :x lx ;xi 1 1 i l 1 i i i ,. l

X j 1 ~ ~ ! l ! : j ' ·'f T ~ ' t

X ix 1 ix ix ix, f lx 1 ' i ! ; '1 il 1 x ;,x i ix : 1 i ,x ;xl + 1·

1 ! 1 i i ; 1 1 - 1

xjx xlxjxjx !xix lx!x!x o'

4

21

s

. 26 HANDLE·WIRE FH;.

-·---. -. l 5

i i 1 1

. 1

1

1

1

1 _j

..

..

"

Ref. Part No. for No. XTSOO 79

26-15! 187-83972--00 1

\ 3A7"83969-00 i

26-161 l

26-18! 2H0-83922-20 \

26-28i 2H0-26243-00 i

26-29 1 2H0-26301-00

26-44! 1 EG-26290-1 0 ' ! 341-2:6290-21 1 ! 341-26290-51 l

26-45! 1 E6-26290-00 i t 341-26290-71 l 1 341-26290-61

27- 1l 1E6-24110-00-06

27- 2! 2H1-24244-10 i

27- 31 2H1-24246-10

27- 4j 2H1-24245-10 i

27- 51 2H1-24247-10 i

27- 6! 2H1-24161-00

'2.7- 7!1 2H1-24162-00

30- 7 1T2-25394-~0

1T 1-25394-01

!*' ..... interchangeability

1

i 1 ' : 1··. . ..

> 1 ~· ' •

..

Part No. for XT500 78

1 R7-83972-00

1 E6-82920-00

583-83922-00

583-26243-00

583-26301-00

lEB-26290-10

341-26290-20

341 -26290· 51

1 EG-26290-00

341-26290-70

341-26290-61

1 E6-241 i 0-00-05

2H 1-24244-00

2H1-24247-00

2H1·24245-00

2H 1-24248~00

2H 1-24246-00

2H 1-24249-00

1T2-25394-00

1 T1 -25394-00

Description

l SWiTCH, handle 4

1 SWITCH, handle 5

, LEVER HOLDER ASS'Y, right

1 LEVER. right

TUBE, guide

THROTTLE WlRE ASS'Y

BACK M!RROR ASS'Y, left BACK ÎliîiRROR ASS'Y. !eft

BACK M.RROR ASS'Y, Jeft

~

1. BACK MIRROR ASS'Y, rîg. ht

BACK M!RROR ASS'Y, right

~ BACK MlRROR ASS'Y, right

1 FUEL TANK COMP.

j. GRAPHIC, fuei tank 1 Heft) 1 l· GRAPHIC, ·fuel tank 1 (right)

!· G RAPHIC, fuel tank 2 (left)

j . G RAPH 1 C, fuel tank 2 (rightl

. EMBLEM, fuel tank {left}

. EMBLEM. fuel tank \right}

SPACER, bead

l SPACER. bead

Mark: 0 ..... Part modified · + ..... Part added - ..... Part deleted · L'• ..... Change of parts quantity

O'ty

1

1

1

2 1

x xi xjx ix + l l

:x x x!x x x o i 0

x

:x .x

i [ !

' i . 1 !

X lXi

1 lx1 1 l 1

1

!x ! l X1 ' lx i

x:

0

x x 0

x x 0

l

10 0

0

0

0

0

i 0 i

lxix x x x ·l t 1 i ! 1

0

6

21

. 19 FRAME Frg •

7

~/ 1

18

. 26 HANDLE .. Wl RE FIQ. 5

-----1 5 1

L·. - -. _· 2-7 FUELTANK - Fi~. -

1 1

1

1 • 1

1

1

1 _j

.:? 1.!..

0 ... .... Q -(!) a::

Ref. Part No. for No. XT500 '79

34- 1 1 E 6-83570-EO

1 E 6-83570-AO

34- 5 1 E6-83S40-Fl

40- 1 2H1-82590-20

2H 1· 82'590-40

: 2H1-82590-9Q

#1 km/h

#2 mîle/h

1 nterchangeabi lity

Part No. for Description XTSOO '78

-=

1 ~6-83570- i 1 SPEEDOMETE R ASS'Y

1 E&-83570-60 SPEEDOMETER ASS'Y

1 E 6-835!.(f.fiù :TACHOMETEH ' ., • 2H 1-8259ù-20 iWIRE HARNESS ASS'Y

• ' .. 2H 1-82590·40 1WIRE HARNESS ASS'Y '

.WIRE HARNES$ ASS'Y

L---------------------------1.~-----------------------~------Maïk : 0 ..... Part modified + ..... Part added - ... ;. Part deleted ô ..•.• Change of parts quantity

' l ~~ ! ! c:

Q.'ty 0 a::i>:<Ciof ·.; . _,z «l "' <C!<Clc:::<:.: > (.) .:z:

;;:: ... ~!?l:t!-,-l!...J «l

E ZlC::j(l)ic.!) <( "0 WjO!=>jz 0 (!)

0 1ZI<I.: 1w!t: :E c::

1 0 #1

0 #2

i 0

' 1 1 .X;X !X x ' x x

! 1

:xix l ' J :x 'x 1

' . 1 i i ! lx 1 +

1 !

8

Fig. 7 CRANKCASE COVER

9

Fig.8 OIL PUMP ·OiL CLEANER

9

(

1 l Fig.23 FRONT FENOER·REAR FENDER 1..------------

i 1

_ _j

The fotlowing contz-nt~ are corrections tc the Parts List for XT500'78 due to modification of speciz~cation (adopted in the process of XT500'78 production}.

.::' u. lo

1

-.... a;l -a;l

a:

1 ~

Ref. Part No. for No.. XTSOO '79

XT500'78

6- 2' 91810-050i6

6-2i 90460-71017

7· 6. 583-15431-02 1

7-10' 93210-07135

7-15> 90109-06511

7-2i 93420-25002

a. e. :~3-13316-02

o- g: 583-13336-02

8- i7; 583-1341 7 -C ~

8-19: 90340-14009

8-28! 2J2-13465-00

• 8-28-1 1 30461-10042

• 8·331 92501 ~06018 i 12-19 i 90508-08334

22· sl 43î -22151-03

25-12! 97323-08055

25 .. 13! 92901-08600

25-14; • 1

25 15l 95303-08800

;--• lnterchangeability

l l

.. ·,:

1

1. . :.

• ' .. i

Part No. for XTSOO '7S

91830-22016

90460· 71129

583-15431 00

93210-071 55

90109-06419

583-11 316-01

583-13336-0i

583-13417,00

90101-14259

583· 1346S-01

90508-08008

431·22151·02

<r~~~ ~ 3-o8css

910201-08083

92903·081 00

95611·08100

95611 ·081 00

559-25i 55·00

Description

i. PIN, dowel {8.4-12-16)

CLAMP. hose i363-i4455-00)

COVER. crankcase right

··ORING

. 80 L T. hexagon socket head

'CIRCLIP {R-25) 1 COVER. pump

; HOUSING. rotor

. COVER, strainer

• PLUG .. dra!n

'HOSE. oi12

. CLAMP ·· SCRE.W, panhead

SPRlNG. torsion

: SEAL. guard :. t OLT

WASHER. plate

; WASHER .. spring

NUT, crown-

: NUT,U

i LEVER, camshaft l

û'ty

1

1

1

1

. 1

2

1

1

5 10

4

5-1 1

1

;1 ; ~

.xix,xxxx , r

:Xi X X X X X

' i :X X' X X X X i ' l

xxx xxx

' i

,0

!o + 0

0

0

0

0

+ + 0

0 t

X X XiX X 0

x x xix x o i 1

x x!xlx x o i 1

1 ! x.x!xix x o 1 1

L ~~~~:~~-~~~~~~-~~~~~~~~~--~----~----~~----~----~ Mark : 0 ..... Part modified + ... ~. Part a:dded - ..... Part deleted :::. ..... Change of parts quanti1y 10

Fï·g. 7 CR.ANKCASE COVER

28 u 9

Fig.S OIL PUMP·OILCLEANERt

11

r-·---- --------l 1

For Ports News No. 1 78017 J 78037

1

1

. -------~,>" ~~ #~-·

--~i;J l, ~0

' ~7 ---"?-\ 1 'i .J.... :(': 'rJ,'·~'~ 1 w--~~.

1 ' 1

33 7. ~: 35 1

34 1

1 ! Fig.23 FRONT FENDER-REAR FENOER ! L ____________ ___.

~~~~~~--------·--------------~~--~~~····~·.·~-~------~-,~---,---------~--~~~----~~------------~~------------------

! The foBowing contents are corrections to the Parts List for XT500'78 ~ due to modification of specification (adopted in the process of XT50078 produttion}.

,--.,. lnterchangeabHily ~~-~~T -~---t·-------~·---..--,.--..,.~-~-.-~-,..--,---,---r~ __,.--,-!r-r-~c-:-r---,

0 . t" Q't.y 0! <t ...1 - 1 ~ '0 ° ·~· -~

::n 1

Li: Ref. \ Part No. for -: 3: S \ No. ' XTSOO '79 ° ~ Part No. for

XTSOO '13 escnp 1on ,.. 2 ,~ a: 1c: 2 Oia: >

1<!z1 ·~ .,

û <t!c: Ll{i=: w 2 !<l<t1 ti:l~! -~ -c Q; l XTSOO '78 1" t 1 "ëi· ' >...., a: i ~..:: ' ' z 0 t--+-----i-.,-~--:..:...::..~t,,----11F+--+-------------.:....-----------·

30·2i 95301-08700 95303·08700 NUT ' 1

3Q .. 40i 93102·25030 93102-25061 . OI1L SEAL 1

34- 4i 1E6-83578 .. 10 • " 1E6-83578-10 :. KNOB

l 1 EG-83578-60 . KNOB 1

, 438-83550-€!1 ~ • 438-83550-00 SPEEDOMETEE CABLE .ASS'Y

39- 6i 97701-3052'0 j " 97701-C3520 . SCREW, tapp·m:p!

39-1 97701-30520 l " 97701~0352(P . SCREW, tappi;ng

34-17i

1 1

1

1

1

4

4

2 ...l[l..!.l NIC' 0 <t:Ej~:l- 1 -1:~ ~ ce <:! ....1!(2 !:::...1 LU ~iZJO::jtf.ll~l< "C E a: O! . <:•w ~ _iw'jOi:::Jiz .,_. 0

Q)

u. ::r·3 wic::~ tn u..!O,Zî<tiUJI- :E a:

. x x 1 x 1 x ! xfx x 1 x x, -:; x x x x1x1x 1xrx x'1x x o

1 1 .

; i f 1

l i 1

: l; .i i 1 ! 1

1 1 ! ! l l 1 l

! j l l 1 ! i 1

1

1 !

j

! 1

1 1

0

0

()

1

{

! l l

1---J-.---l-------J'---'---~---·----~__L_. _____ __._ ___ I...-..I--..J----'---A-I ...1-..J.II_.-1--...l.-.l.~l--J...---L----1

Mark: o ..... Part m.cdified + ..... Part addsd - ..... , .. Partdeleted. ù ..... Change o·f parts quantity 12

6

Fig. 7 CRAfoiKCASE COVER

Fig.S OI.L PUMP·OIL CLEANER

13

,------------ -l 1

For Parts News No. 1· 78017 • 78037

1 1

1 1 f 1

1 ----~. 1

~~///~.~\ 1 1 ~-ji/ 1 l ·- c 1 1

J n. -é>l ~-?--·-~ 1

\G:~ i 33 . 7"1 ~5 / ·.

34 1

1

! Fig.23 FRONT FENOER·REAR FENOER j t_ ____________ _

The fo!!owîng contents are: corre-;;tïons to the Parts List for XTS00'78

due to modificatio"' of specification (adopted from XT500'78 initiial productl;:;H\ ;• lntercha..,~ability ---.---..

.:? LI. Ref. Part No. for '"Cl ~ 'Part No. for Description 0 -,,cc - No. XTSO'J '79 o;z

1 XT50078 ...

''* XT500 78 l t-! ti

la: ~i6Î ' 1

_jj, __

22· 7i 2K8-22129-00 l 483-2212S m COVER, thrust !

• 23-331 1 E6-215l4-00 1 ~ Slf A Y, :t:,der 2 ;

23-34! 97301-06014 1 • il BOLT l

r

.. 23-35; 92901-05100 1 . WI1ASHE.R. spdng ,,

30-44\ 901 ïi- î 6021 90171 ·16021 NIIUT, cast'«e } 90171-16022 I'I~UT, ca'Stlt~

40-12) 1 90201-06008 WASHER, plate

'

U---~.-.-_ ___lL_. r; 3 Parts News No. 781}:: 7, 18031

1 Mark : 0 •.... Partmodified + ..... Partadded - ..... Pan .dele'ted t:.\ ••• ., Chanr~ of parts quantity

Q'ty

2

2

4

4

1

x x x

x

'1 1 i 'li 0 1 jx) ji Il + .x 1 -r-! 1 1

!Xl 1 l. + 1 1 ' 1

x lx 1lx lx J x o

1 '

! ! 1 x 'JJ t 1 ! 1

i !, ' '

j 1

1 1 1

1 1

l l 1 l 1 '

1 1

1 1 l l ! 1 l 1

1 1 1 1

:7"3

114

Part No. Ref. No.

1 E 6· 21 514-00 23-33

1 E 6-241 "10-00~06 27-. l

1 E 6-26290-00 26~45

1 E6-26290-1 0 26~44

1 E 6-83540-F 1 34- 5

( 1 Ei?-83570-AO 34- i

1 E6-83570-EO 34- 1

1 E6-83578-1 0 34-4

1J7-18541-00 12- 8

1 R7 -83972-00 26-15

1 T1·25394-01 30- 7

1T2~114101·61 16- 1

112.-25394-00 30- 7

1 U4;~-27311 7-00 21- 2 '1 U6-14101-10 17-12

1 1 1U6-14701-51 17-12

1 U6-21240-00 20- 1

2HQ.-2124:0-00 20- 1

2H0-26243-00 26-28

2H0-2:ô301-00 26·29

2HD 83912-20 26· 5 2H0-83922-20 26-18

2H1-2ü471-00-R4 19-21

; 2H1-21511-00 23- 1

2Hl-24161-00

2H 1-241162-00

2H1-24244-10

l2H1-24245-10

2H 1-24246-10

27- 6

27- 7

27- 2 27- 4 27- 3.

Part No.

. 2H1-24247-10

2H1-82590-20

2H1-82590-40

2H1-82590·90

212-13465-00

2J2-14121-00

212-14133-00

2J2-14571-00

212-181 03-00

2J2-18141-00

! 212-18541-00 l 2KS-22129-00

2N6·25155-00

2Y0.-15100-00

3/-1.7-83969-00

1341-26290-21

!341-26290-51

341-26290-61

1341-26290-71

431-22151-03

438~83550-01

583-11531-02-95

583-11631-02-96

583-11635-02

583-11636-02

583-11637-02

583-11638-02

583-13316-02.

583-13336-02.

Ref. No.

27~. 5

40- 1

40- 1

40- 1

8-28

16-51

16-49

16-39

13- 8

12- 6

12- i

22· 7 29-27

6- 1

26-15

26-44

26-44

26-45

26-45

22- 8

34-17

3- 7

3- 7

3· 7

3- 7

3- 7

3· 7

8- 6

8- g

NUMERICAL INDEX

Part No. Ref. No. Part No. Ref. No. Part No. Ref. No.

583-13417-01 8-17 95301-08900 21- 3

583-15431-02 7- 6 95302-1 0900 . 21- 3 1 583-21511-00 23- 1

1 95303-08800 25-15 !

90102-10006 21- 2 l 97301-06014 19-22 1::: 90109 .. 06511 7-15 97301-06014 23~34

1

901 09-1 0399 21- 2 97323-08055 25-12

90171-10012 21- 3 97701-30520 39- 6

90171-16021 30-44 97701-30520 39-14

1 90'l 7i·16022 30-44

1 90i79-10277 1c 7

90201-06557 19-24 1

90201-32673 12-22

90340. 1 4009 8· 191

90460-71 017 6-22 1

90461-10042 8-28- i 1

90507-26025 21- 5

90507-29021 21- 0

90507·32029 21·· 5

90508-08334 12:-19

91810-05016 6- 2

92501-06018 a:33

92901·06100 19-23

92901-06100 23-35

92901-08600 25-13

93102-25030 30-40

93210-07135 7-10

93315-23.208 12-23

93420-25002 7~27.

1 9530 l-08700 30-22

16

,; "·"···:. ·''