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MODEL LRM6019Long Reach Mower
Beginning Serial # 530000
Owner's NameDealer's NameSerial NumberDate Purchased
Model No.
September 1, 2015
CAT616 7th Edition
TABLE OF CONTENTS
Description Page3579
11121315171921232425262728293031
32-3738
PTO Assembly...........................................................................................................Frame Assembly........................................................................................................Boom Assembly.........................................................................................................Mower Deck Assembly..............................................................................................Motor & Spindle Assembly........................................................................................Offset Blade Assembly..............................................................................................Straight Blade Assembly...........................................................................................Pivot Cylinder Assembly............................................................................................Hydraulic Tank Assembly..........................................................................................Hydraulics....................................................................................................................Fasse System Hydraulics - Optional........................................................................Joystick Electrical/Hydraulic Control-Optional........................................................Hydraulic Schematic-Mower System.......................................................................Tractor Hydraulic Supply with Opt. Hydraulic Swing...............................................Tractor Hydraulic Supply with Fasse System..........................................................Fasse Multiplier Joystick...........................................................................................Fasse Valve Block Assembly...................................................................................Fasse Service Parts Listing......................................................................................16421 Joystick Control Wiring Harness Diagram..................................................Joystick Control Wiring Diagram..............................................................................Decals.......................................................................................................................Numerical Parts Index................................................................................................Warranty
CAT6167th Edition
September 1, 2015
LRM6019Long Reach Mower
(Beginning Serial No. 530000)
1701 S. Slappey Blvd./P.O. Box 3687 Albany, GA 31706(229) 439-2217 / Fax (229) 439-9343
1100 Holland Road Suffolk, VA 23434 U.S.A. (757) 539-0231 / Fax - (757) 934-3264
The Terms "Left" and "Right" used in the description of parts are determined byfacing the direction of travel of the machine.
"A/R" found in the "No. Req'd" column denotes "As Required"."OPT" found in the "No. Req'd" column denotes "Optional".
NOTES
PTO ASSEMBLY
PAGE 3
ITEM PART NO. DECRIPTION QTY REQ'D
1 10603 PTO, 1-3/4 TO 1-3/8 OPT
-- 10633 PTO, 1-3/8 TO 1-3/8 OPT
2 10603A PTO, 1-3/4-20 MALE HALF A/R
-- 10633A PTO, 1-3/8-21 MALE HALF A/R
3 10603B PTO, 1-3/8-21 FEMALE HALF A/R
4 W362434 YOKE, END; 1-3/4 20-SPLINE SLIDE COLLAR (COMPONENT OF #10603) 1
-- W362430 YOKE, END; 1-3/8 21-SPLINE SLIDE COLLAR (COMPONENT OF #10633) 1
5 W364916 KIT, QUICK DISCONNECT; 1-3/4 1
-- W364915 KIT, QUICK DISCONNECT; 1-3/8 1
6 W312209 KIT, CROSS & BEARING; 2500 2
7 W174039 YOKE, INBOARD; 2500 40X36 (20) 1
8 W304046 PIN, SPRING; 10 X 90 1
9 W385723 PROFILE, SPLINED; 40 X 36 L=480 1
10 W365387 CONE, SHIELD; SC25 7 RIB LARGE DIAMETER 2
11 W365305 SCREW,1/8-18 X 3/8 PAN HEAD PHIL. SELF-DRILLING 2
12 W087276 RING, BEARING; XC25 2
13 W383650 SHIELD, OUTER TUBE WITH CAP L=375 1
14 W383333 DECAL, DANGER - SHIELD; OUTER 1
15 W355155 BEARING, SUPPORT; SC25 1
16 W384060 SHIELD, INNER WITH CAP L=370 1
17 W044321 CHAIN, SAFETY 1
18 W388297 YOKE, INBOARD; 250 L=484 1
19 W383334 DECAL, DANGER - STEEL; INNER 1
20 W362430 YOKE, END; 1-3/8 21-SPLINE SLIDE COLLAR 1
21 W364915 KIT, QUICK DISCONNECT; 1-3/8 1
47
44
4
29
17
19
2032
43
45
44
47
17
16
21
16
12
12
33
34
35
40
41
35
1
5
6
7
1
1
2
3
67
7
40
40
40
40
41
4141 41
41
39
42
46
46
42
3637
38
25
26
10
10
1314
13
11
27
PA
GE
4
TORQUE TO 115 lb-ft DRY OR 90 lb-ft LUBRICATED
DIRECTIONOF
TRAVEL
8
9
30
9
30 8
88
48
1518
22
23
24
28
31
23
24
OPTIONAL, SEE NOTE 1
OPTIONAL, SEE NOTE 1
OPTIONAL
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 1465 PIN, LYNCH; 7/16 X 2 HD 3
2 1661 PIN, LYNCH, 3/16" 1
3 1753 PIN, HITCH; 1 DIA. X 4-1/4 EFFECTIVE LENGTH 1
4 1761 FITTING, 1/4 STRAIGHT GREASE 1
5 1863 SHAFT, HITCH UPPER 1
6 1864 SHAFT, HITCH LOWER 2
7 2050 PIN, SNAPPER 5/16 DIA X 2-3/4 3
8 2199 PIN, COTTER 3/16 X 2 4
9 2908 PIN, CYLINDER; 1 X 3-1/16 W/HOLES 2
10 3265 COLLAR, 1-3/4 SET, 2-PIECE 2
11 13661 BOX, MANUAL 1
12 20386 PIN, HITCH; 3/4 DIA. X 7 LONG 2
13 20973 BUSHING, 2X1.75X2"LG 2
14 20974 BUSHING,1-1/4X1X1"LG 1
15 21085 ROD, DRAW 1 OPTIONAL, SEE NOTE 1
16 61979 U-BOLT, 5/8-18 X 5-1/16 X 7; W/NUTS 2
17 62286 STABILIZER, FRAME 2
18 62380 MOUNT, COUNTERWEIGHT 1
19 94729 FRAME, MOUNTING 1
20 94730 PIVOT, BOOM 1
21 94747 LUG, BREAK AWAY CYLINDER 1 OPT USE WITHOUT PIVOT CYLINDER ONLY
22 95172 MOUNT, COUNTERWEIGHT 1
23 95173 BRACKET, ANGLE 2
24 128904 COUNTERWEIGHT 2 A/R OPTIONAL
25 128921 SHIM, MOWER PUMP 1
26 128922 COVER, MOWER SHIM 1
27 128950 MOUNT, OPERATOR'S MANUAL BOX 1
28 129000 ROD, DRAW 1
29 129203 PLATE, MAIN BOOM RETAINING 1
30 129229 SPACER, CYLINDER 2 A/R
31 129250 COUNTERWEIGHT 1 A/R OPTIONAL, AT CENTER OF WEIGHTS USED
32 140766 CYLINDER, 3" DOUBLE ACTING, 3 & 8 STROKE 1
33 140794 CLAMP, HALVES; SINGLE #8 (PAIR) 1
34 140795 PLATE, COVER; SINGLE #8 CLAMP 1
35 140797 BOLT, SINGLE #8 CLAMP; 3/8-16 X 2-1/4 2
36 140806 CLAMP, HALVES; TWIN #16 (PAIR) 1
37 140807 PLATE, COVER; TWIN #16 CLAMP 1
38 140809 BOLT, TWIN #16 CLAMP; 5/16-18 X 2-1/2 1
39 140968 PUMP, 6.38 CU 1
40 80167A CAP, DUAL WELD TUBING; 7/8 DIA. 5
41 80167B CLAMP, HALVES 7/8 DIA. DUAL (PAIR) 6
42 G121201-8 NUT, 1/2-20 DEF. HEAD FLANGE; GRADE 8 2
43 G128004 NUT, 1/2-13 SERRATED FLANGE 1
44 G131026 WASHER, 1-1/2 USS FLAT 2
45 G180183 SCREW, 1/2-13 X 2-1/4 USS CAP 1
46 G451822-8 SCREW, 1/2-20 X 2-1/4 FLANGEHEAD CAP, GR 8 2
47 G9419534 LOCKNUT, 1-1/2 - 6 NYLOCK HEX 2
48 S21030 ASSEMBLY, BOOM MAIN PIN 1
PAGE 5
-- NOTE 1 --FOR USE WITH CASE INTERNATIONAL WEIGHTS #405846A3.
FRAME ASSEMBLY
1
15
15
4
7
56
8
9
17
11
12
13
14
16
19
20
2122
23
24
25
26
36
32
10
39
40
15
15
15
15
15
15
15
4
7
5
5
5
5
5
55
5
5
5
6
6
8
11
11
36
39
39
39
39
39
39
39
39
39
39
39
40
40
40
40
40
40
40
40
40
40
40
3129
30
33
34
3737
37
33
33
33
3438
38
3833
35
33
34
37
37
38
38
27
3
3
3
3
PA
GE
6
28
28
18
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 1761 FITTING, 1/4 STRAIGHT GREASE 4
2 2205 FITTING, 1/8 STG. GREASE 1610-BL 4
3 2986 FITTING,1/4 X 90 GREASE 4
4 3263 INSERT, 2-3/16 BEARING, NONRELUB.; ECCENTRIC 2
5 20973 BUSHING, 2X1.75X2"LG 11
6 20974 BUSHING,1-1/4X1X1"LG 3
7 20984 BUSHING,1-1/2 ODX1-1/4IDX1"LG 2
8 20991 PIN, CYLINDER PIVOT 2
9 20992 PIN, CYLINDER PIVOT 1
10 20993 PIN, TOGGLE PIVOT 1
11 20995 PIN, LINK PIVOT 3
12 20997 PIN, DECK PIVOT 1
13 20998 PIN, TOGGLE PIVOT 1
14 21003 PIN, CYLINDER PIVOT 1
15 21014 PIN, ROLL 3/8 X 2-1/2; HEAVY DUTY 9
16 21032 PIN, BOOM PIVOT 1
17 21033 PIN, BOOM PIVOT 1
18 62271 LINK, TOP 1
19 62272 TOGGLE, TOP 1
20 62273 TOGGLE, BOTTOM 1
21 62274 LINK, ARM LIFTING 1
22 62279 LINK, TOP 1
23 62280 LINK, BOTTOM 1
24 94723 BOOM, ARM SUPPORT 1
25 94724 BOOM, ARM SUPPORT 1
26 94730 PIVOT, BOOM 1
27 94775 STOP, MOWER ARM 1
28 94986 PIVOT, BOOM 2
29 128861 CHANNEL, HYDR. LINE SUPPORT 1
30 129245 CHANNEL, HYDR. LINE SUPPORT 1
31 129246 CHANNEL, HYDR. LINE SUPPORT 1
32 140765 CYLINDER, 3"; 16 STROKE 1
33 140806 CLAMP, HALVES; TWIN #16 (PAIR) 6
34 140807 PLATE, COVER; TWIN #16 CLAMP 3
35 140809 BOLT, TWIN #16 CLAMP; 5/16-18 X 2-1/2 1
36 140989 CYLINDER, 4 X 20 2
37 80167A CAP, DUAL WELD TUBING; 7/8 DIA. 5
38 80167B CLAMP, HALVES 7/8 DIA. DUAL (PAIR) 5
39 G131021 WASHER, 1-1/4 SAE FLAT 12
40 G9419533 LOCKNUT, 1-1/4-7, GRADE 8 12
PAGE 7
BOOM ASSEMBLY
10
11
122
3
4
5
13
14
15
17
18
19
20
23
24
25
26
27
10
10
13
13
21
28
22
38
34
37
35
35
37
37
37 3737
3737
37
37
7
29
30
29
30
34
34
38
38
31
32
PA
GE
8
TORQUE TO 400 lb-ft DRYOR 310 lb-ft LUBRICATED
6
8
9
33
37
36
29
29
1
33
38
38
16
-- SEE NOTE 1 --
SHIM, MOWER DECK MOUNT; 12 GA. A/R
SHIM, MOWER DECK MOUNT; 14 GA. A/R
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 2205 FITTING, 1/8 STG. GREASE 1610-BL 1
2 7012 SPRING, TENSION 1
3 20968 ADJUSTER, SCREW 1
4 20974 BUSHING,1-1/4X1X1"LG 1
5 20984 BUSHING,1-1/2 ODX1-1/4IDX1"LG 1
6 20989 SPACER, .4375 LONG 1
7 21011 SLEEVE, BUSHING 1 A/R SERIAL NOS. 450791,450792 ONLY
8 21035 BUSHING, DECK GUARD 1
9 21036 BUSHING, DECK GUARD 1
10 40005 CURTAIN, SAFETY 3
11 40006 CURTAIN, SAFETY 1
12 40007 CURTAIN, SAFETY 1
13 62266 CLAMP, CURTAIN 3
14 62267 CLAMP, CURTAIN 1
15 62268 CLAMP, CURTAIN 1
16 80861 WRENCH, LRM 1
17 94713 DECK, MOWER 1
18 94726 MOUNT, MOWER DECK 1
19 94727 BRACE, CROSS 1
20 94728 SUPPORT, DECK 1
21 94751 SKID, MOWER 1
22 94759 SKID, MOWER; SHORT 1
23 128775 GUARD, DECK 1
24 128785 PLATE, CONNECTING 1
25 128786 PLATE, CONNECTING 1
26 128787 PLATE, CONNECTING 1
27 128788 PLATE, CONNECTING 1
28 128870 COVER, ACCESS HOLE 1
29 128963 WASHER, BEARING 4
30 128994-10 SHIM, MOWER DECK MOUNT; 10 GA 2 A/R
31 129182 SHIM, CROSS BRACE (10 GA.) 1 A/R
32 129183 SHIM, CROSS BRACE (16 GA.) 1 A/R
33 129224 WASHER, BEARING 2
34 G131095 WASHER, 20MM FLAT, HARDENED 3 12
35 G271793-8 SCREW, 3/4-16 X 2 HEX CAP GR8 2
36 G271799-8 SCREW, 3/4-16 X 3-1/2 SAE CAP GRADE 8 1
37 G271819 SCREW, 3/4-16 X 3 SAE GRADE 8 11
38 G9419535-8 LOCKNUT, 3/4-16 STOVER GR8 5 14
PAGE 9
-- NOTE 1 --
PART NUMBER DESCRIPTION QTY REQ'D COMMENTS
128994-10 SHIM, MOWER DECK MOUNT; 10 GA. A/R
128994-12
128994-14
MOWER DECK ASSEMBLY
2
3
4
9
10
11
15
18
19
20
3
10
18
19
20
6
7
17
21
25
5
22
24
26
8
12
13
14
PAGE 10
BEVEL DOWN
TIGHTEN TO 400 lb-ft DRYOR 310 lb-ft LUBRICATED
TIGHTEN TO 115 lb-ft DRYOR 90 lb-ft LUBRICATED
TORQUE AT 10 FT.LBS.REPEAT 3 TIMES, EACH NUT.
SPIN AFTER EACH TORQUE.
16
23
16
23
11
4
PACK BEARINGS & FILL HOUSING CAVITYWITH HIGH TEMPERATURE GREASE.
SILICONE RUBBER ON TOP OF SEAL.
SILICONE
USE #242 LOCKTITE
A/R
A/R
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 2247 FITTING, GREASE; 1/4-28; 45 DEGREE 2
2 20962 ADJUSTER, SLACK 1
3 20963 NUT, SPANNER 2.360-18 2
4 20964 WASHER, SPANNER 2
5 21008 SPACER, WEAR 1
6 51772 SPROCKET, #80 12-TOOTH 14-SPLINE 1
7 51776 SPROCKET, #80 12T 1-3/4 6-SPLINE 1
8 80682 HOUSING, BEARING 1
9 100005 SPINDLE, BLADE HOLDER ASM 1
10 128627 SEAL, KEEPER 2
11 128706 MOUNT, MOTOR-HOUSING 1
12 129003-10 SHIM, MOTOR 1 A/R
13 129003-12 SHIM, MOTOR 1
14 129003-14 SHIM, MOTOR 1
15 140763 MOTOR 3.8 CU. 1
16 140786 HYDF,16 ORB X 16 ORF 90 DEG. 2
17 4515D-12 CHAIN, #80-2, 11 PITCHES + CONNECTOR 1
18 80389B CUP, INNER 39520 2
19 80389C BEARING, CONE; INNER 2
20 80389D SEAL (946275) 2
21 G121201-8 NUT, 1/2-20 DEF. HEAD FLANGE; GRADE 8 1 4
22 G131095 WASHER, 20MM FLAT, HARDENED 1 6
23 G133769 SCREW, 1/4-20 X 3/4 FLAT HEAD SOCKET 2 12
24 G271795-8 SCREW, 3/4-16 X 2-1/2 GR8 1 6
25 G451822-8 SCREW, 1/2-20 X 2-1/4 FLANGEHEAD CAP, GR 8 1 4
26 G9419535-8 LOCKNUT, 3/4-16 STOVER GR8 1 6
PAGE 11
MOTOR & SPINDLE ASSEMBLY
1
2
3
4
5
6
7
8
7
5
1
6
888
66
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 21007 BOLT, BLADE; 1-1/8 - 12 X 3-1/4 2
2 62235 BLADE, 5/8 X 5; FORGED OFFSET 2
3 100005 SPINDLE, BLADE HOLDER ASM 1
4 128758 HOLDER, BLADE 1
5 G131094 WASHER, 1-1/8 FLAT; HARDENED 2
6 G271802-8 SCREW, 3/4-16 X 4-1/4 HEX CAP GR8 4
7 G9419528 LOCKNUT, 1-1/8 -12 GR8 SECURITY 2
8 G9419535-8 LOCKNUT, 3/4-16 STOVER GR8 4
PAGE 12
OFFSET BLADE ASSEMBLY
TORQUE TO 400 lb-ft DRY OR 310 lb-ft LUBRICATED
TORQUE TO 850 lb-ft DRY
2
1
2
3
4
5
6
7
8
7
5
2
1
6
888
66
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 20978 BOLT, BLADE 1-1/8-12 2
2 62234 BLADE, 5/8 X 5 FORGED STRAIGHT 2
3 100005 SPINDLE, BLADE HOLDER ASM 1
4 128865 HOLDER, FLAT BLADE 1
5 G131094 WASHER, 1-1/8 FLAT; HARDENED 2
6 G271805-8 SCREW, 3/4-16 X 5-1/4 GR8 4
7 G9419528 LOCKNUT, 1-1/8 -12 GR8 SECURITY 2
8 G9419535-8 LOCKNUT, 3/4-16 STOVER GR8 4
PAGE 13
STRAIGHT BLADE ASSEMBLY
TORQUE TO 400 lb-ft DRY OR 310 lb-ft LUBRICATED
TORQUE TO 850 lb-ft DRY
7
4
5
6
8
10
11
15
18
19
20
22
15
8
3
3
88
9
21
22
22
PAGE 14
DIRECTIONOF
TRAVEL
1
12
13
14
16
17
12
5
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 1761 FITTING, 1/4 STRAIGHT GREASE 1
2 2193 PIN, COTTER 3/16 X 1-3/4 4
3 2908 PIN, CYLINDER; 1 X 3-1/16 W/HOLES 2 INCLUDED W/140832
4 14832 CYLINDER,10X3X1.25HYDRAULIC 1
5 20973 BUSHING, 2X1.75X2"LG 2
6 20993 PIN, TOGGLE PIVOT 1
7 21014 PIN, ROLL 3/8 X 2-1/2; HEAVY DUTY 1
8 61979 U-BOLT, 5/8-18 X 5-1/16 X 7; W/NUTS 4
9 94725 ARM, SWING 1
10 94749 FRAME, PIVOT CYLINDER MOUNTING 1
11 94750 SUPPORT, LEVER ARM 1
12 140341 COUPLER,8 ORBF-1/2 QDM 2
13 140990 HOSE, HYDR. 1/2 X 82 1
14 140990 HOSE, HYDR. 1/2 X 82 1
15 141070 HYDF, ELBOW; 90 3/8 NPT X 6 ORF 2
16 80167A CAP, DUAL WELD TUBING; 7/8 DIA. 1
17 80167B CLAMP, HALVES 7/8 DIA. DUAL (PAIR) 1
18 G121574 LOCKWASHER, 5/8 4
19 G124589 NUT, 5/8-11 USS 4
20 G131021 WASHER, 1-1/4 SAE FLAT 1
21 G271727 SCREW, 5/8-11 X 3 USS CAP 4
22 G9419533 LOCKNUT, 1-1/4-7, GRADE 8 1
PAGE 15
PIVOT CYLINDER ASSEMBLY
2
3
6
7
8
4
1
PAGE 16
5
10
9
9
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 140642 HYDF-8ORB, PLUG HEX 1
2 140770 TANK, HYDRAULIC 55 GAL 1
3 140772 GASKET, 55 GAL. HYDR. TANK 1
4 140781 STRAINER, 2" NPTF, 50 GPM, 3.94 DIA. 1
5 140783 HYDF, 16ORB X 16 ORB MALE SWIVEL 1
6 140829 COVER, HYDR. TANK 1
7 140830 INDICATOR, HYDR. FLUID LEVEL/TEMP. 1
8 140831 ASSEMBLY, FILLER BREATHER 1
9 140831D GASKET 2 (RUBBER; REPLACES PAPER GASKET)
10 JAH125733 FILTER, ASSEMBLY HYDRAULIC 1
PAGE 17
HYDRAULIC TANK ASSEMBLY
44
5
6
7
15
17
20
22 2325
42
6
27
2829
32
30
39
33
46
47
48
4
4
4
4
4
44
4
4
4
20
4343
43
43
26
39
33
33
33
33
33
46
8910
40
41
12
13
14
41
11
34
35
36
24
16
18
19
2149
2
2
2
2
2
2
31
45
45
4646
37
38
6
1
321
30
6
45
45
31
13
6
PA
GE
18
2500/500 PSI 1800 PSI2500/1800 PSI
VIEWED FROM NON-TRACTOR SIDE
AC
BD
AC
BD
AC
BD
SECONDARYLIFT CYLINDER
MAINLIFT CYLINDER
BREAK-AWAYCYLINDER
DECK TILTCYLINDER
SEE DETAIL A
FLOW
FLOW
DETAIL ASCALE 0.140
STANDARD TRACTOR HYDRAULICS ONLY
NOT SHOWN
NOT SHOWN
GUARD, HOSE; 2" COILED; YELLOW 1 FT NOT SHOWN
GUARD, HOSE; 2" COILED; GREEN 1 FT NOT SHOWN
GUARD, HOSE; 2" COILED; ORANGE 1 FT NOT SHOWN
NOT SHOWN
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 140264 HYDF., -10 ORB PLUG HEX 1
2 140341 COUPLER,8 ORBF-1/2 QDM 6
3 140469 HYDF, -16 ORF F SW X -16 ORF M 90 MF 1
4 140598 HYDF, -10 ORB X -8 ORF ADAPTER 10
5 140639 HOSE, HYDR. 1/2 X 20 1
6 140701 HYDF, ELBOW -8 ORB -8 ORFS 3
7 140758 VALVE, RELIEF 2500 PSI 1
8 140759 VALVE, RELIEF 1800 PSI 1
9 140760 VALVE, RELIEF 2500/500 PSI 1
10 140761 VALVE, RELIEF 2500/1800 PSI 1
11 140763 MOTOR 3.8 CU. 1
12 140765 CYLINDER, 3"; 16 STROKE 1
13 140766 CYLINDER, 3" DOUBLE ACTING, 3 & 8 STROKE 1
14 140770 TANK, HYDRAULIC 55 GAL 1
15 140775 FLANGE, SPLIT; CODE 61, 1-1/2" 1
16 140778 VALVE, CHECK; -8 ORB X -6 JIC 1
17 140779 VALVE, INLINE CHECK; 3/4", 5 PSI 1
18 140783 HYDF, 16ORB X 16 ORB MALE SWIVEL 1
19 140785 HYDF, 24 ORB X 24 ORF STRAIGHT 1
20 140786 HYDF,16 ORB X 16 ORF 90 DEG. 2
21 140787 HYDF,16 ORB X 16 ORF STRAIGHT 2
22 140788 HYDF, 16 ORB X 16 ORF BRANCH TEE 1
23 140789 HYDF, 16 ORF SWIVEL NUT UNION FEM 1
24 140790 HYDF, 12 ORB M X 16 ORB F EXP 1
25 140791 HYDF, 12 ORB X 12 ORB MALE UNION 1
26 140812 HOSE, HYDR. 1/2 X 211 1
27 140813 HOSE, HYDR. 1/2 X 230 1
28 140814 HOSE, HYDR. 1/2 X 143 1
29 140815 HOSE, HYDR. 1/2 X 119 1
30 140817 HOSE, HYDR. 1/2 X 20 1
31 140817 HOSE, HYDR. 1/2 X 20 1
32 140818 HOSE, HYDR. 1/2 X 72 1
33 140820 HOSE, HYDR. 1/2 X 58 6 STANDARD TRACTOR HYDRAULICS ONLY
34 140821 HOSE, 1-1/2 X 18 OVERALL SUCTION 1
35 140822 HOSE, HYDR. 1 X 260 1
36 140823 HOSE, HYDR. 1 X 235 1
37 140824 HOSE, HYDR. 3/4 X 22 1
38 140825 HOSE, HYDR. 3/4 X 15 1
39 140832 HOSE, HYDR. 1/2 X 66 2 W/O PIVOT CYLINDER, USE 140816, 1/2 X 48 HOSE
40 140968 PUMP, 6.38 CU 1
41 140989 CYLINDER, 4 X 20 2
42 140996 VENT, BREATHER 10-12 MICRON SAE8 1
43 141068 HYDF, ELBOW -8 ORB -8 ORFS 4
44 141069 HYDF, -10 ORFS TO -10 ORB STRT W/ORIFICE 1
45 J38H1017 HYDF, -8 ORB TO -8 ORFS TEE 2
46 J38H1163 ADAPTER,12 ORB X 12 ORF 4
47 J61H1161 HYDF, -8 ORF TO -8 ORB M ADAPTER WITH O-RINGS 1
48 J61H1206 HYDF, 8 ORF UNION TEE; O-RING FSF 1
49 JAH125733 FILTER, ASSEMBLY HYDRAULIC 1 SEE JOHN DEERE FOR AH128449 REPLACEMENT FILTER
140826-36 GUARD, PLASTIC SLEEVE; 36" LONG 3 NOT SHOWN
140826-54 GUARD, PLASTIC SLEEVE; 54" LONG 1
140836 GUARD, HOSE; 2" COILED; BLUE 4 FT
140837
140838
140939
140231 SLEEVE, ABRASION RESIST.; 1.22 ID A/R
PAGE 19
NOTE:UNLESS OTHERWISE NOTED, PARTS SHOWN ARE WITH STANDARD TRACTOR HYDRAULICS.
SEE "PIVOT CYLINDER ASSEMBLY" SECTION FOR ADDITIONAL PARTS.
HYDRAULICS
1
2
34
5
6
7
8
9
10
11
12
13
14
15
16
17
4
5
5
5
5
5
9
17
17
17
17
17
17
17
PA
GE
20
1800 PSI
500/2500 PSI
1800/2500 PSI
VIEWED FROM TRACTOR SIDE
A
C
BD
A
C
B
D
A
C
B
D
DIRECTIONOF
TRAVEL
(STANDARD)
(STANDARD)
(STANDARD)
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 16859 PLUG, CIGARETTE LIGHTER 1
2 61979 U-BOLT, 5/8-18 X 5-1/16 X 7; W/NUTS 1
3 94760 PLATE, LUG MOUNTING 1
4 140341 COUPLER,8 ORBF-1/2 QDM 2
5 140598 HYDF, -10 ORB X -8 ORF ADAPTER 6 (STANDARD)
6 140759 VALVE, RELIEF 1800 PSI 1
7 140760 VALVE, RELIEF 2500/500 PSI 1
8 140761 VALVE, RELIEF 2500/1800 PSI 1
9 140820 HOSE, HYDR. 1/2 X 58 2
10 140833 HOSE, HYDR. 1/2 X 56 1
11 140833 HOSE, HYDR. 1/2 X 56 1
12 140834 HOSE, HYDR. 1/2 X 33 1
13 140834 HOSE, HYDR. 1/2 X 33 1
14 140835 HOSE, HYDR. 1/2 X 25 1
15 140835 HOSE, HYDR. 1/2 X 25 1
16 140840 TRIPLER VALVE W/REMOTE COMAND STICK 1 (PARTIAL VIEW)
17 J61H1161 HYDF, -8 ORF TO -8 ORB M ADAPTER WITH O-RINGS 8
PAGE 21
SEE ALSO SECTIONS:FASSE MULTIPLIER JOYSTICK
FASSE VALVE BLOCK ASSEMBLYFASSE SERVICE PARTS LISTING
FASSE SYSTEM HYDRAULICS - OPTIONAL
16
18
21
22
36
24
25
26
29
30
31
32
33
34
37
38
27
28
3943
21
22
22
22
22
22
43
43
43
43
43
43
43
1
23
4
7
10
11
13
14
15
19
35
131313
141414
20
23
40
43
43
43
5
6
12
17
41
42
PA
GE
22
1800 PSI
500/2500 PSI
1800/2500 PSI
S16370
A
C
BD
A
C
BD
A
C
BD
VIEWED FROM TRACTOR SIDE
DIRECTIONOF
TRAVEL
9
9
8
STANDARD; -- SEE NOTE 3 --
STANDARD; -- SEE NOTE 3 --
STANDARD; -- SEE NOTE 3 --
16369 CONNECTOR, 16 GA FEM. QUICK CONNECT 12 NOT SHOWN
NOT SHOWN
1
-- NOTE 2 --
HARNESS, WIRING; JOYSTICK CONTROL 1
1
-- NOTE 3 --
CARTRIDGE; RELIEF, 2500 PSI A/R USED ON 140760, 140761
CARTRIDGE; RELIEF, 500 PSI A/R USED ON 140760
A/R
ITEM PART NUMBER DESCRIPTION QTY SHOWN QTY REQ'D COMMENTS
1 210.11160 GROMMET, POWER CORD 1
2 15080 HOLDER, FUSE 1
3 15392 CONNECTOR, 1/2" STRAIN RELIEF 1
4 15569 CABLE, 3-C 16 AWG 26/30 TYPE 2433 1 5 FT
5 16191 SOCKET, AMP TYPE 111 + SIGNAL CONT 1 6
6 16205 CLAMP, CPC CONNECTOR CIRCULAR (17) 1
7 16368 SWITCH, LED TOGGLE 1
8 16370 BOX, 6X6X4 NEMA 12 1 (INCLUDES COVER)
9 16823 GASKET, DIN CONN. HERSCHMANN 2
10 16859 PLUG, CIGARETTE LIGHTER 1
11 16860 FUSE, AGC 15 AMP 1
12 16870 RECEPTACLE, CPC CONN. (17-14) 1
13 16916 RELAY, BOSCH SPDT 40A 12VDC 4
14 16917 CONNECTOR, BOSCH RELAY BASE 4
15 16935 LOOM, .50 SLIT WIRE 1 A/R BY FT
16 61979 U-BOLT, 5/8-18 X 5-1/16 X 7; W/NUTS 1
17 80724 DECAL, CONTROL BOX 1
18 94760 PLATE, LUG MOUNTING 1
19 128957 PLATE, RELAY CONNECTOR MOUNT 1
20 128958 MOUNT, VALVE 1
21 140341 COUPLER,8 ORBF-1/2 QDM 2
22 140598 HYDF, -10 ORB X -8 ORF ADAPTER 6 STANDARD
23 140701 HYDF, ELBOW -8 ORB -8 ORFS 1
24 140759 VALVE, RELIEF 1800 PSI 1
25 140760 VALVE, RELIEF 2500/500 PSI 1
26 140761 VALVE, RELIEF 2500/1800 PSI 1
27 140820 HOSE, HYDR. 1/2 X 58 1
28 140820 HOSE, HYDR. 1/2 X 58 1
29 140833 HOSE, HYDR. 1/2 X 56 1
30 140833 HOSE, HYDR. 1/2 X 56 1
31 140834 HOSE, HYDR. 1/2 X 33 1
32 140834 HOSE, HYDR. 1/2 X 33 1
33 140835 HOSE, HYDR. 1/2 X 25 1
34 140835 HOSE, HYDR. 1/2 X 25 1
35 140860 JOYSTICK, ROCKER SWITCH GRIP 1
36 140898 SUBPLATE, HYDR; SIDE-PORTED 1
37 140899 HOSE, HYDR. 1/2 X 35 1
38 140900 HOSE, HYDR. 1/2 X 26 1
39 140907 ASSEMBLY, FASSE VALVE 1
40 141010 VALVE, DIRECTIONAL; W/DIN CONNECTORS 1 -- SEE NOTE 1 --
41 G137175 SCREW, 10-24 X 2 SOCKET HEAD CAP 1 4
42 G138205 SCREW, 1/4-20 X 1-3/4 SOCKET HEAD CAP 1 2
43 J61H1161 HYDF, -8 ORF TO -8 ORB M ADAPTER WITH O-RINGS 11
16421 HARNESS, WIRING; JOYSTICK CONTROL 1 NOT SHOWN -- SEE NOTE 2 --
16918 TERMINAL, BOSCH RELAY 20
PAGE 23
-- NOTE 1 --
PART NUMBER DESCRIPTION QTY REQ'D COMMENTS
141010 VALVE, DIRECTIONAL; W/DIN CONNECTORS 1 BEGINNING SERIAL NO. 480000
140897 VALVE, DIRECTIONAL PRIOR TO SERIAL NO. 480000
16421 BEGINNING SERIAL NO. 480000
16402 HARNESS, WIRING; JOYSTICK CONTROL PRIOR TO SERIAL NO. 480000
16505 HARNESS, WIRING EXTENSION; JOYSTICK CONTROL OPT
140759A CARTRIDGE; RELIEF, 1800 PSI A/R USED ON 140759, 140761
140760A
140760B
140760S KIT, SEAL; IR00 SERIES CARTRIDGES
SEE ALSO SECTIONS:FASSE VALVE BLOCK ASSEMBLY
JOYSTICK CONTROL WIRING DIAGRAM
JOYSTICK ELECTRICAL / HYDRAULIC CONTROL - OPTIONAL
FASSE SYSTEM SERVICE PARTS
FASSE PART NO.
AMADAS PART NO.
DESCRIPTION
253-003 F253-003 COIL H/F 6354012 8-32 SS 12V 1.67A ING DIODE273-004 F273-004 CART H/F SV10-41-0-N-00 SPL 4W 2P274-001 F274-001 CART SEAL KIT H/F SK10-4N-MMM
250-030 F250-030 SW PB SPDT MOM MICRO250-031 F250-031 SW PB SPDT STAT MICRO250-035 F250-035 BOOT SP 15/32" GRN250-037 F250-037 BOOT SP 15/32" YEL250-038 F250-038 BOOT SP 15/32" RED301-003 F301-003 TRM KIT #16 3BULLET LIT GUIDE
FASSE VALVESSEVEN ROVAR PARKKEARNEY, NE 68848-23481-800-345-7745
THE ABOVE LISTED PARTS ARE COMMON WEAR ITEMS. FOR REPLACEMENT OFOTHER FASSE PARTS, CONTACT:
PAGE 29
DECALS
ITEM PART NO. DESCRIPTION QTY REQ'D
1 80910 DECAL, DANGER: ELECTROCUTION HAZARD 1
2 80912 DECAL, DANGER: OVERHEAD CRUSH HAZARD 1
3 80914 DECAL, DANGER: FLYING OBJECT HAZARD 1
4 80915 DECAL, DANGER: THROWN OBJECT HAZARD 1
5 80919 DECAL, DANGER: ROTATING DRIVELINE HAZARD 1
6 80913 DECAL, DANGER: ROTATING BLADE HAZARD 1
7 80911 DECAL, DANGER: CRUSH HAZARD 1
8 80917 DECAL, DANGER: HIGH PRESSURE FLUID 1
9 80918 DECAL, CAUTION: CHECK BLADE, SPINDLE BOLTS 1
10 80916 DECAL, DANGER; ROTATING BLADE HAZARD 1
PAGE 33
DECALS
ITEM PART NO. DESCRIPTION QTY REQ'D1 80920 NOTICE: NO REVERSE ROTATION 1
2 80921 DECAL, DANGER: FLYING/ THROWN OBJECTS HAZARD 1
3 80709 DECAL, MAIN BOOM 1
4 80922 DECAL, DANGER; ROTATING DRIVELINE… HAZARD 1
5 80923 DECAL, NOTICE; HYDR. OIL IN TANK 1
6 80710 DECAL, SECONDARY BOOM 1
7 80924 DECAL, NOTICE; HYDR. OIL/CYLINDERS 1
8 80929 DECAL; NOTICE; LOWER DECK / PREVENT… 1
9 80711 DECAL, SWING CYLINDER 1
10 80930 DECAL, NOTICE; DUAL TIRE STOP 2
11 80931 DECAL, CAUTION; CHECK SKIRTING 2
12 80708 DECAL, DECK TILT 1
PAGE 35
DECALS
ITEM PART NO. DESCRIPTION QTY REQ'D
1 80932 DECAL, WARNING: CRUSH/PINCH POINT 8
2 80933 DECAL, DANGER: ENTANGLEMENT/SHIIELD 1
3 80935 DECAL, CAUTION: READ OPERATOR'S MANUAL 1
4 80936 DECAL, CAUTION; 1-7 ITEMS 1
5 JE82510 DECAL, CAUTION: GENERAL WARNING 1
6 80934 DECAL, DANGER; MOVING PARTS, PARK 1
THE FOLLOWING DECALS ARE USED BUT ARE NOT SHOWN:
-- 80712A DECAL, "AMADAS" 18X2-1/2 BLUE LETTERS 2
-- 80712B DECAL, "LRM6019" 18X2-1/2 BLUE LETTERS 2
-- 80713 DECAL, "AMADAS"; 27 X 3-1/2 BLUE 2
-- 8519 DECAL, SLOW MOVING VEHICLE 1
-- 8425 DECAL, 3M HONEYCOMB RED REFLECTIVE 5 FT
-- 8343 DECAL, AMADAS "AMERICAN MADE" 1
PAGE 37
NUMERICAL PARTS INDEX
PART NO. PAGE PART NO. PAGE PART NO. PAGEF250-030 29 W388297 3 140765 7, 19F250-031 29 100005 11, 12, 13 140766 5, 19F250-035 29 10603 3 140770 17, 19F250-037 29 10603A 3 140772 17F250-038 29 10603B 3 140775 19F253-003 29 10633 3 140778 19F273-004 29 10633A 3 140779 19F274-001 29 128627 11 140781 17F301-003 29 128706 11 140783 17, 19G121201-8 5, 11 128758 12 140785 19G121574 15 128775 9 140786 11, 19G124589 15 128785 9 140787 19G128004 5 128786 9 140788 19G131021 7, 15 128787 9 140789 19G131026 5 128788 9 140790 19G131094 12, 13 128861 7 140790B 23G131095 9, 11 128865 13 140791 19G133769 11 128870 9 140794 5G137175 23 128904 5 140795 5G138205 23 128921 5 140797 5G180183 5 128922 5 140806 5, 7G271727 15 128950 5 140807 5, 7G271793-8 9 128957 23 140809 5, 7G271795-8 11 128958 23 140812 19G271799-8 9 128963 9 140813 19G271802-8 12 128994-10 9 140814 19G271805-8 13 128994-12 9 140815 19G271819 9 128994-14 9 140817 19G451822-8 5, 11 129000 5 140818 19G9419528 12, 13 129003-10 11 140820 19, 21, 23G9419533 7, 15 129003-12 11 140821 19G9419534 5 129003-14 11 140822 19G9419535-8 9, 11, 12 129182 9 140823 19, ,G9419535-8 13 129183 9 140824 19JAH125733 17, 19 129203 5 140825 19JE82510 37 129224 9 140826-36 19J38H1017 19 129229 5 140826-54 19J38H1163 19 129245 7 140829 17J61H1161 19, 21, 23 129246 7 140830 17J61H1206 19 129250 5 140831 17S21030 5 13661 5 140831D 17W044321 3 140231 19 140832 19W087276 3 140264 19 140833 21, 23W174039 3 140341 15, 19, 21 140834 21, 23W304046 3 140341 23 140835 21, 23W312209 3 140469 19 140836 19W355155 3 140598 19, 21, 23 140837 19W362430 3 140639 19 140838 19W362434 3 140642 17 140840 21W364915 3 140701 19, 23 140860 23W364916 3 140758 19 140897 23W365305 3 140759 19, 21, 23 140898 23W365387 3 140759A 23 140899 23W383333 3 140760 19, 21, 23 140900 23W383334 3 140760A 23 140907 23, 28W383650 3 140760S 23 140939 19W384060 3 140761 19, 21, 23 140968 5, 19W385723 3 140763 11, 19 140989 7, 19
PAGE 38
NUMERICAL PARTS INDEX
PART NO. PAGE PART NO. PAGE PART NO. PAGE140990 15 21036 9 80921 35140996 19 21085 5 80922 35141010 23 2193 15 80923 35141068 19 2199 5 80924 35141069 19 2205 7, 9 80929 35141070 15 2247 11 80930 351465 5 2908 5, 15 80931 3514832 15 2986 7 80932 3715080 23 3263 7 80933 3715392 23 3265 5 80934 3715569 23 40005 9 80935 3716191 23 40006 9 80936 3716205 23 40007 9 8343 3716368 23 4515D-12 11 8425 3716369 23 51772 11 8519 3716370 23 51776 11 94713 916402 23 61979 5, 15, 21 94723 716421 23 61979 23 94724 716505 23 62234 13 94725 151661 5 62235 12 94726 916823 23 62266 9 94727 916859 21, 23 62267 9 94728 916860 23 62268 9 94729 516870 23 62271 7 94730 5, 716916 23 62272 7 94747 516917 23 62273 7 94749 1516918 23 62274 7 94750 1516935 23 62279 7 94751 91753 5 62280 7 94759 91761 5, 7, 15 62286 5 94760 21, 231863 5 62380 5 94775 71864 5 7012 9 94986 720386 5 80167A 5, 7, 15 95172 5, ,2050 5 80167B 5, 7, 15 95173 520962 11 80389B 1120963 11 80389C 1120964 11 80389D 1120968 9 80682 1120973 5, 7, 15 80708 3520974 5, 7, 9 80709 3520978 13 80710 3520984 7, 9 80711 3520989 9 80712A 3720991 7 80712B 3720992 7 80713 3720993 7, 15 80724 2320995 7 80861 920997 7 80910 3320998 7 80911 33210.1116 23 80912 3321003 7 80913 3321007 12 80914 3321008 11 80915 3321011 9 80916 3321014 7, 15 80917 3321032 7 80918 3321033 7 80919 3321035 9 80920 35
PAGE 39
ONE-YEAR LIMITED WARRANTY Long Reach Mower
A. General ProvisionsThe Warranties described below are provided by AMADAS INDUSTRIES (“AMADAS”) covering the
AMADAS manufactured parts and components on the Long Reach Mower. These warranties are provided throughauthorized AMADAS Dealers to the original purchaser of each new AMADAS mower. AMADAS will repair or replace,at its option, any part covered under warranty which is found to be defective in material or workmanship during theapplicable period of warranty. The period of this warranty is one year from the date of delivery to the Customer.
B. What is Warranted?All AMADAS manufactured parts and components of any new AMADAS mower, except belts, chains, hoses,
and other wear parts are warranted for 12 months. AMADAS will repair or replace, at its option, any new part orcomponent under the above warranty, if a defect in material or workmanship appears in such part or component andis reported to AMADAS before the expiration of the applicable equipment warranty. Belts, chains, hoses, and otherwear parts are not warranted by AMADAS beyond that offered by the item's original manufacturer.
Used equipment is not warranted by AMADAS unless it is specifically covered by a separate warrantydocument. The above warranties cover only defective material and workmanship. The warranties do not cover anydepreciation or failure caused by normal wear, lack of proper maintenance or use, misuse, lack of proper protectionduring storage, or accident. The purchaser shall pay all costs of routine maintenance and/or replacement ofmaintenance and wear items.
C. Unapproved Service or ModificationAll obligations of AMADAS under this warranty are terminated if the mower is installed, modified, serviced, or
altered in ways not approved by AMADAS. The warranty will be terminated if there is any sign of tampering with ormodification of the attachment.
D. Securing Warranty ServiceTo secure warranty service, the purchaser must (1) report the product defect and request repair within the
applicable warranty period, (2) present evidence of the date of delivery of the mower, and (3) make the mower availableat an AMADAS authorized dealer within a reasonable period of time. If the purchaser cannot make the mower availableat an authorized dealer's facility, the purchaser shall be responsible for the mileage and costs associated with a fieldservice call.
E. No Dealer WarrantyThe selling dealer makes no warranty of his own on any item warranted by AMADAS, and makes no warranty
on other items. The dealer has no authority to make any representation or promise on behalf of AMADAS, or to modifythe terms or limitations of this warranty in any way.
F. What are your Responsibilities?a. Provide proof of date of delivery.b. Read the operator’s manual before operating the equipment.c. Perform all necessary maintenance as described in the operator’s manual.d. Contact an AMADAS authorized dealer promptly on any claim for warranty service.e. Deliver the machine to an AMADAS authorized dealer at your expense during normal working hours for any
needed warranty services.
G. DisclaimerThere are no warranties that extend beyond the description here. ANY WARRANTIES OF MERCHANTA-
BILITY AND FITNESS FOR ANY PARTICULAR PURPOSE ARE SPECIFICALLY DISCLAIMED AS ARE ALLOTHER REPRESENTATIONS TO THE PURCHASER. AMADAS specifically excludes any liability on behalf of thecompany for any incidental or consequential damages including, but not limited to, crop loss, loss of profits, rentalof substitute equipment, or other commercial losses. AMADAS shall not be responsible for expenses orinconveniences that you might incur or experience with respect to the AMADAS equipment, nor shall AMADAS be liablefor defects, damage, or failures caused by accident, improper storage, unreasonable use, or abuse, including thefailure to provide reasonable and specified maintenance. This warranty applies only to the original purchaser of theequipment. Because some states do not allow the exclusion of limitations of incidental or consequential damages,the above limitation may not apply to you. This warranty gives you specific legal rights. You may also have other rights,which vary from state to state. Where there is a conflict between a provision of this warranty and the provision of anystate, the state legislation prevails.